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TD491.A49 M22
[TD345]
628.1'44--dc22 2003065245
List of Figures, v
Foreword, ix
Acknowledgements, xi
Chapter 1 Introduction . . . . . . . . . . . . . . . . . . . . 1
Overview, 1
M22 Target Audience, 3
Changes Since the Last Update, 3
iii
Index, 109
iv
vii
viii
ix
The American Water Works Association published the first edition of Manual
M22, Sizing Water Service Lines and Meters in 1975. The manual was the first
effort to provide guidance to the water industry on sizing water meters and services
to meet the objectives of water utilities and their customers. The AWWA
Distribution and Plant Operations Division recognized that the manual was not
meeting the needs of AWWA members or professionals who worked with utilities in
formulating sizing recommendations. The Customer Metering Practices Committee
is responsible for updating the manual. In 1995 a manual revision subcommittee
was established to review the existing manual and begin the process of developing
an updated version and incorporating the impacts of existing technology into this
sizing process. The efforts of that subcommittee resulted in this revision of the
meter and service line sizing manual.
The members of the subcommittee who were involved with revising this
manual include:
M. J. Kebles, Chair, Las Vegas Valley Water District, Las Vegas, Nev.
J. A. DeBra, City of Davis Public Works, Davis, Calif.
J. D. Liston, Radcom Technologies, Inc. Woburn, Mass.
A. Strasser, Denver Water, Denver, Colo.
J. Huddleston, City of Detroit Water Department, Detroit, Mich.
xi
Chapter 1
Introduction
OVERVIEW ________________________________________________
This manual is the second edition of AWWA Manual M22 Sizing Water Service Lines
and Meters. The first edition was printed in 1975. Although this new edition
expands the ways to approach the sizing issue for water service, much additional
work is recommended through future manual revisions to keep abreast of changing
water demands and new information.
Manual M22 is premised on the notion that having more information about a spe-
cific sizing situation will result in the best sizing decision from the tap to the meter.
The authors recognize that the 55,000-plus water utilities and countless number of
professionals who may be using this manual have varying degrees of familiarity
regarding their local water demand patterns and peak demand profiles. This docu-
ment is structured to encourage water utilities and water professionals to study and
understand their own local water demands, to provide methods to identify real-time
peak demand requirements, and, from this platform of knowledge, to approach sizing
decisions and policies with adequate information.
A brief description of the manual content follows. The manual initially focuses on
water demand patterns and issues. Next, demand profile products widely used to
accurately measure real demands and provide necessary information for final meter
and line sizing decisions are discussed. The manual concludes with guidelines and
tools for making meter and service-line sizing decisions. It should also be noted that
the manual includes techniques for sizing both new meters and existing meters, which
may need to be resized because of changing conditions or initial sizing decisions.
These techniques may differ in particular for existing meters where accurate real-
time demand flow profile data can be collected to enhance meter sizing decisions.
studies have been conducted in recent years that indicate distinctly different water
demand patterns between and among various user classes, land uses, and geographic
regions. For example, peak demands can vary greatly depending on the regional loca-
tion (e.g., semi-arid West versus the more temperate Northeast) and seasonal varia-
tion of a particular location. Some water service areas contain several microclimates,
which may impact sizing decisions.
This chapter introduces a sampling of typical demand patterns in different utilities.
Each water utility is encouraged to study its own customer water use patterns to
reflect any regional or local conditions that may influence sizing decisions or policies
in its area. Comparing sizing policies and decisions between water utilities with simi-
lar climates or service characteristics often yields useful information that will benefit
the professional.
Technological Changes
Current water meters are technological products with high-tech reading capabili-
ties. Equipment can be attached to meters that can accurately and economically
measure real-time water demands (demand profiling). Although the fixture value
method is still appropriate in some circumstances, technological changes have
resulted in more accurate characterization of actual water demand patterns by vari-
ous user classes than was previously possible using fixture counts or monthly meter
readings.
Chapter 2
Consumer Water
Demands, Trends,
and Considerations
INTRODUCTION__________________________________________________________________________
Peak customer demand is an important factor in many elements of the design of a
water utility’s production and distribution capacity and in customer metering. The
maximum day demands often are used for sizing of water treatment plants, * and
peak instantaneous demands, along with fire flows, are critical for sizing treated
water storage and distribution systems. Another important use of peak instanta-
neous demands, and the main topic of this manual, is for sizing services and meters
for individual customers. This topic can be controversial because many utilities
obtain revenue based on the size of the water meter or water tap and thus may have
an incentive to require larger meters. Increasing the size of meters, however, is
expensive to the customer and often leads to inaccurate meter registration, poor
engineering, and a potential loss of revenue to the utility. In contrast, from the
developer’s perspective, there is an incentive to downsize meters and taps, which
can cause poor service to the customer and higher maintenance costs to the utility.
The situation is made more complicated by the lack of historical data on which to
base estimates of peak instantaneous demands or flow ranges. This lack of current
information has caused a reliance on procedures developed in the 1970s that may
not be appropriate for today’s building designs. Fortunately, advances in electronics
and metering have provided new tools that promise to greatly facilitate collection of
*Because of the high cost of providing treatment, some utilities have trended toward using peak flows over a
longer period, of perhaps 2 to 5 days, and relying on system storage to meet peak demands above treatment
capacity. However, such an approach has serious water quality implications.
demand data and hence increase the ability to predict peak flow and flow range
estimates.
The peak instantaneous demand for any customer is a function of the number and
type of water-using devices on the site and the probability that a given number of
these will be operated simultaneously. One method to determine peak demands of
existing customers is to collect empirical information as described in chapter 3.
Another method is the use of fixture values and corresponding demand curves based
on similar buildings. The fixture value method may be the only practical option when
sizing meters and service lines for new customers.
The remainder of this chapter discusses demand patterns of municipal water cus-
tomers and some new approaches for obtaining data on peak demands and ranges of
flow, which can be used to improve demand estimates.
Policy Act. The conversion to high-efficiency fixtures has had a major impact on
annual average demand and daily peak instantaneous water demands, because
they affect the peak flow for each device.
Prior to the 1992 legislation, toilet flush volumes of 5 gal (0.019 m3/hr) and shower-
head flow rates of 5 to 10 gpm (1 to 2 m3/hr) were common. Recently, more water-
efficient and more energy-efficient clothes washers and dishwashers have been intro-
duced that have the potential for additional indoor efficiencies. The new tumble-action
clothes washers (also called front loading) use about 60 percent of the water of conven-
tional clothes washers. Some utilities in California and other states are offering cus-
tomers both water and energy rebates as an incentive to install these more efficient
products. The result has been lower water demands for the three largest residential
indoor uses of water (toilets, showers, and clothes washing).
As mentioned earlier, outdoor water use is driven by the size of the irrigated land-
scape, type of plant material, and weather. However, the flow rate for automated irri-
gation systems can be controlled by the design criteria and thus impact meter and
service-line sizing to some degree. For existing sites, automated irrigation systems can
sometimes be designed based on the size of the existing water meter and service line.
In these cases, flow rates are determined by the number and flow rates of the sprin-
kler heads (or emitters) for each station (also called valves or zones).
Besides landscape irrigation, other outdoor consumptive uses include water for
pools, spas, ponds, and vehicle and hardscape cleaning. Although the percent break-
down of these outdoor uses would vary widely around the country and from customer
to customer, the largest percent of use on average is for landscape irrigation. In the
Southwest, outdoor residential use can account for over 50 percent of the total resi-
dential annual use.
It is difficult to predict future per-capita residential water use trends because there
is no way to know what new water-using or water-saving products may be introduced
into the marketplace that will affect consumption. For example, a new water-using
product in the residential market is a misting system used for outdoor space cooling.
Although this system uses only about 5 gph (0.019 m3/hr) per 10 lin ft (03.05 m) of
line, it still represents a new fixture demand that uses water and one that may
impact per-capita consumption. By contrast, toilets now being introduced into the
United States use dual-flush technology to reduce water use to only 0.8 gal/flush
(0.003 m3/flush) on one setting and 1.6 gal/flush (0.006 m 3/flush) on another set-
ting. As a general rule, in the United States most single-family residential demands
occur below 10 gpm (2.27 m3/hr), with the peaking factor typically below 30 gpm
(6.80 m3/hr). Higher peak single-family residential demands may occur in properties
located in arid climates or with larger lot sizes (i.e., greater than 10,000 ft2 [929 m2]).
Nonresidential Use
In the nonresidential sector, water demand trends are more difficult to predict
because of the wide variety of land uses, manufacturing processes, and inherent
site-specific differences. However, as demand stresses existing water supply sources,
as cost of water increases, and as incentives are provided to reduce demand, there
will be increased efforts to ensure that water is used as efficiently as possible. The
general trend, therefore, is toward increased efficiencies of use and perhaps lower
peak demands versus historical norms.
Some recent trends to improve nonresidential water use efficiency include (1)
increasing cooling system efficiencies, (2) switching from water-cooled to air-cooled ice
machines and refrigerant compressors, (3) increasing water use efficiency in rest rooms,
(4) improving the efficiencies of water using processes, (5) water reuse or recycling in car
washes, commercial dishwashers, and other industrial and commercial water-using pro-
cesses, and (6) utility incentive programs.
3. The annual average daily consumption was 116 gpcd (0.439 m3/c/d), with
winter consumption (indoor use) at 110 gpcd (0.416 m3/hr) and summer con-
sumption (indoor and outdoor use) at 142 gpcd (0.537 m3/c/d).
4. Clock-controlled in-ground sprinkler systems (automated irrigation systems)
may have the largest single influence on demands.
Typical single-family indoor use with and without conservation is shown in Table 2-2,
where those homes with conservation devices such as 1.6-gal/flush (0.0060-m3/flush)
toilets and 2.5-gpm (0.567-m3/hr) showerheads are in the conservation column.
Although per-capita daily use varies from community to community, the percent
breakdown of indoor use by fixture type is fairly consistent.
Nationally, average indoor residential use is estimated at 70 gcpd (0.265 m3/c/d).
The fact that this figure is lower than the 110 gpcd (0.416 m3/c/d) winter consumption
reported by Bowen et al. is likely a result of two factors: the higher value was based on
“winter consumption” rather than measured indoor use, and significant outdoor uses
still occur in winter periods. To a lesser degree, the reduced indoor water use may also
be due to the installation of water-saving appliances.
Table 2-3 Average per-account consumption and monthly peaking factors* for selected customer
types in San Francisco Bay area†
Annual Annual
Average Monthly Average Monthly
Consumption Peaking Consumption Peaking
Business Type gpd Factor Business Type gpd Factor
Bakeries 3,500 1.2 Offices 1,100 1.7
Bakeries (bread) 6,000 1.0 Hotels (with food) 7,000 1.3
Printers 1,000 1.1 Hotels (without food) 4,000 1.2
Retail 500 1.3 Commercial laundries 4,000 1.0
Groceries 800 1.5 Laundromats 4,000 1.0
Gas stations 500 1.6 Industrial laundries 50,000 1.1
Fast food restaurants 1,000 1.4 Car washes 3,000 2.0
Restaurants 1,500 1.1 Auto repair 300 1.3
Night clubs 900 1.1 Parks 7,000 12.0
Cemeteries 7,000 9.0 Hospitals 15,000 1.3
Large apartments 3,000 1.3 Schools 6,000 2.0
Apartments (2–4 units) 500 1.2
*Summer (July and August) use over winter (December and January) use
†East Bay Municipal Utility District consumption data.
Nonresidential Use
Although it was stated earlier that nonresidential use tends to be site specific,
ranges of use can be found for different business classes, such as schools, hospitals,
offices, restaurants, etc. Per-account use is shown in Table 2-3 for 23 selected busi-
ness classes in the East Bay Municipal Utility District service area in the San Fran-
cisco Bay Area. This table is presented primarily for illustrative purposes; average
use in each category may vary considerably from community to community and from
customer to customer.
REFERENCES_______________________________________________________________________________
AwwaRF. 1998. North American Single- Bowen, Paul T., Jimmy F. Harp, John W.
Family End Use Study. Denver, Colo.: Baxter, and Robert D. Shull. 1993. Res-
American Water Works Association idential Water Use Patterns. Denver,
and American Water Works Associa- Colo.: American Water Works Associa-
tion Research Foundation (AwwaRF). tion and American Water Works Asso-
ciation Research Foundation.
California Department of Water Resources.
1998. California Water Plan Update.
Bulletin 160-98, pp. 4–17.
Chapter 3
Demand Profiling for
Optimal Meter Sizing
INTRODUCTION _________________________________________________________________________
Precise customer-specific demand profiles are used to generate the valuable types of
water use data described in chapter 2. A demand profile consists of rate-of-flow data
describing water use versus time. Such data are typically gathered directly from a
utility customer’s existing meter installation using specialized flow recorders that
attach to meters and log water usage per unit of time. This chapter explains what
comprises a flow profile, how to collect a flow profile, and how to analyze the data to
determine whether specific meters are properly sized or should be resized to
minimize unregistered water.
Demand profiles generated from existing meters provide data essential for
making a variety of critical decisions. Data logged from water meters are more
accurate than data from other means because a water meter represents the most
precise means to measure actual water use. Flow recorders accomplish their mission
without interrupting the accurate registration of the water meter and, typically,
without altering the existing meter configuration. In a small number of cases,
adapters are required and easily installed (Figure 3-1).
Applications for customer demand profiles may be grouped into four specific
categories: (1) checking on whether existing meters are properly sized as part of a
routine maintenance and replacement program, (2) performing water use audits and
leak detection programs, (3) collecting peak demand information for cost-of-service
studies, and (4) collecting peak instantaneous demand data for creation of demand
curves used for sizing new and existing service lines and meters. Although only the
first application is discussed in detail in this chapter, it is worth remembering that
the data gathered for meter maintenance and replacement purposes have other
important applications and can benefit a variety of utility divisions, including those
of distribution, metering, conservation, customer service, engineering, and finance. In
the case of water use audits, demand profiles assist with conservation programs, leak
11
Tim Edgar, in the Large Water Meter Handbook (1995, pp. 41–42), illustrates this
potential revenue gain with the case of a 100-unit apartment building with a 4-in.
(100-mm) turbine meter. The actual monthly consumption was 500,000 gal
(1,893 m3), but much of that volume was at low flow rates. Because the turbine meter
was not accurate at flow rates less than 12 gpm (2.72 m3/hr), 15 percent of the
volume went unrecorded and unbilled in both water and, as is very often the case,
sewer charges. The result was a revenue loss of $1,700 per year (at $3/1,000 gal
[$3/3.785 m3]) for combined water and sewer). As Edgar points out, if a utility has
100 such incorrectly sized meters, those 100 meters would cost a utility over
$1 million in lost revenue over 6 years.
For example, the Boston Water and Sewer Commission began a downsizing
program in 1990. John Sullivan, Boston’s Director of Engineering, reported in
presentations to the American Water Works Association (Sullivan 1992) that between
August 1990 and April 1992 the city had registered an additional 113,784 ft3
(3.222 m3) of water per day (0.8 mgd [3,785 m3/d]). With the meters downsized in just
the first year of the program, Boston anticipated the total increase in revenue over 5
years from combined water and sewer billings to be $6.8 million (1991 dollars). This
level of revenue enhancement would only be realized in systems with many oversized
turbine meters.
Although the most direct benefit of proper meter sizing is increased revenue and
accountability, meters offer a distribution system much more value than just revenue
enhancement. Any decision made by a utility related to water usage can only be as
good as the consumption data collected from meters. In general, demand profiles
provide valuable data to improve distribution system design, performance, and
management. In addition to finding ways to increase the accuracy of registered
customer water use and revenue, demand profiles help to identify service size
requirements, clarify meter maintenance requirements, define water use characteris-
tics for conservation programs, assist in leakage management, enhance customer
satisfaction and awareness, improve hydraulic models, and establish equitable and
justifiable rate structures. Additionally, with increased water scarcity and cost of
water, conservation and loss control have become important industry issues. For
many utilities, conservation and loss control have become the most cost-effective
means to improve water resource availability. All these distribution system design,
performance, and management objectives are dependent on the capability of a
system’s meters to register usage as accurately as possible, which can only occur as a
consequence of sizing meters properly for each and every application.
RECORDER DESIGN____________________________________________________________________
Theory of Operation
Demand profiles are generated with electronic flow recorders (Figure 3-2). The
portable flow recorders discussed here are also referred to as demand profilers,
demand recorders, and data loggers. Such devices pick up data from either the
meter’s internal drive magnets or the meter’s pointer movement and store the data to
be downloaded later into a desktop or handheld computer for analysis. These
recorders can be moved from one meter site to the next with minimum effort and
operate with standard meters, thereby eliminating the need for special registers.
Typically, the magnetic sensor or optical sensor either is strapped to the outside of a
meter using velcro or heavy-duty tape or is integral to an adapter located between
the meter body and the existing register.
Recording Methods
Flow recorders using magnetic pickups sense the magnetic field generated by the
magnetic coupling of a water meter’s internal drive magnets and convert the
magnetic flux change into a digital pulse that is logged into memory and later
downloaded into a personal computer for analysis. Optical pickup devices sense the
meter pointer passing beneath the sensor and also store the signal as digital pulses
to be downloaded later. Each pulse is associated with a known volume of water. The
principal advantage of a magnetic pickup is the higher resolution of data made
possible by the rotation speed of a meter’s magnets. In almost all cases, the drive
magnets inside a meter rotate much faster than the sweep hand (pointer) on the
register’s dial face. In small meters, the number of magnet rotations per unit of time
can be as high as approximately 30 per second at 20 gpm (4.54 m3/hr). At this rate,
the magnets are rotating 900 times as fast as the sweep hand. In the case of turbine
meters, the rotation speed of the magnets can vary greatly, from approximately 800
times the speed of the sweep hand to the same speed as the sweep hand. Available
adapters can substantially increase the resolution of the data on many of the slower
magnet speed meters by isolating an additional magnet with a higher rotation speed.
Optical and mechanical adapters are available to enable compatibility with the older
gear-driven meters that preceded magnetic-drive meters.
cleaning operation at a factory) may only occur on a particular day each week. It is
important to discuss water usage with a customer prior to storing data, to ensure
that the duration of the recording period is sufficient to get a representative sample
of flow data. In the case of multitenant residential or hotels and motels, 24 or 48
hours of data may be sufficient as long as the data are collected during hot weather
in the case of residential and during high occupancy in the case of hotels and motels.
Essentially, it is best to make some effort to understand a user’s water use
characteristics in order to select the optimum length of the data storage period.
Experience with different types of users over time will also provide an indication as
to the optimum record length for different classes of users. The record length is
critical and should be determined on a case-by-case basis.
the maximum flow rate will be understated because of the possibility that no data
storage interval begins and ends within the 30-second event. If the data storage
interval is more than 30 seconds, the likelihood becomes a certainty. In this
particular example, a data storage interval of 15 seconds or less would show the
1,000-gpm (227 m3/hr) flow rate. If, however, the data storage interval is 15 minutes
(900 seconds), the maximum flow rate would appear as only 33-gpm (7.49 m3/hr)
because all that is known is that a total of 500 gal (1.89 m3) were used during a
15-minute period, and 500 gal divided by 15 minutes is 33 gpm (0.125 m3). If the data
storage interval is 5 minutes, a maximum flow rate of 100 gpm (22.7 m3/hr) would be
indicated. A lower maximum flow rate would be indicated if the 500-gal (1.89-m3)
usage was divided between two 5-minute data storage intervals. As can be seen, a
serious meter sizing error can easily be made if the recorded data are not stored at a
level of resolution sufficient to capture the actual maximum flow rate.
Although the preceding example exaggerates normal circumstances, it illustrates
the potential for meter sizing errors if the importance of data resolution is ignored. It
should be noted that there are disadvantages to making the data storage interval too
small. This interval defines the size of the downloaded data file and the length of
time data can be recorded before running out of memory. The same test recorded with
a 5-second interval will take up six times more memory than one stored with a 30-
second interval. Furthermore, larger files take longer to download, and it takes
longer to generate graphs and reports from such files. Generally, a 10-second interval
provides adequate detail and recording time for most applications. If a long recording
is being made and a 10-second interval would use up all of the logger’s memory before
the recording is completed, the data storage interval should be lengthened. Another
problem with too short an interval is discussed both in the next section, Meter Pulse
Resolution, and in a later section entitled “Data Resolution and the ‘Max-Min’
Interval.” Briefly, if too short an interval is used on a meter with slow-moving drive
magnets (or with a sweep hand, as in the case of optical sensors), skewing
(exaggeration) of maximum and minimum flow rates can occur because there is too
little data for accurate calculations. A recorder’s operating instructions should
identify such meters so that care is taken when selecting intervals for data
presentation. Software design can improve the integrity of downloaded data by
intelligently interpreting pulse data in order to minimize the potential for
exaggerated maximum and minimum flow rates.
consider two cases: in the first case, a 6-in. turbine meter (meter A) generates just
one magnetic pulse for each 500 gal (1.89 m3); in the second case, another 6-in.
turbine (meter B) generates one pulse for each 2 gal (0.0076 m3). The 250-gal (0.95-m3)
usage at 1,500 gpm (340.5 m3) described in the preceding section might not be
identified at all by a recorder attached to meter A, but meter B, with the fast-moving
magnets would have provided 125 pulses to the recorder and would identify the
usage. Furthermore, if the recorder attached to meter A with the slow-moving
magnets did detect one pulse within a 10-second interval, it might be erroneously
assumed that 500 gal (1.89 m3) were used during that 10-second interval, which
would equate to a flow rate of 3,000 gpm (681 m3/hr). It equates to a flow rate of
3,000 gpm (1,681 m3/hr) because if one pulse is logged in 10 seconds, this is the
equivalent of 6 pulses per minute, and 6 pulses/minute multiplied by 500 gal/pulse
(1.89 m3/pulse) equals 3,000 gpm (681 m3/hr). Accordingly, a meter with fast-moving
magnets can provide continuously accurate data throughout the flow ranges, whereas
a meter with slow-moving magnets cannot. Likewise, using optical sensors, the faster
the rotation of the sweep hand, the more accurate the resultant data. However, an
optical sensor would have to detect numerous pulses per revolution of a sweep hand in
order to approach the substantial level of accuracy achievable by a magnetic sensor.
Minimum flow rates identify leakage rates and impact the selection of turbine
meters or compound meters in larger applications. As with maximum flow rates, in
order to ensure the accurate identification of minimum flow rates, a user must know
which meters have slow-moving drive magnets. For example, if a meter’s magnets are
providing just one pulse for each 20 gal (0.076 m3), and the current flow rate is a
steady rate of just 5 gpm (1.13 m3/hr), only 1 pulse will be generated each 4 minutes.
If the data are observed in time increments shorter than once each 4 minutes, the
flow rate will appear to vary between zero and some amount greater than the actual
flow rate of 5 gpm (1.13 m3/hr). As an illustration, if a 1-minute time interval is used
for observing the data, the flow rate will appear to equal zero for 3 minutes of each
4 minutes and 20 gpm (454 m3/hr) for 1 of each 4 minutes because each pulse,
equaling 20 gal/pulse (0.076 m3/pulse), will appear just once each 4 minutes when a
steady flow rate of 5 gpm (1.13 m3/hr) is occurring. If a 4-minute time interval is used
to observe the data, it will appear as if a steady flow rate of 5 gpm (1.13 m3/hr) is
occurring.
Graphs A and B in Figure 3-3 represent the scenario just described. Both graphs
were generated from exactly the same data, but the time increments used to view the
data were 1 minute and 4 minutes, for graph A and graph B respectively. Each pulse
from the meter equaled 20 gal (0.076 m3), and they were spaced 4 minutes apart (except
during the initial interval shown). Software design can help by evaluating the data to
determine the likelihood that raw pulse data should be averaged over longer periods of
time because the pulse distribution indicates the presence of a constant flow rate.
Unless a person is actually at the meter site watching the meter at the time of
the event, it is not possible to know with certainty whether a periodic use of 20 gal
(0.076 m3) is occurring or a steady flow rate of 5 gpm (1.13 m3/hr) is occurring. If each
pulse from the meter equaled a smaller amount of water, such as 1 gal, the true
picture would be much clearer.
The key to obtaining accurate flow data is generating a sufficient number of
pulses per time interval. In the case of magnetic pulses, all 2-in. (50-mm) and smaller
positive displacement and multijet meters provide good pulse resolution such that
the data can reasonably be observed in time increments as short as 10 seconds.
Because some turbine meters have magnets that rotate relatively slowly, the
minimum time increment necessary for observing minimum (low) flow rate data,
such as leakage rates, may be as long as 5, 10, or more minutes, unless the software
Tropical Industries
37.60
28.20
23.50
18.80
14.10
9.40
4.70
0.00
Tropical Industries
9.92
8.68
Flow Rate (gpm)
7.44
6.20
4.96
3.72
2.48
1.24
0.00
Figure 3-3 Graphs for flow rates with two different time increments—graph A, 1–minute interval;
graph B, 4–minute interval
can intelligently interpret the data. Adapters that increase the magnetic pulse
resolution are useful in determining accurate flow rate data because the flow data
may be accurately viewed in smaller time increments, which minimizes the need for
interpreting the data with potentially inaccurate assumptions. The same consider-
ations also apply when using optical sensors. Meters with rapidly rotating sweep
hands will provide more accurate flow data than meters with slow-moving sweep
hands. Slow-moving sweep hands will not allow an optical sensor to achieve the
resolution needed for accurate maximum and minimum flow rate calculations, unless
the optical sensor generates numerous pulses per revolution of the sweep hand, e.g.,
50 pulses per one revolution.
Meter Accuracy
When a flow recorder is used, it is assumed that the meter to which it is attached is
accurate. A flow recorder cannot determine meter accuracy, but it can determine the
accurate meter type and meter size for a meter site. Because a flow recorder is only
as accurate as the meter to which it is attached, routine meter testing is important
when using recorders to determine the appropriate meter size. Because most meter
inaccuracy involves underregistration of usage, a flow record on an underregistering
meter can result in the selection of an undersized meter.
Ideally, prior to recording data for meter-sizing purposes, a meter should be
tested for accuracy and repaired/recalibrated if testing indicates that it is not
accurate. As discussed in the later section Meter Maintenance Considerations, a
demand profile performed in conjunction with a flow test may indicate that all of
the flow is occurring in an accurate range of the meter even though the meter is
not accurate throughout the flow ranges. If this is the case, the meter does not
need to be repaired/recalibrated because no accountability or revenue is currently
being lost.
Flow recorders should be considered valuable companion tools as part of a meter
test program. As referred to in the previous paragraph, a flow recorder can identify
the percentage of flow in low, medium, and high flow ranges. With this information,
testing can be focused on the ranges in which most of the usage is occurring, and
unnecessary and costly repairs may sometimes be avoided. If a flow record indicates
that all the flow at an oil refinery or brewery is occurring in a high flow range, it is
not relevant whether or not the meter is accurate at low and medium flows.
recorder. This procedure also requires the operator to take special care, when making
a record of the meter readings, that the numbers are accurate and include digits
down to the decimal. In order to read a meter down to the decimal, a digit for all
rotating dials and painted-on zeros must be read.
36.54
32.48
28.42
Flow Rate (gpm)
24.36
20.30
16.24
12.18
8.12
4.06
0.00
Figure 3-5 Graph model of the flow rate for a small community
REFERENCES_______________________________________________________________________________
Edgar, Tim. 1995. Large Water Meter Hand- Sullivan, John. (1992). Proper Meter Sizing for
book. First Ed. Dillsboro, N.C.: Flow Increased Accountability and Revenue.
Measuring Publishing. Jour. AWWA, 84(6): 53–61 (July).
Chapter 4
Estimating Demands
Using Fixture Values
INTRODUCTION _________________________________________________________________________
To properly size water taps, meters, and service lines, it is essential to know the peak
demands that any specific tap will be called on to serve. This problem has been
difficult to solve because there is no clear-cut way to calculate peak demands.
Although it is certainly possible to calculate the maximum potential demand for a
specific customer based on the simultaneous use of all the fixtures and appliances in
the building, this calculation has little bearing on the actual peak flows because these
are a function of the probability that multiple fixtures and appliances will be
operated simultaneously. These probability patterns cannot be calculated theoretically
but must be determined through empirical methods, i.e., through observations.
In 1940, Roy Hunter developed a method for estimating peak water demands in
which peak flows were related to the number and type of fixtures being served by the
tap, referred to as “fixture units” (Hunter 1940). The report contained tables of the
load-producing characteristics of commonly used fixtures and—the Hunter curve—of
peak flow versus fixture units that has found its way into many plumbing codes,
where it has been institutionalized into the orthodoxy of plumbing and mechanical
systems design. However, in many cases, these codes have failed to take Hunter’s
own words into consideration in their efforts to create a uniform procedure for
engineers to follow in sizing systems. Hunter pointed out that “the details of
application of any method in practice must be guided to a large extent by engineering
judgment in order that it may lead to satisfactory results,” and that the “choice of
values employed in evaluating the probability function and in converting estimates in
numbers of fixtures flowing to estimates in gallons per minute represents the
author’s [Hunter’s] judgment.”
Experience has shown that in many cases the Hunter curve approach overesti-
mates demands in the building to which it is applied. These overestimates occur
because Hunter developed the basic probability function with highly congested uses
25
in mind, i.e., with the toilets, bathtubs, showers, and faucets in nearly continuous
use. He recognized this tendency toward oversizing supply lines and ascribed it to
difficulty in estimating the probability of overlapping demands among various types
of fixtures and appliances in the buildings. In some cases, the Hunter’s curve may be
the method of choice for plumbing engineers in designs of interior plumbing systems.
The selection of the most appropriate method for estimating water demand must
involve careful consideration of many variables with site-specific weighting.
The 1975 edition of AWWA’s Manual M22 employed a system of empirical
measurements to replace the demand curves generated by Hunter’s fixture unit
approach. The 1975 manual presented a family of curves that were derived from a
series of actual field measurements in the United States and Canada. The authors of
the 1975 manual described this approach as “a matter of necessity in order to provide
detailed and accurate design criteria” (AWWA, 1975, p. 24). Many practitioners have
shied away from using the 1975 M22 demand curves because the M22 curves gave
substantially lower demands than did the Hunter curves, and it was not clear how
they were developed.
In the last few years there has been a great deal of discussion about how to
improve the methodology for estimating peak demands in new buildings. Some have
advocated a return to a modified version of the Hunter curve, and others have
advocated continuing research on an empirical approach. This matter is still open for
discussion, and the current revision of M22 seeks to add what new information is
available and provide more flexibility for engineers to use current technology to
estimate demands. It is anticipated that future M22 revisions will include new
research to enhance the empirical demand projections because advances in technology
have greatly simplified the acquisition of flow trace data from water meters.
In 1975, mechanical data loggers were used to collect peak flow data for a range
of customers. This information was used to create a family of demand curves for
several customer categories, including residential, apartments, hotels, commercial,
and public (see Figures 4-1 through 4-3, which originally appeared in the 1975
edition of M22). These demand curves are not the same as the original Hunter
curves, which have been incorporated into the Uniform Plumbing Code (UPC), and
represent refinements of estimation technique. The major shortcoming of the 1975
curves is that they are based on a fairly limited sample of customers. It is hoped that
future research will be conducted systematically to obtain flow trace data that can be
used to refine the 1975 curves using representative samples of customers of all major
categories. As to whether the Hunter or 1975 M22 approach is best, data collected in
recent studies using the type of portable data loggers described in chapter 3 have
shown that the 1975 M22 curves appear to match observed demands fairly well, with
a reasonable margin of safety.
An example of the comparison between peak flow predicted by the Hunter curves,
the 1975 M22 curves, and peak flows measured using data loggers between 1995 and
1999 is given in Figure 4-4. This figure is based on 36 multifamily buildings in the
greater Denver area. In each case, the predicted peak flows were calculated from
the fixture units using the Hunter curve and from fixture values using the curves
from the 1975 M22 (see Figure 4-2), without any pressure adjustments. The Hunter
curve predictions of peak flow are shown in the top line of Figure 4-4, the M22
predicted peak flows are shown in the middle line, and observed peak flows from the
flow profile analysis are shown in the bottom line. Figure 4-4 shows clearly that in
this specific situation the 1975 curves fit the observed data quite well while providing
a reasonable margin of safety, while the Hunter curves from the UPC greatly
overestimated peak demands. As noted earlier, the 1975 M22 demands presented in
this example did not include any adjustment for pressure in the distribution system.
254 Homes
231 Homes
176 Homes
400
172 Homes
Demand, gpm
n
bdivisio
300
er
200 Schools–Hotels–Oth
City Hall
Apartment Curve
100
0
0 1 2 3 4 5 6 7 8 9 10 11 12
Fixture Value, 10 3 Units
150
140 Domestic Use
Hotels
130
Shopping Centers
120 Restaurants
Public Schools
110 Public Buildings
Hospitals
100
90 Domestic Use
Demand, gpm
Apartments
80 Condominiums
Domestic Use Only
70 Motels
No Irrigation
Trailer Parks
60
50
40
30
20
10
0
0 100 200 300 400 500 600 700 800 900 1,000 1,100 1,200 1,300
Combined Fixture Value
400
Domestic Use
350 Residential Suburb
Hotels
Shopping Centers
300 Restaurants
Public Schools
Public Buildings
Probable Demand, gpm
Hospitals
250
Apartments
Condominiums
200 Motels
Trailer Parks
Domestic Use Only
150 No Irrigation
100
50
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13
3
Combined Fixed Value, 10 units
400
350
Maximum Demand, gpm
300
250
200
150
100
50
0
0 500 1,000 1,500 2,000 2,500
Fixture Units
Observed M22 (1974) Hunter (1940)
Figure 4-4 Fixture units versus maximum demand multifamily housing: Observed data and data
predicted by M22 (1975) and Hunter (1940)
It should be kept in mind that Figure 4-4 is based on multifamily dwellings and
each facility needs to be evaluated on its own merit. As another example, analysis of
six hotels in Southern California and Phoenix provided very similar results. These
results indicated lower peak demands than those obtained from Hunter curves and
may be better represented by the curves from the 1975 manual M22.
Guidelines for determining peak demands in existing and new buildings are
summarized in the following list. A sample form for calculating customer demand is
also included as Figure 4-5.
It is suggested that an engineered design be employed that uses the modified
fixture value procedure outlined in the next section. That method is based on the
fixture value approach from the 1975 manual M22.
In some situations, when usage in a facility may be uncertain, the estimated
peak demand may need to be increased, and the tap and service line sized
accordingly. The size of the tap and service line could be larger than the meter since
the cost to replace the service line will be significant. Both the service line and meter
must be sized to avoid excessive head losses and must also include all minor losses
(see chapter 5).
Where base-load continuous demands are present or intermittent irrigation
demands occur, these demands must be considered. Irrigation demands that will
occur simultaneously with peak domestic demands must be added to the domestic
demands. Where irrigation demands normally occur during off-peak domestic use
times, the controlling peak demand should be the larger of the two. Where continuous
demands, such as cooling loads, occur, these must also be added to the peak domestic
demands.
CITY OF
Water Customer Data Sheet
Customer Address
Building Address Zip Code
Subdivision Lot No. Blk. No.
Type of Occupancy
End-of-hose sprinklers
In many older residential areas, the homeowner supplies the lawn-watering needs
from sill cocks located on the outside wall of the building and from yard-hose bibs. The
sill cocks usually are connected to a 1/2-in. (13-mm) or 3/4-in. (20-mm) supply pipe, and
the use of these outlets has a direct effect on water pressures within the house. Hoses
that connect the sprinkler to the hose bib vary from 3/8-in. (11-mm) to 3/4-in. (19-mm)
in diameter and generally govern the rate of flow due to friction loss. Sprinklers can
be obtained in a wide range of water-flow capacities and types, which makes detailed
estimation of peak demand difficult. However, the estimator can usually assume that
the sprinkler will apply 1 in. (25 mm) of water over the effective area of the sprinkler
in a given time period.
Flow tests under actual field conditions have been made on a ring sprinkler that
will provide the water engineer or estimator with a general basis for an average of
portable-sprinkler water conditions at various pressures. It was found that the flow
variation through 50 ft (15 m) of 5/8-in. (15-mm) diameter hose and a brass ring
sprinkler fed by a 11/2-in. (40-mm) house service and a 3/4-in. (20-mm) lateral to a 3/4-in.
(20-mm) sill cock is as shown in Figure 4-6.
100
90
se
Ho
e
se
80 os
Ho
in.
H
-in.
/2-
in.
70 3 /4
ft— 1
/8-
5
ft—
ft—
50
Pressure, psi
50
60
50
50
40
30
20
10
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Flow, gpm
Figure 4-6 Variations in flow from garden hoses due to pressure changes
Installed Piping
Spray systems. The average turf-irrigation spray system requires a wide
variety of heads in different spacing, capacities, and coverage patterns to provide
uniform watering. When these systems are designed by an experienced company, the
demand is carefully calculated. However, this information is not always available to
the estimator. Also even when demand has been calculated, it is necessary to check
to be certain that the distribution-system capability is sufficient.
Usually a spray head is installed flush with the turf and pops up when pressure
is applied. The nozzle recedes and rests within the sprinkler body while not in use.
The area of coverage for a pop-up head varies from 18 to 30 ft (5.4 to 9.1 m) in
diameter in design increments of 1 ft (0.305 m) or more, depending on the nozzle and
pressure that is available.
Heads are usually spaced from 15 to 25 ft (4.5 to 7.6 m) apart, with an average of
20 ft (6.1 m) after making allowance for overlapping circles. Nozzle arcs vary from 1/8
circle to a full circle with some heads designed for shrubbery watering. Normal spray
trajectory varies from 30 to 40 degrees as measured from the horizontal, with low-
angle heads designed for special water conditions.
These systems are usually operated in sections to avoid overloading the utility
system and the customer’s service, as well as to obtain the proper lawn coverage. As
an example, a residential installation on a lot of 100 × 200 ft (1,858 m2) will require
some 100 heads on 20-ft (6.1-m) centers with up to eight sections. The owner has the
choice of a fully automatic system or one that is manually controlled. The automatic
systems are usually programmed to apply water uniformly at timed intervals for
short periods to produce 1 in. (25.4 mm) of water per week; whereas the owner is
inclined to operate a manual system for 1 or 2 days each week to produce the same
1 in. (25.4 mm). The list below illustrates some common sprinkler timer features:
1. Multiple programs and start times
2. Programmable irrigation days on a 2-week cycle
3. Individual zones that can be grouped according to plant type
4. Run-time selection down to 1-minute durations
5. Seasonal percent adjustments to allow applications as a percent of
maximum evapotranspiration (ET)
Spray systems can apply water at a rate of 1 in./hr (25.4 mm/hr) with uniform
distribution. Since the time of operating is approximately one-fourth that of rotary
systems, which can apply 1 in. (25.4 mm) of water each 4 hours, the evaporation is
less. Automatic timing also reduces evaporation when the sprinkling is programmed
for night hours. The overall watering efficiency of the spray heads has been estimated
to be 90 percent as compared to from 60 to 70 percent for rotary heads and snap-on
units. The rate of flow required for spray systems to produce 1 in./hr (25.4 mm/hr) of
water is 1.16 gpm/100 ft2 (0.26m3/h/9.29 m2) as shown in the following calculation:
Q r applied Q r applied
efficiency = ----------------------------
- = 0.9 or Qr total = ----------------------------
-
Q r total 0.9
Where:
Qr = rate of flow per 100 ft2 of area
Qr total = total rate of flow per 100 ft2 of area
Qr applied = rate of flow actually applied per 100 ft2 of area
spray sprinkler precipitation rate = 1 in. of water per hour
application area = 100 ft2
Q r applied Q r applied
efficiency = ----------------------------
- = 0.65 or Qr total = ----------------------------
-
Q r total 0.65
Where:
Qr = rate of flow per 100 ft2 of area
Qr total = total rate of flow per 100 ft2 of area
Qr applied = rate of flow actually applied per 100 ft2 of area
rotary sprinkler precipitation rate = 0.25 in. of water per hour
application area = 100 ft2
Snap-valve systems. These units include the sprinkler that is manually
plugged into a ground-level snap valve for use, then removed and plugged in at
another location. Because the snap valve automatically shuts off when the sprinkler
and coupler are removed, the system is under constant pressure. The large diameter
of the sprinkler circle and slow speed rotation allows a person to approach and
remove the head while it is operating. These sprinklers can be furnished in larger
size and capacity than pop-up units; therefore, a greater irrigation range is available
per unit. The effective range of the units most widely used is from 80 to 200 ft (24.4
to 61.0 m) in diameter. Spacing is usually recommended at 60 ft (18.3 m) between
heads for small units and 150 ft (45.7 m) for the largest sprinklers.
The cost of labor and waste of water through human error that exist in the use of
snap-valve systems have caused the consumers to trend toward the more economical
rotary pop-up units. The water demand can be estimated for these units as set out in
the previous description of water demand calculation for rotary pop-up units.
Buried perforated pipe. These soaking-type systems are not widely used,
and it is advisable to estimate water demands based on the manufacturer’s
recommendations.
Domestic Demands
The next portion of the chapter will involve only that water demand that is caused by
the single and multiple use of plumbing fixtures and wash-down facilities. Most types
of fixtures and uses are included to permit the water engineer to estimate the
probable use of residential, public, office, schools, shopping centers, and other
customers. However, the criteria as set out will not serve as full assurance that the
user will not exceed the estimated demand. The engineer should thoroughly evaluate
the customer’s future demand and piping before reaching a conclusion.
A number of estimating methods are in use today, the most prevalent being that
published by the National Bureau of Standards entitled Plumbing Manual Report
BMS-66 (Hunter 1946). This method includes a list of fixtures and a table of values
for each fixture, as well as a value for the fixture if it is in public use. These are
applied to a graph that compensates for a reduced average fixture demand as the
number of fixtures increases. This general procedure is followed in this chapter, with
the exception of the means of establishing the values.
Pressure adjustment. Because the pressure that is available at the
fixture influences flows in fixtures that do not have a pressure-reducing valve, it
is necessary to establish a base pressure for estimating fixture flows. The
increase in flow through plastic garden hoses caused by pressure changes is
readily seen in Figure 4-6. Utilities generally design from a minimum pressure at
the outlet of the meter; therefore, this location was selected. All calculations in
the current version are made on the base pressure of 60 psi at the meter outlet,
and pressure adjustment factors are included in Table 4-1 to assist the estimator
in adjusting data from the graphs to the standard minimum delivery pressure of
the estimator’s utility.
Fixture values. As defined in the 1975 M22, a fixture value (as opposed to
a fixture “unit” used by Hunter) is simply the best estimate of the peak instantaneous
demand of a given fixture or appliance, depending on circumstances and based on the
actual conditions at its point of use. This parameter was arbitrarily chosen to
serve as a simple variable against which measured peak demands could be plotted
in order to develop demand probability curves. Some suggested fixture values are
provided in Table 4-2. Fixture values represent the peak flow in gallons per
minute of each fixture or appliance when it is operated without the interference
of other fixtures at 60 psi (414 kPa). The user is reminded that these are only
suggested values for domestic-type uses with 1/2-in. (13 mm) connections, and that
actual demands for the fixtures and appliances being used in the proposed
building should take preference. For example, the suggested shower value is
2.5 gpm (0.57 m3/hr) and the bathtub flow rate is 8 gpm (1.8 m3/hr). If the actual
showers and baths being used have flow rates greater or less than these rates,
then the actual values, not the values from Table 4-2, should be used. It is
especially important to consider actual values in commercial, industrial, or
institutional buildings and in cases where connections larger than 1/2-in. (13 mm)
are used. Values for fixtures or appliances not listed in Table 4-2 should be
obtained from the manufacturer.
35 6.7 0.74
40 7.2 0.80
50 8.1 0.90
60 9.0 1.00
70 9.8 1.09
80 10.5 1.17
90 11.2 1.25
100 12.1 1.34
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227.
Demand. After the total fixture values have been determined, the results can
be applied to demand curves, such as shown in Figures 4-1, 4-2, or 4-3. Similar curves
developed by the utility or project engineer with locally obtained data or data from
similar structures elsewhere should be considered by the utility. Notice that the
demand curves are not linear. The reason for this pattern is that the accumulated
maximum flow of one fixture type will always be greater than many fixture types
operating in service. That is, the probability of all fixtures operating at one time
diminishes as the number of fixtures or appliances increases. It is also critical to note
that a fixture value in different types of customers will have different impacts on
peak demands. The current figures only include three curves: one for residential
suburbs, one for various commercial and institutional uses, and one for apartments,
condominiums, motels, and trailer parks. There is no reason for not developing a
much wider range of curves for more specific types of customers over time. The
demands for supermarkets, office buildings, restaurants, and high schools could be
separate curves altogether.
Clothes washers 10 6 60
In this example, the total probable demand is 89 gpm × 1.17 = 104.1 gpm
NOTE: To convert gpm to m3/h: gpm × 0.227, to convert psi to kPa: psi × 6.89476
REFERENCES_______________________________________________________________________________
Hunter, Roy. 1940. Building Materials and Hunter, Roy. 1946. Plumbing Manual Report,
Structures, Report BMS-65, Methods of BMS-66. New York: National Bureau
Estimating Loads in Plumbing Sys- of Standards.
tems. Washington, D.C.: National Bu-
reau of Standards.
Chapter 5
Sizing Service Lines
INTRODUCTION _________________________________________________________________________
This chapter describes how to determine the size of water service lines and valves
given the design flow rate and head available at the main. The determination of
service line size is more conservative than the determination of meter size because
the service line size must accommodate local water system operational limitations. In
addition, there is a substantial cost associated with replacing a service line. The
methodologies described cover a wide array of problems from sizing a single-family
residence’s service line to sizing large industrial and commercial services with fire
hydrants and sprinklers. The chapter will not describe the sizing of customer
plumbing, although some consideration of a customer’s plumbing is necessary,
especially when the system includes sprinklers and hydrants.
All customer situations have similar challenges. Only a limited amount of head
is available in the main. Selecting larger-diameter service lines and appurtenances
results in greater capacity services but also results in higher costs than the costs of
smaller lines. The goal in design is to correctly size the combination of pipes, valves,
and meter to meet the customer’s needs based on the best available data.
There are several ways of performing the necessary hydraulic calculations for
service line sizing, ranging from hand calculations to spreadsheets to sophisticated
computer models. All of these approaches require knowing the head at some point
and then using some description of the relationship between flow rate and head loss
to calculate the flow through the service. Each piece of data required is described in
an individual section in the chapter followed by a description of how to perform the
calculations.
DATA REQUIRED_______________________________________________________________________
Design Flow Rate
The starting point for sizing calculations is the design flow rate. This rate can be
estimated (1) using the traditional fixture value method (2) using a modified fixture
unit method that incorporates up-to-date fixture units, or (3) by demand profiling
39
existing sites. The design flow rate used in the subsequent calculations is the
maximum flow rate at which the fixtures will work properly.
Head
Two heads (or hydraulic grade line [HGL] elevations) are of interest in service line
sizing. The first is the head available in the main at the tap. This head is comprised
of the pressure in the main combined with the elevation corresponding to that
pressure. The second head is the required head at the downstream end of the service
line. This head is comprised of the minimum acceptable pressure and the elevation
corresponding to that pressure. This head will usually correspond to the head
downstream of the meter and any backflow prevention devices. The difference
between the available head at the main and the required head is the acceptable head
loss in the service line.
Elevations
The elevation of the main is either the actual elevation of the main or the elevation
of the pressure gauge attached to a nearby fire hydrant if the pressure used as the
water utility pressure is measured at a hydrant. Similarly, the elevation of the
customer is usually taken as the elevation immediately downstream of the meter,
although for some situations the elevation of a particular hydrant or sprinkler on the
customer’s side of the meter is used. The distinction is whether the individual
performing service line calculations is interested in only sizing the service lines or is
sizing the complete customer plumbing system.
It is not so important to know the actual elevation of the main and the customer
but rather the difference in elevations. In areas that are flat (e.g., the elevation of the
main is comparable to that of the meter), the difference in elevation may be
negligible, and it may be possible to simply compare the difference in pressure
between the main and the customer.
Available Pressure
The available pressure, or head, used to start the calculation is typically taken as the
working pressure under a reasonable worst-case condition (e.g., peak hour demands,
fire demands, condition when nearby pump is off), which will vary from utility to
utility. Normally this value is determined by hydraulic modeling of the system. In the
absence of model data, actual pressure measured at a nearby hydrant during a time
corresponding to peak water use can also be used.
There is no single correct value to use for the available pressure in the main. The
problem is that the pressure in a main varies over the course of the day because of
changes in water demand, pump operation, and tank water level. It also varies in the
long term due to changes in pipe-carrying capacity, adjustment in pressure zone
boundaries, and long-term changes in demands.
The engineer sizing the service line should check with the utility concerning
expected pressure at a tie-in point in the distribution system and any planned
changes in expected pressure. Utilities should be careful when discussing pressures
so as not to give the impression that they are guaranteeing a specific pressure under
all conditions.
Another complicating factor is that the water use through the new service may
itself affect pressure. A new residential tap on a 12-in. (300-mm) main will not affect
pressure in the main. However, a 6-in. (150-mm) tap for an industrial customer on a
6-in. (150-mm) main may affect the available pressure, depending on the strength of
the distribution system in that area. When the capability of the distribution system
to serve the new customer is in doubt, a fire hydrant flow test may be appropriate to
assess the distribution system capacity. When the piping is not yet installed and a
utility has a calibrated hydraulic model of the remainder of the system, the model
may also be used to estimate pressure under a variety of future conditions. Use of a
model may be necessary in a situation where the mains have not yet been laid.
Required Pressure
As with available pressure, there is no simple rule to determine the required
pressure, or head, for the customer. Most customer fixtures will work over a wide
range of pressures. However, at higher pressures more flow will be delivered for a
given opening of the faucet or valve. (In some instances there is a minimum pressure
required to enable pressure-seating valves to operate.)
Most fixtures will operate at pressures as low as 5 psi (34 kPa), but most
customers like higher pressures at their taps. In order to provide 10 psi (69 kPa) to a
shower on the second story of a building, pressure on the order of 25 psi (172 kPa)
downstream of the meter in the basement is required. For most showers, the
minimum pressure is 15 psi (103 kPa).
