DAFTAR ISI

Halaman
HALAMAN JUDUL i
LEMBAR PENGESAHAN ........................................................................... ii
KATA PENGANTAR .................................................................................... iii
DAFTAR ISI................................................................................................... v
DAFTAR GAMBAR ...................................................................................... viii

BAB I PENDAHULUAN
1.1 Latar Belakang ........................................................................... .. 1
1.2 Perumusan Masalah ..................................................................... 2
1.3 Tujuan dan Manfaat .................................................................... 2
1.3.1 Tujuan ................................................................................. 2
1.3.2 Manfaat..................................................... .......................... 3
1.4 Metodelogi Penulisan .................................................................. 3
1.4.1 Metode Observasi ............................................................... 3
1.4.2 Metode Interview ................................................................ 3
1.4.3 Metode Studi Literatur ........................................................ 3
1.5 Sistematika Penulisan .................................................................. 4

BAB II TINJAUAN UMUM

2.1 Profil Perusahaan ........................................................................ 5
2.1.1 Sekilas Perusahaan .............................................................. 5
2.1.2 Profil Pabrik ........................................................................ 6
2.2 PT.PUPUK SRIWIDJAJA Menjadi perusahaan induk ............... 11
2.3 Pemisahan Perseroan Kepada PT. Pupuk Sriwidjaja Palembang 12
2.4 Lambang Perusahaan, Pengertian, dan Makna ............................ 13
2.5 Visi dan Misi Perusahaan ............................................................ 15
2.5.1 Visi .................................................................................... 15
2.5.2 Misi ................................................................................... 15

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 2.5.3 Tata Nilai Perusahaan ........................................................ 15
2.5.4 Makna Perusahaan ............................................................ 15
2.6 Sistem Manajemen dan Struktur Organisasi PT. PUSRI ............ 15
2.7 Struktur Organisasi PT.Pupuk Sriwidjaja Palembang ................. 17
2.8 Dapartemen Instrumentasi PT.PUSRI Palembang ...................... 18

BAB III TINJAUAN KHUSUS

3.1 Air ............................................................................................... 19
3.1.1 Pengukuran Ketinggian Cairan (Level) ............................. 22
3.1.2 Pengukuran Kecepatan Aliran (Flow) ............................... 23
3.1.3 Pengukuran Suhu (Temperature) ....................................... 23
3.1.4 Pengukuran Tekanan (Pressure) ........................................ 25
3.1.5 Control Valve .................................................................... 25
3.2.1 Control Valve Berdasarkan Gerakan linear ............................. 26
a. Globe Valve .................................................................... 26
b Gate Valve ...................................................................... 26
c. Diafragma Valve ............................................................. 27
3.2.2 Control Valve Berdasarkan Gerakan rotary ............................. 28
a. Butterfly Valve ............................................................... 28
b. Ball Valve ...................................................................... 28
c Check Valve ................................................................... 29
3.2.3 Kontrol Valve Berdasarkan Sinyal atau Daya ........................... 30
a. Air To Open (ATO) ........................................................ 30
b. Air To Close (ATC) ........................................................ 30
3.2.4 Control Valve Berdasarkan Tipe Sinyal Data ........................... 30
a. Pneumatik ...................................................................... 30
b. Hidrolik ......................................................................... 30
c. Elektrik .......................................................................... 31
3.3.1 Solenoid Valve .......................................................................... 32
3.3.2 Prinsip Kerja Solenoid Valve..................................................... 33
3.3.3 Programmable Logic Controller (PLC) ..................................... 34

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 3.4.2 Komponen PLC ......................................................................... 38
a. Input Relay atau Kontaktor .................................................... 38
b. Internal, Utility Relay ............................................................ 39
c. Counters ................................................................................. 39
d. Timers ..................................................................................... 39
e. Output Relay (Kumparan) ....................................................... 39
f. Data Storage ........................................................................... 39
3.4.3 Bahasa Program (Ladder Diagram) ........................................... 39

