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KENR5939-02

Component Location
Main Schematic
August 2011
Vibration Options
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm - Action F-2 1 Controller H-10 5
Alarm - Backup D-13, H-13 2 Relay H-11 5
Alternator I-13, H-13 3 Resistor H-10 5

KENR5939-02 VOL 1 of 3
Battery - 12V D-14, H-14 4 Vibration Frequency Control H-11 24
Block - Fuse D-7 5 Cab Options
Breaker - Alternator E-14, I-14 6 Schematic Machine
Component
Breaker - ECM D-14, I-14 6 Location Location
Breaker - Glow Plug F-14, J-14 6 Control - Standard HVAC C-6 34
Breaker - Main E-14, I-14 6 Control - Temperature B-6 NOT USED

(Dimensions: 48 inches x 35 inches)


Display - LED H-2 7 Control - Water Valve A-6 NOT USED
ECM - Engine D-12, H-13 8 Lamp - Dome F-2 35
Gage - Fuel H-2 7 Motor - Blower A-5 1
Glow Plug F-13, J-13 9 Motor - Wiper Front E-2 36
Horn - Forward I-2 10 Motor - Wiper Rear E-4 37
Meter - Hour I-2 11 Pump Assembly - Front D-2 15
Motor - Starter F-12, J-11 12 Pump Assembly - Rear C-2 15
Probe - Water In Fuel C-11 NOT USED Resistor - Blower A-5 38
Pump - Fuel Prime D-11, H-11 13 Solenoid - Compressor GP B-2 20
26 Pump - Vibration H Top F-11, J-10 14 Solenoid - Compressor GP 1 A-3 20
21 31
54 60 Pump - Vibration L Bot F-11, J-10 14 Suppressor - Arc / AC B-2 20
Relay - Brake P1 C-8 5 Suppressor - Arc 3 B-3 20
Relay - Brake P2 C-7 5 Switch - AC E-2 24
22
4 6 3 12
58
20 56 Relay - Glow Plugs
Relay - Main
F-13, J-14
D-2
6
15
Switch - AC Pressure
Switch - AC Pressure 1
B-2
B-3
12
12
CP/CS54, CP/CS56, CP/CS64, CP/CS74
2 19 9 14 34 11
42
Relay - Neutral Start P3
Relay - Neutral Start P4
C-7
C-7
5
5
Switch - Blower
Switch - Low Pressure
E-5
B-3
24
20
and CP/CS76
Relay - Start E-13, I-14 6 Switch - Low Pressure Cutout B-3 12
62
Relay - Start Aid
Resistor - Alternator
B-6
H-2
16
17
Switch - Wiper Front
Switch - Wper Rear
D-4
D-4
24
24
Vibratory Compactor
32 7 10
23 45 37 50 49 35
33 17 41
36 Resistor - Can
Sender - Fuel Level
B-12, G-12
F-13, J-13
18
19
Thermostat
Display Options
B-5
Electrical System
Solenoid - Axle Interlock F-11, J-10 14 Schematic Machine
Component
18
27 1 28 Solenoid - Compressor H-14 20 Location Location CP/CS54: CP/CS56: CP/CS64: CP/CS74:
53 30 8 Solenoid - Drum Interlock F-11, J-10 14
29 38 40
Solenoid - Valve Shift F-11, J-10 21
Accelerometer C-9 39
C5R1-UP C5P1-UP C7F1-UP C8F1-UP
Gauge - CMV C-10 40

13 51 5 43 Suppressor - Arc / AC Compressor H-14 22 Gauge - Speed / Vibration E-12 41 C5W1-UP FCP1-UP P7F1-UP P8F1-UP

36 Page,
25
47 Suppressor - Arc / Start Aid B-5 23 Gauge - VPM F-12 42 C5Y1-UP C5S1-UP C6P1-UP C8P1-UP
55 59 16 24 44 63 Suppressor - Arc / Start Relay E-13, J-14 23 Gauge - VPM 1 E-11 42
Suppressor - E Arc G-2 17 Indicator - RMV C-11 43
FCS1-UP C6S1-UP C8S1-UP
15 Switch - AC Pressure H-14 22 Lamp - Overvoltage A-9, A-10 43
61 57 Switch - Backup Alarm F-2 24 Module - Recording B-7, B-9 44
52
Switch - Beacon F-5 24 Module - Vibration Frequency B-8, B-10 44

39
Switch - Disconnect F-14, J-14 25 Processor C-7 44 CP/CS76:
Switch - Drum Charge Pressure C-13, G-13 26
46
48 Switch - Flood Light F-4 24
Regulator B-8, B-10 44
JCP1-UP
Resistor - X-R1 D-12 16
Switch - Hydrualic Oil Temperature C-13, H-14 27 Sensor - Speed D-14 45 C7L1-UP
Switch - Key G-2 28 Sensor - Speed 1 C-14 45 JCS1-UP
Switch - Neutral Start C-13, H-14 29 Sensor - Vibration Tachometer E-14 46
Switch - Operator Park Brake F-6 24 Speedometer E-11 47 CYX1-UP
Switch - Prime C-10, G-11 30 Sensor - Compaction G-12 48
Switch - Shutdown C-14, G-13 31
Gauge - Compaction G-11 41
Switch - Speed Selector J-3 11
Switch - Steering Wheel Horn I-2 32 Tachometer - Vibration F-12 42
Switch - Throttle J-2 33 Lighting Options Volume 1 of 3: Main Wiring
Switch - Vibration F-2 24 Schematic Machine
Component
Switch - Vibration Select F-2 24 Location Location
Datalink Diode - Brake H-5 17
Schematic Machine Diode - Neutral H-5 17
© 2011 Caterpillar, All Rights Reserved Printed in U.S.A.
Component
35 Location Location Flasher J-3 17
Ecm - Product Link J-6, J-9 49 Switch - HD & Pos Lamp J-5 41
Radio - Product Link J-5, J-8 50 Switch - Turn Signal & Hazard J-3 41
52 Radio Ready Options Machine locations are repeated for components located close together.
Schematic Machine
Component
Location Location
Converter H-12 16
Power Point H-12 51
Wire Description
Radio J-12 52
Wire
Wire Color Description
Wire
Wire Color Description
Harness And Wire Electrical Schematic Symbols
Number Number
Power Circuits Accessory Circuits Symbols
001 BR CMV 500 BR Wiper - Front (Park)
002 RD PROCESSOR POWER 501 GN Wiper - Front (Low)
7
32 003 RD-BU Tachograph Speed Signal 502 OR Wiper - Front (Hi) T

41 42 004 YL Vibrator Pump 503 BR Wiper - Rear (Park) Pressure Temperature Level Flow Circuit Breaker
005 GN Frequency 504 YL Wiper - Rear (Low) Symbol Symbol Symbol Symbol Symbol
11 17 006 BU RMV 505 BU Wiper - Rear (Hi)
37 007 GY Signal Ground 506 PU Washer - Front Symbols and Definitions
28 33 47 62 101 RD Battery (+) 507 WH Washer - Rear
103 YL Vibrator Power 508 PU Radio Speaker - Left Fuse: A component in an electrical circuit that will open the circuit if too much current flows
Main Schematic Vol 1 104 YL Engine Power 509 WH Radio Speaker - Left (Common) through it.
51 24 43 40 10 36 105 RD Key Switch 511 BR Radio Speaker - Right
Connector Location Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
109 RD Alternator Output (+) Terminal 512 GN Radio Speaker - Right (Common)
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Machine 110 GN Regulated Power 513 OR A/C Compressor Pressure Switch
Connector Number Schematic Location
55 Location 111 RD Battery Power 515 OR Blower Motor (Hi) Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
9 5 44
CONN 4 D-11 53 112 PU Main Power Relay Output 516 BU Blower Motor (Medium) No circle indicates that the wire cannot be disconnected from the component.
115 PK Front Work Lights 517 GN Blower Motor (Low)
CONN 5 I-11 54 Ground (Wired): This indicates that the component is connected to a grounded wire. The
116 BR Flood Light Switch 521 YL A/C Low Pressure Switch
19 50 49 1 16 CONN 6 E-10, I-10 50 grounded wire is fastened to the machine.
3 22 8 57 118 GY Wiper Power 522 WH A/C Thermostat Switch
53
30 61 56 59 34 60 CONN 7 D-10, H-10 50 121 YL Back Alarm Power 537 GN Flasher
Ground (Case): This indicates that the component does not have a wire connected to ground.
CONN 8 F-7 55 122 RD Dome Lamp Power 539 BU Turn Signal Indicator Basic / Right It is grounded by being fastened to the machine.
20 15 CONN 9 F-7 55
123 WH Gauges / Options Power 540 WH Turn Signal Indicator Left
6 13 12 18 124 GN A/C 567 WH A/c Switch Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
29 38 54 CONN 10 F-6 56 125 OR Battery Power 592 BU DC / DC Converter Power Output contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
CONN 11 F-6 24 128 RD Forward Horn 597 PU A/C Hi Pressure Cutout Switch
143 BR Speed Select Switch A513 PK DC / DC Converter Memory Output Sender: A component that is used with a temperature or pressure gauge. The sender
CONN 12 G-4 56
2 25 58 21 14 31 measures the temperature or pressure. Its resistance changes to give an indication to
148 WH Start Aid Relay A523 PU Temperature Potentiometer Position 1 T
CONN 13 G-4 57 the gauge of the temperature or pressure.
150 OR Battery (+) A571 PU Transmit
CONN 14 G-3 57 173 YL Optional Lights A572 PK Receive Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
CONN 15 I-2 17 177 OR Main Breaker Lighting Circuits It has a coil that makes an electromagnet when current flows through it. The
4 23 27 26 63 39 electromagnet can open or close the switch part of the relay.
CONN 16 G-2 28 Ground Circuits 603 PK Rotary Beacon
200 BK Main Chassis 604 OR Stop Lamp
CONN 17 E-1 5 Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
205 BK Instrument Ground 605 YL Turn Lamp - Left
CONN 18 E-1 5 coil that makes an electromagnet when current flows through it. The electromagnet
45 Basic Machine Circuits 606 GY Turn Lamp - Right
46 48 can open or close a valve or move a piece of metal that can do work.
CONN 28 F-12 27 304 WH Starter Relay 607 PK Flood Lamp - Front
Datalink Schematic Vol 1 306 GN Starter Relay 608 GN Flood Lamp - Rear Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
307 OR Key Switch 614 PU Park / Tail / Dash / Lamp activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
Connector Location 308 YL Main Power Relay 619 GN Head Lamp Low that make electromagnet when current flows through them. It also has an internal switch that places
Machine 309 GY Alternator Regulator Terminal Control Circuits the latch coil circuit open at the time the coil latches.
Connector Number Schematic Location 321 BR Backup Alarm 709 OR Sensor Power Supply
Location Harness and Wire Symbols
322 GY Warning Horn (Forward) 720 PU Brake Relay P2
CONN 1 I-18 59
326 RD Key Switch "C" Terminal 751 GN Transmission Shift Solenoid
CONN 2 I-18 59 330 YL Neutral Start Relay 765 OR Park Brake Switch 1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
CONN 3 H-5, H-7 59 376 GN Start Aid Switch 776 YL Park Brake Switch 2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.

CONN 10 G-6, F-6 59 384 BU Relay To Glow Plugs 777 PU Brake Relay P1
Harness Identification Letter(s):
396 PK Alternator Resistor 892 BR CAT DATA LINK Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Monitoring Circuits 893 GN CAT DATA LINK Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
for "Connector" and the number indicates which
403 GN Alternator (R) Terminal 916 BU Vibration Frequency Command connector in the harness. (C1, C2, C3, .....)
Part Number for
439 YL Over Voltage Lamp 924 GN Vibration Low Switch AG-C4 L-C12 Part Number For
C-C4 AG-C3 Connector Plug
Connector Recepticle
447 PK Fuel Level Gage 944 OR Cat Data Link 130-6795 130-6795 111-7898 3E-5179
450 YL Tachometer Sender (+) 945 BR Cat Data Link 325-AG135 PK-14 1 5A
451 BR Tachometer Sender (-) A001 BR A Power Pin Socket
Receptacle Fuse
465 OR Low Hydraulic Oil Pressure Switch A003 BK A Signal Single Wire
Pin or Socket
9X-1123 (5 Amps)
Number
497 BU Sensor Power A004 BU A Ground Connector
Component
C483 BU Tachograph Speed Signal Plug Part Number
Harness identification code: 2 200-L32 BK-14
This example indicates wire
135 in harness "AG".
Ground Circuit Identification
Connection Number Wire Color Wire Gauge

MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS

Radio Ready Option Schematic Vol 2


Connector Location
Machine
Component Identifiers (CID¹) Connector Number Schematic Location
Location
Module Identifier (MID²) CONN 11 H-4, H-14 24
CONN 19 I-13 16
Engine ECM Vibe Options Schematic Vol 2
Resistor and Sender Specifications
(MID No. 036) Connector Location Part No. Component Description Resistance (Ohms)¹
Failure Mode Identifiers (FMI)¹ 0001 Cylinder #1 Injector Solenoid
Connector Number Schematic Location
Machine 2234945 Sender: Fuel level
Empty 155-160
Full 0-4
0002 Cylinder #2 Injector Solenoid Location
FMI No. Failure Description 3E1906 Compressor: HVAC 17.6 ± .6
CONN 17 E-12, H-11, I-11 5 1743016 Resistor: Can Term 4, Can Term 1 120 ± 10%
0 Data valid but above normal operational range. 0003 Cylinder #3 Injector Solenoid
CONN 31 H-11 55 255 ± 7.7 K (In Air)
1 Data valid but below normal operational range. 0004 Cylinder #4 Injector Solenoid Cab Options Schematic Vol 2 1782334 Probe: Water In Fuel Water In Fuel Threshold 50 K Or Less/
60 K Reset
2 Data erratic, intermittent, or incorrect. 0005 Cylinder #5 Injector Solenoid Connector Location 2284982 Resistor: Alternator 150 ± 5%

3 Voltage above normal or shorted high. 0006 Cylinder #6 Injector Solenoid Event Codes Machine
2708384 Control: Vibe Frequency (2708383 - Linear Potentiometer) 1 K ± 20%
Connector Number Schematic Location 1286916 Control: Temperature (1106824 - Linear Potentiometer) 1K 2 Watts
4 Voltage below normal or shorted low. 0041 8 Volt DC Supply Voltage Engine ECM Location 1371761 Resistor: X-R1 130 ± 5% 2 Watts
CONN 2 B-2 58
5 Current below normal or open circuit. 0091 Throttle Position Sensor Event Code Condition ¹ At room temperature unless otherwise noted.
CONN 5 C-2 54
6 Current above normal or grounded circuit. 0100 Engine Oil Pressure Sensor E194 High Exhaust Temperature CONN 8 C-1 55
7 Mechanical system not responding properly. 0110 Engine Coolant Temperature E232 High Fuel/Water Separator Water Level CONN 9 C-1 55
0168 Electrical System Voltage CONN 20 D-5 60
8 Abnormal frequency, pulse width, or period. E283 Low Hydraulic Charge Pressure CONN 21 B-5, C-5 60
9 Abnormal update. 0172 Intake Manifold Air Temperature Sensor
E360 Low Oil Pressure CONN 22 B-5 NOT USED
10 Abnormal rate of change. 0190 Engine Speed Sensor CONN 27 G-2 61
Related Electrical Service Manuals
0247 SAE J1939 Data Link E361 High Engine Coolant Temperature Title Form Number
11 Failure mode not identifiable. Display Options Schematic Vol 2
E362 Engine Overspeed Off Machine Switch Specification Troubleshooting: C4.4 and C6.6 Compactor Engiines KENR5389
12 Bad device or component. 0253 Personality Module Connector Location Part No. Function Actuate Deactuate Contact Position
13 Out of calibration. 0261 Engine Timing Offset Fault E396 High Fuel Rail Pressure Machine Low - 275 kPa ± MAX Low - 170 kPa ± 55
Connector Number Schematic Location AC Pressure Switch 4C
Low - 40 PSI ± MAX Low - 25 kPa ± 8
Location 1145333 AC Pressure Switch Note 1
14 Parameter failures. 0262 5 Volt Sensor DC Power Supply E398 Low Fuel Rail Pressure High - 2800 kPa ± 140 High - 1750 kPa ± 200
CONN 1 C-13 27 AC Pressure Switch 1
High - 406 PSI ± 20 High - 254 PSI ± 29
15 Parameter failures. 0267 Remote Shutdown Switch E539 High Intake Manifold Air Temperature CONN 15 E-12 62 Contact (A-B) NO Below
Hydraulic Oil Temperature Switch 4C 92 ± 1.5° C 85° C Min Actuation Temperature
16 Parameter not available. 0268 Programmed Parameter Fault CONN 17 A-12, B-12, C-12, D-12 5 1100514
E600 High Hydraulic Oil Temperature Hydraulic Oil Temperature Switch 197.6 ± 2.7 F 185° F Min Contact (B-C) NC Below
0342 Secondary Engine Speed Sensor CONN 18 A-12, B-12, C-12, D-12 5 Actuation Temperature
17 Module not responding. E1044 High Intake Manifold Pressure Contact (A-C) NC Below
CONN 23 D-8 62 Drum Charge Pressure Switch 4C 1400 kPa MAX 1100 ± 75 kPa
18 Sensor supply fault. 0526 Turbo Wastegate Drive 1652521
Deactuation Pressure
E1045 Low Intake Manifold Pressure Lighting Options Schematic Vol 2 Drum Charge Pressure Switch 203 PSI MAX 160 ± 11 PSI Contact (A-B) NO Below
19 Condition not met. 1639 Machine Security System Module Deactuation Pressure
Connector Location 1496371 Low Pressure Cutout
103.4 ± 13.8 kPa 34.5 ± 7 kPa
NO
20 Parameter failures. 1779 Fuel Rail #1 Pressure Valve Solenoid Machine 15 ± 2 PSI 5 ± 1 PSI
Connector Number Schematic Location
¹The FMI is a diagnostic code that indicates what 1785 Intake Manifold Pressure Sensor Location Note 1: Normally Open Below Low Setting Deactuation. Closed From Low Setting Actuation
CONN 24 I-6 63
type of failure has occurred. 1797 Fuel Rail Pressure Sensor To High Setting Deactuation. Open Above High Setting Actuation.
CONN 25 J-4 44
1834 Ignition Key Switch
CONN 26 I-3 63
2246 Glow Plug Start Aid Relay CONN 27 G-2, G-5, G-7, F-6 61
¹ The CID is a diagnostic code that indicates The connectors shown in this chart are for harness to harness connectors.
which circuit has faulted. Connectors that join a harness to a component are generally located
at or near the component. See the Component Location Chart.
² The MID is a diagnostic code that indicates
which electronic control module diagnosed the fault.
14 13 12 11 10 9 8 7 6 5 4 3 2 1
ENGINE/VEHICLE (4 CYLINDER) M-C203 AXLE INTLK SOL 4C
200-XG1BK-00 1552269 XXX
101-XF1RD-00 777-M68PU-18 1 DATALINK DATALINK (FACTORY INSTALLED)
304-M78WH-6 200-M74BK-18 2
DISCONNECT SW 4C M-C124 PROD LINK ECM C-C1
1552269 G S M-C200 PROD LINK ECM A-C1 PROD LINK ECM c0 F-C2
7N0718 FUEL LVL SENDER 4C DRUM INTLK SOL 4C J1 1607690 PROD LINK RADIO GPS ANT SATELLITE ANT 2621421
1552269 1552252 PROD LINK RADIO J1 1607690
2234945 BK-18 1 447-M10PK-18 XXX 1 GPS ANT SATELLITE ANT . 1
PROD LINK ANT
MTR BAT PROD LINK ANT
200-XP1BK-00 BK-18 2 200-M77BK-18 777-M69PU-18 1 2 125-A1OR-18 1 BATTERY . 2
200-M75BK-18 2 3 200-A2BK-18 2 GROUND . 3

MOTOR 4 308-A3YL-18 3 KEY ON . 4

M-C106
5 403-A4GN-18
N957-A7PK-18
4 R-TERM
.
.
5
6
GPS SAT
INSTRUMENT PANEL
KENR5939-02 VOL 1 of 3

6 5 RS-232 TXD . 7
200-M75 BK-18 1552269 7 6 . CDL + 8 893-F5 GN-18

POWER PANEL 200-M74BK-18


200-M73BK-18
STARTER MOTOR 24V 4C
2253150
751-M13GN-16
200-M72BK-18
1
2
BK-18
BK-18
VALVE SHIFT SOL 4C
XXX
CDL +
CDL -
8
9
944-C1OR-18
945-C2BR-18
N960-A6OR-18
N979-A5GN-18
7
8
RS-232 RXD
RS-232 GND
CDL -
.
9
10
892-F6 BR-18