HEAD LOSS_______________________________________________________________________________
Maximum Allowable Head Loss
The maximum allowable head loss can be calculated as the difference between the
head in the main and the head required by the customer.
Where:
ha = maximum allowable head loss, ft
z main = elevation of main, ft
z cust = elevation corresponding to p cust, ft
p main = pressure in main, psi
p cust = pressure required by customer, psi
2.31 = conversion factor from psi to ft of water
It is not necessary to know the exact values of z main and z cust as long as one knows
their difference.
If ha should be negative or very small (say < 5 ft), then it may be possible to
reevaluate and adjust some of the other parameters on the right side of the equation.
Otherwise, if readjustment is not feasible, it may be necessary for the customer to
install a booster pump to obtain design flow at a satisfactory pressure, being sure to
maintain a suction pressure upstream of the pump of at least 5 psi (34 kPa). In
general, pumping is only acceptable for large customers. Most utilities do not allow
individual residential customers to install booster pumps. The requirement to
provide 5 psi (34 kPa) of pump suction within the customer plumbing does not
supersede the requirement to maintain at least 20 psi (138 kPa) (or more in some
jurisdictions) in distribution mains.
Head Loss
It is necessary to use energy to move water from one point in the pipeline to another.
The energy used cannot be recovered and is therefore “lost.” In water distribution,
this energy is usually reported in head (length) units and the loss is referred to as
“head loss.”
The head loss at the design flow rate must next be calculated for the piping
configuration to determine if that flow can be delivered. If the available head exceeds
the calculated head loss, then that flow can be delivered. Methods for determining
head loss for pipes, valves, and meters follow.
Piping Losses
When the length of a service line is substantial, pipe head loss is the most significant
component of head loss. The pipe head loss can be calculated using a number of
different equations, including the Hazen-Williams, Darcy-Weisbach, and Manning
equations. In the United States, the Hazen-Williams equation is usually used. The
Hazen-Williams equation for pipe head loss is usually written in terms of velocity as
Where:
V = velocity, ft/sec
C = Hazen-Williams C-factor
d = diameter, ft
h = head loss, ft
L = length, ft
In most problems, it is desirable to express the diameter in inches and to work
with flow in gallons per minute instead of velocity. In this case, the equation becomes
Where:
Q = flow rate, gpm
D = pipe inside diameter, in.
Ductile Iron
Class 50 6.400 8.510 10.520 12.580
Class 51 3.460 4.800 6.340 8.450 10.460 12.520
Class 52 3.400 4.280 6.280 8.390 10.400 12.460
Class 53 3.340 4.220 6.220 8.330 10.340 12.400
Polyethylene
Class 160 0.487 0.584 0.681 0.875 1.263 1.653
PVC C900
Class 100 (DR25) 4.416 6.348 8.326 10.212 12.144
Class 150 (DR18) 4.266 6.134 8.044 9.866 11.734
Class 200 (DR14) 4.114 5.914 7.758 9.514 11.314
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227.
43
44 SIZING WATER SERVICE LINES AND METERS
d = Q ⁄ 2.44V
with the diameter rounded up to the next commercially available size. This value
may need to be adjusted, depending on the head available, number of appurtenances
(e.g., meters, backflow preventers) in the line, and length of the line.
Minor Losses
Minor losses refers to head losses other than through the pipe itself and includes
losses caused by valves, meters, backflow prevention assemblies, bends, and changes
in diameter. These losses are usually a function of the velocity (and hence flow)
squared. A problem in calculating these losses is that the data are usually given in a
variety of forms including
• Minor loss, k
• Minor loss, Cv
• Curve of minor loss versus flow
• Equivalent pipe length
• Orifice, K
Methods for calculating minor head loss (h) given each form of data are described
in the following section.
Minor loss, k. The minor loss, k, is a dimensionless number that is used to
relate head loss to velocity in the equation
h = k V 2/2g
Where:
k = minor loss k
g = acceleration due to gravity, ft/sec 2
Substituting flow for velocity in the above equation gives
h = k Q2/(383 D4)
Where:
Q = flow, gpm
D = diameter, in.
Where the head loss is desired in psi (p), simply divide the head loss in feet by
2.31.
p = h/2.31
Typical k values for valves, bends, and fittings are available from a number of
sources (Crane 1969; Hydraulic Institute 1978; Walski 1994) and are summarized in
Table 5-2. Minor losses for meters are given in Table 5-3. The meter values are based
on the maximum allowable head loss at design flow rate according to AWWA meter
standards C700, C701, C702, C703, C704, and C708. Actual head loss values are
usually less than the standards. They may be only slightly less for meters with
strainers but are often significantly less for meters without strainers.
Minor loss, Cv. For certain types of valves, minor losses are usually presented
in terms of a carrying capacity instead of a k such that
h = 2.31 (Q/Cv)2
Where:
Cv = minor loss carrying capacity, gpm/ psi
k = 885 D4/Cv2
Minor loss versus Q curve. For some devices such as meters and backflow
prevention assemblies, the head loss is given as a curve of head loss (or pressure
drop) versus flow rate. For manual calculations, it is acceptable to simply look up the
head loss from such a graph. For spreadsheet calculations, it may be necessary to
determine an equation relating head loss and flow. The two types of curves are shown
in Figure 5-1 and may be characterized as
• Those that pass through the origin, which is typical of meters and most
valves
• Those that have a discrete head loss before they open, which is typical of
backflow prevention assemblies
For devices with head loss curves that pass through the origin, the head loss can
be approximated as
h = a Qb
18
16
Typical Meter or Value
Backflow Preventer
14
12
Pressure Drop, psi
10
0
0 20 40 60 80 100 120 140 160 180 200
Flow, gpm
Where:
a, b = regression coefficients
For most devices b is on the order of 2. The values for a and b can be found by
using a regression program or by picking two points from the curve (in the range of
the expected flows), say (Q1,h1) and (Q2,h2), and calculating as follows:
a = h 1 / Q 1b
One problem with determining values of a and b is that they are a function of
diameter. An alternative approach is to calculate the minor loss, k, for the meter. This
method is usually not as good a fit to the manufacturer’s curve, but it is relatively
independent of diameter for a given meter or valve model. The value of k can be
determined by selecting a point near the design flow at the expected diameter and
solving for k using
k = 885 p D 4 /Q2
Where:
p = pressure drop, psi
Q = flow, gpm
D = diameter, in.
In the situation in which there is a discrete head loss before the valve opens (e.g.,
certain backflow prevention assemblies), the head loss can be given as
h = h min + a Q b
Where:
hmin = head loss when Q = 0, ft
a, b = regression constants (not the same as previous equation’s a and b)
The values of a and b can be calculated using the following equations:
a = (h1 – h min)/Qb
As was the case with valves, the curve of which passes through the origin, it is
possible to model the loss using a minor loss, k. The modeling can be done by
selecting a point from the curve at the design flow expected and calculating k as
Where:
pmin = h min /2.31, psi
Valves with a discrete pressure drop are handled differently in different pipe
network hydraulic models. In some cases, they can be modeled as a negative pump
curve; in others, they can be modeled as a discrete pressure drop in series with a
minor loss; and in still others, they can be described directly to the model as a series
of data points on a head loss versus flow curve. The k values for backflow prevention
assemblies as given in Table 5-4 are based on the values given in the AWWA
standards C510 and C511 and, as is the case with meters, values for actual
assemblies are usually less.
Equivalent length. In some cases, an equivalent pipe length (L/D) is
specified instead of a minor loss, k. The minor loss, k, can be determined from the
Hazen-Williams equation as
where C, D, and V refer to the properties of the equivalent pipe. For most cases, this
can be simplified to
k = 0.02 (L/d)
Orifices. In most cases, it is not necessary to determine head loss through the
actual orifice, nozzle, or sprinkler head. However, in some situations, it does become
necessary. Most orifices can be given by an equation similar to the equation where Cv
is defined earlier. However, for orifices discharging to the atmosphere, the down-
stream pressure is atmospheric.
Head in
Main Head Loss
in Service
Head Loss
Through Meter
Customer’s Head
Minimum Head
for Customer
Backflow
Preventer
Meter
Curb
Stop
Main Customer
At one extreme, the calculations can be performed by looking up the head loss
through pipes and valves in tables as given in appendix C. This approach does not
require the use of a computer but is the most cumbersome when performing iterative
calculations trading off pipe size and cost. To simplify the repetitive calculations, a
spreadsheet can be set up to perform the calculations. The challenge is to convert the
graphs of head loss (or pressure drop) versus flow, for meters and backflow valves
provided by manufacturers, into equations using the methods described earlier. Once
the equations are derived, however, it is very easy to perform repeated calculations.
When the service line is complicated with branches or the designer wants to
calculate the hydraulics of the system down to sprinkler heads and outlets, a
hydraulic model is the ideal approach to sizing. In this case, the engineer must enter
the coefficients for each device into the model.
While most engineers would initially feel that the manual approach is the easiest
for a single calculation, spreadsheets and models are much easier should the
customer come back with changes. For example, “Suppose we change the design flow
to 120 gpm (27 m3/hr)” or “We just found out we will need a minimum of 45 psi
(310 kPa) to make the equipment function.” With a computerized calculation,
repeating the calculation for these “what if ” scenarios is very easy.
Each of these approaches (manual calculations, spreadsheet calculations, and
hydraulic models) is illustrated below by calculating a recommendation for the same
problem.
Start
Calculate Peak
Demand
Determine
Available Head,
Minimum Head
Calculate Maximum
Allowable Head Loss
Determine If
Pressure Reducer or
Backflow Preventer Needed
Increase Sizes
Calculate
Head Loss
No
No
Done
Figure 5-3 Steps for determining pipe, meter, and other fittings sizes
Assume, initially, that you will use 2-in. (50-mm) pipe with a 2-in. (50-mm) meter
and a 2-in. (50-mm) RPBP assembly.
The velocity in 2-in. (50-mm) copper tubing (actual i.d. = 1.985 in. [50.42-mm]) is
7.76 ft/sec (2–37 m/sec) using the tables in appendix C.
For manual calculations, the entrance loss into the service can be ignored.
The pressure drop per 100 ft (30.5 m) of piping is 5.8 psi (40.0 kPa). For 200 ft
(61.0 m) of line, this rate gives a pressure drop of 11.6 psi (80.0 kPa).
14
12
2 in.
3 in.
4 in.
10
Pressure Drop, psi
0
0 50 100 150 200 250 300 350 400 450 500
Flow, gpm
Figure 5-4 Compound meter pressure drop versus head loss curves
20
18
16
14
Pressure Drop, psi
12
10
2 in.
8 3 in.
4 in.
0
0 100 200 300 400 500 600
Flow, gpm
From Figure 5-4, the pressure drop in the meter is 1.5 psi (10.342 kPa). From
Figure 5-5, the pressure drop through the RPBP assembly is 11.0 psi (75.8 kPa).
Summing the pressure drops gives the total pressure drop as
which exceeds the allowable pressure drop. The pipe, meter, and RPBP assembly
need to be upsized and the calculations repeated until a satisfactory combination is
found. Leaving the size of the backflow prevention assembly and meter the same and
upsizing the pipe to 2.5 in. (65 mm) will prove satisfactory in this instance. A larger
pipe size may be desirable to provide better pressure and to provide a margin for
error.
Spreadsheet calculation. It takes somewhat longer to initially set up a
spreadsheet, but repeat calculations are very easy. For the same example addressed
by the manual calculation, the head loss equations used are summarized below:
Pipe loss:
Entrance loss:
h = 0.5 (752)/(383 D 4)
Meter loss: The meter in question has a pressure drop of 8 psi (55 kPa) at
160 gpm (36 m3hr) in the 2-in. (50-mm) size. Therefore
k = 885(8)24/(1602) = 4.42
Head loss: The head loss can be calculated as
Table 5-5 Service line sizing calculation spreadsheet (L = 200 ft, Q = 75 gpm)
Key:
HGL = hydraulic gradient line
P1 = service line from the main to the meter
P2 = line from the meter to the RPBP
P3 = line from the RPBP to customer
RPBP = reduced-pressure backflow prevention assembly
Figure 5-6 Hydraulic model used to determine head loss: 75 gpm, 2.5-in. meter scenario
REFERENCES ______________________________________________________________________________
ASCE (American Society of Civil Engineers). AWWA. Propeller-Type Meters for Water-
1992. Pressure Pipeline Design for works Application. C704. Denver, Colo.:
Water and Wastewater. Committee on American Water Works Association.
Pipeline Planning. New York: ASCE. AWWA. Cold Water Meters—Multi-jet Type.
AWWA (American Water Works Associa- C708. Denver, Colo.: American Water
tion). Double Check Valve Backflow Works Association.
Prevention Assembly. C510. Denver, AWWA. Underground Service Line Valves
C o l o.: A me r ic a n Wat e r Wo r k s and Fittings. C800. Denver, Colo.:
Association. American Water Works Association.
AWWA. Reduced Pressure Principle Back- Manual M14, Recommended Practice for
flow-Prevention Assembly. C511. Den- Backflow Prevention and Cross-
ver, Colo.: American Water Works Connection Control. 1990. Denver,
Association. C o l o. : A me r ic a n Wat er Wo r k s
AWWA. Cold Water Meters—Displacement Association.
Type. C700. Denver, Colo.: American Brock, P.D. 1993. Fire Protection Hydraulics
Water Works Association. and Water Supply Analysis. Fire Pro-
AWWA. Cold Water Meters—Turbine Type tection Publications. Stillwater, Okla.:
for Customer Service. C701. Denver, Oklahoma State University.
C o l o.: A me r ic a n Wat e r Wo r k s Crane Co. 1969. Flow of Fluids through
Association. Valves, Fittings and Pipe. Technical
AWWA. Cold Water Meters—Compound Paper 410. Stamford, Conn.: Crane.
Type. C702. Denver, Colo.: American Hydraulic Institute. 1979. Engineering Data
Water Works Association. Book. Cleveland, Ohio: Hydraulic
AWWA. Cold Water Meters—Fire Service Institute.
Types. C703. Denver, Colo.: American NFPA (National Fire Protection Associa-
Water Works Association. tion). 1996a. NFPA 13, Installation of
Sprinkler Systems. Quincy, Mass.:
NFPA.
NFPA. 1996b. NFPA 13R, Installation of Walski, T.M. 1984. Analysis of Water Distri-
Sprinkler Systems in Residential bution Systems. New York.: Van
Occupancies up to and Including Four Nostrand-Reinhold.
Stories in Height. Quincy, Mass.: Walski, T.M. 1995. An Approach for
NFPA. Handling Sprinklers, Hydrants, and
NFPA. 1996c. NFPA 13D, Sprinkler Systems Orifices in Water Distribution Models.
in One and Two Family Dwellings and Presented at AWWA Convention, Ana-
Manufactured Homes. Quincy, Mass.: heim, Calif.
NFPA. Walski, T.M., and R.E. Clyne. 1996. Sizing
residential service lines. Jour. AWWA
11(10):70.
Chapter 6
Sizing the Customer’s
Meter
INTRODUCTION _________________________________________________________________________
The water meter is a changeable component of the customer’s water system. Unlike
the service line and water tap, which when incorrectly sized will generally require
expensive excavation and retapping, water meters can usually be changed less
expensively. The purpose of this chapter is to present guidelines on meter sizing
based on actual or likely demands. Undersizing the meter can cause pressure-related
problems, and oversizing the meter can result in reduced revenue and inaccurate
meter recordings.
REVENUE IMPLICATIONS___________________________________________________________
The sizing of the meters and services can have significant impacts on a utility’s
revenue. As the flow drops below the recommended flow range for a meter, the meter
will underregister. Oversized meters can result in lost revenue because of inaccurate
registration at low flow. From the standpoint of registration accuracy and revenue,
water meters should not be sized conservatively.
In addition to charging for water consumed, many water utilities have a charge
based on tap (or service line) size or meter size, either every billing period or at the
time of installation (e.g., tapping fee or capital recovery fee). Sizing decisions may
therefore impact revenue through fixed charges based on meter size.
To size a water meter appropriately, the engineer needs to understand the
utility’s design criteria and determine the demand flow range of the customer’s
system. For existing services, empirical demand data may be the best source of
information to ensure that the meter will meet actual needs. For new services,
estimated demand must be calculated from other data; chapters 3 and 4 provide two
methods for estimating design flows. The objective is to ensure that the meter is of
sufficient size to handle properly the likely demands as estimated by the engineer.
59
Positive displacement meters are widely used because they accurately register
low flows. Turbine and propeller meters are suitable when water usage is
characterized by higher demands with few or no low flows because these meters will
not register low flows as accurately as other meters. Compound meters are a
combination of a positive displacement and a turbine-type meter and have lower
head losses than displacement meters. They register accurately across the largest
range of flow rates. However, compound meters have higher wear and maintenance
requirements and should be carefully selected to provide economical service. In order
to maintain accurate readings, meters should be maintained on a regular basis and
replaced as necessary.
Fire line meters have historically been proportional meters. However, fire
insurance companies now also recognize turbine meters that are equipped with
strainers because water users such as districts and large manufacturing companies
can be better served with a recording meter that has pressure connections to a
primary device, such as an orifice plate or a flow tube. Table 6-2 shows suggested
uses for the various types of meters.
The selection of the type of meter is discussed further in AWWA Manual M6,
Water Meters—Selection, Installation, Testing, and Maintenance (1999).
Pump discharge
Differential pressure (venturi, flow
tube), electromagnetic, or ultrasonic Wholesale water purchasers
meters
Research applications
Subsystem metering
M M M D
M M
Domestic Fire Domestic Fire Domestic Fire Domestic Fire
M
M D M
Figure 6-1 Some common arrangements for service lines and meters
meter, but a separate fire line makes it possible to get by with a single, fire-type
turbine meter on the fire line. In some utilities, a policy exists to provide fire flow at
no cost (or a flat fee) and fire flow need not be metered. In those cases, the utility may
still want to use a detector check to minimize the likelihood of water theft from the
fire line and to be able to identify the existence of leakage in the fire line.
SUMMARY_________________________________________________________________________________
The meter should be correctly sized to handle and record the expected range of flow
rates. Utility administrative policies should encourage good engineering. Too large a
meter may result in unregistered water use at low flows, and too small a meter may
result in pressure and maintenance problems. In all cases, it is important that the
meter be accurately sized to meet the customer’s actual or projected demands and the
utility’s engineering criteria. AWWA meter standards and meter manufacturer
specifications are the recommended guidelines for determining the correct meter type
and size once anticipated or actual demand characteristics have been defined using
either flow recorders or manual fixture value calculations.
REFERENCES_______________________________________________________________________________
AWWA. Cold-Water Meters—Displacement AWWA. Encoder-Type Remote-Registration
Type, Bronze Main Case. C700. Den- Systems for Cold-Water Meters. C707.
ver, Colo.: American Water Works Denver, Colo.: American Water Works
Association. Association.
AWWA. Cold-Water Meters—Turbine Type, AWWA. Cold-Water Meters—Multijet Type
for Customer Service. C701. Denver, (Includes addendum C708a–98). C708.
C o l o.: A me r ic a n Wat e r Wo r k s Denver, Colo.: American Water Works
Association. Association.
AWWA. Cold-Water Meters—Compound AWWA. Cold-Water Meters—Displacement
Type. C702. Denver, Colo.: American Type, Plastic Main Case. C710. Den-
Water Works Association. ver, Colo.: American Water Works
AWWA. Cold-Water Meters—Fire Service Association.
Type. C703. Denver, Colo.: American AWWA. Cold Water Meters—Single Jet type.
Water Works Association. C712. Denver, Colo.: American Water
AWWA. Propeller-Type Meters for Waterworks Works Association.
Applications. C704. Denver, Colo.: Manual M6. 1999. Water Meters—Selection,
American Water Works Association. Installation, Testing, and Mainte-
AWWA. Direct-Reading, Remote-Registration nance. Denver, Colo.: American Water
Systems for Cold-Water Meters. C706. Works Association.
Denver, Colo.: American Water Works
Association.
Appendix A
Summary of Customer
Water Demand Profile
Survey
One of the objectives of the committee that authored this manual was to gather a
number of customer demand profiles from utilities currently using demand recorders
across the United States and Canada. The intent was to have the data compiled and
made available as reference material.