BAB IV PEMBAHASAN
4.1 Proses sistem kontrol PLC pada water Treatmen Plant unit ..... 41
4.2 Demineralized Water Plant Pada PT. Pusri Palembang............. 43
4.3. Prinsip Kerja Demineralized Water Plant Pada PT. Pusri ........... 52
4.3.1 Mode Normal Demineralized Water Plant ......................... 52
4.3.2 Mode Regenerasi Demineralized Water Plant .................... 53
4.4 Programmable Logic Controller (PLC) Pada Demineralized
Water Plant ................................................................................... 58
4.5 Sistem Kerja Programmable Logic Controller (PLC) Pada
Proses Demineralized Water Plant PT. Pusri Palembang ............ 60
4.4.1 Program Ladder yang digunakan ...................................... 61
a. General .................................................................................... 61
b. Mapping ................................................................................. 63
c. Main ....................................................................................... 65
4.6 Program Ladder Diagram Saat Mode Regenerasi Demin............. 65

BAB V KESIMPULAN DAN SARAN

5.1 Kesimpulan .................................................................................. 67
5.2 Saran ............................................................................................. 68

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 DAFTAR GAMBAR
Halaman
Gambar 2.1 Pabrik Pusri ............................................................................... 6
Gambar 2.2 Halamana Pabrik Pusri ............................................................... 6
Gambar 2.3 Anak Perusahaan PT. Pupuk Indonesia ..................................... 13
Gambar 2.4 Logo PT. Pupul Sriwidjaja Palembang ...................................... 13
Gambar 2.5 Struktur Organisasi PT.PUSRRI ............................................... 17
Gambar 2.6 Struktur Organisasi Divisi Pemeliharaan ................................... 18
Gambar 2.7 Struktur Organisasi Dapartemen Instrumen SK DIR 355 ......... 18
Gambar 3.1 Diagram alir proses penyaringan dan pencucian balik 21
Gambar 3.2 Bejana Berhubungan .................................................................. 22
Gambar 3.3 Flow Transmitter........................................................................ 23
Gambar 3.4 Thermocouple............................................................................. 24
Gambar 3.5 Pressure Gauge ......................................................................... 25
Gambar 3.6 Global Valve ............................................................................. 26
Gambar 3.7 Gate Valve.................................................................................. 27
Gambar 3.8 Diafragma Valve ....................................................................... 27
Gambar 3.9 Butterfly Valve............................................................................ 28
Gambar 3.10 Ball Valve ............................................................................... 29
Gambar 3.11 Check Valve ............................................................................... 29
Gambar 3.12 Solenoid Valve Pneumatic ......................................................... 32
Gambar 3.13 Prinsip Kerja Solenoid Valve ..................................................... 34
Gambar 3.14 Programmable Logic Controller (PLC) Pada Perusahaan ......... 35
Gambar 3.15 arsitektur pada Distributed control system................................. 40
Gambar 4.1 Proses Water Treatment ............................................................. 41
Gambar 4.2 Demineralized Water Plant System ........................................... 42
Gambar 4.3 Skema Proses Demineralized Water Plant Pada PT. Pusri ....... 44
Gambar 4.4 Diagram alir proses penyaringan dan pencucian balik .............. 48
Gambar 4.5 Skema Proses Mixed Bad Polisher unit ..................................... 49
Gambar 4.6 Diagram alir proses pengolahan air ambil dcs ........................... 50
Gambar 4.7 Konstruksi Resin Ion Exchange Dalam Proses Demineralized . 53

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Gambar 4.8 Bentuk Resin Secara Umum ..................................................... 54
Gambar 4.9 Condutivity Monitoring .............................................................. 54
Gambar 4.10 pH Monitoring............................................................................ 55
Gambar 4.11 Konstruksi unit Mix Bed ............................................................ 55
Gambar 4.12 Kondisi Fisik Programmable Logic Controller (PLC) ............. 59
Gambar 4.13 Skema Sistem kerja PLC ........................................................... 60
Gambar 4.14 Deklarasi Input – Output Valve Pada Demineralized Water Plan 62
Gambar 4.15 Proses Mode Set Poin Valve Pada Water plant ....................... 64
Gambar 4.16 Program Proses Mode Regenerasi Demineralized Water Plant. 65

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