M-C148
. 11 SPEED SEL SW THROTTLE SW
J J
FRAME GND LHRR 10 N970-A8YL-18 9 RS-232 DTR . 12
M12 1552269 2730282 2730282
200-M72BK-18 200-XN1BK-00 11 N973-A9BR-18 10 RS-232 DSR RS-232 #1 TXD 13 N957-F11 PK-18
M-C202 LOW HIGH LOW HIGH
BK-18 1 R810-M79BR-18 R810-M35BR-18 200-M48BK-18 VIB PUMP L BOT 4C 12 11 . SATELLITE GPS . 14
F-C1 PROD LINK RADIO c0
BK-18 2 200-M81BK-18 200-M77BK-18 200-M60BK-18-GXL 1552269 XXXX RS-232 #1 TXD 13 N957-C3PK-18 12 . ANTENNA ANTENNA . 15
1552252 2639088
. 16
200-M76BK-18 200-M61BK-18-GXL ENGINE GND 4C A892-M18OR-18 1 14 . 17 105-F30 RD-18 1 BATTERY
2716414 200-M66BK-18-GXL M10 200-M70BK-18 2 15 . 18 200-F31 BK-18 2 GROUND
384-M80BU-8 200-M81BK-18 200-M65BK-18-GXL 200-M75BK-18 . 19 308-F32 YL-18 3 KEY ON
16
40
M-C201 . 20 403-F33 GN-18 4 R-TERM
(Dimensions: 48 inches x 35 inches)

200-M76BK-18 200-M64BK-18-GXL 200-M74BK-18 VIBE PUMP H TOP 4C 17 GPS COAXBK-18 . 21 N957-F11 PK-18 5 RS-232 TXD
GLOW PLUG BKR 4C GLOW PLUG RELAY 4C FRAME GND RHFR 4C 1552269 XXXX 18 SATELLITE COAXBK-18 RS-232 #1 RXD 22 N960-F12 OR-18 6 .
4N5844 1183534 8T3635 M12 200-M73BK-18 200-M71BK-18 A784-M19YL-18 1 19 RS-232 #1 DTR 23 N970-F13 YL-18 N960-F12 OR-18 7 RS-232 RXD
200-M70BK-18 200-M71BK-18 2 . 24 N979-F15 GN-18 8 RS-232 GND
20
. 25 N970-F13 YL-18 9 RS-232 DTR
200-M72BK-18 21 . 26 N973-F14 BR-18 10 RS-232 DCD
777-M69PU-18 A892-M18OR-18 RS-232 #1 RXD 22 N960-C4OR-18 . 27 11 . SATELLITE GPS
ARC SUPP 4C M-C151 777-M14PU-16 777-M68PU-18 751-M13GN-16 RS-232 #1DTR 23 N970-C5YL-18 . 28 12 . ANTENNA ANTENNA

10

10
1552272 M-C101 . 29

7
8
1
2
3
4
5
6
9

7
8
1
2
3
4
5
6
9
1729200 A784-M19YL-18 24 125-C17OR-18
306-M82GN-18 777-M14PU-16 3E3364 RS-232 #1 DCD 30 N973-F14 BR-18 GPS_COAX_1 BK-18 E-C11 E-C12
1 25 125-C10OR-18 125-C18OR-18 RS-232 #1 GND N979-F15 GN-18
200-M83BK-18 R810-M35BR-18 521-M43YL-16
31
1429117 1429117
2 1 26 200-C19BK-18 . 32 SAT_COAX BK-18
3 121-M1YL-18 104-M34YL-18-GXL 522-M42WH-16 2 27 200-C15BK-18 200-C20BK-18 . 33
CAN DATA LINK - 34 F712-F16 GY-18
R810-M84BR-18 497-M40BU-18 177-M41RD-6 121-M1YL-18 308-C21YL-18 143-E5BR-16
4
205-M39BK-18 205-M39BK-18 177-M41RD-6
28
29 308-C16YL-18 308-C22YL-18
CONN 1 . 35
751-E23GN-16
. 36
M-C107 121-M1YL-18 306-M24GN-18 205-M39BK-18 RS-232 #1 DCD 30 N973-C6BR-18 403-C23GN-18 C-C2 A-C2 . 37 C905-E172OR-18
1552269 177-M41RD-6 308-M3YL-18 306-M24GN-18 M-C1 CONN 6 RS-232 #1 GND 31 N979-C7GN-18 403-C11GN-18 403-C24GN-18 1552252 3E5179 . 38 C906-E171PU-18
BK-18 1 306-M85GN-18 306-M24GN-18 306-M24GN-18 309-M4GY-18 308-M3YL-18 9X0141 32 125-C18OR-18 1 125-A1OR-18
. 39
. 40
BK-18 2 200-M86BK-18 308-M3YL-18 321-M5BR-18 309-M4GY-18 121-M1YL-18 1 33 200-C20BK-18 2 200-A2BK-18 . 41 C968-E12PK-18
309-M4GY-18 330-M7YL-18 321-M5BR-18 C968-M2PK-18-GXL 2 CAN DATA LINK - 34 Y795-C8GN-18 944-C1OR-18 308-C22YL-18 3 308-A3YL-18 . 42 F729-E167GN-18
2716414 321-M5BR-18 403-M20GN-18 330-M7YL-18 308-M3YL-18 3 35 945-C2BR-18 403-C24GN-18 4 403-A4GN-18 . 43 J900-E7WH-18
. 44
304-M78WH-6 304-M78WH-6 330-M7YL-18 447-M10PK-18 376-M31GN-18-GXL 309-M4GY-18 4 36 N957-C3PK-18 5 . 45
103-E1YL-18
60
403-M20GN-18 497-M40BU-18 321-M5BR-18 5 37 N959-C13PK-18 6 . 46 C906-E25PU-18
MAIN BREAKER 4C START RELAY 4C 447-M10PK-18 521-M43YL-16 403-M20GN-18 A701-M6GY-18-GXL 6 38 N960-C4OR-18 7 . 47
6T3645 1183534 521-M43YL-16 522-M42WH-16 447-M10PK-18 330-M7YL-18 7 39 N963-C12OR-18 8 . 48
STEERING WHEEL HORN SWITCH
. 49
522-M42WH-16 C973-M38GN-18 497-M40BU-18 F710-M8BR-18-GXL 8 40 N970-C5YL-18 9 CAN DATA LINK + 50 F711-F17 GN-18
2T3360
177-M41RD-6 F729-M45GN-18 C974-M37PU-18 521-M43YL-16 326-M9RD-18 9 41 N973-C6BR-18 N981-C14GN-18 10 N979-A5GN-18 . 51
F729-M47GN-18 F729-M45GN-18 522-M42WH-16 447-M10PK-18 10 42 N979-C7GN-18 N963-C12OR-18 11 N960-A6OR-18 + BATTERY 52 105-F18 RD-18 322-E115GY-18 200 BK-16
F729-M44GN-18 F729-M47GN-18 777-M14PU-16 450-M11YL-18 11 43 N981-C14GN-18 N959-C13PK-18 12 N957-A7PK-18 . 53
BUS BAR 1 4C

R-TERM 54 403-F19 GN-18


R810-M35BR-18 F729-M44GN-18 451-M12BR-18 12 44 Y974-C9OR-18 E-C8
C973-M38GN-18 200-M48BK-18 892-M26BR-18-GXL 751-M13GN-16 13 45 Y795-C8GN-18 CONN 2 .
.
55
56 1552269
3004163

200-M60BK-18-GXL 893-M27GN-18-GXL 777-M14PU-16 14 46 C-C3 A-C3 . 57 322-E115GY-18 1 BK-18 FWD HORN


101-XF2RD-6

C974-M37PU-18 200-M61BK-18-GXL A702-M21PU-18-GXL E798-M15PK-18-GXL 15 47 1552269 3E3364 . 58


128-E101RD-18 2 BK-18 1631201
I I
. 59
309-M4GY-18 200-M65BK-18-GXL F701-M16BR-18-GXL 16 48 N970-C5YL-18 1 N970-A8YL-18 105-F30 RD-18
403-M20 GN-18 200-M64BK-18-GXL A701-M6GY-18-GXL . 60
128-E4RD-18
17 49 N973-C6BR-18 2 N973-A9BR-18 . 61 105-F1 RD-18
ALTERNATOR 4C 200-M66BK-18-GXL A892-M18OR-18 18 CAN DATA LINK + 50 Y974-C9OR-18 RS-232 #3 TXD 62 403-F33 GN-18
2253146 465-M56OR-18-GXL A784-M19YL-18 19 RS-232 #3 RXD 63 403-F4 GN-18 128-E43RD-18
51 + -
W RS-232 #3 GND 64 200-F31 BK-18
A710-M57GY-18-GXL 403-M20GN-18 20 + BATTERY 52 125-C10OR-18 GND 65 200-F23 BK-18 200-F2 BK-18 SIG HOUR METER
D+ B+ 109-XJ1RD-6 F716-M54WH-18-GXL C968-M2PK-18-GXL A702-M21PU-18-GXL 21 53 . 66 308-F32 YL-18 161-3932
B- F715-M55PU-18-GXL C973-M38GN-18 F711-M22GN-18-GXL 22 R-TERM 54 403-C11GN-18 . 67 308-F3 YL-18 403-E99GN-18
150-M67RD-12 150-M63RD-18-GXL C974-M37PU-18 F712-M23GY-18-GXL 23 55
. 68
103-E1YL-18 200-E117BK-18
. 69
ENGINE ECM 4C 150-M62RD-18-GXL 306-M24GN-18 24 56 N957-C3PK-18 SWITCHED POWER 70 308-F24 YL-18 104-E13YL-18
60
ENGINE ECM 150-M58RD-18-GXL F708-M25YL-18-GXL 25 57 105-E2RD-18
N960-C4OR-18
J2 J1 M-C3
200-XC1BK-00

ALT BREAKER 4C 150-M59RD-18-GXL E798-M15PK-18-GXL 892-M26BR-18-GXL 26 58 N979-C7GN-18


6T3645 2451042 F701-M16BR-18-GXL 893-M27GN-18-GXL 27 59 F711-F17 GN-18 VIBE TACH OPT CON
1 BATTERY (-) 1 200-M66BK-18-GXL J900-M28WH-18-GXL 28 60
F712-F16 GY-18
892-F6 BR-18
123-E120WH-18 CONN 15
2 BATTERY (-) 2 200-M65BK-18-GXL F729-M29GN-18 29 61 893-F5 GN-18 123-E3WH-18 123-E46WH-18-GXL E-C4 NAME ID CLR
3 BATTERY (-) 3 200-M64BK-18-GXL F706-M32PU-18-GXL 30 RS-232 #3 TXD 62 N963-C12OR-18 403-F4 GN-18 123-E34WH-18 1552273
4 4 F707-M33WH-18-GXL 376-M31GN-18-GXL 31 RS-232 #3 RXD 63 N959-C13PK-18 308-F3 YL-18 123-E120WH-18 1 "+24 V" 123 WH-18
150-M67RD-12 F706-M32PU-18-GXL 200-F2 BK-18 200-E50BK-18
5 5 F708-M25YL-18-GXL 32 RS-232 #3 GND 64 N981-C14GN-18 2 GND 200 BK-18
30A 105-F1 RD-18
6 6 F709-M36BU-18-GXL F707-M33WH-18-GXL 33 GND 65 200-C15BK-18 128-E4RD-18 450-E19YL-18 3 "VIBE +" 450 YL-18
ECM BREAKER 4C 101-XF1RD-00 7 BATTERY (+) 7 150-M63RD-18-GXL F710-M8BR-18-GXL 104-M34YL-18-GXL 34 66 143-E5BR-16 451-E20BR-18 4 "VIBE -" 451 BR-18
1394724 8 BATTERY (+) 8 150-M62RD-18-GXL 150-M63RD-18-GXL F711-M22GN-18-GXL R810-M35BR-18 35 67 200-E44BK-18-GXL C973-E14GN-18 5 "SPEED +" C973 GN-18
9 BATTERY (-) 9 200-M61BK-18-GXL 150-M62RD-18-GXL F712-M23GY-18-GXL F709-M36BU-18-GXL 36 68 200-E57BK-18 205-E17BK-18 6 "SPEED -" 205 BK-18
36 Page,

M-C122 10 BATTERY (-) 10 200-M60BK-18-GXL 150-M59RD-18-GXL R810-M35BR-18 C974-M37PU-18 37 69 200-E28BK-18 200-E117BK-18


1552269 11 11 150-M58RD-18-GXL J900-M28WH-18-GXL C973-M38GN-18 38 KEY SWITCH 70 308-C16YL-18 200-E50BK-18 REF DIAGRAMS 280-4394
BACKUP ALARM 4C BK-18 1 121-M1YL-18 12 12 200-M61BK-18-GXL F729-M47GN-18 205-M39BK-18 39 200-E100BK-18
497-M40BU-18
THIS OPTION APPLIES TO:
2200229 BK-18 2 321-M5BR-18 13 13 200-M66BK-18-GXL F729-M46GN-18-GXL F729-M29GN-18 40 451-E20BR-18

F712-F16 GY-18
F711-F17 GN-18
200-M64BK-18-GXL F729-M45GN-18 177-M41RD-6 307-E8OR-18 VIBE TACH /
FOR ENGINE HARNESS WIRING SEE ENGINE SCHEMATIC VOLUME 3 LOCATION E-4

14 14 HARNESS ASSEMBLY HARNESS ASSEMBLY

105-F1 RD-18
200-F2 BK-18
308-F3 YL-18
403-F4 GN-18
893-F5 GN-18
892-F6 BR-18
101-XF1RD-00 AC PRESSURE SW 4C 15 BATTERY (+) 15 150-M59RD-18-GXL 200-M65BK-18-GXL F729-M44GN-18
1145333 M-C104 16 BATTERY (+) 16 150-M58RD-18-GXL 200-M60BK-18-GXL M-C102
IDENT PART NO. GROUP NAME IDENT PART NO. GROUP NAME 308-E9YL-18 SPEEDO OPT
3 BK-16 1
1552269
521-M43YL-16
17
18
ACTION ALARM
LOW HYD OIL PRES
17
18
F706-M32PU-18-GXL
A702-M21PU-18-GXL
200-M48BK-18 326-M9RD-18 1275483
1
A
C
256-6803
256-6804
RADIO HARNESS
ECM HARNESS
C7F1-UP C5P1-167 C5R1-158 JCS1-105 F 311-1890 CONTROL HARNESS
THIS OPTION APPLIES TO: 309-E10GY-18
E-C14
2
BK-16 2 513-M87OR-16 19 HIGH HYD OIL TEMP 19 A701-M6GY-18-GXL 465-M56OR-18-GXL 326-E21RD-16 1141749 FUEL GAGE
CONN 7 1555234
1 20 CAN (+) 20 F711-M53GN-18 C8F1-UP C6P1-102 C5S1-222 C5W1-UP 123-E46WH-18-GXL I IGN
POS NEG SWITCH CLOSED WITH 21 CAN (-) 21 F712-M51GY-18 A710-M57GY-18-GXL C5P168-UP C5S223-UP 751-E23GN-16 447-E18PK-18-GXL S SEND

SYSTEM CHARGED M-C99 513-M87OR-16 22 CAN A SHIELD 22 403-E99GN-18 200-E44BK-18-GXL G GND

1552269 23 CDL (+) 23 893-M27GN-18-GXL F715-M55PU-18-GXL DIAGRAM-WIRING SYSTEM (PRODUCT LINK OPTION) P7F1-UP C8P1-UP C6S1-101 CYX1-UP DIAGRAM-WIRING SYSTEM (PRODUCT LINK OPTION) 447-E18PK-18-GXL
101-XA1RD-00

12V BATTERY LH 4C 1 513-M88OR-16 24 CDL (-) 24 892-M26BR-18-GXL F716-M54WH-18-GXL 450-M11YL-18 C6P103-UP C6S102-UP 450-E19YL-18 607-E22PK-16

F712-F16 GY-18
F711-F17 GN-18
3T5760 522-M89WH-16 451-M12BR-18 607-E22PK-16 E-C7 LED DISPLAY
101-XF2RD-6

2 25 25

CHG P8F1-UP FCP1-UP C8S1-108 C5Y1-UP

N979-C7GN-18
N960-C4OR-18
N957-C3PK-18
1552252

105-F1 RD-18
200-F2 BK-18
308-F3 YL-18
403-F4 GN-18
893-F5 GN-18
892-F6 BR-18
H
ARC SUPPRESSOR 4C
CHG C973-E14GN-18 2169021
H
280-4391
26 26
JCP104-UP C8S109-UP
280-4391
1893158 27 27 104-M34YL-18-GXL 205-E17BK-18 123-E34WH-18 1 SWITCHED POWER
COMPRESSOR GP 4C 522-M42WH-16 28 28 376-M31GN-18-GXL 892-E11BR-18 200-E57BK-18 2 GROUND
M-C103 29 29
00 C7L1-UP JCP1-103 FCS1-UP 00 893-E116GN-18 3 UNUSED
3E1906
1552269 30 30 893-M27GN-18-GXL C-C4
3E5179
F-C3
3E5179
C5R159-UP JCS106-UP 309-E60GY-18 4 CHARGING STATUS IND
BK-18 1 513-M90OR-16 31 31 892-M26BR-18-GXL A701-E15GY-18 F708-E121YL-18 5 START AID INDICATOR
BK-18 2 522-M91WH-16 32 32 A702-E52PU-18 F710-E6BR-18 6 AIR TEMP INDICATOR
CONN3

10
11
12

10
11
12
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
33 33 CONN 3 C905-E172OR-18 A702-E52PU-18 7 HYD OIL PRESS. IND
POS NEG NEUTRAL START SW 4C 34 34 F729-M46GN-18-GXL C906-E170PU-18 C906-E171PU-18 F709-E51BU-18 8 ACTION LAMP
ON PROPEL PUMP M-C118 35 THROTTLE SWITCH RETURN 35 F729-M46GN-18-GXL J900-M28WH-18-GXL C906-E25PU-18 F701-E48BR-18 9 ENG OIL PRESS. IND
CONN 3

RD-18
BK-18
YL-18
GN-18
GN-18
BR-18
GY-18
GN-18
CLR

USED
USED
USED
USED
M-C6

RD-18
BK-18
YL-18
GN-18
GN-18
BR-18
1552269 C968-E12PK-18 A701-E15GY-18

CLR
36 36 E-C3 10 HYD OIL TEMP IND
12V BATTERY RH 4C 308-M3YL-18 1552269 9X4813 F707-E49WH-18

10
11
12
E-C1

1
2
3
4
5
6
7
8
9
BK-18 1 37 37 11 CHECK ENGINE IND
3T5760 BK-18 2 330-M7YL-18 38 38 1 326-M9RD-18 1552252 N979-E7GN-18 A E798-E16PK-18 E798-E16PK-18 12 ENG COOLANT TEMP IND

PROD LINK CON2


M-C108 MOTOR

F712
F711
A893-M49OR-18 F701-E48BR-18

105
200
308
403
893
892

NOT
NOT
NOT
NOT
ID
39 39 2 N960-E8OR-18 B

PRODUCT LINK CON


1552267 40 IGNITION SWITCH INPUT 40 104-M34YL-18-GXL N957-E9PK-18 F707-E49WH-18 E-C309 ALT RESISTOR

105
200
308
403
893
892
BK-16

ID
C

262-0886
HYD OIL TEMP SW 4C RD-16 C F729-M47GN-18 41 +5V SENSOR SUPPLY 41 A701-M6GY-18-GXL FUEL PRIME PUMP F708-E121YL-18 309-E60GY-18 1552269 2284982
DIAGNOSTIC CONNECTOR F709-E51BU-18 309-E71GY-18
1100514 A 42 +5V SENSOR SUPPLY 42 2178339 309-E10 GY-18 1

N979-E7GN-18
N960-E8OR-18
N957-E9PK-18
125-E1OR-18
200-E2BK-18
308-E3YL-18
403-E4GN-18

945-E6BR-18

"RS 232 TXD"


"ALT R TERM"

"RS 232 GND"


"RS 232 RXD"
"CAN SHIELD"
"SW'D POWER"
944-E5OR-18
150

"CAN (-)"
"CAN (+)"
WH-16 B A710-M57GY-18-GXL 43 +8V THROTTLE SUPPLY 43 F710-E6BR-18 2

"CLD -"
"CDL +"
A702-M21PU-18-GXL

BATTERY
GROUND

REF DIAGRAMS
NAME
44 HIGH HYD OIL TEMP SW 44 A710-M57GY-18-GXL F711-E501GN-18

"SW'D POWER"
"ALT R TERM"
M-C105 45 LOW HYD OIL PRES SW 45 465-M56OR-18-GXL C968-M2PK-18-GXL F712-E500GY-18

BATTERY

"CDL +"
"CLD -"
T

GROUND
OPTIONAL SPEED SENSOR 1552267

NAME

REF DIAGRAMS
46 46 E798-M15PK-18-GXL PRIME SWITCH F729-E167GN-18
BK-16 A F729-M45GN-18 47 47 F701-M16BR-18-GXL 1655970 M-C5 J900-E7WH-18 E-C310 E ARC SUPPRESSOR
DRUM CHARGE PRESS. SW 4C RD-16 B 465-M56OR-18-GXL 48 48 F706-M32PU-18-GXL 1552267 1552269 1893158
VEH HARN SPD CON c0 1652521 BU-16 C 49 GROUND LEVEL SHUTDOWN SW (N.O.) 49 F715-M55PU-18-GXL F707-M33WH-18-GXL BK-18 A A893-M49 OR-18 396-E114PK-18 1

125-E1OR-18
200-E2BK-18
308-E3YL-18
403-E4GN-18

945-E6BR-18
944-E5OR-18
50 GROUND LEVEL SHUTDOWN SW (N.C.) 50 F716-M54WH-18-GXL F708-M25YL-18-GXL RD-18 B 200-M48BK-18 308-E111YL-18 2
NAME ID CLR M-C152 51 LOW THROTTLE SWITCH 51 C968-M2PK-18-GXL F709-M36BU-18-GXL WH-18 C
1552272 52 HIGH THROTTLE SWITCH 52 J900-M28WH-18-GXL F710-M8BR-18-GXL
SENSOR POWER 497 BU 1 497-M40BU-18 53 53
SENSOR GND 205 BK 2 205-M39BK-18 54 54 E-C10
1552272 R
SPEED SIGNAL C973 GN 3 C973-M38GN-18 55 55
INV SPEED SIGNAL C974 PU 4 C974-M37PU-18 56 56 E-C2 308-E9YL-18 308-E29YL-18 1 YL-16
3E3382 C OFF
57 START AID CONTROL 57 376-M31GN-18-GXL 326-E21RD-16 2 PU-16
REF DIAGRAMS 280-4394 CONN 1 SHUT DOWN SWITCH 4C 58 HIGH ENGINE TEMP LAMP 58 E798-M15PK-18-GXL 307-E8OR-18 3 OR-16
S ON

1
2
3
4
5
6
139-2116 M-C150 B ST
59 CHECK ENGINE LAMP 59 F707-M33WH-18-GXL 105-E2RD-18 4 BR-16
STOP . RUN 1552267 60 ACTION LAMP 60 F709-M36BU-18-GXL HARNESS ASSEMBLY CONN 10 KEYSWITCH
BK-18 A F715-M55PU-18-GXL 61 61 F711-M53GN-18 IDENT PART NO. GROUP NAME 1107887
RD-18 B F729-M44GN-18 62 LOW ENGINE OIL PRESS LAMP 62 F701-M16BR-18-GXL F711-M52GN-18 F711-M22GN-18-GXL VIBE SENSOR CON c0 E 257-9363 CONVERSION HARNESS
WH-18 C F716-M54WH-18-GXL 63 WAIT TO START LAMP 63 F708-M25YL-18-GXL F712-M51GY-18 E-C15

G 64
64
HIGH INTAKE AIR TEMP 64

M-C4
F710-M8BR-18-GXL F712-M50GY-18 F712-M23GY-18-GXL M-C123
1552269
NAME ID CLR
104-E13YL-18
9W1951
A G
450-M11YL-18 1 "VIBE TACH +" 450 YL-18 200-E100BK-18 B
CONN 16
3E3370 451-M12BR-18 2 "VIBE TACH -" 451 BR-18 C
A F711-M52GN-18 893-E116GN-18 D DIAGNOSTIC
B F712-M50GY-18 REF DIAGRAMS 280-4394 892-E11BR-18 E CONNECTOR

280-9635 , 280-4392
GN-16
GY-16
RD-18
BK-18

PK-16
BK-16
GN-18
PK-16

RD-18
BK-18
YL-18
GN-18
GN-18
BR-18

YL-14
BK-14
RD-18
YL-16
BU-16
YL-16
CLR

CLR

CLR

CLR
C F712-E500GY-18 F

280-4393 , 280-9635
F711-E501GN-18 G
ATCH VIBE TACH SENSOR

447-E18PK-18-GXL
CAN TERM 4 H

F712-E500GY-18

F708-E121YL-18

F729-E167GN-18
C906-E170PU-18

C905-E172OR-18
893-E116GN-18
AC OPT CON
ENGINE/MACHINE (4 CYLINDER)

C973-E14GN-18

C968-E12PK-18

A702-E52PU-18
F710-E6BR-18
J900-E7WH-18

205-E17BK-18
326-E21RD-16

451-E20BR-18
450-E19YL-18
403-E99GN-18

607-E22PK-16
751-E23GN-16

200-E28BK-18
103-E1YL-18
105-E2RD-18
123-E3WH-18
128-E4RD-18
143-E5BR-16

307-E8OR-18
J

PRODUCT LINK CON

F711-E501GN-18
ENGINE/VEHICLE

F709-E51BU-18

A701-E15GY-18
E798-E16PK-18
F701-E48BR-18
F707-E49WH-18
CAB OPTION CON

280-4392

AUX CON c0

309-E10GY-18

104-E13YL-18

892-E11BR-18
H834

E727

308-E9YL-18
LIGHTING CON
124
118
122
200

603
200
608
607

105
200
308
403
893
892

200
122
173

776
ID

ID

ID

ID
NAME ID CLR

280-4391
101-EE2RD-000-SGX
GEN 2 200-GG1BK-000
304-MM1WH-6
G-C101
3E3364 "AC COMP CLUTCH" 521 YL-16
"AC COMP RET" 522 WH-16

"DOME LAMP POWER"

"SW'D POWER (F1)"

"SW'D POWER (F2)"


200-PP1BK-000 521-G71YL-16 1

"BATTERY (F13)"
"WIPERS POWER"
101-EE2RD-000-SGX

"HVAC POWER"

"SW'D POWER"
"ALT R TERM"
522-G72WH-16 CONN 14

"BRAKE ON"
2
CONN 13

REF DIAGRAMS

REF DIAGRAMS

BATTERY

"CDL +"
"CLD -"

NEUTRAL
REF DIAGRAMS 280-4392

NAME

NAME

NAME

REF DIAGRAMS

NAME

REF DIAGRAMS
GROUND

BEACON
GROUND

GROUND

GROUND
FRONT
E-C3

REAR
E-C1 E-C2
200-GG1BK-000 200-G52BK-16 200-J2BK-00 CONN 12 1907613 1907612
3E5179
200-G53BK-16 101-J1RD-00
G-C106
SIDE CONSOLE

10
11
12

10
11
12

10
11
12
DISCONNECT SW 200-G48BK-18

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
7N0718 1552269 C-C3 C-C4
C-C5
BEACON SW FLOOD LT SW 1552254 1552253

1
2
3
4

1
2
3
4

1
2
3
4
5
6

1
2
3
4
5
6
200-G62BK-18 751-G13GN-16 VALVE SHIFT SOL 1552252
1 BK-18
CONN 8 C-C55 CONN 9 CONN 10 C-C216 CONN 11 C-C81 PARK BRAKE SW 2730284 2730283

SEE NOTE C
200-G51BK-16 200-G51BK-16 XXX C-C11
CONN 28 2 BK-18

205-C77BK-18

892-C26BR-18
326-C81RD-18

F709-C205BU-18

F712-C207GY-18
F711-C206GN-18
1552272 1552273 1552273 OPERATOR

103-C196YL-18

123-C197WH-18
128-C195RD-18

J900-C28WH-18
307-C105OR-18
C973-C76GN-18

C968-C65PK-18

104-C160YL-18

E798-C15PK-18
F701-C16BR-18
F707-C33WH-18

F708-C60YL-18
607-C198PK-16

F729-C29GN-18
C906-C35PU-18
A702-C36PU-18
OFF ON BOTH OFF FRONT

105-C27RD-18

143-C30BR-16
F710-C8BR-18

308-C32YL-18

A701-C6GY-18

893-C25GN-18

447-C10PK-18
451-C67BR-18
450-C79YL-18
403-C20GN-18

751-C13GN-16

200-C38BK-18
304-MM1WH-6 200-G59BK-18 200-G54BK-18-GXL 1552272

309-C4GY-18
200-G55BK-18-GXL
116-5275
200-G60BK-18

124-C64GN-16
118-C39GY-16
122-C42RD-18
200-C9BK-16

H834-C12YL-14

E727-C59BU-16
G-C203 BULB KNOB 116-5274

122-C22RD-18
173-C61YL-16

776-C57YL-16
200-PP1BK-000 200-G56BK-18-GXL J-C1 AXLE INTLK SOL

200-C2BK-14
G S 116-5270 X1
200-G57BK-18-GXL 2886926 1552269 XXX LAMP BLOCK
+

603-C199PK-16

200-C151BK-18
308-C101YL-18
403-C102GN-18
X2

200-C98BK-18
608-C40GN-18
607-C41PK-16

105-C97RD-18

893-C53GN-18
892-C52BR-18
200-G58BK-18-GXL 777-G47PU-16 1 116-6565
FRAME GND RH2 FRAME GND RH MTR BAT 200-G52BK-16 2
3 4
8T3635 M12 8T3635 M12 776-C193YL-16
1 2
MOTOR
G-C124 304-MM1WH-6 NO/NC BLOCK C-C206
G-C200 180-5617 - +
1552269 DRUM INTLK SOL 1552269
FUEL LVL SENDER 1552269 XXX F706-C86PU-18 ACTION ALARM

200-C150BK-16
1 BK-18
447-G10PK-18

776-C116YL-16
2234945 BK-18 1
777-G46PU-16 148-C87WH-18
STARTER MOTOR 24V 1 2 BK-18 3E-6328

765-C194OR-16
200-G60BK-18

10

10
BK-18 2

7
8
1
2
3
4
5
6
9

7
8
1
2
3
4
5
6
9
1683499 200-G53BK-16 2

143-C192BR-16
C-C21 C-C20

143-C70BR-16
118-C39GY-16
1429117 1429117
F F
124-C64GN-16

200-C103BK-18

603-C199PK-16
G-C202

115-C91PK-16

608-C40GN-18
116-C51BR-18

607-C45PK-16
115-C50PK-16
607-C46PK-16
VIB PUMP BOTTOM 122-C42RD-18 A892-C18OR-18 VIB AND BACKUP ALARM SWITCHES
1552269 FIXED-LOW VARIABLE-HIGH F701-C16BR-18 IN PROPEL HANDLE
A892-G18OR-18 1 105-C97RD-18 E798-C15PK-18 C-C207
POWER PANEL

F712-C207GY-18
200-GG1BK-000 200-G50BK-18 2 200-C98BK-18 F712-C207GY-18 1552272
200-PP1BK-000 200-NN1STRAP-4GA 200-C151BK-18 F711-C206GN-18 200-C90BK-18 A990-C44BU-18 1 BK-18

F711-C206GN-18
G-C201

892-C26BR-18
R810-G35BR-18 VIB PUMP TOP 308-C101YL-18 F729-C29GN-18 321-C5BR-18 C906-C83PU-18 2 BK-18

893-C25GN-18

F709-C205BU-18
103-C196YL-18
104-C160YL-18

123-C197WH-18
128-C195RD-18

307-C105OR-18

607-C198PK-16

A702-C36PU-18
C906-C35PU-18
C968-C65PK-18
C973-C76GN-18
E798-C15PK-18
F701-C16BR-18
F707-C33WH-18
F708-C60YL-18

F729-C29GN-18

J900-C28WH-18
1552269

105-C27RD-18

143-C30BR-16
200-C38BK-18
205-C77BK-18

308-C32YL-18

403-C20GN-18
447-C10PK-18
450-C79YL-18
451-C67BR-18

751-C13GN-16

A701-C6GY-18

F710-C8BR-18

326-C81RD-18
200-J2BK-00 FIXED-HIGH VARIABLE-LOW 403-C102GN-18 J900-C28WH-18 C906-C83PU-18 321-C5BR-18

309-C4GY-18
3 BK-18
G-C148 A784-G19YL-18 1 603-C199PK-16 F710-C8BR-18 A990-C44BU-18 200-C90BK-18 4 BK-18
1552269 200-G59BK-18 200-G49BK-18 2 607-C41PK-16 F709-C205BU-18
CONN 6 CONN 6

E727-C59BU-16

765-C194OR-16
173-C61YL-16
R810-G63BR-18 R810-G61BR-18 608-C40GN-18 F708-C60YL-18

H834-C12YL-14
ENGINE GND

143-C192BR-16

200-C150BK-16
603-C199PK-16

776-C116YL-16

200-C103BK-18
115-C50PK-16
BK-18 1

115-C91PK-16
116-C51BR-18

143-C70BR-16

607-C45PK-16
607-C46PK-16
608-C40GN-18

122-C22RD-18
200-C2BK-14
BK-18 2 200-G64BK-18 200-G64BK-18 M10 G-C1 C-C1 892-C52BR-18 F707-C33WH-18
9X0141 9X1343 893-C53GN-18 F706-C86PU-18
121-G1YL-18 121-C1YL-18 200-C9BK-16 VIBE SELECT SW
2716414 GLOW PLUGS 1 1
384-G65GN-6 2268700 200-G53BK-16 C968-G2PK-18-GXL 2 2 C968-C65PK-18
2730283
60A LOW OFF HIGH
200-G51BK-16 308-G3YL-18 3 3 308-C3YL-18 104-C34YL-18
GLOW PLUG BKR GLOW PLUG RELAY 200-G52BK-16 A892-G18OR-18 309-G4GY-18 4 4 309-C4GY-18 105-C37RD-18
1712208 1183534 751-G13GN-16 321-G5BR-18 5 5 321-C5BR-18 105-C97RD-18
200-G48BK-18 200-G49BK-18 A784-G19YL-18 A701-G6GY-18-GXL 6 6 A701-C6GY-18 177-C17RD-6
200-G50BK-18 330-G7YL-18 7 7 330-C7YL-18 200-C9BK-16 326-C81RD-18
GLOW PLUGS
104-G34YL-18-GXL F710-G8BR-18-GXL 8 8 F710-C8BR-18 326-C81RD-18 200-C151BK-18 F711-C206GN-18
ARC SUPP 6C G-C151 777-G46PU-16 121-G1YL-18 326-G9RD-18 9 9 326-C81RD-18 104-C34YL-18 200-C98BK-18 F712-C207GY-18
1729200 1552272 777-G14PU-16 777-G47PU-16 177-G41RD-6 447-G10PK-18 10 10 447-C10PK-18 105-C37RD-18 205-C74BK-18 308-C32YL-18 OPT CON1
BUS BAR 1

1 R810-G61BR-18 306-G24GN-18 450-G11YL-18 11 11 450-C11YL-18 177-C17RD-6 308-C32YL-18 309-C4GY-18


200-G67BK-18 777-G14PU-16 308-G3YL-18 451-G12BR-18 451-C66BR-18 308-C3YL-18 308-C101YL-18 308-C84YL-18 403-C20GN-18 C-C215 NAME ID CLR
7V9275

2 12 12
3 200-G59BK-18 521-G71YL-16 309-G4GY-18 751-G13GN-16 13 13 751-C13GN-16 309-C4GY-18 308-C3YL-18 447-C10PK-18 1552253
4 306-G66GN-18 200-G64BK-18 F729-G43GN-18 321-G5BR-18 777-G14PU-16 14 14 777-C14PU-16 321-C5BR-18 321-C5BR-18 603-C199PK-16 111-C62RD-18 1 POWER 111 RD-18

10
522-G72WH-16 330-G7YL-18 E798-G15PK-18-GXL E798-C15PK-18

7
8
1
2
3
4
5
6
9
15 15 330-C7YL-18 376-C31GN-18 607-C198PK-16 200-C99BK-18 2 GROUND 200 BK-16
G-C107 C973-G38GN-18 F701-G16BR-18-GXL F701-C16BR-18 376-C31GN-18 447-C10PK-18 607-C46PK-16 C-C10 123-C190WH-18
376-G31GN-18-GXL 16 16
1429117
3 SW'D POWER 123 WH-18
1552269 C974-G37PU-18 497-G40BU-18 17 17 403-C21GN-18 497-C75BU-18 607-C45PK-16 A990-C44BU-18 4 VIBE ON A990 BU-18

T825-C203YL-18
A784-C213YL-18

C801-C201OR-18
A892-C23OR-18

924-C202GN-18
C906-C82PU-18
BK-18 1 306-G68GN-18 306-G24GN-18 205-G39BK-18 403-G20GN-18 A892-G18OR-18 18 18 A892-C18OR-18 447-C10PK-18 A701-C6GY-18 608-C40GN-18 123-C190WH-18 451-C69BR-18 5 VIBE FREQ RET 451 BR-18
BK-18 2 200-G69BK-18 497-G40BU-18 447-G10PK-18 A784-G19YL-18 19 19 A784-C19YL-18 450-C11YL-18 A702-C36PU-18 751-C13GN-16 321-C5BR-18 450-C80YL-18 6 VIBE FREQ 450 YL-18
R810-G35BR-18 521-G71YL-16 403-G20GN-18 20 20 403-C21GN-18 451-C66BR-18 326-C81RD-18 A701-C6GY-18 450-C79YL-18 450-C80YL-18 A784-C183YL-18 7 VIBE SOL TOP A784 YL-18
2716414 F729-G45GN-18 522-G72WH-16 A702-G21PU-18-GXL 21 21 A702-C36PU-18 751-C13GN-16 C968-C65PK-18 A702-C36PU-18 450-C11YL-18 C906-C82PU-18 A892-C182OR-18 8 VIBE SOL BOTTOM A892 OR-18
304-MM1 WH-6 F729-G42GN-18 777-G14PU-16 F711-G22 GN-18 22 22 F711-C206GN-18 892-C208BR-18 R810-C191BR-18 E798-C15PK-18 451-C66BR-18 451-C69BR-18 A892-C23OR-18 T825-C203YL-18 9 FIXED FREQ VIBE T825 YL-18
60A
447-G10PK-18 892-G26BR-18-GXL F712-G23 GY-18 23 23 F712-C207GY-18 893-C209GN-18 403-C21GN-18 F701-C16BR-18 451-C67BR-18 A784-C213YL-18 C906-C200PU-18 10 VIBE ENABLE C906 PU-18
MAIN BKR START RELAY 403-G20GN-18 893-G27GN-18-GXL 306-G24GN-18 24 24 306-C24GN-18 A701-C6GY-18 403-C20GN-18 F707-C33WH-18 C801-C201OR-18 C801-C201OR-18 11 VIBE SW HIGH C801 OR-18
1712208 1183534 330-G7YL-18 R810-G35BR-18 F708-G25YL-18-GXL 25 25 F708-C60YL-18 A702-C36PU-18 403-C102GN-18 F708-C60YL-18 A784-C19YL-18 924-C202GN-18 924-C202GN-18 12 VIBE SW LOW 924 GN-18

E 177-G41RD-6 177-G41RD-6 321-G5BR-18


309-G4GY-18
A701-G6GY-18-GXL
A702-G21PU-18-GXL
892-G26BR-18-GXL
893-G27GN-18-GXL
26 26 892-C208BR-18
893-C209GN-18
A784-C19YL-18
A892-C18OR-18
A784-C19YL-18
603-C199PK-16
F709-C205BU-18
F710-C8BR-18
T825-C203YL-18
CONN 17 E

E727-C59BU-16
27 27 REF DIAGRAMS 283-4306 , 280-4394

173-C61YL-16
200-C103BK-18
103-C196YL-18
104-C160YL-18

123-C197WH-18

143-C192BR-16

200-C150BK-16

307-C105OR-18
776-C116YL-16
C906-C35PU-18
128-C195RD-18
450-C79YL-18

105-C27RD-18
115-C91PK-16
115-C50PK-16
116-C51BR-18

143-C30BR-16

143-C70BR-16
200-C38BK-18
304-MM1WH-6 308-G3YL-18 C968-G2PK-18-GXL J900-G28WH-18-GXL J900-C28WH-18 C968-C65PK-18 J900-C28WH-18 A784-C183YL-18

H834-C12YL-14

765-C194OR-16

C973-C76GN-18
28 28

122-C22RD-18

451-C67BR-18

205-C77BK-18
200-C2BK-14
306-G24GN-18 E798-G15PK-18-GXL F729-G29GN-18 29 29 F729-C29GN-18 E798-C15PK-18 450-C11YL-18 F729-C29GN-18 A784-C213YL-18 T825-C203YL-18
200-G62BK-18 F701-G16BR-18-GXL 30 30 105-C37RD-18 F701-C16BR-18 451-C66BR-18 892-C26BR-18 924-C202GN-18
BUS BAR 2

177-G41RD-6 F706-G32PU-18-GXL 376-G31GN-18-GXL 31 31 376-C31GN-18 F706-C86PU-18 607-C198PK-16 893-C25GN-18 C801-C201OR-18


121-G1YL-18 F707-G33WH-18-GXL F706-G32PU-18-GXL F706-C86PU-18 F707-C33WH-18 607-C45PK-16 C968-C65PK-18 A892-C18OR-18 A892-C182OR-18 A990-C44BU-18 OPT SPD SNSR CON
7V9275

32 32
F716-G76WH-18-GXL F708-G25YL-18-GXL F707-G33WH-18-GXL 33 33 F707-C33WH-18 F708-C60YL-18 607-C41PK-16 607-C46PK-16 104-C34YL-18 A892-C23OR-18 123-C190WH-18
200-G57BK-18-GXL F709-G36BU-18-GXL 104-G34YL-18-GXL 34 34 104-C34YL-18 F709-C205BU-18 105-C37RD-18 A892-C182OR-18 C-C126 NAME ID CLR
3E3376
101-EE2RD-000-SGX

309-G4GY-18 200-G54BK-18-GXL C974-G37PU-18 R810-G35BR-18 35 35 R810-C191BR-18 F710-C8BR-18 105-C97RD-18 450-C80YL-18


101-EE1RD-4
200-CC1BK-000-SGX

200-G56BK-18-GXL C973-G38GN-18 F709-G36BU-18-GXL 36 36 F709-C205BU-18 F711-C206GN-18 608-C40GN-18 C973-C73GN-18 111-C62RD-18 A784-C183YL-18 497-C75BU-18 1 SENSOR POWER 497 BU
309-G4 GY-18

403-G20GN-18 200-G55BK-18-GXL 205-G39BK-18 C974-G37PU-18 37 37 C974-C72PU-18 F712-C207GY-18 751-C13GN-16 200-C98BK-18 148-C87WH-18 200-C99BK-18 205-C78BK-18 2 SENSOR GND 205 BK
200-G58BK-18-GXL F711-G22GN-18 C973-G38GN-18 38 38 C973-C73GN-18 F729-C29GN-18 200-C151BK-18 F706-C86PU-18 111-C62RD-18 C973-C43GN-18 3 SPEED SIGNAL C973 GN
ALTERNATOR A710-G73GY-18-GXL F712-G23GY-18 205-G39BK-18 39 39 205-C74BK-18 J900-C28WH-18 C974-C72PU-18 C974-C72PU-18 C974-C72PU-18 4 INV SPEED SIGNAL C974 PU
2253147 465-G74OR-18-GXL F729-G42GN-18 497-G40BU-18 40 40 497-C75BU-18 R810-C191BR-18 308-C84YL-18 C906-C83PU-18 451-C69BR-18
W
F715-G75PU-18-GXL F729-G43GN-18 F729-G29GN-18 892-C52BR-18 892-C26BR-18 321-C5BR-18 C906-C35PU-18 C906-C82PU-18 C906-C200PU-18 CONN 18 REF DIAGRAMS 280-4394
109-LL1RD-4 D+ B+ 109-LL1RD-4 150-G77RD-18-GXL F729-G44GN-18-GXL 892-C208BR-18 330-C7YL-18 C906-C200PU-18 C973-C43GN-18
80A
B- 150-G78RD-18-GXL F729-G45GN-18 G-C102 C-C202 C974-C72PU-18 330-C7YL-18 R810-C191BR-18 497-C75BU-18 C974-C72PU-18
ALT BKR 150-G79RD-18-GXL F710-G8BR-18-GXL 1275483 1275484 C973-C73GN-18 309-C4GY-18 376-C31GN-18 C973-C73GN-18 205-C78BK-18
101-KK1RD-10

1712210 150-G80RD-18-GXL J900-G28WH-18-GXL 177-G41RD-6 1 1 177-C17RD-6 205-C74BK-18 450-C11YL-18 C973-C76GN-18 C973-C43GN-18


497-C75BU-18 893-C53GN-18 893-C25GN-18 451-C66BR-18 497-C75BU-18
150-G70RD-12 326-G9RD-18 CONN 7 CONN 7 A784-C19YL-18 205-C77BK-18 205-C78BK-18
450-G11YL-18 893-C209GN-18 A892-C18OR-18 205-C74BK-18
J2 ENGINE ECM J1 G-C3 200-G62BK-18 451-G12BR-18 205-C74BK-18
150-G70RD-12 150-G70RD-12 2451042 C974-C72PU-18 F706-C86PU-18
30A
G-C122 1 BATTERY (-) 1 200-G56BK-18-GXL C973-C73GN-18 497-C75BU-18 200-C90BK-18
200-G62BK-18

ECM BREAKER 1552269 200-G55BK-18-GXL 177-C17RD-6


326-G9RD-18

2 BATTERY (-) 2
6N9349 BACKUP ALARM BK-18 1 121-G1YL-18 3 BATTERY (-) 3 200-G58BK-18-GXL 150-G77RD-18-GXL 200-C9BK-16 200-C99BK-18
2200229 BK-18 2 321-G5BR-18 4 4 150-G78RD-18-GXL 118-C39GY-16 C-C100 122-C22RD-18
5 5 200-G57BK-18-GXL 122-C42RD-18 1249636 111-C62RD-18
6 6 200-G56BK-18-GXL G-C99 124-C64GN-16
7 BATTERY (+) 7 150-G77RD-18-GXL 200-G58BK-18-GXL 1552269 122-C42RD-18 105-C100RD-18
CAB AC COMP CON 150-G78RD-18-GXL 200-G55BK-18-GXL 128-C195RD-18 205-C74BK-18
8 BATTERY (+) 8
A710-G73GY-18-GXL CONN 4 D1
D2 D3 D4 D5 D6 D7 D8 D9
1
2

9 BATTERY (-) 9 200-G57BK-18-GXL 7.5 7.5 7.5 7.5 177-C17RD-6


200-G54BK-18-GXL 465-G74OR-18-GXL K-C2 200-C2BK-14
NAME ID CLR G-C104 10 BATTERY (-) 10 DOME LT OPT CON KEY SW HORN
200-G54BK-18-GXL 3E3364 121-C1YL-18 103-C196YL-18 200-C103BK-18
1552269
326-K3RD-18
200-K1BK-18

POS NEG 11 11 1412760 1412759 1412759 1412759


101-EE2RD-000-SGX

COMP ON 521 YL-16 1 521-G71YL-16 12 12 150-G79RD-18-GXL 306-C24GN-18 200-C9BK-16


101-AA1RD-000

D D
COMP RTN 522 WH-16 2 522-G72WH-16 13 13 150-G80RD-18-GXL 777-C14PU-16 177-C48RD-10 116-C51BR-18 200-C38BK-18 200-C103BK-18
12V BATTERY LH 14 14 F716-G76WH-18-GXL 148-C104WH-18 122-C22RD-18 200-C98BK-18 200-C38BK-18
3T5760 150-G79RD-18-GXL F715-G75PU-18-GXL 121-C1YL-18 115-C92PK-16 128-C195RD-18 200-C150BK-16 200-C90BK-18
CONN 2
FOR ENGINE HARNESS WIRING SEE ENGINE SCHEMATIC VOLUME 3 LOCATION E-3

REF DIAGRAMS 280-4392 15 BATTERY (+) 15


16 BATTERY (+) 16 150-G80RD-18-GXL C1 123-C168WH-18 H834-C12YL-14 200-C151BK-18 200-C90BK-18 200-C93BK-18
17 ACTION ALARM 17 F706-G32PU-18-GXL C2 7.5 C3 C4 7.5 C5 C6 10 C7 C8 7.5 C9 112-C204PU-10 173-C61YL-16 C974-C72PU-18 200-C94BK-16
CAB AC ATCH 18
19
LOW HYD OIL PRES
HIGH HYD OIL TEMP
18
19
A702-G21PU-18-GXL
A701-G6GY-18-GXL
START AID RLY REV ALARM
1412759
FR WORK LTS GAUGES/OPT CON
1412759 112-C204PU-10
308-C84YL-18
321-C5BR-18
112-C204PU-10
177-C17RD-6
200-C95BK-18
200-C96BK-16
1412759 1138490
20 CAN (+) 20 F711-G81GN-18-GXL 177-C48RD-10 450-C79YL-18 177-C48RD-10 200-C98BK-18
21 CAN (-) 21 F712-G83GY-18-GXL 112-C54PU-10 111-C62RD-18 450-C11YL-18 200-C2BK-14 200-C99BK-18

R810-C191BR-18
104-C160YL-18

123-C197WH-18
143-C192BR-16

307-C105OR-18

776-C116YL-16
765-C194OR-16

E727-C59BU-16
105-C37RD-18
105-C27RD-18
105-C97RD-18

104-C34YL-18
115-C91PK-16
115-C50PK-16

143-C70BR-16
143-C30BR-16

376-C31GN-18
330-C7YL-18
22 CAN A SHIELD 22 FUEL PRIMING PUMP 112-C211PU-10 103-C196YL-18 451-C66BR-18 200-C9BK-16 200-C150BK-16
23 CDL (+) 23 893-G27GN-18-GXL 104-G34YL-18-GXL AND FILTER GP K-C1 116-C51BR-18 451-C67BR-18 200-C38BK-18 200-C151BK-18
POS NEG 24 CDL (-) 24 892-G26BR-18-GXL 376-G31GN-18-GXL 1552269 B1 143-C88BR-16 A784-C19YL-18 200-C93BK-18 200-C2BK-14

200-C98BK-18
893-G27GN-18-GXL 326-K3RD-18 B2 B3 B4 B5 B6 B7 B8 B9 A892-C18OR-18 200-C94BK-16 200-C9BK-16

200-C212BK-18
FUEL PRIME PUMP

200-C38BK-18

200-C96BK-16

200-C95BK-18

200-C94BK-16
200-C93BK-18
200-C90BK-18

200-C99BK-18

200-C150BK-16
25 25 1

200-C151BK-18
10 7.5 7.5 10
MOTOR C-C8
26 26 892-G26BR-18-GXL 2178339 2 A893-K2OR-18 124-C64GN-16 FAN VIBE RR WORK LTS PARK BRAKE 104-C132YL-18 C906-C35PU-18 200-C95BK-18 200-C212BK-18

200-C9BK-16
12V BATTERY RH 27 27 A701-G6GY-18-GXL 1412759 1138490 105-C100RD-18 F706-C86PU-18 200-C96BK-16 3E3364
1138490 1412760

200-C2BK-14
3T5760 115-C92PK-16 C973-C73GN-18 200-C98BK-18 308-C84YL-18

200-C103BK-18
28 28 A702-G21PU-18-GXL 1 BK-18
101-EE1RD-4 29 29 E798-G15PK-18-GXL PRIME SWITCH 123-C168WH-18 205-C77BK-18 200-C150BK-16 308-C84YL-18 200-C212BK-18 2 BK-18
30 30 F701-G16BR-18-GXL 9D3721 118-C39GY-16 143-C88BR-16 C973-C76GN-18 200-C151BK-18
NEUTRAL START SW 31 31 112-C211PU-10 173-C61YL-16 148-C104WH-18 497-C75BU-18 200-C103BK-18
OPTIONAL SPEED SENSOR ON PROPEL PUMP G-C118
1552269
32
33
32
33
F706-G32PU-18-GXL
F707-G33WH-18-GXL
A893-K2OR-18
200-K1BK-18
A1
A2 15 A3 A4 10 A5 A6 10 A7 A8 7.5 A9
104-C132YL-18 112-C204PU-10
177-C48RD-10
308-C84YL-18 112-C204PU-10

BK-18 1 308-G3YL-18 34 34 F708-G25YL-18-GXL AUX CON OPT LIGHTS WIPERS ENGINE 111-C62RD-18 MAIN RELAY
330-G7YL-18 F729-G44GN-18-GXL F709-G36BU-18-GXL 148-C87WH-18 1670138
VEH HARN SPD CON BK-18 2 35 THROTTLE SWITCH RETURN 35 1138491 1138490 1138490 1412759
36 36 C968-G2PK-18-GXL 200-C93BK-18 177-C48RD-10
NAME ID CLR G-C152 37 37 J900-G28WH-18-GXL 200-C94BK-16 177-C17RD-6
1552272 38 38 F729-G44GN-18-GXL 200-C95BK-18
SENSOR POWER 497 BU 1 497-G40BU-18 39 39 F710-G8BR-18-GXL TO MACHINE HARNESS H834-C12YL-14 200-C96BK-16
SENSOR GND 205 BK 2 205-G39BK-18 40 IGNITION SWITCH INPUT 40 104-G34YL-18-GXL WATER IN FUEL POWER WITH KEY 123-C190WH-18 PLATFORM GND 2
SWITCH OFF ONLY
SPEED SIGNAL C973 GN 3 C973-G38GN-18 41 +5V SENSOR SUPPLY 41 PROBE C-C103 776-C116YL-16 8T3635 M12
INV SPEED SIGNAL C974 PU 4 C974-G37PU-18 42 +5V SENSOR SUPPLY 42 F711-G81GN-18-GXL F711-G22GN-18 1782334 1129609 776-C58YL-16

REF DIAGRAMS 280-4394


CONN 1 43
44
+8V THROTTLE SUPPLY
HIGH HYD OIL TEMP SW
43
44 A710-G73GY-18-GXL
F711-G82GN-18
F712-G83GY-18-GXL F712-G23GY-18
200-C94BK-16
200-C96BK-16
330-C85YL-18
330-C63YL-18 330-C7YL-18 104-C132YL-18
G-C108 45 LOW HYD OIL PRES SW 45 465-G74OR-18-GXL F712-G84GY-18 330-C85YL-18 104-C34YL-18

R810-C191BR-18

776-C116YL-16

143-C192BR-16
1552267

376-C31GN-18
148-C104WH-18

143-C70BR-16
330-C7YL-18

123-C197WH-18
148-C87WH-18

123-C168WH-18
200-C95BK-18 104-C133YL-18

143-C30BR-16
123-C190WH-18
104-C160YL-18
200-C93BK-18

143-C88BR-16
307-C105OR-18
200-C94BK-16

105-C100RD-18
46 46

200-C95BK-18

765-C194OR-16
BK-16

200-C96BK-16

104-C132YL-18

115-C92PK-16
104-C34YL-18

115-C91PK-16
115-C50PK-16
105-C97RD-18
105-C37RD-18
105-C27RD-18
HYD OIL TEMP SW RD-16 F729-G45GN-18 104-C160YL-18

E727-C59BU-16
C 47 47 F1 F2 776-C68 YL-16 E1 E2 D1 D2
1100514 A 48 48 E727-C59BU-16
WH-16 B A710-G73GY-18-GXL 49 GROUND LEVEL SHUTDOWN SW (N.O.) 49 F715-G75PU-18-GXL 86
+ 85 86
+ 85 86
+ 85 105-C27RD-18
F5 F3 E5 E3 D5 D3
50 GROUND LEVEL SHUTDOWN SW (N.C.) 50 F716-G76WH-18-GXL 307-C105OR-18 143-C71BR-16 105-C100RD-18
C T
G-C105
1552267
51
52
LOW THROTTLE SWITCH
HIGH THROTTLE SWITCH
51
52
C968-G2PK-18-GXL
J900-G28WH-18-GXL
777-C14PU-16
F4 87
87a
30

BRAKE RELAY P1
E4 87
87a
30

BRAKE RELAY P2
D4 87
87a
30

NEUTRAL START P3
200-C93BK-18 105-C37RD-18
105-C97RD-18 C
BK-16 A F729-G42GN-18 53 53 1585089 1585089 1585089 200-C94BK-16
DRUM CHARGE PRESS. SW RD-16 B 465-G74OR-18-GXL 54 54 306-C24GN-18 200-C96BK-16
1652521 BU-16 C 55 55 765-C194OR-16 200-C95BK-18 115-C91PK-16
56 56 115-C50PK-16
57 START AID CONTROL 57 376-G31GN-18-GXL 115-C92PK-16
SHUT DOWN SWITCH 58 HIGH ENGINE TEMP LAMP 58 E798-G15PK-18-GXL 307-C105OR-18
1392116 G-C150 F707-G33WH-18-GXL 776-C116YL-16
720-C47 PU-16

59 CHECK ENGINE LAMP 59


STOP . RUN 1552267 60 ACTION LAMP 60 F709-G36BU-18-GXL E727-C59BU-16 123-C190WH-18
BK-18 A F715-G75PU-18-GXL 61 61 123-C197WH-18
RD-18 B F729-G43GN-18 62 LOW ENGINE OIL PRESS LAMP 62 F701-G16BR-18-GXL 330-C63YL-18 765-C194OR-16 123-C168WH-18
WH-18 C F716-G76WH-18-GXL 63 WAIT TO START LAMP 63 F708-G25YL-18-GXL 200-C93BK-18
64 HIGH INTAKE AIR TEMP 64 F710-G8BR-18-GXL C1 C2
64 VIBE SENSOR CON 143-C30BR-16
86
+ 85 R810-C191BR-18 143-C192BR-16 143-C49BR-16
C5 C3
G-C103 G-C123 NAME ID CLR 143-C71BR-16 376-C31GN-18
3E3370 C4 87 30
1552269 148-C104WH-18
87a
A F711-G82GN-18 450-G11YL-18 1 "VIBE TACH +" 450 YL-18 START AID RELAY C-C60 104-C133YL-18 143-C71BR-16
NEUTRAL START P4
B F712-G84GY-18 451-G12BR-18 2 "VIBE TACH -" 451 BR-18 1585089 3E6477 1116795 148-C87WH-18 148-C87WH-18 143-C71BR-16 143-C70BR-16
C 148-C104WH-18 104-C133YL-18 143-C88BR-16
30 104-C133YL-18
CAN TERM1 REF DIAGRAMS 280-4394
86
30
1743016 86 104-C55YL-18
85 376-C56GN-18 C-C212 SUPPRESSOR ARC 2
85
ENGINE/MACHINE 6 CYLINDER ATCH VIBE TACH SENSOR 87
87
87A
376-C31GN-18
R810-C191BR-18 376-C56GN-18 104-C55YL-18
1552269
1
1893158
87a
104-C55YL-18 376-C56GN-18 2
SIDE CONSOLE

SYMBOL DESCRIPTION WIRE GROUP COLOR DESCRIPTIONS


WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.

B B
CIRCUIT CONNECTED HARNESS ASSEMBLY WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
IDENT PART NO. GROUP NAME
CIRCUIT NOT CONNECTED STARTING CIRCUIT.
A 267-1460 WIRING GP-VEHICLE (6 CYL)
G 304-4632 WIRING GP-VEHICLE (6 CYL) GROUND CIRCUIT.
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE C 302-1424 PANEL GP-INSTR - (D) STARTING AID CIRCUIT.
E 311-8354 PANEL GP - INSTR - (A)
INTERNAL ELECTRICAL CONNECTION CAT DATA LINK.
TO SURFACE OF COMPONENT J 288-6926 JUMP START CONNECTOR HARNESS
K 310-1522 FUEL PUMP STUB HARNESS ENGINE CONTROL CIRCUIT (MASTER ).
CONNECTOR F 258-6911 WIRING GP-VEHICLE (4 CYL) HEATER AND AIR CONDITIONER CIRCUIT.
H 304-4634 COMP GP A/C
CAN DATA LINK A.
H# CIRCUIT GROUPING DESIGNATION M 312-7984 WIRING GP-VEHICLE (4 CYL)
RS232 DATA LINK.
ATCH WIRE, CABLE, COMPONENT GAUGES.
HIGHWAYS.
CIRCUIT CONNECTED

SPLICE

BLADE, SPADE, RING OR SCREW


TERMINAL

COLOR ABBREVIATIONS
ABBREV COLOR
RD RED NOTE C: MOVE C-906 WIRE FROM PIN 9 TO PIN 11 FOR
WH WHITE PROPEL/VIBE INTERLOCK
OR ORANGE
YL YELLOW
A PK PINK A
BK BLACK THIS SCHEMATIC IS FOR THE CP/CS54, CP/CS56, CP/CS64, CP/CS74 and CP/CS76
GY GRAY
VIBRATORY COMPACTOR ELECTRICAL SYSTEM
PU PURPLE
BR BROWN
VOLUME 1 of 3: MAIN WIRING
GN GREEN MEDIA NUMBER: KENR5939-02
BU BLUE SCHEMATIC PART NUMBER: 262-0886, CHANGE: 02, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
KENR5939-02
Component Location
Main Schematic
August 2011
Vibration Options
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm - Action F-2 1 Controller H-10 5
Alarm - Backup D-13, H-13 2 Relay H-11 5
Alternator I-13, H-13 3 Resistor H-10 5

KENR5939-02 VOL 2 of 3
Battery - 12V D-14, H-14 4 Vibration Frequency Control H-11 24
Block - Fuse D-7 5 Cab Options
Breaker - Alternator E-14, I-14 6 Schematic Machine
Component
Breaker - ECM D-14, I-14 6 Location Location
Breaker - Glow Plug F-14, J-14 6 Control - Standard HVAC C-6 34
Breaker - Main E-14, I-14 6 Control - Temperature B-6 NOT USED

(Dimensions: 48 inches x 35 inches)


Display - LED H-2 7 Control - Water Valve A-6 NOT USED
ECM - Engine J-6, J-9 8 Lamp - Dome F-2 35
Gage - Fuel H-2 7 Motor - Blower A-5 1
Glow Plug F-13, J-13 9 Motor - Wiper Front E-2 36
Horn - Forward I-2 10 Motor - Wiper Rear E-4 37
Meter - Hour I-2 11 Pump Assembly - Front D-2 15
Motor - Starter F-12, J-11 12 Pump Assembly - Rear C-2 15
Probe - Water In Fuel C-11 NOT USED Resistor - Blower A-5 38
Pump - Fuel Prime D-11, H-11 13 Solenoid - Compressor GP B-2 20
26 Pump - Vibration H Top F-11, J-10 14 Solenoid - Compressor GP 1 A-3 20
21 31
54 60 Pump - Vibration L Bot F-11, J-10 14 Suppressor - Arc / AC B-2 20
Relay - Brake P1 C-8 5 Suppressor - Arc 3 B-3 20
Relay - Brake P2 C-7 5 Switch - AC E-2 24
22
4 6 3 12
58
20 56 Relay - Glow Plugs
Relay - Main
F-13, J-14
D-2
6
15
Switch - AC Pressure
Switch - AC Pressure 1
B-2
B-3
12
12
CP/CS54, CP/CS56, CP/CS64, CP/CS74
2 19 9 14 34 11
42
Relay - Neutral Start P3
Relay - Neutral Start P4
C-7
C-7
5
5
Switch - Blower
Switch - Low Pressure
E-5
B-3
24
20
and CP/CS76
Relay - Start E-13, I-14 6 Switch - Low Pressure Cutout B-3 12
62
Relay - Start Aid
Resistor - Alternator
B-6
H-2
16
17
Switch - Wiper Front
Switch - Wper Rear
D-4
D-4
24
24
Vibratory Compactor
32 7 10
23 45 37 50 49 35
33 17 41
36 Resistor - Can
Sender - Fuel Level
B-12, G-12
F-13, J-13
18
19
Thermostat
Display Options
B-5
Electrical System
Solenoid - Axle Interlock F-11, J-10 14 Schematic Machine
Component
18
27 1 28 Solenoid - Compressor H-14 20 Location Location CP/CS54: CP/CS56: CP/CS64: CP/CS74:
53 30 8 Solenoid - Drum Interlock F-11, J-10 14
29 38 40
Solenoid - Valve Shift F-11, J-10 21
Accelerometer C-9 39
C5R1-UP C5P1-UP C7F1-UP C8F1-UP
Gauge - CMV C-10 40

13 51 5 43 Suppressor - Arc / AC Compressor H-14 22 Gauge - Speed / Vibration E-12 41 C5W1-UP FCP1-UP P7F1-UP P8F1-UP

36 Page,
25
47 Suppressor - Arc / Start Aid B-5 23 Gauge - VPM F-12 42 C5Y1-UP C5S1-UP C6P1-UP C8P1-UP
55 59 16 24 44 63 Suppressor - Arc / Start Relay E-13, J-14 23 Gauge - VPM 1 E-11 42
Suppressor - E Arc G-2 17 Indicator - RMV C-11 43
FCS1-UP C6S1-UP C8S1-UP
15 Switch - AC Pressure H-14 22 Lamp - Overvoltage A-9, A-10 43
61 57 Switch - Backup Alarm F-2 24 Module - Recording B-7, B-9 44
52
Switch - Beacon F-5 24 Module - Vibration Frequency B-8, B-10 44
Switch - Disconnect F-14, J-14 25
39
Switch - Drum Charge Pressure C-13, G-13 26
Processor C-7 44
CP/CS76:
46 Regulator B-8, B-10 44
48 Switch - Flood Light F-4 24 Resistor - X-R1 D-12 16 JCP1-UP
Switch - Hydrualic Oil Temperature C-13, H-14 27 Sensor - Speed D-14 45 C7L1-UP
Switch - Key G-2 28 Sensor - Speed 1 C-14 45
Switch - Neutral Start C-13, H-14 29 Sensor - Vibration Tachometer E-14 46
JCS1-UP
Switch - Operator Park Brake F-6 24 Speedometer E-11 47 CYX1-UP
Switch - Prime C-10, G-11 30 Sensor - Compaction G-12 48
Switch - Shutdown C-14, G-13 31
Gauge - Compaction G-11 41
Switch - Speed Selector J-3 11
Switch - Steering Wheel Horn I-2 32 Tachometer - Vibration F-12 42
Switch - Throttle J-2 33 Lighting Options Volume 2 of 3: Optional Configurations
Switch - Vibration F-2 24 Schematic Machine
Component
Switch - Vibration Select F-2 24 Location Location
Datalink Diode - Brake H-5 17
Schematic Machine Diode - Neutral H-5 17
© 2011 Caterpillar, All Rights Reserved Printed in U.S.A.
Component
35 Location Location Flasher J-3 17
Ecm - Product Link J-6, J-9 49 Switch - HD & Pos Lamp J-5 41
Radio - Product Link J-5, J-8 50 Switch - Turn Signal & Hazard J-3 41
52 Radio Ready Options Machine locations are repeated for components located close together.
Schematic Machine
Component
Location Location
Converter H-12 16
Power Point H-12 51
Wire Description
Radio J-12 52
Wire
Wire Color Description
Wire
Wire Color Description
Harness And Wire Electrical Schematic Symbols
Number Number
Power Circuits Accessory Circuits Symbols
001 BR CMV 500 BR Wiper - Front (Park)
002 RD PROCESSOR POWER 501 GN Wiper - Front (Low)
7
32 003 RD-BU Tachograph Speed Signal 502 OR Wiper - Front (Hi) T

41 42 004 YL Vibrator Pump 503 BR Wiper - Rear (Park) Pressure Temperature Level Flow Circuit Breaker
005 GN Frequency 504 YL Wiper - Rear (Low) Symbol Symbol Symbol Symbol Symbol
11 17 006 BU RMV 505 BU Wiper - Rear (Hi)
37 007 GY Signal Ground 506 PU Washer - Front Symbols and Definitions
28 33 47 62 101 RD Battery (+) 507 WH Washer - Rear
103 YL Vibrator Power 508 PU Radio Speaker - Left Fuse: A component in an electrical circuit that will open the circuit if too much current flows
Main Schematic Vol 1 104 YL Engine Power 509 WH Radio Speaker - Left (Common) through it.
51 24 43 40 10 36 105 RD Key Switch 511 BR Radio Speaker - Right
Connector Location Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
109 RD Alternator Output (+) Terminal 512 GN Radio Speaker - Right (Common)
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Machine 110 GN Regulated Power 513 OR A/C Compressor Pressure Switch
Connector Number Schematic Location
55 Location 111 RD Battery Power 515 OR Blower Motor (Hi) Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
9 5 44
CONN 4 D-11 53 112 PU Main Power Relay Output 516 BU Blower Motor (Medium) No circle indicates that the wire cannot be disconnected from the component.
115 PK Front Work Lights 517 GN Blower Motor (Low)
CONN 5 I-11 54 Ground (Wired): This indicates that the component is connected to a grounded wire. The
116 BR Flood Light Switch 521 YL A/C Low Pressure Switch
19 50 49 1 16 CONN 6 E-10, I-10 50 grounded wire is fastened to the machine.
3 22 8 57 118 GY Wiper Power 522 WH A/C Thermostat Switch
53
30 61 56 59 34 60 CONN 7 D-10, H-10 50 121 YL Back Alarm Power 537 GN Flasher
Ground (Case): This indicates that the component does not have a wire connected to ground.
CONN 8 F-7 55 122 RD Dome Lamp Power 539 BU Turn Signal Indicator Basic / Right It is grounded by being fastened to the machine.
20 15 CONN 9 F-7 55
123 WH Gauges / Options Power 540 WH Turn Signal Indicator Left
6 13 12 18 124 GN A/C 567 WH A/c Switch Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
29 38 54 CONN 10 F-6 56 125 OR Battery Power 592 BU DC / DC Converter Power Output contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
CONN 11 F-6 24 128 RD Forward Horn 597 PU A/C Hi Pressure Cutout Switch
143 BR Speed Select Switch A513 PK DC / DC Converter Memory Output Sender: A component that is used with a temperature or pressure gauge. The sender
CONN 12 G-4 56
2 25 58 21 14 31 measures the temperature or pressure. Its resistance changes to give an indication to
148 WH Start Aid Relay A523 PU Temperature Potentiometer Position 1 T
CONN 13 G-4 57 the gauge of the temperature or pressure.
150 OR Battery (+) A571 PU Transmit
CONN 14 G-3 57 173 YL Optional Lights A572 PK Receive Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
CONN 15 I-2 17 177 OR Main Breaker Lighting Circuits It has a coil that makes an electromagnet when current flows through it. The
4 23 27 26 63 39 electromagnet can open or close the switch part of the relay.
CONN 16 G-2 28 Ground Circuits 603 PK Rotary Beacon
200 BK Main Chassis 604 OR Stop Lamp
CONN 17 E-1 5 Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
205 BK Instrument Ground 605 YL Turn Lamp - Left
CONN 18 E-1 5 coil that makes an electromagnet when current flows through it. The electromagnet
45 Basic Machine Circuits 606 GY Turn Lamp - Right
46 48 can open or close a valve or move a piece of metal that can do work.
CONN 28 F-12 27 304 WH Starter Relay 607 PK Flood Lamp - Front
Datalink Schematic Vol 1 306 GN Starter Relay 608 GN Flood Lamp - Rear Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
307 OR Key Switch 614 PU Park / Tail / Dash / Lamp activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
Connector Location 308 YL Main Power Relay 619 GN Head Lamp Low that make electromagnet when current flows through them. It also has an internal switch that places
Machine 309 GY Alternator Regulator Terminal Control Circuits the latch coil circuit open at the time the coil latches.
Connector Number Schematic Location 321 BR Backup Alarm 709 OR Sensor Power Supply
Location Harness and Wire Symbols
322 GY Warning Horn (Forward) 720 PU Brake Relay P2
CONN 1 I-18 59
326 RD Key Switch "C" Terminal 751 GN Transmission Shift Solenoid
CONN 2 I-18 59 330 YL Neutral Start Relay 765 OR Park Brake Switch 1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
CONN 3 H-5, H-7 59 376 GN Start Aid Switch 776 YL Park Brake Switch 2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.

CONN 10 G-6, F-6 59 384 BU Relay To Glow Plugs 777 PU Brake Relay P1
Harness Identification Letter(s):
396 PK Alternator Resistor 892 BR CAT DATA LINK Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Monitoring Circuits 893 GN CAT DATA LINK Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
for "Connector" and the number indicates which
403 GN Alternator (R) Terminal 916 BU Vibration Frequency Command connector in the harness. (C1, C2, C3, .....)
Part Number for
439 YL Over Voltage Lamp 924 GN Vibration Low Switch AG-C4 L-C12 Part Number For
C-C4 AG-C3 Connector Plug
Connector Recepticle
447 PK Fuel Level Gage 944 OR Cat Data Link 130-6795 130-6795 111-7898 3E-5179
450 YL Tachometer Sender (+) 945 BR Cat Data Link 325-AG135 PK-14 1 5A
451 BR Tachometer Sender (-) A001 BR A Power Pin Socket
Receptacle Fuse
465 OR Low Hydraulic Oil Pressure Switch A003 BK A Signal Single Wire
Pin or Socket
9X-1123 (5 Amps)
Number
497 BU Sensor Power A004 BU A Ground Connector
Component
C483 BU Tachograph Speed Signal Plug Part Number
Harness identification code: 2 200-L32 BK-14
This example indicates wire
135 in harness "AG".
Ground Circuit Identification
Connection Number Wire Color Wire Gauge

MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS

Radio Ready Option Schematic Vol 2


Connector Location
Machine
Component Identifiers (CID¹) Connector Number Schematic Location
Location
Module Identifier (MID²) CONN 11 H-4, H-14 24
CONN 19 I-13 16
Engine ECM Vibe Options Schematic Vol 2
Resistor and Sender Specifications
(MID No. 036) Connector Location Part No. Component Description Resistance (Ohms)¹
Failure Mode Identifiers (FMI)¹ 0001 Cylinder #1 Injector Solenoid
Connector Number Schematic Location
Machine 2234945 Sender: Fuel level
Empty 155-160
Full 0-4
0002 Cylinder #2 Injector Solenoid Location
FMI No. Failure Description 3E1906 Compressor: HVAC 17.6 ± .6
CONN 17 E-12, H-11, I-11 5 1743016 Resistor: Can Term 4, Can Term 1 120 ± 10%
0 Data valid but above normal operational range. 0003 Cylinder #3 Injector Solenoid
CONN 31 H-11 55 255 ± 7.7 K (In Air)
1 Data valid but below normal operational range. 0004 Cylinder #4 Injector Solenoid Cab Options Schematic Vol 2 1782334 Probe: Water In Fuel Water In Fuel Threshold 50 K Or Less/
60 K Reset
2 Data erratic, intermittent, or incorrect. 0005 Cylinder #5 Injector Solenoid Connector Location 2284982 Resistor: Alternator 150 ± 5%

3 Voltage above normal or shorted high. 0006 Cylinder #6 Injector Solenoid Event Codes Machine
2708384 Control: Vibe Frequency (2708383 - Linear Potentiometer) 1 K ± 20%
Connector Number Schematic Location 1286916 Control: Temperature (1106824 - Linear Potentiometer) 1K 2 Watts
4 Voltage below normal or shorted low. 0041 8 Volt DC Supply Voltage Engine ECM Location 1371761 Resistor: X-R1 130 ± 5% 2 Watts
CONN 2 B-2 58
5 Current below normal or open circuit. 0091 Throttle Position Sensor Event Code Condition ¹ At room temperature unless otherwise noted.
CONN 5 C-2 54
6 Current above normal or grounded circuit. 0100 Engine Oil Pressure Sensor E194 High Exhaust Temperature CONN 8 C-1 55
7 Mechanical system not responding properly. 0110 Engine Coolant Temperature E232 High Fuel/Water Separator Water Level CONN 9 C-1 55
0168 Electrical System Voltage CONN 20 D-5 60
8 Abnormal frequency, pulse width, or period. E283 Low Hydraulic Charge Pressure CONN 21 B-5, C-5 60
9 Abnormal update. 0172 Intake Manifold Air Temperature Sensor
E360 Low Oil Pressure CONN 22 B-5 NOT USED
10 Abnormal rate of change. 0190 Engine Speed Sensor CONN 27 G-2 61
Related Electrical Service Manuals
0247 SAE J1939 Data Link E361 High Engine Coolant Temperature Title Form Number
11 Failure mode not identifiable. Display Options Schematic Vol 2
E362 Engine Overspeed Off Machine Switch Specification Troubleshooting: C4.4 and C6.6 Compactor Engiines KENR5389
12 Bad device or component. 0253 Personality Module Connector Location Part No. Function Actuate Deactuate Contact Position
13 Out of calibration. 0261 Engine Timing Offset Fault E396 High Fuel Rail Pressure Machine Low - 275 kPa ± MAX Low - 170 kPa ± 55
Connector Number Schematic Location AC Pressure Switch 4C
Low - 40 PSI ± MAX Low - 25 kPa ± 8
Location 1145333 AC Pressure Switch Note 1
14 Parameter failures. 0262 5 Volt Sensor DC Power Supply E398 Low Fuel Rail Pressure High - 2800 kPa ± 140 High - 1750 kPa ± 200
CONN 1 C-13 27 AC Pressure Switch 1
High - 406 PSI ± 20 High - 254 PSI ± 29
15 Parameter failures. 0267 Remote Shutdown Switch E539 High Intake Manifold Air Temperature CONN 15 E-12 62 Contact (A-B) NO Below
Hydraulic Oil Temperature Switch 4C 92 ± 1.5° C 85° C Min Actuation Temperature
16 Parameter not available. 0268 Programmed Parameter Fault CONN 17 A-12, B-12, C-12, D-12 5 1100514
E600 High Hydraulic Oil Temperature Hydraulic Oil Temperature Switch 197.6 ± 2.7 F 185° F Min Contact (B-C) NC Below
0342 Secondary Engine Speed Sensor CONN 18 A-12, B-12, C-12, D-12 5 Actuation Temperature
17 Module not responding. E1044 High Intake Manifold Pressure Contact (A-C) NC Below
CONN 23 D-8 62 Drum Charge Pressure Switch 4C 1400 kPa MAX 1100 ± 75 kPa
18 Sensor supply fault. 0526 Turbo Wastegate Drive 1652521
Deactuation Pressure
E1045 Low Intake Manifold Pressure Lighting Options Schematic Vol 2 Drum Charge Pressure Switch 203 PSI MAX 160 ± 11 PSI Contact (A-B) NO Below
19 Condition not met. 1639 Machine Security System Module Deactuation Pressure
Connector Location 1496371 Low Pressure Cutout
103.4 ± 13.8 kPa 34.5 ± 7 kPa
NO
20 Parameter failures. 1779 Fuel Rail #1 Pressure Valve Solenoid Machine 15 ± 2 PSI 5 ± 1 PSI
Connector Number Schematic Location
¹The FMI is a diagnostic code that indicates what 1785 Intake Manifold Pressure Sensor Location Note 1: Normally Open Below Low Setting Deactuation. Closed From Low Setting Actuation
CONN 24 I-6 63
type of failure has occurred. 1797 Fuel Rail Pressure Sensor To High Setting Deactuation. Open Above High Setting Actuation.
CONN 25 J-4 44
1834 Ignition Key Switch
CONN 26 I-3 63
2246 Glow Plug Start Aid Relay CONN 27 G-2, G-5, G-7, F-6 61
¹ The CID is a diagnostic code that indicates The connectors shown in this chart are for harness to harness connectors.
which circuit has faulted. Connectors that join a harness to a component are generally located
at or near the component. See the Component Location Chart.
² The MID is a diagnostic code that indicates
which electronic control module diagnosed the fault.
14 13 12 11 10 9 8 7 6 5 4 3 2 1

LIGHTING OPTIONS
RADIO READY OPTION VIBE OPTIONS HD+POS LMP SW TURN SIG/HAZARD
KENR5939-02 VOL 2 of 3

2730285 SWITCH
OFF POS HEAD+POS 1733064
OPT CON1

J 508-RR1 PU-18
509-RR2 WH-18
+
-
NAME ID CLR LH TURN IND 3
J
POWER 111 RD-18
STOP/POS/SIGNAL LH BASE 2N2371 J-T7
540-J14 WH-18 540-J15 WH-18 J-T6

2
SPEAKER LH 2527165 LENS 2V-7086 J-T2
200-J13 BK-18 539-J16 BU-18 J-T4

GROUND 200 BK-16


1688772 SW'D POWER 123 WH-18
E-C3 BULB 7N-5876
VIBE ON A990 BU-18 STOP 1552272 6
(Dimensions: 48 inches x 35 inches)

VIBE FREQ RET 451 BR-18 RD-18 1 604-E12 OR-16 POS IND 605-J5 YL-18 J-T8

5
RR-C2 VIBE FREQ 450 YL-18
BK-18 2 200-E14 BK-16 BASE 2N2371 J-T10
614-J4 PU-16 606-J6 GY-18 J-T9

WH-18 3 614-E13 PU-16 LENS 2V-7087


1552264 12V RADIO WITH JUMPER HARNESS
VIBE SOL TOP A784 YL-18 POS OR-18 4 605-E1 YL-18
J-T3
200-J12 BK-16 HD-LMP/POS
508-RR1 PU-18 509-RR2 WH-18 1 WH/BK,GN/BK LH SPK (-) BULB 7N-5876 TURN SIG-LH

10
VIBE SOL BOTTOM A892 OR-18

7
8
1
2
3
4
5
6
9
509-RR2 WH-18 508-RR1 PU-18 2 WH,GN LH SPK (+) FIXED FREQ VIBE T825 YL-18
DIR
4 1 3020406
200-RR6 BK-14 3 BK GROUND VIBE ENABLE C906 PU-18 RH TURN IND J-T11

A-C4 BASE 2N2371 539-J11 BU-18

619-A22 GN-16
200-RR6 BK-14 4 VIBE SW HIGH C801 OR-18
1429117

173-A23 YL-16
LENS 2V-7086

614-A24 PU-16
200-J10 BK-18

173-A25 YL-16
A513-RR5 PK-16 A513-RR5 PK-16 5 YL +12V MEM VIBE SW LOW 924 GN-18
592-RR7 BU-16 592-RR7 BU-16 6 RD +12 VOLT A-C6 J-C1 BULB 7N-5876
512-RR4 GN-18 7 GY/BK,PU/BK RH SPK (-) REF DIAGRAMS
1552264 3E3388
C-C3

GN-18
511-RR3 BR-18 511-RR3 BR-18 8 GY,PU RH SPK (+) 539-A21 BU-18 1 539-J1 BU-18
ANTENNA 200-A20 BK-16 2 200-J2 BK-16 1552273
512-RR4 GN-18
540-A19 WH-18 3 540-J3 WH-18 540-C5 WH-18 1 YL-18

537-J9
614-A18 PU-16 4 614-J4 PU-16 200-C10 BK-16 2 BK-18
ANTENNA 605-A17 YL-18 605-A17 YL-18 5 605-J5 YL-18 FLASHER 614-C11 PU-16 3 WH-18
XX-C1 606-A33 GY-18 606-A33 GY-18 6 606-J6 GY-18 1080358 4 BU-18
8E-1118 1907612 614-A18 PU-16 122-A15 RD-18 7 122-J7 RD-18 J-T13 J-T12
5

604-E12 OR-16

614-E13 PU-16

200-E14 BK-16
1 619-C12 GN-16 6 RD-18

605-E1 YL-18
200-A20 BK-16 8
2 122-A15 RD-18 CONN 25

614-A24 PU-16
3
CONN 17

173-A25 YL-16
4 540-A19 WH-18

173-A23 YL-16
5 539-A21 BU-18

614-C11 PU-16
6

540-C5 WH-18

619-C12 GN-16
200-C10 BK-16
7 540-A19 WH-18
ANTENNA CABLE 8 E-C1 A-C3 539-A21 BU-18
A513-RR5 PK-16

1172932
200-RR6 BK-14
592-RR7 BU-16

9 A990-XX1 BU-18
LICENSE LIGHT 3E3382 1552273
10 E-C2
511-RR3 BR-18 + 2590134 605-E1 YL-18 1 605-A17 YL-18 619-A22 GN-16
11 1552269 A-C2 C-C1
I I
512-RR4 GN-18 - 200-E8 BK-16 200-E2 BK-16 200-E2 BK-16 2 200-A26 BK-16 200-A26 BK-16 200-A31 BK-16
12 1552273 3E3382
BK-18 1 614-E7 PU-16 606-E3 GY-18 3 606-A33 GY-18
SPEAKER RH BK-18 2 614-E7 PU-16 614-E4 PU-16 614-E4 PU-16 4 614-A27 PU-16 614-A27 PU-16 614-A32 PU-16 539-A21 BU-18 1 539-C1 BU-18
1688772 604-E5 OR-16 604-E5 OR-16 5 604-A28 OR-16 200-A31 BK-16 2 200-C2 BK-16 200-C2 BK-16
RR-C1
CONN 19 3E3370 FIXED FREQUENCY VIBE 606-E3 GY-18
6 614-A32 PU-16
619-A22 GN-16
3
4
614-C3 PU-16
619-C4 GN-16
614-C3 PU-16
619-C4 GN-16 HD-LMP/POS

614-E10 PU-16

200-E11 BK-16
CONN 24 TURN SIG-RH

604-E9 OR-16
540-A19 WH-18 5 540-C5 WH-18 539-C1 BU-18
CC
A
B

619-C9 GN-16
200-A16 BK-14 6 3020408

200-C7 BK-16
614-C8 PU-16
924-N2 GN-18
VV-C3
1552267 A784-N7 YL-18 N-C1 LICENSE 173-A14 YL-16 CONN 26
N-C6 2053141
592-VV10 BU-16
A513-VV4 PK-16

A892-N26 OR-18
OPTION
200-VV3 BK-14

1907612 776-A12 YL-16


C801-N1 PU-18 123-N5 WH-18 A1 BAT+

200-A16 BK-14
122-A15 RD-18
E727-A13 BU-16

173-A14 YL-16
776-A12 YL-16
E727-A13 BU-16
1 123-N17 WH-18 123-N4 WH-18 709-N10 OR-18 A2 SENSOR+
2 200-N16 BK-18 123-N5 WH-18 200-N15 BK-18 A3 BAT-
C-C2
3 123-N17 WH-18 709-N10 OR-18 A892-N26 OR-18 B1 VALVE 0 FWD
AUX CON 1552273
4 A990-N27 BU-18 709-N21 OR-18 A784-N7 YL-18 B2 VALVE 1 REV
5 B3 . STOP/POS/SIGNAL RH BRAKE DIODE
539-C1 BU-18 1 YL-18
A-C8 NAME ID CLR A-C1 A-C5 200-C7 BK-16 2 BK-18
6 200-N16 BK-18 A571-N6 PU-18 C1 TXD 2527165 1552269
1893158 3E3382 1552273
7 A784-N7 YL-18 200-N25 BK-18 A572-N12 PK-18 C2 RXD E-C4 614-C8 PU-16 3 WH-18
VV-C2 "SW'D POWER (F1)" H834 YL-14 1 H834-A1 YL-14 1 4 BU-18
1552273
8 A892-N26 OR-18 200-N15 BK-18 C3 .
STOP 1552272 604-A29 OR-16 1
36 Page,

9 916-N23 BU-18 D1 AN IN 0 2 GROUND 200 BK-14 2 200-A2 BK-14 200-A7 BK-14 2 5


RD-18 1 604-E9 OR-16
122-VV1 RD-16 1 +24 V BATTERY IN CONN 17 10 916-N24 BU-18 D2 AN IN 1 BK-18 2 200-E11 BK-16 "BATTERY (F13)" 122 RD-18 3 122-A3 RD-18 122-A8 RD-18 3 619-C9 GN-16 6 RD-18
WH-18 3 614-E10 PU-16 "SW'D POWER (F2)" 173 YL-16 4 173-A4 YL-16 173-A9 YL-16 4
A513-VV4 PK-16 H834-VV2 YL-14 2 +24 V SWITCHED IN 11 C801-N1 PU-18 916-N22 BU-18 E825-N11 BU-18 D3 AN IN 2 POS OR-18 4 606-E3 GY-18
200-VV3 BK-14 200-VV3 BK-14 3 GROUND 12 924-N2 GN-18 916-N23 BU-18 E1 . A-C7 NEUTRAL DIODE NEUTRAL E727 BU-16 5 E727-A5 BU-16 E727-A10 BU-16 5
122-VV1 RD-16 A513-VV4 PK-16 4 +12 V UNSWITCHED 916-N24 BU-18 E2 . DIR 1552269 1893158 "BRAKE ON" 776 YL-16 6 776-A6 YL-16 776-A11 YL-16 6
H834-VV2 YL-14 592-VV5 BU-16 5 +12 V SWITCHED RELAY N-C4 A990-N27 BU-18 E3 . 604-A28 OR-16 604-A30 OR-16 1
592-VV5 BU-16 200-VV6 BK-14 6 GROUND 3E6477 1116795 C801-N1 PU-18 F1 D IN 0 FWD
CONN 11
2
200-VV6 BK-14 12V CONVERTER 30 30 709-N9 OR-18
709-N9 OR-18 924-N2 GN-18
123-N4 WH-18
F2
F3
D IN 1 REV
D IN 2
VEHICLE SIDE CONSOLE
2054285 86
86 200-N13 BK-18 200-N14 BK-18 CONTOLLER PANEL GROUP A -
85 A990-N27 BU-18 200-N13 BK-18 3136383
592-VV9 BU-16 87
85 87 E825-N11 BU-18
N-C2
ITALLIAN HOMOLOGATION LIGHTS
592-VV10 BU-16 87A E825-N11 BU-18
87a 1552273
A571-N6 PU-18
N-C5 A572-N12 PK-18 709-N21 OR-18 1

H LIGHTING (ROPS/FOPS) LIGHTING (OPEN PLATFORM) H


1552267
200-VV7 BK-14 200-VV8 BK-14
VV-C4
1237615 DIAGNOSTICA A571-N6 PU-18
C934-N19 BU-18
T825-N20 YL-18
2
3
130
LIGHTING (CAB)
PORT B A572-N12 PK-18 C925-N18 GN-18 4
592-VV9 BU-16 1 POWER POINT
1172311 C 200-N14 BK-18 C934-N19 BU-18 916-N22 BU-18 5 130
200-VV8 BK-14 2
CONN 31 C925-N18 GN-18 200-N25 BK-18 6
N-C3 T825-N20 YL-18 HH-C5 HH-C4
1552267 RESISTOR
1552269 1552269
H834-VV2 YL-14

F-C5 F-C4
122-VV1 RD-16
200-VV7 BK-14

2405204 G-C5 G-C4


1K OR-16 A T825-N20 YL-18
RR FLOOD LH 1 608-HH13 GN-16 607-HH9 PK-16 1 1552269 1552269
1552269 1552269
CW YL-16
GN-16
B
C
C925-N18 GN-18
C934-N19 BU-18 VARIABLE FREQUENCY CONTROL 2196487 2 200-HH6 BK-16 200-HH11 BK-16 2 1
2
608-F5 GN-16
200-F11 BK-16
607-F9 PK-16
200-F10 BK-16
1
2
1 608-G13 GN-16 607-G8 PK-16 1
2 200-G11 BK-16 200-G6 BK-16 2
CONN 11 VIBE FREQ CONTROL FR FLOOD LH
2708384 2196487 REAR FLOOD LH 608-F5 GN-16 200-F12 BK-16 200-F10 BK-16 FRONT FLOOD LH REAR FLOOD LH 1 FRONT FLOOD LH 1
VV-C1 2196487 608-G13 GN-16 200-G5 BK-16 200-G6 BK-16
2196487 608-F1 GN-16 608-F4 GN-16 200-F6 BK-14 200-F7 BK-16 2196487 2196487
3E3382 608-G12 GN-16 608-G3 GN-16 200-G2 BK-14 200-G7 BK-16
12 V ADAPTER OPTION
1
2
3
4
5
6

HARNESS ASSEMBLY HH-C6 HH-C3 603-F3 PK-18


1552269 1552269
INTERFACE CON

IDENT SH/LOC PART NO. ATCH GROUP NAME 608-F4 GN-16


SW'D POWER (F1)

SW'D POWER (F2)

608-G3 GN-16
BATTERY (F13)

XX E-5 285-8406 FIXED FREQ VIBE RR FLOOD RH 1 608-HH14 GN-16 607-HH10 PK-16 1 200-F11 BK-16 607-F9 PK-16
BRAKE ON
GROUND

NEUTRAL

F-C6 F-C3 200-G11 BK-16 607-G8 PK-16


2196487 2 200-HH8 BK-16 200-HH12 BK-16 2 200-F2 BK-16 200-F12 BK-16 607-F8 PK-16 607-F14 PK-16 G-C6 G-C3
N 2/D-5 313-6384 VARIABLE FREQ VIBE 1552269 1552269 200-G10 BK-16 200-G5 BK-16 607-G4 PK-16 607-G9 PK-16
1552269 1552269
DIAGRAM-WIRING SYSTEM (VIBE OPTIONS)
BEACON FR FLOOD RH
2196487
1
2
608-F1 GN-16
200-F2 BK-16
607-F14 PK-16
200-F7 BK-16
1
2
1 608-G12 GN-16 607-G9 PK-16 1
BEACON CAB 2 200-G10 BK-16 200-G7 BK-16 2
1081029
DIAGRAM-WIRING SYSTEM (12V / RADIO OPTIONS) HH-C2 REAR FLOOD RH FRONT FLOOD RH
CHG 1237615
REAR FLOOD RH 1 FRONT FLOOD RH 1

IDENT SH/LOC
HARNESS ASSEMBLY
PART NO. ATCH GROUP NAME CHG 283-4306 01
1 1 603-HH1 PK-18
2196478 2196487 2196478 2196487

VV
RR
C-4
D-4
286-2434
285-0056
HARNESS AS (12 VOLT CONV)
HARNESS AS (RADIO)
280-4393 00
2 2
BEACON SOCKET
9X7941
200-HH7 BK-18

BEACON
COLOR ABBREVIATIONS BEACON ROPS

ABBREV COLOR
OPTION 608-HH14 GN-16
608-HH13 GN-16
1081029
608-HH3 GN-16 F-C2
RD RED 1237615
G G
603-HH1 PK-18

WH WHITE 200-HH6 BK-16


200-HH7 BK-18
1
2
1
2
603-F3 PK-18
200-F13 BK-18
OR ORANGE 200-HH8 BK-16 BECON SOCKET CAB
200-HH12 BK-16 9R7941
YL YELLOW

608-HH3 GN-16
603-HH1 PK-18
200-HH2 BK-14

607-HH4 PK-16
200-HH11 BK-16
OPTION
PK PINK

608-F4 GN-16

608-G3 GN-16
200-HH5 BK-16

603-F3 PK-18
200-F6 BK-14

607-F8 PK-16

200-G2 BK-14

607-G4 PK-16
200-HH2 BK-14
P-C1 123-P1 WH-18
BK BLACK 607-HH10 PK-16
3E3382 200-P2 BK-18 GY GRAY 607-HH9 PK-16
F-C1 G-C1
1 HH-C1 607-HH4 PK-16
2 P-C3 PU PURPLE 3E3376
3E3376 3E3376
P-C2 XXX
DISPLAY OPTIONS 3 COMPACTION SENSOR BR BROWN

1
2
3
4

1
2
3
4

1
2
3
4
4 COMPACTION SENSOR 1552273 A .
GN GREEN CONN 27 CONN 27 CONN 27

ID CLR

ID CLR
MACHINE LIGHTING CON

ID CLR
MACHINE LIGHTING CON c1
5 +BATTERY BK 1 123-P3 WH-18 123-P4 WH-18 B BATTERY

GN

GN

GN
PK
BK

PK

PK
BK

PK

PK
BK

PK
6 GROUND YL/GN 2 200-P5 BK-18 200-P6 BK-18 C GND COMPACTION BU BLUE

CAB LIGHTS CON


CAN + BK 3 Y787-P9 WH-18 D CAN +

603
200
608
607

603
200
608
607

603
200
608
607
GAUGE
CAN - BK 4 Y788-P10 GY-18 E CAN -
5

FRONT FLOODS

FRONT FLOODS

FRONT FLOODS
REAR FLOODS

REAR FLOODS

REAR FLOODS
6 200-P7 BK-18 HARNESS ASSEMBLY

GROUND

GROUND

GROUND
IDENT SH/LOC PART NO. ATCH GROUP NAME

BEACON

BEACON

BEACON
NAME

NAME

NAME
3RD PARTY COMPACTION INDICATOR ATCH SYMBOL DESCRIPTION
C
A 292-0890
291-5100
HARNESS AS (IRH SIDE CONSOLE)
HARNESS AS (IRH FRONT LIGHTS)
DIAGRAM- WIRING, LIGHTING OPTIONS
E 291-5101 HARNESS AS (IRH REAR LIGHTS)
F 281-0028 HARNES AS (PLATFORM LIGHTS)
CIRCUIT CONNECTED
G HARNESS AS (NO ROPS LIGHTS) CHG
C-C1
3E3382
VPM GAUGE
2831233 CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION TO
HH
J
280-9184
291-5102
HARNESS AS (CAB LIGHTS)
HARNESS AS (IRH DASH) 2809635 02
1 123-C1 WH-18
MACHINE STRUCTURE
2 200-C2 BK-18
GND INTERNAL ELECTRICAL CONNECTION
VIBE TACH OPT CON 3 450-C3 YL-18
SEN IGN TO SURFACE OF COMPONENT
4 451-C4 BR-18 123-C5 WH-18
NAME ID CLR 5 CONNECTOR

F F
6
"+24 V" 123 WH-18 H# CIRCUIT GROUPING DESIGNATION
CAB OPTIONS
GND
"VIBE +"
200
450
BK-18
YL-18
VIBE TACH ATCH (LEGACY) ATCH WIRE, CABLE, COMPONENT WIRING GP-CAB
"VIBE -"
"SPEED +"
451
C973
BR-18
GN-18
VIBE TACH ATCH CIRCUIT CONNECTED CAB LIGHTS CONN
200-M2 BK-18
603-M1 PK-18
"SPEED -" 205 BK-18 1 +24 V CONN 27 122-M15 RD-18
2 GND VIBE TACH OPT BLADE, SPADE, RING OR SCREW NAME ID CLR M-C3
XXXXXXX 200-M2 BK-18 607-M4 PK-18
VIBE + TERMINAL 1552272
3 200-M16 BK-18 608-M3 GN-18
4 VIBE - BEACON 603 PK-18 1 603-M1 PK-18 603-M1 PK-18
SPLICE
5 SPEED + GROUND 200 BK-18 2 200-M2 BK-18 607-M4 PK-18
6 SPEED - "REAR FLOOD LIGHTS" 608 GN-18 3 608-M3 GN-18 608-M3 GN-18 DOME LAMP
"FRONT FLOOD LIGHTS" 607 PK-18 4 607-M4 PK-18 1076032
REF DIAGRAMS 280-9635 118-M14 GY-18 122-M15 RD-18
XX-C2 SPEEDOMETER 200-M10 BK-18 200-M16 BK-18
C973-XX5 GN-18 1552272 2147861 500-M11 BR-18
CONN 15

118-M14 GY-18

200-M16 BK-18
200-M10 BK-18
118-M9 GY-18

200-M5 BK-18
200-XX9 BK-18 123-XX8 WH-18 1 501-M12 GN-18
XX-C1 123-XX8 WH-18 200-XX9 BK-18 2 IGN 502-M13 OR-18
3E3382 C973-XX5 GN-18 3
SEND
1 123-XX1 WH-18 4

501-M12 GN-18
502-M13 OR-18

122-M15 RD-18
500-M11 BR-18

503-M6 BR-18

505-M8 BU-18
504-M7 YL-18
608-M3 GN-18
VPM GAUGE1

603-M1 PK-18
607-M4 PK-18
2 200-XX2 BK-18

200-M2 BK-18
GRD
3 450-XX3 YL-18 2831233 M-C4 L
M-C5 L
4 451-XX4 BR-18 200-XX10 BK-18
1552273 1552273
GND GND
5 C973-XX5 GN-18 12 V LIGHT WIRE GROUP COLOR DESCRIPTIONS 1 MOTOR H 1 MOTOR H
NOT USED 118-M9 GY-18 200-M5 BK-18 2 BK-16 200-M10 BK-18 2 BK-16
6 205-XX6 BK-18
GND
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. T T
200-M5 BK-18 503-M6 BR-18 3 BR-16 500-M11 BR-18 3 BR-16

118-M18 GY-18

200-M17 BK-18
SEN IGN WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. 503-M6 BR-18 504-M7 YL-18 4 GN-16 501-M12 GN-18 4 GN-16
450-XX3 YL-18 123-XX7 WH-18 OPTION REQUIRES USE OF POWER ADAPTER HARNESS FROM B+ P B+ P
VIBE TACH/ SPEEDOMETER OPTION REGULATED POWER CIRCUIT. 504-M7 YL-18 505-M8 BU-18 5 OR-16 502-M13 OR-18 5 OR-16
505-M8 BU-18 118-M9 GY-18 6 GY-16 118-M14 GY-18 6 GY-16
VOLTAGE CONVERTER OUTPUT CIRCUIT.
VIBE TACH WITH SPEEDOMETER ATCH (LEGACY) GROUND CIRCUIT.
REAR WIPER MOTOR FRONT WIPER MOTOR
HEATER AND AIR CONDITIONER CIRCUIT. 1477970 1477969
TURN SIGNAL/WIPER/WASHER CIRCUIT.

E +24 V CAN DATA LINK A. WIRING GP-CAB E


SPEED/VIBE GAUGE
GND GAUGES.
VEH HARN VIBE CON VIBE + 2903397
VIBE - HIGHWAYS. INSTRUMENT PANEL-CAB
BLOWER SWITCH
L-C1 NAME ID CLR SPEED + 1107890
3E3364 SPEED -
450-L1 YL-16 1 VIBE TACH SIGNAL 450 YL-16 OPT CON c2 AC SWITCH
OFF
451-L2 BR-16 2 vIBE TACH GND 451 BR-16 G-C1 2730283
LOW
X-C1 X-C3 NAME ID CLR MED 1552273 A B C
1907612 1552252
CONN 17 1 111-X3 RD-18 1 POWER 111 RD-18
ALFA 30 CDS CABLE HIGH GN-14
BR-14
1
2
124-G1 GN-16
567-G2 WH-16
2 200-X2 BK-18 200-X15 BK-18 2 GROUND 200 BK-16 Y-C2 THIS IS A PURCHASED CABLE AS. BU-14 3 517-G22 BU-16 118-G3 GY-16
VIB TACH SENSOR 3 123-X1 WH-18 123-X16 WH-18 3 SW'D POWER 123 WH-18 IC CONNECTOR FISCHER SHOWN HERE FOR DOCUMENTATION GN-14 4 516-G21 GN-16 118-G4 GY-16
PURPOSES ONLY
7R3145 4 A990-X4 BU-18 4 VIBE ON A990 BU-18 1 001-Y1 BR-18 GY-14 5 515-G20 GY-16 118-G10 GY-16
5 451-X5 BR-18 5 VIBE FREQ RET 451 BR-18 A-C10 NAME ID CLR 2 002-Y2 RD-18 6 124-G1 GN-16
VIBE TACH ATCH 6
7
450-X6 YL-18
A784-X7 YL-18
6
7
VIBE FREQ
VIBE SOL TOP
450
A784
YL-18
YL-18 E481-A14 PU-18
1552272
1 CMV L465 BN-18
CONNECTS TO 3
4
003-Y3 RD-BU-18
004-Y4 YL-18
200-G5 BK-16
506-G9 PU-16
8
9
A892-X8 OR-18
T825-X9 YL-18
8
9
VIBE SOL BOTTOM
FIXED FREQ VIBE
A892
T825
OR-18
YL-18
E480-A15 PK-18
E482-A16 BR-18
2
3
RMV
FREQ
L466
X982
BU-18
PU-18
COMPACTION 5
6
005-Y5 GN-18
006-Y6 BU-18
507-G16 WH-16
567-G2 WH-16
10 C935-X10 PU-18 10 VAR FREQ VIBE C935 PU-18 M400-A20 GN-18-GXL 4 AMPLITUDE ID 4 C4 DATA SYSTEM 7

10
7
8
1
2
3
4
5
6
9
11 C801-X11 OR-18 11 VIBE SW HIGH C801 OR-18 8 007-Y7 GY-18 WIPER SWITCH FR
G-C10
12 924-X12 GN-18 12 VIBE SW LOW 924 GN-18 9 1126174
1429117
10 200-Y8 BK-18
G-C2 500-G8 BR-16
X-R1 RESISTOR 11
1552264
X-C2 1371761 M-C1 G-C4 501-G7 GN-16
B B H
1552272 3E5179 1552252 502-G6 OR-16 567-G25 WH-16
1 497-X13 BU-18 123-X18 WH-18 501-M12 GN-18 1 501-G7 GN-16 RD-16 1 118-G3 GY-16 503-G15 BR-16 521-G26 YL-16
118-M18 GY-18 2 118-G17 GY-16 RD-16 2 118-G4 GY-16 504-G14 YL-16 567-G24 WH-16
2
130
OPT CON c1
500-M11 BR-18 3 500-G8 BR-16 3 200-G5 BK-16 567-G25 WH-16
3 CONN 23 502-M13 OR-18 4 502-G6 OR-16 WH-16 4 502-G6 OR-16 515-G20 GY-16 567-G2 WH-16 567-G24 WH-16
4 200-X14 BK-18 A-C3 NAME ID CLR L
CONN 18 1552253 A-C8 Y-C1 504-M7 YL-18 5 504-G14 YL-16 W P YL-16 5 501-G7 GN-16 516-G21 GN-16 567-G11 WH-16
3073612 MATE-N-LOCK 503-M6 BR-18 6 503-G15 BR-16 BU-16 6 500-G8 BR-16 517-G22 BU-16
1 POWER 111 RD-18 123-A19 WH-18 001-Y1 BR-18
VIBE TACH / SPEEDOMETER ATTACHMENT 200-A26 BK-16 2 GROUND 200 BK-16 A784-A24 YL-18 E481-A31 PU-18 1 002-Y2 RD-18
505-M8 BU-18 7 BR-16 7 506-G9 PU-16

D
200-M17 BK-18

D
8 200-G18 BK-16 8
123-A25 WH-18 3 SW'D POWER 123 WH-18 200-A22 BK-18 123-A51 WH-18-GXL 2 002-Y9 BK-18
122-M15 RD-18 9 122-G28 RD-18
4 VIBE ON A990 BU-18 C483-A53 BU-18-GXL 3 003-Y3 RD-BU-18
10 WIPER SWTCH RR
5 VIBE FREQ RET 451 BR-18 A784-A24 YL-18 4 004-Y4 YL-18
11 1327084
6 VIBE FREQ 450 YL-18 E482-A12 BR-18 5 005-Y5 GN-18
CONN 17 A784-A27 YL-18 7 VIBE SOL TOP A784 YL-18 E480-A36 PK-18 6 006-Y6 BU-18
12 521-G26 YL-16

A-C1 8 VIBE SOL BOTTOM A892 OR-18 E480-A36 PK-18 200-A52 BK-18 7 007-Y7 GY-18 CONN 20
1907612 9 FIXED FREQ VIBE T825 YL-18 E480-A15 PK-18 200-A22 BK-18 8 200-Y10 BK-18 BWL B
118-G17 GY-16
SPEED SENSOR SIMMILAR TO 235-6980 1 111-A3 RD-18 10 VAR FREQ VIBE C935 PU-18 E480-A17 PK-18 123-A19 WH-18 9 ON G-C3 118-G10 GY-16
2032330 M-C5 WITH DIFFERENT WIRE CODES M-C3 2 200-A2 BK-16 11 VIBE SW HIGH C801 OR-18 E480-A55 PK-18-GXL 200-Y8 BK-18 P 1552273
2356982 3E3376 CONN 1 3 123-A1 WH-18 12 VIBE SW LOW 924 GN-18 E481-A31 PU-18 B1
118-G4 GY-16
RD 1 118-G10 GY-16 118-G3 GY-16
+ POWER 1 497-M1 BU-18 1 4 A990-A4 BU-18 E481-A14 PU-18 YL 2 118-G27 GY-16
N/C 2 2 5 451-A5 BR-18 E481-A28 PU-18 P1
BU 3 503-G15 BR-16
OFF W L1
GROUND 3 205-M2 BK-18 3 6 450-A6 YL-18 E481-A50 PU-18-GXL BU 4 122-G28 RD-18
M400-A20 GN-18-GXL

SIGNAL 4 C973-M3 GN-18 4 7 A784-A7 YL-18 E482-A16 BR-18 YL 5 504-G14 YL-16 124-G1 GN-16
8 A892-A8 OR-18 E482-A12 BR-18 BN 6 507-G16 WH-16 506-G9 PU-16 G-C100
9 T825-A9 YL-18 E482-A54 BR-18-GXL 507-G16 WH-16 1237615
PROCESSOR
ALFA 30 SPEED SENSOR ATCH 10
11
C935-A10 PU-18
C801-A11 OR-18
123-A51 WH-18-GXL
C483-A53 BU-18-GXL
2032328
522-G23 WH-16 506-G9 PU-16
200-G29 BK-16
1
2
MOTOR

12 924-A13 GN-18 A-C6


E480-AA2 PK-18 E480-A17 PK-18 3073611 POWER/OUTPUT 200-G18 BK-16 200-G31 BK-14 PUMP AS FRONT
SPEED SENSOR 1 200-A57 BK-18-GXL 200-A52 BK-18 E481-A50 PU-18-GXL 1 CMV 200-G5 BK-16 200-G29 BK-16 7T8890
2827939 RMV INDICATOR 500-G8 BR-16 200-G19 BK-16
SPEED SENSOR PICKUP CON 2852099
200-A56 BK-18-GXL 123-A51 WH-18-GXL 2 + POWER 200-G30 BK-16
E-C1 501-G7 GN-16
A784-A24 YL-18

200-AA3 GN-YL-18-GXL C483-A53 BU-18-GXL 3 IS


123-A18 WH-18
123-A19 WH-18

200-A23 BK-16
200-A22 BK-18

NAME ID CLR 1552272 CMV GAUGE M400-A20 GN-18-GXL 4 AMPLITUDE HEATER GP 1 502-G6 OR-16
1 497-E1 BU-18
RED 2504195 E482-A54 BR-18-GXL 5 FREQ. 1566820 BK 2 503-G15 BR-16 CAB GND
POWER 497 BU-18 2 205-E2 BK-18 POWER 1 (BK) 123-AA1 BK-18 123-AA1 BK-18 E480-A55 PK-18-GXL 6 RMV CONDITIONER GY 3 504-G14 YL-16 8T3635 M12 G-C101
1566821 GN 4 HVAC MOD CON 1237615
GROUND 205 BK-18 3 C973-E3 GN-18 RMV SIGNAL 2 (BK) E480-AA2 PK-18 LIGHT 200-A56 BK-18-GXL 7 SIG GROUND
SPEED SIGNAL C973 GN-18 4 GROUND GN/YL 200-AA3 GN-YL-18-GXL 200-A57 BK-18-GXL 8 GROUND USES MOTOR BU 5 515-G20 GY-16 507-G16 WH-16 1
1741486 G-C5 MOTOR
INV SPEED SIGNAL C974 PU-18 + - WH 6 NAME ID CLR 516-G21 GN-16 200-G30 BK-16 2
CONN 18
123-A18 WH-18

THIS IS A PURCHASED CABLE AS. CC-C5 1552273 517-G22 BU-16


THIS IS A PURCHASED CABLE AS. 200-A21 BK-16 ACCELEROMETER
+ - IN/
OUT
SHOWN HERE FOR DOCUMENTATION
PURPOSES ONLY
SIGNAL 2480342
SHOWN HERE FOR DOCUMENTATION
PURPOSES ONLY
C091 A SENSOR STD HVAC CONTROL A/C ON
GND
567
200
WH-16
BK-16
1
2
567-G11 WH-16
200-G19 BK-16 118-G17 GY-16
PUMP AS REAR
7T8890
+BATTERY BR A001-CC1 BR-18 A001-CC1 BR-18 1 + POWER
T-C10 BLOWER HIGH 515 GY-16 3 515-G20 GY-16 122-G28 RD-18 124-G1 GN-16
1
2
3
4

T-C12
3E3376 RMV INDICATOR + CABLE - X 2 -
BLOWER MED 516 GN-16 4 516-G21 GN-16 200-G18 BK-16 118-G27 GY-16

C C
2826448 E481-A28 PU-18 SIGNAL BK A003-CC3 BK-18 A003-CC3 BK-18 3 AS
BLOWER LOW 517 BU-16 5 517-G22 BU-16 200-G19 BK-16 122-G28 RD-18
497-T1 BU-18 1 REWORKED "I" SENSOR CABLE GROUND BU A004-CC4 BU-18 A004-CC4 BU-18 4 GROUND
A/C CLUTCH 522 WH-16 6 522-G23 WH-16 522-G23 WH-16 200-G31 BK-14
205-T2 BK-18 2 200-A23 BK-16
567-G11 WH-16 522-G23 WH-16
C973-T3 GN-18 3 A784-A24 YL-18 E-C2
3087779 CONN 21 521-G26 YL-16
C974-T4 PU-18 4 CONN 1 200-A22 BK-18
ACCELEROMETER + CABLE I SENSOR
123-A19 WH-18 497-E1 BU-18 1 + POWER
RECORDING MODULE/ 205-E2 BK-18 2 GROUND

608-M3 GN-18
603-M1 PK-18
200-M2 BK-18

607-M4 PK-18
522-G23 WH-16
3

521-G26 YL-16
C973-E3 GN-18 SPEED SIGNAL

118-G27 GY-16
122-G28 RD-18
200-G31 BK-14
124-G1 GN-16
SPEEDOMETER
OPT CON
ALPHA 30 OPT HARNES
SPEED PICKUP ATCH ALPHA 30 SPEED CABLE
NAME ID CLR G-C6 M-C2
G-C7
POWER 111 RD-18
INSTRUMENT PANEL-CAB CONN 5
1552269 3E3376
3E3376
CONN 9
ALPHA 30 ATTACHMENT

1
2

1
2
3
4

1
2
3
4
GROUND 200 BK-16 CONN 8
SW'D POWER 123 WH-18 AC PRESSURE SW
VIBE ON A990 BU-18 OPT CON c0 VIBE FREQ MOD

WH-16
RECORDING MODULE 1145333

GN-16

GN-18
CLR

CLR

CLR
GY-16
RD-18
CONN 17

BK-18

PK-16
BK-16

PK-16
AC-C1

YL-16
VIBE FREQ RET 451 BR-18 REGULATOR 2201100 TT-C1 2829829
5E7763 3E3382
TT-C10 TT-C9

262-0886
0814135

262-0886

262-0886
VIBE FREQ 450 YL-18 NAME ID CLR A
567-AC1 WH-16 1
3 BK-16
1907612 1552253 RECORDING MODULE c0 2

CAB OPTION CON


VIBE SOL TOP A784 YL-18 111-TT1 RD-16 1 UNSWITCHED POWER BK-16
200-AC2 BK-16 2

LIGHTING CON
VIBE SOL BOTTOM A892 OR-18 VIBE FREQ MOD c0 U-C1 2829829 1

AC OPT CON
1 111-TT30 RD-18 111-TT42 RD-18 1 POWER 111 RD-18 110-TT2 GN-16 2 REGULATED POWER AC-C3
DEVIDED OUT

515-AC3 GY-16 3

521
522

124
118
122
200

603
200
608
607
ID

ID

ID
5E7763
SIGNAL OUT

FIXED FREQ VIBE T825 YL-18 2 200-TT31 BK-18 200-TT43 BK-18 2 GROUND 200 BK-16 110-TT3 GN-16 3 REGULATED POWER REGULATOR 2201100 A
2X SIG OUT

1552267 567-AC1 WH-16 516-AC4 GN-16 4


INV SIG IN

SWITCH CLOSED WITH


SIGNAL IN

VAR FREQ VIBE C935 PU-18 3 123-TT32 WH-18 123-TT44 WH-18 3 SW'D POWER 123 WH-18 ELECTRONIC 4 0814135 111-U1 RD-16 1 UNSWITCHED POWER
CONN 21

522-AC6 WH-16
516-AC4 GN-16
515-AC3 GY-16

517-AC5 BU-16
CIRCUIT
0 OR-16 A 567-AC10 WH-16 567-AC10 WH-16 567-AC9 WH-16 517-AC5 BU-16 5 SYSTEM CHARGED
+VBAT

VIBE SW HIGH C801 OR-18 4 A990-TT33 BU-18 4 VIBE ON A990 BU-18 200-TT4 BK-16 5 GROUND 110-U2 GN-16 2 REGULATED POWER

"DOME LAMP POWER"


CW BK-16 B 200-AC8 BK-16 522-AC6 WH-16 6
GND

"AC COMP CLUTCH"


VIBE SW LOW 924 GN-18

"WIPERS POWER"
5 451-TT34 BR-18 451-TT46 BR-18 5 VIBE FREQ RET 451 BR-18 200-TT5 BK-16 6 GROUND 110-U3 GN-16 3 REGULATED POWER
DEVIDED OUT

"AC COMP RET"


WH-16 C

"HVAC POWER"
A523-AC13 PU-16 200-AC2 BK-16

REF DIAGRAMS

REF DIAGRAMS

REF DIAGRAMS
SIGNAL OUT

6 450-TT35 YL-18 450-TT47 YL-18 6 VIBE FREQ 450 YL-18 30 85 86 8787a 7 4 ARC SUPPRESSOR
2X SIG OUT

200-AC8 BK-16 200-AC7 BK-16

NAME

NAME

NAME
NOT USED

GROUND

GROUND
BEACON
INV SIG IN
SIGNAL IN

1893158

FRONT
7 A784-TT48 YL-18 7 VIBE SOL TOP A784 YL-18 8 ELECTRONIC TEMP CONTROL HARNESS ASSEMBLY

REAR
A784-TT36 YL-18 200-U4 BK-16 5 GROUND
1286916
1
2
3
4
5
6
7
8

CIRCUIT
+VBAT

8 A892-TT37 OR-18 A892-TT49 OR-18 8 VIBE SOL BOTTOM A892 OR-18 200-U5 BK-16 6 GROUND A523-AC13 PU-16 IDENT SH/LOC PART NO. ATCH GROUP NAME COMPRESSOR GP
TT-C5
GND

9 T825-TT38 YL-18 9 FIXED FREQ VIBE T825 YL-18 TT-C2 7 G C7 278-0665 HEATER 3E1906
123-TT16 WH-18

3T2587
110-TT21 GN-18

451-TT10 BR-18
200-TT22 BK-18
439-TT19 YL-18

10 C935-TT39 PU-18 10 VAR FREQ VIBE C935 PU-18 5E7764 B 30 85 86 8787a 8 M C7 152-9802 CAB
110-TT12 GN-16

C850-TT6 BR-16
450-TT11 YL-16

200-U22 BK-18
200-TT9 BK-16

11 C801-TT40 OR-18 11 VIBE SW HIGH C801 OR-18 497-TT15 BU-16 1 SENSOR PWR AC B7 ELECTRONIC HVAC BK-18
451-U10 BR-18

A523-AC13 PU-16
1
2
3
4
5
6
7
8

U-C2 BK-18

522-AC6 WH-16

567-AC9 WH-16
516-AC4 GN-16
515-AC3 GY-16
517-AC5 BU-16

200-AC7 BK-16
12 924-TT41 GN-18 12 VIBE SW LOW 924 GN-18 205-TT18 BK-16 2 SENSOR PWR RETURN HV B7 ELECTRONIC HVAC
OPT SPD SNSR CON U-C5
123-U16 WH-18

C973-TT17 GN-16 3 SENSOR SIGNAL 5E7764 B 309-5246


110-U21 GN-18

H A/C COMP
439-U19 YL-18

3T2587 304-4634
ATCH - CAB AC
110-U12 GN-16

C850-U6 BR-16
450-U11 YL-16

200-U9 BK-16

A892-TT7 OR-16 C974-TT13 PU-16 4 INV SENSOR SIGNAL 497-U15 BU-16 1 SENSOR PWR

B B
NAME ID CLR
A784-TT8 YL-16 5 205-U18 BK-16 2 SENSOR PWR RETURN
SENSOR POWER 497 BU
450-TT11 YL-16 6 C973-U17 GN-16 3 SENSOR SIGNAL LEGACY
451-TT10 BR-18 7 GAGE OUTPUT C974-U13 PU-16 4 INV SENSOR SIGNAL
SENSOR GND 205 BK AC-C2
123-TT16 WH-18 8 5 LOW PRES CUTOUT SW
SPEED SIGNAL C973 GN 3E3388
INV SPEED SIGNAL C974 PU
TT-C80 200-TT14 BK-18 6 CONTROL 1496371 H-C1
439-TT19 YL-18

UNIT

1
2
3
4
5
6
7
8
1552272 111-TT1 RD-16 C850-TT6 BR-16 TT-C3 7 GAGE OUTPUT 1552269
5E7765 HV-C2 BK-18 1 521-H2 YL-16 H-C3
1 497-TT15 BU-16 123-TT16 WH-18 C 8
CONN 22 1552264 3E3364

200-HV5 BK-14
BK-18 2

A523-HV4 PU-16
522-HV3 WH-16
2 205-TT18 BK-16 450-TT11 YL-16 110-TT21 GN-18 110-TT2 GN-16 1

515-HV1 OR-14
517-HV2 GN-14

516-HV6 BU-14
567-HV7 BR-16
U-C3 AC PRESSURE SW 1 1
439-U19 YL-18

3 C973-TT17 GN-16 451-TT10 BR-18 110-TT12 GN-16 110-TT3 GN-16 2 123-U16 WH-18 C850-U6 BR-16 CAB AC COMP CON
4 C974-TT13 PU-16 C850-TT6 BR-16 3 VIB SENSOR SIGNAL 450-U11 YL-16 5E7765 C 1145333 H-C2 2
1552269 CONN 2 NAME ID CLR
CONN 18 200-TT22 BK-18 200-TT4 BK-16 4 451-U10 BR-18 1