SURVEY METHODOLOGY__________________________________________________________
Water utilities were identified based on their use of demand recorder technology. A
total of 24 utilities were invited to participate, and initially 20 utilities agreed to
participate. The objective was to collect 5 to 10 demand profiles from each
participating utility. The following three forms were submitted to each of the 20
utilities agreeing to participate:
Form 1: Statement of Willingness to Contribute Demand Profiles. This form
initially identified the utilities interested in participating in the survey.
Form 2: Data Sheet to Accompany Each Disk File/Graph/Report/Etc. This form
identified and categorized the data.
Form 3: General Questionnaire for Users of Demand Recorders. This form was an
optional submission that provided more comprehensive information.
A total of 14 utilities provided information for the survey. Table A-1 presents a
list of the participating utilities.
67
Utility
City of Prince Albert, Canada. The water treatment plant staff downsized
11 large meters from 1992 to 1995. Ten of the meters showed increased consumption
readings as a result of the downsizing (Hanson 1994). Measured water use for the 11
downsized meters increased by 65 percent, and revenue increased by 68 percent. The
total increase in revenue caused by the downsizing of the 11 meters was $131,272 per
year. The total cost of the 11 new meters, including installation, was $11,536.
City of Davis, Calif. The city of Davis completed a program to install meters
on all of its residential connections. In planning for this meter retrofit program, the
connection between meter size and conservation was considered (DeBra and
Thompson 1995). Staff realized that oversizing meters in both new and replacement
situations was common. Sizing meters based on demand profiles would result in the
accurate measurement of customer water demands. If customers are charged for
their full consumption, they are more likely to consume less water. The downsizing of
eight commercial meters by one to two sizes resulted in a 33 percent increase in
measured water consumption.
SUMMARY_________________________________________________________________________________
More utilities are taking advantage of current technology to collect accurate demand
flow data for many purposes, including meter sizing. It appears that properly
collected demand flow profile data may be very beneficial for making prudent meter-
sizing decisions. When comparing demand estimated by the fixture value method and
demand assessed by demand profiling, it appears that the traditional fixture unit
method results in an estimate of peak demand that is too high. Those utilities that
have downsized existing meters reported an increase in metered water use and a
corresponding gain in revenue.
Multifamily, commercial,
SIZING WATER SERVICE LINES AND METERS
Multifamily, commercial,
City of Philadelphia, Pa. 36 public, institutional ✓
300
250
200
Maximum Flow Rate, gpm
150
100
50
0
0 1 2 3 4 5 6 7 8 9
Meter Size, in.
180
160
140
120
Number of Units
100
80
60
40
20
0
0 1 2 3 4 5 6 7
REFERENCES______________________________________________________________________________
DeBra, J., and R. Thompson. 1995. The Hanson, R. 1994. Cost Benefit Summary of
Connection Between Meter Sizing and Downsizing Large Size Water Meters.
Conservation. Presented at AWWA Prince Albert, Sask.: City of Prince
Cal–Nev Section, Spring 1995 Confer- Albert.
ence. April 12, 1995. Iadarola, Carmine, Aquasan Network. 1996.
DeOreo, William B., Aquacraft Inc. 1996. M22 Revision Update. Letter to
Analysis of Hotel Water Demand Pat- Jacques DeBra, October 31, 1996.
terns, Denver, CO. Prepared for Aqua- Motora, E. 1993. Consumption Study on 290
san Network, Inc. Water Meters Replaced in 1986, 1987,
DeOreo, William B., Aquacraft Inc. 1996. 1988. Large Size Meters. Prepared
Analysis of Summer Peak Water De- for Regional Municipality of Ottawa–
mands in Westminster, CO. Westmin- Carleton, Water Division. April 1993.
ster, Colo.: City of Westminster. Strasser, A., Denver Water. 1997. Peak Flow
DeOreo, William B., Aquacraft Inc. 1996. Data Logging Resolution Sensitivity
Report on Peak Flow Patterns: Dako- Study. Denver, Colo.: Denver Water.
tas Apartments. Prepared for Aquasan
Network, Inc.
Appendix B
Using Software to
Size a Meter
INTRODUCTION_________________________________________________________________________
The most accurate way to size a meter is to record detailed demand data for that
customer or a similar customer during a period of typical usage and then to calculate
the registered water percentage, percentage of flow in a meter’s normal range, and
the head loss at the maximum recorded flow rate for each possible meter type and
size option. Because such calculations involve a great many variables and are too
time-consuming to do efficiently by hand, one may wish to take advantage of
spreadsheet or specialized meter-sizing software to perform the calculations. This
appendix illustrates how demand profile data and meter performance characteristics
can be combined in meter-sizing software to aid in meter selection.
What follows is an overview of how meter-sizing software can use demand data
in conjunction with meter performance specifications and utility-specific meter and
financial information to perform the calculations on which proper meter-sizing
decisions are based. Once utility-specific information has been entered, the software
can then automatically estimate the projected percentage of registered water and the
annual revenue increase or decrease associated with each meter type and size option.
It can also calculate the percentage of flow in each meter option’s normal flow range,
the number of months it would take for a meter changeout to pay for itself, and the
head loss at maximum recorded flow for each meter option. The software
accomplishes this by distributing high-resolution demand data collected at a meter
site into software-defined flow ranges for each meter type and size option.
75
meters as found in AWWA Standards C700 through C710 and C712. The software
should enable the user to edit these values if appropriate. Once the default values
have been entered, the user imports a demand profile made using a flow recorder
(i.e., a profile that provides flow rate through the meter versus time on some small
interval such as 10 seconds). It should also be possible to enter the data manually;
however, much of the advantage of using the software comes from its capacity to base
its calculations on high-resolution rate information gathered over a period of time. If
desired, a seasonal adjustment could be performed by entering the billing records for
the previous year, and the flow rates would be scaled up or down proportionately.
At this point, sufficient data have been entered to perform calculations. The
software can rank meters based on registered water and determine the amount of
flow in each meter’s normal range, the head loss at the maximum recorded flow rate,
and the financial impact of each meter alternative. A graphic analysis feature can
enable a user to view each meter’s maximum, minimum, high-normal, and low-
normal flow rates superimposed over the actual demand profile for a given
installation.
SETUP________________________________________________________________________________________
Current meter sizing software is designed around AWWA meter performance
standards (See Figure B-1) and comes with defaults that permit a meter sizing
analysis to be performed without altering the default AWWA parameters. Neverthe-
less, it is essential to review the defaults and software assumptions before making
any sizing decisions based on software results. Certain defaults, such as the rates of
flow applicable to compound meter changeover ranges, do not have AWWA standard
values; accordingly, software should use reasonable default values based on
consultation with industry professionals.
The software should enable all assumptions to be tailored to meet the unique
requirements and characteristics of any utility. Many utilities have their own
standards of meter performance, which represent local conditions or tests, and each
utility has a unique financial structure. The minimum setup requirements for
performing a financial analysis are (1) the retail cost of water (and related wastewater
rates, if applicable); (2) fixed charges for each meter type and size; (3) changeout costs
for each meter type and size (labor and materials); and (4) the average monthly
maintenance charge for each meter type and size. For example, compound meters
typically have higher maintenance costs than turbines, and this fact should be
reflected in the analysis.
A software program may include information about the accuracy of each meter
type and size in various flow ranges. These values are the maximum and minimum
flow rates, the flow rates defining the normal flow range, the changeover flow range
(for compound meters), the head loss at the maximum flow rate, and registered water
accuracy ratings for each applicable flow range. AWWA Standards can be used as
defaults for these values, although information provided by manufacturers may be
more appropriate.
Because meters do not stop registering flow for rates above and below AWWA-
specified accuracy ranges, software should also make assumptions for performance in
these ranges. Default values for these assumptions are developed in consultation
with industry professionals. Although a user may change these assumptions by
adding additional categories with the user’s own values, it is recommended that
software default be used unless a user has a good basis for using alternate values.
fire flow requirements and possible changes in demand from many possible causes.
Also, no model is perfect. If the users are unsure about any of the assumptions, they
may run the analysis using best- and worst-case scenarios in order to determine the
range of possible outcomes. For example, if they are unsure of relative meter
maintenance costs or wish to vary assumptions for registered water below specified
minimum and above maximum flow rates, they may run the analysis using different
values. It is recommended that the user try different scenarios in order to better
understand the potential deviation of results obtained through any model.
CONCLUSION____________________________________________________________________________
In many cases, people are surprised at the potential for downsizing and will often opt
for a meter smaller then the existing meter yet larger than the optimum meter
calculated by a software model. Meter sizing software allows the user to evaluate all
potential scenarios and their consequences. In cases in which a more conservative
decision is either preferred or required because of specific considerations such as fire
flows, the program provides a good indication of the cost (lost revenue potential)
associated with such a decision.
Appendix C
Flow Friction
Loss Tables
The following tables (Tables C-1– 30) contain friction loss values for common ser-
vice line materials (copper, polyethylene, and PVC) and sizes (0.5–8-in. diameter).
The friction loss values are given in pounds per square inch pressure loss per
100 ft of pipe. The tables include only standard inside diameters. For other pipe
materials and sizes the friction loss values can be calculated from the Hazen-
Williams formula by substituting the corresponding constants and values.
The tables contain the velocity of water in feet per second for corresponding head
loss values that will be required in selecting the proper size service for the flow. High
velocities can cause excessive water hammer (when valves are closed rapidly) and, in
some cases, cavitation damage to service material. It is recommended that the maxi-
mum water velocity in the service be not more than 10 f/s. However, higher values are
listed in the tables for the engineer’s use, but these do not constitute a recommenda-
tion for the use of high velocities.
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: 5 gpm × 0.227.
To convert inches (in.) to millimeters (mm), multiply by 25.4.
To convert feet (ft) to meters (m), multiply by 0.3048.
81
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
†N/A=not applicable
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
Flow Head Loss Velocity Head Loss Velocity Head Loss Velocity Head Loss Velocity
gpm ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s ft/100 ft ft/s
NOTE: To convert psi to kPa: psi × 6.89476; to convert gpm to m3/hr: gpm × 0.227
APPENDIX C
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