II.

MAIN PROCESS ACTIVITIES MAIN PROCESS ACTIVITIES

SAMPLE & RISK ASSESSMENT INCOMING MATERIAL CUTTING SECTION SEWING SECTION FINISHING SECTION MD & PACKING SECTION BUYER FA/FCA

START
FABRIC INSPECTION ACCESSORIES INSPECTION
FINISHING PROCESS
Received detail START START
spec, received panel & FCA Process FCA
sketch/original Acc

Received Garment Received MD Process

Received Received Received Fab Garment (non wash)
Sample Request ( SR ) -- Fabric Accessories & marker (wash) Accept
Proto sample Accept or
Trimming &Self Reject…?
Prepare Material( checking
Acc, fabric, etc ) by Operator
QC check color+handfeel + Reject
Accept or Reject
Inspect acc ( random / 100% measurement (random)
Inspection fabric 10% ( using 4 QC Button hole + button Reject…?
Sample process for c/label, UPC, H/Tag ) SPREADING Process Pressing
point system ) attach
Random: zipper,tali piping QC in line Check 100% by QC
Inspection by QC
Searching metal
sample

Accept
QC Inspection Sewing Trimming
Polybag
fragment Accept

Accept or Reject Accept Trimming

Reject
reject …? Accept or
reject …?
Accept or
reject …?
CUTTING PROCESS
process QC check Pressing
YES
Accept
Accept or
Reject…?
Repair

workmanship Can be
Accept
found …?
Reject Pressing Pack
Send to Buyer QC check
workmanship+ NO
Summary report : Summary report : measurement
- QA Manager - QA Manager Quarantine the SHIPMENT
- Follow up - Follow up Cut pieces inspection QC check
NO garment
Approved..? doing by QC Workmanship +
Polybag measurement
Packing Process
END
YES
Doing 30% - 100% Quarantine Pack
Salesmen sample
checking Reject Polybag
Process Accept or
Risk Assessment Inspection by QC reject …?
sample
END Line inspection ( 100% Close carton
Accept or Accept
Issue to Production Inspection,workmanship,critic packing
reject …? QC END Line Pack
Accept or al measr 100% f/outseam,
Reject reject …? waist relax/stretch )
Replacement
Accept Accept
Send to Buyer
Reject
Sent to Buyer Repair
Send to Distribution center
Accept or
( DC ) :
Internal prevention repair …? sent to Finish
system on Risk Report to FU Goods
assessment - Marking & inspection
Approved…? NO panel process Accept
-Set pcs by pcs or
bundling system

Claim fabric to
YES Supplier
PPS sample
process
Inspection by QC Reporting Issue to sewing line Finishing
sample

Reject Fabric Inspection report

Accept or
reject …?
Inspection color report

Accept
Material shading checking
Sent to Buyer
Standard reject fabric

Summary fabric report

N
Approved…?
Fabric Gramation report

YES

BULK
PRODUCTION