522-H3 WH-16
3 BK-16 1 597-H8 PU-16
200-TT9 BK-16 200-TT5 BK-16 5 2 2
BK-16 2 513-H1 OR-16 COMP ON 521 YL-16
200-TT14 BK-18 6 110-U21 GN-18 110-U2 GN-16 C850-U6 BR-16 3 VIB SENSOR SIGNAL 1 COMP RTN 522 WH-16
OPT CON c3 200-TT20 BK-18 7 110-U12 GN-16 110-U3 GN-16 4
CONN 17 8 200-U22 BK-18 5 THERMOSTAT SWITCH CLOSED WITH
H-C4
262-0886
U-C10 U-C9 522-HV3 WH-16 3E5464 1552269 REF DIAGRAMS
NAME ID CLR 111-TT1 RD-16 200-U9 BK-16 200-U4 BK-16 6 SYSTEM CHARGED
1 513-H6 OR-16
1907612 1552253 205-TT18 BK-16 TT-C4 200-U14 BK-18 200-U5 BK-16 7
515-HV1 OR-14
1671295 517-HV2 GN-14 522-HV3 WH-16 2 522-H5 WH-16
1 111-U30 RD-18 111-U42 RD-18 1 POWER 111 RD-18 497-TT15 BU-16 D 200-U20 BK-18 8
516-HV6 BU-14 T
ARC SUPPRESSOR 3
2 200-U31 BK-18 200-U43 BK-18 2 GROUND 200 BK-16 A784-TT8 YL-16 A784-TT8 YL-16 1 LOW VIB
3 123-U32 WH-18 123-U44 WH-18 3 SW'D POWER 123 WH-18 A892-TT7 OR-16 A892-TT7 OR-16 2 HIGH VIB U-C4 COMPRESSOR GP 1
1893158
H-C5
MAIN VEHICLE SCHEMATIC
1671295 200-HV10 BK-16
4 A990-U33 BU-18 4 VIBE ON A990 BU-18 C973-TT17 GN-16 3 111-U1 RD-16 D 3E1906 1552269
515-HV11 OR-14
A523-HV4 PU-16

5 451-U34 BR-18 451-U46 BR-18 5 VIBE FREQ RET 451 BR-18 C974-TT13 PU-16 4 205-U18 BK-16 A892-U7 OR-16 1 LOW VIB
567-HV7 BR-16

516-HV6 BU-14 BK-18 1 513-H7 OR-16


HARNESS ASSEMBLY 6 450-U35 YL-18 450-U47 YL-18 6 VIBE FREQ 450 YL-18 5 497-U15 BU-16 A784-U8 YL-16 2 HIGH VIB
517-HV2 GN-14 BK-18 2 522-H4 WH-16
IDENT PART NO. GROUP NAME 7 A784-U36 YL-18 A784-U48 YL-18 7 VIBE SOL TOP A784 YL-18 OVER VOLTAGE LAMP 6 A784-U8 YL-16 3
AA 285-2099 PART OF 285-0029 515-HV11 OR-14
8 A892-U37 OR-18 A892-U49 OR-18 8 VIBE SOL BOTTOM A892 OR-18 BASE 9D3127 7 A892-U7 OR-16 4
WATER VALVE 515-HV1 OR-14 ATCH - CAB AC
200-HV10 BK-16

A 293-5928 HARNESS - ALFA 30


200-HV5 BK-14

9 T825-U38 YL-18 9 FIXED FREQ VIBE T825 YL-18 LENS 9D2867 8 C973-U17 GN-16 5
279-0850 HV-C1 BLOWER RESISTOR
CC 248-0342 ALFA 30 ACCELEROMETER 10 C935-U39 PU-18 10 VAR FREQ VIBE C935 PU-18 BULB 7N5876 C974-U13 PU-16 6 1552272 2049921
C 292-5978 HARNESS - VIBE TACH ADAPTER 11 C801-U40 OR-18 11 VIBE SW HIGH C801 OR-18 7
E 293-5927 CABLE - ALFA 30 SPEED SIGNAL
POWER 1 567-HV7 BR-16 BLOWER MOTOR
12 924-U41 GN-18 12 VIBE SW LOW 924 GN-18 8 CONTROL SIGNAL 2 A523-HV4 PU-16 HV-C3 2756706
G 294-0798
THIS SCHEMATIC IS FOR THE CP/CS54, CP/CS56, CP/CS64, CP/CS74 and CP/CS76
200-HV12 BK-14

RECORDING MODULE ATCH (VARIABLE FREQ VIBE) 1779646


200-HV9 BK-16

FEEDBACK (UNUSED) 3
L 291-0335 HARNESS - VIBE TACH SENSOR A892-U7 OR-16 GROUND 4 200-HV9 BK-16 515-HV11 OR-14 1 WH/RD-14
M
MM
296-3483
294-0800
HARNESS - ALFA 30 SPEED PICKUP
HARNESS-ARO
A784-U8 YL-16 200-HV12 BK-14 2 BK-14
MOTOR VIBRATORY COMPACTOR ELECTRICAL SYSTEM
MAIN VEHICLE SCHEMATIC 450-U11 YL-16
NOTE A: THIS OPTION SCHEMATIC APPLIES TO VARIOUS VOLUME 2 of 3: OPTIONAL CONFIGURATIONS
A
P ??? 3RD PARTY COMPACTION METER HARNESS

A
451-U10 BR-18
R 294-0799 123-U16 WH-18
TT
T
291-8558
289-9933
HARNESS - RECORDING MODULE
HARNESS - RECORDING MOD SPEED PICKUP
U-C80
1552272
200-U14 BK-18 SALES MODELS. SEE EDS FOR APPLICATIONS MEDIA NUMBER: KENR5939-02
111-U1 RD-16
DIAGRAM-WIRING SYSTEM (DISPLAY OPTIONS)
U
X
317-8764 HARNESS RECORDING MODULE (FIXED FREQ VIBE)
297-6901 HARNESS - SPEEDO/TACH
1 497-U15 BU-16 200-HV9 BK-16 200-HV12 BK-14
NOTE B: THIS OPTION SCHEMATIC APPLIES TO VARIOUS SCHEMATIC PART NUMBER: 262-0886, CHANGE: 02, VERSION: -
2 205-U18 BK-16 OVER VOLTAGE LAMP c0 200-HV5 BK-14 1 2

200-HV10 BK-16
3 C973-U17 GN-16 BASE 9D3127 439-U19 YL-18 SALES MODEL ENGINEERING MODEL Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
Y
XX
285-2098
297-6900
HARNESS - ALFA 30 CDS CABLE
HARNESS - LEGACY VIBE TACH W/SPEEDO
4 C974-U13 PU-16 LENS 9D2867 200-U20 BK-18 ENGINEERING MODELS SEE EDS FOR APPLICATIONS. in neutral and with parking brake set.
CONN 18
BULB 7N5876 CHG ATCH. ELECTRONIC CONTROLLED HVAC Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
VV 312-3663 HARNESS-CONTROL

RECORDING MODULE ATTACHMENT (FIXED FREQ VIBE) 280-4394 02

14 13 12 11 10 9 8 7 6 5 4 3 2 1
KENR5939-02 Harness And Wire Electrical Schematic Symbols
August 2011
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
71 73 75 91 90 76 77
92 69
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
80

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
78
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
67
62
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

CP/CS54, CP/CS56, CP/CS64, CP/CS74 Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
65 T
the gauge of the temperature or pressure.
87
and CP/CS76 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

61
Vibratory Compactor It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Electrical System Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

CP/CS54: CP/CS56: CP/CS64: CP/CS74: Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
C5R1-UP C5P1-UP C7F1-UP C8F1-UP activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
C5W1-UP FCP1-UP P7F1-UP P8F1-UP the latch coil circuit open at the time the coil latches.

C5Y1-UP C5S1-UP C6P1-UP C8P1-UP Harness and Wire Symbols


FCS1-UP C6S1-UP C8S1-UP Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
CP/CS76: 111-7898 3E-5179
L-C12
3E-5179
JCP1-UP Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
C7L1-UP 2

82 63 JCS1-UP Plug Receptacle


Pin or Socket Number
CYX1-UP Deutsch connector: Typical representation
5A
1 Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
Volume 3 of 3: J2 Engine Harness 2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

C6.6 ENGINE WIRING

© 2011 Caterpillar, All Rights Reserved Printed in U.S.A.

KENR5939-02 VOL 3 of 3
79

86 89 68 70 72 74 88
60 64 84

(Dimensions: 34 inches x 24 inches)


Component Location
Schematic Machine
Component
Location Location
66 Air Temperature Sensor (4 Cylinder) C-7 60 Connector Location
Cam Speed Sensor (6 Cylinder) B-1 61 Schematic Machine
Connector Number
Coolant Temperature Sensor (6 Cylinder) C-1 62 Location Location
Crank Speed Sensor (6 Cylinder) B-1 63 CONN 30 D-6 88

Fuel Pump Solenoid (4 Cylinder) B-7 64 CONN 31 E-6 89


85 CONN 32 C-2 90
Fuel Pump Solenoid (6 Cylinder) C-1 65
Fuel Rail Pressure Sensor (4 Cylinder) C-7 66 CONN 33 D-2 91

Fuel Rail Pressure Sensor (6 Cylinder) D-1 67 CONN 34 D-2 92

Injector #1 (4 Cylinder) E-6 68


Injector #1 (6 Cylinder) D-1 69 The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
Injector #2 (4 Cylinder) E-6 70
the component. See the Component Location Chart.
Injector #2 (6 Cylinder) D-1 71
Injector #3 (4 Cylinder) D-6 72
Injector #3 (6 Cylinder) D-1 73
Injector #4 (4 Cylinder) D-6 74
Injector #4 (6 Cylinder) D-1 75
Injector #5 (6 Cylinder) D-1 76
Injector #6 (6 Cylinder) C-1 77 Resistor, Sender and Solenoid Specifications
Intake Air Manifold Pressure Sensor (6 Cylinder) E-1 78 Part No. Component Description Resistance (Ohms)¹
Intake Manifold Temperature Sensor (4 Cylinder) C-7 79 0.265±0.014 @ 20°C (68°F)
Intake Manifold Temperature Sensor (6 Cylinder) C-1 80 276-8398 Solenoid: Fuel Pump
0.393±0.02 @ 150°C (302°F)
Oil Pressure Sensor (4 Cylinder) C-7 81
¹ At room temperature unless otherwise noted.
Oil Pressure Sensor (6 Cylinder) E-1 82
Primary Speed/Timing Sensor (4 Cylinder) D-7 83
Secondary Speed/Timing Sensor (4 Cylinder) D-7 84

16 Page,
Smart Mast Solenoid (4 Cylinder) B-7 85
Transmission Oil Temperature Sensor (4 Cylinder) C-7 86
Wastegate Solenoid (6 Cylinder) C-1 87
Machine locations are repeated for components located close together.

81 83

C4.4 ENGINE WIRING


7 6 5 4 3 2 1

E E

CONNECTS TO J2 CONNECTER OF ENGINE ECM E-C4


VOLUME 1, LOC D-12 2451043
E-C1 CONNECTS TO J2 CONNECTER OF ENGINE ECM
2451042 1
VOLUME 1, LOC H-13
1 2
2 3
3
4 4 E-C8
5 5 1552267
6
7 6 X931-E32 YL-18 T997-E1 OR-18 A RD-18 +V INTAKE AIR MANIFOLD PRESSURE SENSOR
X929-E8BU-18 8 7 X930-E34 GY-18 T993-E2 BR-18 B BK-18 GROUND
9 278-5273
996-E10GN-18 10 8 X929-E17 BU-18 X731-E3 BU-18 C YL-18 SIGNAL
INJECTOR #1 11 9
320-0677 12
13 10 996-E29 GN-18
14 11
15 E-C10
E-C12 EK-C1 16 12 1552267
1552272 1134630 M795-E17WH-18 17 13 A RD-18
L730-E4 OR-18 +V
X920-E57BR-18 1 EK1BK-16 18 OIL PRESSURE SENSOR
X926-E35GY-18 2 EK2BK-16 19 14 Y947-E5 BR-18 B BK-18 GROUND
278-5225
X921-E58PK-18 3 EK3BK-16 INJECTOR #2 20 15 994-E6 GY-18 C YL-18 SIGNAL
X927-E34YL-18 4 EK4BK-16 320-0677 21
22 16
CONN 31 23 17 M795-E21 WH-18
24
Y950-E25YL-18 25 18 E-C2
Y951-E26PU-18 26 19 C211-E20 BK-18 1552267
27
INJECTOR #3 28 20 R997-E7 OR-18 A RD-18 +V FUEL RAIL PRESSURE SENSOR
320-0677 29 21 Y948-E8 BR-18 B BK-18 GROUND
30 311-6342
31 22 Y946-E9 BU-18 C YL-18 SIGNAL
32 23
E-C13 EG-C1 X928-E33GN-18 33
1552272 1134630 X927-E34YL-18 34 24
X922-E59WH-18 1 EG1BK-16 X926-E35GY-18 35 25 Y950-E18 YL-18
X928-E33 GN-18 2 EG2BK-16 INJECTOR #4 36
X923-E64OR-18 3 EG3BK-16 320-0677 L731-E37BR-18 37 26 Y951-E19 PU-18
X929-E8BU-18 4 EG4BK-16 T993-E38BR-18 38 27 INJECTOR 1
39 E-C12 EH-C1 285-1975
Y947-E39BR-18 1134630
28 1552272
CONN 30 Y948-E40BR-18 40
41 29 X920-E11 BR-18 4 T951-EH1 BK-16
C967-E42BU-18 42
D 995-E43BU-18 43 30 X926-E10 GY-18 3 T957-EH2 BK-16 D
FUEL INJECTORS C211-E44BK-18 44 31 X921-E12 PK-18 2 T952-EH3 BK-16
X920-E57BR-18 45
X921-E58PK-18 T997-E46OR-18 46 32 X927-E13 YL-18 1 T958-EH4 BK-16
X922-E59WH-18 L730-E47OR-18 47 INJECTOR 2
33 X928-E15 GN-18
X923-E64OR-18 R997-E48OR-18 48 CONN 34 285-1975
X926-E35GY-18 49 34 X927-E13 YL-18
X927-E34YL-18 50 35 X926-E10 GY-18
X928-E33GN-18 Y946-E51BU-18 51
52 36
X929-E8BU-18 E965-E52BU-18
P920-E53BR-18 53 37 L731-E24 BR-18
54
55 38 T993-E2 BR-18
X731-E55BU-18
E-C4 994-E56GY-18 56 39 INJECTOR 3
Y947-E5 BR-18 EG-C1
2388247 X920-E57BR-18 57 E-C13 285-1975
40 Y948-E8 BR-18 1552272 1134630
PRIMARY SPEED/TIMING SENSOR SIGNAL 1 996-E69GN-18 X921-E58PK-18 58
238-0120 GROUND 2 E965-E52BU-18 X922-E59WH-18 59 41 X922-E14 WH-18 4 T953-EG1 BK-16
60
61 42 C967-E26 BU-18 X928-E15 GN-18 3 T959-EG2 BK-16
62 43 995-E22 BU-18 X923-E16 OR-18 2 T954-EG3 BK-16
63
64 44 X929-E17 BU-18 1 T960-EG4 BK-16
X923-E64OR-18
45 INJECTOR 4
E-C3 285-1975
2388247 46 T997-E1 OR-18 CONN 33
SECONDARY SPEED/TIMING SENSOR SIGNAL 1 996-E70GN-18 47 L730-E4 OR-18
238-0120 GROUND 2 P920-E53BR-18 48 R997-E7 OR-18
49
50
E-C10 51 INJECTOR 5
Y946-E9 BU-18 E-C15 EF-C1
2304011 285-1975
52 E965-E30 BU-18 1552272 1134630
ENGINE COOLANT TEMPERATURE SENSOR SIGNAL 1 995-E43BU-18
238-0112 GROUND 2 L731-E66BR-18 53 P920-E31 BR-18 X924-E35 BR-18 4 T955-EF1 BK-16
54 X930-E34 GY-18 3 T961-EF2 BK-16
E-C8 55 X731-E3 BU-18 X925-E33 PK-18 2 T956-EF3 BK-16
2304011
56 994-E6 GY-18 X931-E32 YL-18 1 T962-EF4 BK-16
INTAKE MANIFOLD TEMPERATURE SENSOR SIGNAL 1 C967-E42BU-18
GROUND 57 INJECTOR 6
297-1199 2 L731-E68BR-18 X920-E11 BR-18
285-1975
58 X921-E12 PK-18 CONN 32
59 X922-E14 WH-18 E-C9
60 1552269
61 Y950-E18 YL-18 1 RD-18 FUEL PUMP SOLENOID
994-E56GY-18 62 2
X925-E33 PK-18 Y951-E19 PU-18 RD-18 276-8398
995-E43BU-18
63 X924-E35 BR-18
64 X923-E16 OR-18
996-E10GN-18
996-E69GN-18 E-C16
C 996-E70GN-18 1552269 C
C211-E44BK-18 C211-E20 BK-18 1 RD-18 WASTEGATE SOLENOID
C967-E42BU-18 2 RD-18 228-1803
M795-E21 WH-18
E965-E52BU-18
L730-E47OR-18

E-C7 L731-E37BR-18
2370227 L731-E66BR-18
Vs 1 T997-E46OR-18 L731-E68BR-18 E-C3
AIR TEMPERATURE SENSOR GROUND 2 T993-E38BR-18 1552269
313-2455 SIGNAL 3 X731-E55BU-18 1 COOLANT TEMPERATURE SENSOR
995-E22 BU-18
M795-E17WH-18 L731-E23 BR-18 2 278-5307
P920-E53BR-18
E-C6 R997-E48OR-18 C
2304013 T993-E38BR-18
Vs 1 R997-E48OR-18 T997-E46OR-18
L731-E24 BR-18
FUEL RAIL PRESSURE SENSOR GROUND 2 E-C7
Y948-E40BR-18 1552269
311-6342 SIGNAL 3 Y946-E51BU-18
X731-E55BU-18 C967-E26 BU-18 1 INTAKE MANIFOLD TEMPERATURE SENSOR
X920-E57BR-18
E-C5 X921-E58PK-18 L731-E25 BR-18 2 278-5272
KENR5939-02 VOL 3 of 3

2304013 X922-E59WH-18
Vs 1 L730-E47OR-18 X923-E64OR-18 C
OIL PRESSURE SENSOR GROUND 2 Y947-E39 BR-18 X926-E35GY-18
278-5225 SIGNAL 3 X927-E34YL-18
994-E56GY-18
X928-E33GN-18
X929-E8BU-18 E-C11
1552269
E-C2
1552269 Y946-E51BU-18 996-E27 GN-18 1 BK-18
BK-18 1 Y950-E25YL-18 Y947-E39BR-18 CRANK SPEED SENSOR
FUEL PUMP SOLENOID E965-E30 BU-18 2 BK-18
294-7375 BK-18 2 Y951-E26PU-18 Y948-E40BR-18 311-3858
Y950-E25YL-18
(Dimensions: 34 inches x 24 inches)

Y951-E26PU-18
E-C15 996-E29 GN-18 E-C5
1552269
1552269
SMART MAST SOLENOID BK-18 1 C211-E44BK-18
294-7375 BK-18 2 M795-E17WH-18 996-E28 GN-18 1 BK-18 CAM SPEED SENSOR
P920-E31 BR-18 2 BK-18 311-3858

B C4.4 J2 HARNESS C6.6 J2 HARNESS B

WIRE GROUP COLOR DESCRIPTIONS


ENGINE CONTROL CIRCUIT

HIGHWAYS

SYMBOL DESCRIPTION ABBREV COLOR


CIRCUIT CONNECTED RD RED
CIRCUIT NOT CONNECTED WH WHITE
ELECTRICAL CONNECTION TO OR ORANGE
16 Page,

MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
YL YELLOW
TO SURFACE OF COMPONENT PK PINK
CONNECTOR BK BLACK
H# CIRCUIT GROUPING DESIGNATION GY GRAY
ATCH WIRE, CABLE, COMPONENT
PU PURPLE
A BR BROWN A
SPLICE
GN GREEN
BLADE, SPADE, RING OR SCREW
TERMINAL BU BLUE

THIS SCHEMATIC IS FOR THE CP/CS54, CP/CS56, CP/CS64, CP/CS74,


and CP/CS76 VIBRATORY COMPACTOR ELECTRICAL SYSTEM
VOLUME 3 of 3: J2 ENGINE HARNESS
MEDIA NUMBER: KENR 5939-02
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1

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