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TEMPERATURE MEASUREMENT
8.2 INTRODUCTION
Thermocouples are based on the Seebeck effect, Peltier Effect and Thomson Effect. Seebeck
Effect states that if wire made of two different materials are joined together at their ends and if the
two end or junctions are maintained at different temperature, a current will flow in the circuit.
Thermocouples are based on this effect. Two other effects known as Peltier Effect and Thomson
effect are also related to thermoelectric effects. The important pairs of materials used as
thermoelectric effects. The important pairs of materials used as thermocouples are shown in
Table 8.1.
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Though thermocouple calibration tables are given with the cold junction at 0 0C it is rarely possible
to maintain the cold junction at that temperature except in laboratories. In industrial applications
the cold junctions are maintained at the ambient conditions and suitable corrections are applied.
The EMF of a thermcouple maintained with the hot junction at T and cold junction at 0, ET,O is
given by,
ET , O ET , t Et , O
where,
ET,t = temperature of the thermocouple with hot junction at T and cold junction at t
Et,0 = temperature of the thermocouple with hot junction at T and cold junction at O
Because of the law of intermediate metals we can use wire made of some other material to
connect a thermocouple with the secondary measuring instruments. For this purpose we use
compensating cables for e.g. Type K compensating cable.
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Resistance thermometers work on the principles of the change in resistance of a metallic wire
with change in temperature. Platinum is the preferred metal used in resistance thermometers.
The change in resistance of platinum thermometer with temperature is shown in appendix table
A.6
One of major causes of error in resistance thermometers is the change in ambient temperature
which affect the resistance of the connection wires between the resistance thermometer and the
Wheatstone Bridge which is used for measuring the change in resistance. Using the three wires
or four wire connections can minimize this error as shown Figure 8.3.In the three wire
connections any change in the resistance of lead 2 is added to the thermometer resistance.
However this is balanced by the equal change in the resistance of lead 1 which is added to the
reference resistor. In the four wire connection change in resistance of lead 1 and lead 3 are
compensated by that of lead 2 and 4 since the former adds top the thermometer resistance while
the later adds to the reference resistor.
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The equipment required for performing the experiments are shown in Table 8.4
8.4 PROCEDURE
Thermocouples can be calibrated up to 6500C using the constant temperature bath (Figure 8.5)
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Figure 8.5 Calibration of Thermocouple
A platinum resistance thermometer together with Model 756301 digital thermometer is used as
the Master Standard Unit. A thermocouple together with UM330 digital indicator is used as the
Unit Under Test.
1. Connect the equipment as shown in Figure 8.5.Use a Type K thermocouple as the UUT.
2. Set the constant temperature bath temperature to 40 0C and allow the temperature to
stabilize. We can consider the temperature to be stabilized if the MSU reading does not
change for say 5 minutes.
3. Note the MSU reading and the UUT reading
4. Increases the thermostat setting by 10 degrees. After the bath temperature stabilize take
the MSU and UUT readings.
5. Proceed as above in steps of 50 degrees till the bath temperature is 300 0C. After each
change wait for about 15 minutes for the temperature to stabilize. Enter the data as
shown in Table 10.6
6. Determine the mV corresponding to the UUT reading and fill in the last column of the
table 15.6
7. Plot a graph between the temperature given by MSU and UUT
8. Determine the standard deviation. Use Excel statistics function.
9. Repeat the experiment for the type J thermocouples.
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8.4.1.2 Data Reduction, Calculation, Graphs
i. Plot a graph with MSU temperature on the axis and mV on the y-axis. Plot the graph for all
the thermocouples on the same graph paper.
ii. Compare with the literature values given in Appendix table A1 to A6.
iii. Fit a curve mV = a +bT where mV is the voltage and T is the absolute temperature for the
data between 40 and 3000C. Determine the standard deviation.
8.4.1.3 Discussion
i. Discuss about the sensitivity of thermocouples J and K. Calculate the sensitivity and compare
with the values reported in literature as given in Table 8.1
ii. Discuss about the linearity of the thermocouples over the temperature range.
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8.8 Sensitivity of Thermocouples
Thermocouple Type Standard deviation Sensitivity (V/0C)
Literature REsult
Value
Type K
Type J
In this section the dynamic response of the thermocouple is determined by step testing.
The experimental setup for performing step response testing is shown in figure 8.8.
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5. Note the change in temperature with respect to time.
6. After the temperature reading has become constant, do the reverse step by suddenly
taking out the thermometer from the bath and keeping it in the air. Wait till the
temperature again stabilizes.
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8.4.2.3 Discussion
The function of the temperature transmitter is to convert the mV output given by different types of
thermocouples to standard 4-20 mA output. Yokogawa YTA110 transmitter will be calibrated in
this experiment. In this experiment distributor is introduced to supply 24 VDC to the transmitter
and convert its 4-20 mA output to 1-5 V.
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8.4.3.1 Experimental Set-up and Procedure
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Table 8.12 Temperature Calibration of Transmitter
Type of Thermocouple used Type K
Type of transmitter used YTA110
Transmitter range 0 to 5000C
UM330 range 1 to 5 V
No Bath Temp 0C Digital UM 330 Temperature
Thermometer reading 0C corresponding to
0
C UM330 reading, 0C
Total accuracy = {(A/D accuracy)/span + D/A accuracy} or 0.1% of span, whichever is greater.
For thermocouple inputs, add Cold Junction Compensation accuracy of 0.50C to the total
accuracy.
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Two and three wire connections in resistance thermometers
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Let output of YTA110 (UM330 reading) = x V
Tempearture = (x-1)/4 5000C (1)
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Figure 8.15 Calibration of resistance thermometer up to 300 0C
1. Connect the equipment as shown in figure 8.15. Use a 2 wire resistance thermometer as
the UUT. Short circuit terminal 2 and 3 at the back of UM330.
2. Set the constant temperature bath to 40 0C and allow the temperature to stabilize. We can
consider the temperature to be stabilized if the MSU reading does not change for say 5
minutes.
3. Note the MSU reading and the UUT reading
4. Increase the thermostat setting by 10 degrees. After the bath temperature stabilizes take
the MSU and UUT readings.
5. Proceed as above in steps of 50 degrees till the bath temperature is 300 0C. After each
change wait for about 15 minutes for the temperature to stabilize.
6. Repeat the experiments for the 3 wire resistance thermometer.
7. Determine the resistance corresponding to the MSU and UUT reading and fill in the table
8.16
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Ro : 100 Ohms
Digital thermometer type : Yokogawa Model No 756301-C-5/J
Temperature bath setting MSU reading UUT reading
i. Plot a graph between temperature and the thermometer resistance. Check whether the line
passes through 100 Ohm at 00C. Determine the slope of the line giving the sensitivity of the
thermometer in Ohm/ 0C.
ii. Corresponding to the MSU and UUT temperature reading determine the actual resistance.
Use the equation,
R100 = R0 (1+At+Bt2)
Where
A = 3.9083 x 10-3 0C-1
B = -5.7750 x 10-12 0C-2
Enter the values of the resistance in the 3rd column of the table above.
iii. Plot a graph between the true value of the resistance and the measured value. Determine
the standard deviation.
8.4.5.3 Discussion
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8.5 REVIEW QUESTIONS
1. State and explain Seebeck Effect, Peltier Effect and Thomson Effect.
2. Tell the names of 4 commonly used thermocouple pairs.
3. What is meant by cold junction compensation?
4. On what factors does the time constant of a thermocouple depend on?
5. Which has a higher resolution a thermo couple or a resistance thermometer?
6. What is meant by a transmitter? What is the output of a transmitter?
7. What is the purpose of using 2 wire and 3 wire connections?
8. If the supply voltage to a Wheatstone bridge changes, will it affect the balance point of
the bridge?
8.6 REFERENCES
1. Coughanowr, D. R, Process System Analysis and Control, 2 nd edition McGraw Hill New
York 1991.
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