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By:
December 2017
Introduction
Heat exchangers are devices used to transfer heat between two or more fluid streams
applications.
Heat exchanger is process equipment designed for the effective transfer of heat energy
between two fluids. For the heat transfer to occur two fluids must be at different
temperatures and they must come thermal contact. Heat exchanger involves convection
in each fluid and conduction through the separating wall. Heat can flow only from hotter
Transfer of heat from one fluid to another is an important operation for most of the
heat transfer equipment for exchanging heat from one fluid to another fluid. Such
devices for efficient transfer of heat are generally called Heat Exchanger. Heat
them.
Design a heat exchanger with the ff. available data:
Given:
Uavg= 198.74 W/m2∙K from Chemical Engineer Handbook Perry for Tall oil
ṁ= 5.04kg/s
Th1 = 366.5K
Th2 = 344.3K
Tc1 = 283.2K
Cpm(oil) =2.09kJ/kg∙K
Cpm(water) =4.2kJ/kg∙K
= (5.04kg/s)(2.09kJ/kg∙K)(366.5-344.3)K
q = 233.84kW
𝑞
Tc2 = Tc1 + 𝑚𝐶𝑝
233.84𝑘𝑊
= 283.2K + 2.02𝑘𝑔 4.2𝑘𝐽
( )( )
𝑠 𝑘𝑔∙𝐾
Tc2 = 310.76K
(366.5𝐾−283.2𝐾)−(344.3𝐾−310.76𝐾)
= 366.5𝐾−283.2𝐾
ln( )
344.3𝐾−310.76𝐾
∆Tlm = 54.7K
√𝑅2 +1 1−𝑆
( ) ln( )
𝑅−1 1−𝑅𝑆
FT= 2
( )−1−𝑅+√𝑅2 +1
ln( 𝑆
2
( )−1−𝑅−√𝑅2 +1
𝑆
√0.82 +1
1−0.33
( ) ln( )
0.8−1 1−(0.8)(0.33)
=
2 2
( )−1−0.8+√0.8 +1
ln( 0.33
2
( )−1−0.8−√0.8+1
0.33
0.6015889302
=
0.6202996655
FT= 0.97
T0mean= FT(∆Tlm)
= (0.97)(54.7)
T0mean= 53.06K
= Dti= 16mm
𝐿𝑡𝑝
Conditon: = 1.25𝑡𝑜1.5
𝐷𝑡
𝐿𝑡𝑝 27.7004252𝑚𝑚
= = = 1.39 (Ok)
𝐷𝑡 20𝑚𝑚
𝐿𝑏𝑐 496𝑚𝑚
Condition: = 496𝑚𝑚 = 1
𝐷𝑠
Baffle cut height = 𝐿𝑏𝑐ℎ
𝐿𝑏𝑐ℎ
Bc = ( )(100)
𝐷𝑠
Lbch= 178.56.mm
Tubesheet thickness =Lts= 49.6mm
= (2384.64mm)-2(49.6mm)
Lto= 2483.84mm
Maximum permissible nozzle flow velocity= Ʋns,max (m/s)
4500
Ʋns,max = √ 𝜌𝑠
4500
= √ 898
Ʋns,max = 2.2385m/s
ṁ
Dns = √ 𝜋
( )(𝜌𝑠 )Ʋns,max
4
5.04
=√𝜋
( )(898)(2.2385)
4
Dns = 5.65x10-2m
Lns= 0.25(Dns)
= 0.25(5.65x10-2)
Lns= 1.4125x10-2m
Diametral clearance between tube outside diameter (Dt) and baffle hole = Ltb
Ltb= 20.4mm
Lsb= 1.6+0.004Ds
= 1.6+0.004(496mm)
Lsb= 3.584mm
Inside shell diameter to tube bundle bypass clearance (diametral) = Lbb = 16mm
Dotl= Ds-Lbb
Dotl= 480mm
Dctl= 460mm
Number of tube passes = Ntp = 1
2
0.78𝐷𝑐𝑡𝑙
Ntt1=
𝐶1 (𝐿𝑡𝑝 )2
Where: