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INSTALLATION AND

OPERATING MANUAL

FOR

TELEPAC

MICROCONTROLLER

Synchronizer
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Introduction

MICROCONTROLLERS with their inherent advantages are being


increasingly used in the industry. With growing shortage and escalating cost
of Electrical Energy, accurate monitoring of Air Conditioner's parameters has
become necessary. 'TELEPAC MICROCONTROLLER is most useful for
controlling A/Cs. This instrument is able to maintain Room Temperature with
an accuracy of 0.1° C by automatic measurement of Room temperature and
accordingly controlling AC ON/OFF.It also protects Costly Air conditioner
from ‘Unhealthy conditions’ such as over load/under load etc. by
automatically cutting off supply to it.

Salient Features
1. Fully programmable.
2. Complete protection for AC from unhealthy condition.
3. All set points programmable from keypad..
4. Password protection for controller.
5. Different Passwords for Normal set points, Offset Set points
& Alarm Configuration set point.
6. on site selection of Single Phase/Three Phase.
7. 16 char. 2 lines LCD display with back lit on controller front panel.
8. Simple 4 Key keypad for on site programming.
9. Separate alarm contacts for AC 1 fail alarm AC 2 fail alarm, power fail
10. on site selection of Single AC/Dual AC operation.
11. Automatic display of AC parameters one by one in Run Mode.
12. Status & Healthy indication by LED on front panel.
13. Alarm indication by LED on front panel.
14. Room temperature sensing by precise sensor.
15. Separate outputs for each fan and compressor.
16. Direct display of Line voltage & actual current drawn by compressor.
17. Direct display of actual room temperature.
18. Sequencing of comp. for equal run hours, Site selectable.
19. Automatic Timer mode operation if Room sensor fails.
20. All Faults Autoreset.
21. Smoke fire & D.G. sensing.
22. Fault log History.(last 10 faults)
23. Compressor hour run 4 digit display.
24. Time remaining for change over display.
25. Total hour run from installation.
26. Single Phasing/Reverse Phasing Protection in case of Three Phase
Controller.
27. Communication between 15 units ( 1 Master /14 Slaves) in each zone.
28. Communication between multiple zones possible.
29. Offset Feature for On site calibration.
30. Sensor fail mode On-time & Off-Time.
31. Seperate settable on delay for compressor.
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FRONT VIEW :

BLUE STAR
TELEPAC

CPU SUPPLY1 SUPPLY2 ALARM

AC 1 AC 2
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Technical Specifications

Supply Voltage : 230 VAC ± 15 % for Single Phase


415 VAC ± 15% for Three Phase
Separate power supplies for each AC &
independent Outputs for Fan & Compressor

Output Contact Rating : 25 Amps. at 230 VAC

Front Panel : 1) 16 char. 2 lines LCD display with backlit.


2) 4 Key keypad for programming.
3) Power indication for each AC.
4) AC ON indication for each AC
5) Controller Healthy Indication by Blinking Green
LED
6) ALARM indication by Red LED.

Sensing : 1) Inbuilt Voltage & Current sensing in Power


supply unit for compressor.
2)Temperature Sensing by precise Temp.sensor.

Terminals : 1) Power unit for each AC, separate o/ps for 2 Fans
& Compressor.
2) Temperature sensor.
3) AC1 fail alarm relay o/p.
4) AC2 fail alarm relay o/p.
5) Power fail alarm relay o/p

Alarms/ Protections : 1) Over voltage protection set point user


selectable.
2) Under voltage protection set point user
selectable.
3) Over load protection set point user selectable.
4) Under load protection set point user selectable.
5) Automatic cut off for smoke/Fire.
6) High/low temperature alarm set point user
selectable.

Dimensions : 1) Controller : 245 mm X 150 mm X 60 mm


2)Power supply unit:-125mm X 68mm X168mm
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WORKING
TELEPAC MICROCONTROLLER is provided with independent power
supplies for each AC. Controller can work with any one or both power
supplies.Under normal working condition at Power On,first “ TELEPAC 1
Phase controller” message is displayed which remains about 10secs. After
that Healthy indication starts blinking alongwith the supply indication
provided for both supplies separately. Now, depending on the Room
Temperature & Set points Fan 1 will be started after Fan Startup Delay
(Default 5 sec) & Compressor will be On after Cp1 Startup Delay (Default 30
sec) & after Startup Delay of Fan2 & Cp2 startup delay they will be started if
required ( depending on room temperature )
This is ‘Normal Run Mode’ for the controller. In this mode display will show
status of ACs showing current drawn by Compressor,voltage & room temp.
In this mode ACs will be turned ON/OFF depending on Room temperature
requirement & Setpoints.e.g. If Compressor Temperature cutin is set to 23°C
then the AC will be ON if Room Temperature goes above 23°C & the AC will
be turned OFF when Room Temperature goes below 20°C i.e. 3°C Hysterisis
is provided also 0.1°C accuracy is achieved with the controller.
İf by some means Room Temperature remains below set point of one
compressor & above set point of other. For example Compressor1 setpoint
=20°C and Compressor2 set point =25°C & Room Temperature =22°C then
Compressor2 may never be turned On & may cause problem to AC hence
after specified time ( Shift Interval Set in Hrs.) the Temperature Set Points of
the compressors gets interchanged automatically & now compressor2 will
now be in service.
If a fault occurs then ALARM indication on the front panel will be ON & the
fault is displayed in the fault status also fault is stored in the Fault log history
For Faults such as Compressor Overload/Underload AC will be turned off
automatically & restart after Delay.
User can examine the parameters of AC directly on controller display. At
the end of set points user can view last 10 faults occurred to the A/C.These
fault can be viewed using INC key.
User can Hold & examine a parameter by pressing enter key in RUN
mode.
For any fault occurrence temperature Cutin set points are
swapped between master and slaves. Cutin set points are swapped in cyclic
manner.ie.
Master ÆSlave1Æ Slave 2……. Æ Slave 14Æ Master.
Once the cutin setpoint are swapped next change/ swapping occurs only
after 5 minutes.
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KEY DESIGNATIONS

1) FUN : Thıs key is used to change the controller from RUN mode to
FUNCTION selection mode.

2) ENTER : When this key is pressed the parameter entered by user gets
accepted by the controller.

3) INC : This key is used to increment the value of parameters.

4) DEC : This key is used to decrement the value of parameters.

RUN MODE PARAMETERS

1) Initial Message : TELEPAC 1 Phase Microcontroller.


2) Zone ID
3) Slave ID
4) Room Temperature
5) CP1 Set Point
6) CP2 Set Point
7) CP1 Amp
8) CP2 Amp
9) CP1 Volt
10) CP2 Volt
11) BALANCE CYCLE TIME
12) CP1 Hour Run
13) CP2 Hour Run
14) Fault Messages

FAULTS/PROTECTIONS

1) Power supply failure CP1/CP2


2) Under Voltage CP1/CP2
3) Over Voltage CP1/CP2
4) Under Load CP1/CP2
5) Over Load CP1/CP2
6) Room Temperature High/Low
7) Smoke fire sensing.
8) D.G. sensing
9) Room sensor fail protection.

CONTROLLER FUNCTIONS

User can see all set points by pressing FUN key.To enter any function, you
are required to first enter the password.
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System setting:

• To change any parameter user will have to enter the password . When
you press INC/DEC key ,the display will indicate will show .

Enter Setting(*10
Password: 0000 Shiycle:024

Enter the system password with the help of INC/DEC key . Press the Enter
key to accept the value .Now user can enter/change into any set points. If
password is not correct display shows “ 0”
When correct passwor is entered user can change the set points.

1.Shift Cycle Time : -


The temperature set points of A/Cs will be interchanged after cycle time
That change over time is user setable . This fun is used to change the set
point of Cycle Time , 0240M means 240 minutes so cycle time is 240
minutes.
• Press FUN key once . Display will show

Shift Cycle Time


240M

2 . System Temp Set Point:-


Display shows .the temperature setpoint for the controller.
Display shows

Sys Temp Setpt


24.0 C

İ.e. By default the setpoint is 24c. İn that case the CP1 set point will be 24c
and CP2 set point will be Sys Temp Setpt + differential.
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3.CP Differential:-

CP Differential
2.0 C

By default the setpoint is 24c. İn that case the CP1 set point will be 24c and
CP2 set point will be Sys Temp Setpt + differential.

4. ROOM HIGH SET POINT:-


Press FUN key till Display shows

Room High SetPt


30.0C

• Change the Room High Set Pt with the help of INC/DEC key. Press
Enter key.

5. ROOM LOW SET POINT:-

• Press FUN key till Display shows


Room Low SetPt


18.0C

• Change the Room Low Set Pt with the help of INC/DEC key. Press
Enter key.

6. COMPRESSOR OVER LOAD:-


This fun is used for setting the Compressor Over Current set point.
The CP Over Load is displayed in Amp.
• Press FUN key till Display shows
CP OL SetPt
15.0A
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• User can change the set point of CP OL with the help of INC/DEC key.
Press Enter key to save the changes.

7. COMPRESSOR UNDER LOAD:-


This fun is used for setting the Compressor Under Current.
The CP Under Load set point is displayed in Amp.
• Display shows
CP UL SetPt
3.0A

• Use INC/DEC keys to change set points.Press Enter key at the end.

8. A/C OVER VOLTAGE:-


This fun is used for setting the over voltage set point
The A/C OV is displayed in Volt.

Display shows

OV SetPts
260V

For single phase &

OV SetPts
460V

For three phase .

• To change the set point of A/C OV use INC/DEC key. Press Enter key at
the end.

9. A/C UNDER VOLTAGE:-
This fun is used for setting the under voltage set point of A/C.
The A/C UV is displayed in Volt.

Display shows

UV SetPts
160V
10

For single phase &

UV SetPts
160V

For three phase.


To change the set point of A/C OV use INC/DEC key. Press Enter key
at the end.

10. CUT IN TEMPERATURE FOR COMPRESSOR1:-


This fun is used for setting the Cut in Temperature for A/C1.
The set point of CP1 is displayed in °C. Press FUN key twice. Display will
show

CP1 Temp SetPts


24.0C

• Change the set point of CP1 Temp with the help of INC/DEC key. Press
Enter key.

11 . CUT IN TEMPERATURE FOR COMPRESSOR2:-


This fun is used for setting the Cut in Temperature for A/C2.
The Room Temp of CP1 is displayed in °C.
Display shows

CP1 Temp SetPts


24.0C

• User can change the cut in temp.set point of CP2 with the help of
INC/DEC key. Press Enter key at the end.

12. SELECTION OF SINGLE PHASE/THREE PHASE CONTROLLER:

Default selection is Single Phase Controller. To change the settings,user


has to enter Select Contrlr Pwd which is 15.
Display shows

M/C Supply Setup


Single Phase

To select Three Phase Controller, change the setting by arrow keys to


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M/C Supply Setup


Three Phase

And press ENTER key.

13. SELECTION OF SINGLE AC/DUAL AC CONTROLLER:

Default selection is Single AC Controller. To change the settings,user


has to enter Select Contrlr .
Display shows

No of CPs (1-2)
1

To select Three Phase Controller, change the setting by arrow keys to

No of CPs (1-2)
2

And press ENTER key.

OFFSET FUNCTIONS:
IMP NOTE: Offset functions are not visible normally. If user wants to access
offset functions follow these steps.
1. First enter password =6
2. Now OFFSET functions are open & visible to user.User can
change/modify them.
After power ON/OFF or password is locked, again the offset functions are
inaccessible & only be opened if password = 6.

CORRECTIONS USING CONTROLLER OFFSETS


If user wants to correct any error in the displayed parameter of A/C
value e.g. Current or voltage which is displayed on screen, use
OFFSETTING functions in settings. There are two functions. ‘+’ will add the
set offset value with parameter . ‘-‘ will substract the set offset value from
the parameter on screen. The offset parameters are as follows.
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1. ROOM TEMPERATURE + OFFSET :-

• Press FUN key till Display shows

ROOM Temp.+
0.0c

• Change the set point of Room Temp - offset with the help of INC/DEC
key. Press Enter key.

2. ROOM TEMPERATURE - OFFSET :-

• Press FUN key till Display shows

ROOM Temp.-
0.0c

• Change the set point of Room Temp - offset with the help of INC/DEC
key. Press Enter key.

3. A/C1 Current + OFFSET :-


• Press FUN key till Display shows

CP1 Current+
0.0A

• Change the set point of A/C1 Volt + offset with the help of INC/DEC
key. Press Enter key.

4. A/C1 Current - OFFSET :-


• Press FUN key till Display shows

CP1 Current-
0.0A

• Change the set point of A/C1 Volt - offset with the help of INC/DEC
key. Press Enter key.
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5. A/C2 Curent + OFFSET :-


Press FUN key till Display shows

CP2 Current+
0.0A

• Change the set point of A/C2 Volt +/- offset with the help of INC/DEC
key. Press Enter key.

6. A/C2 Curent - OFFSET :-


• Press FUN key till Display shows
CP2 Current-
0.0c

• Change the set point of A/C2 Volt - offset with the help of INC/DEC key.
Press Enter key.

7. A/C1 VOLTAGE + OFFSET :-

• Press FUN key till Display shows

CP1 Voltage+
0v

• Change the set point of A/C1 Volt + offset with the help of INC/DEC
key. Press Enter key.

8. A/C1 VOLTAGE - OFFSET :-

• Press FUN key till Display shows

CP1 Voltage-
0v

• Change the set point of A/C1 Volt - offset with the help of INC/DEC
key. Press Enter key.
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9. A/C2 VOLTAGE + OFFSET :-


Press FUN key till Display shows

CP2 Voltage+
0v

• Change the set point of A/C2 Volt +/- offset with the help of INC/DEC
key. Press Enter key.

10. A/C2 VOLTAGE - OFFSET :-


• Press FUN key till Display shows
CP2 Voltage-
0v

• Change the set point of A/C2 Volt - offset with the help of INC/DEC key.
Press Enter key.

DELAY FUNCTIONS:
IMP NOTE: DELAY functions are not visible normally.
If user wants to access Delay functions follow these
steps.
1.First enter password = “06”
2.Now DELAY functions are open & visible to
user.User can change/modify them.
After power ON/OFF or password is locked, again the
DELAY functions are inaccessible & can only be
opened if password = 06

1.AC1 FAN ON DELAY:-


It shows the fan on delay for AC1

AC1 FAN ON Dly


5s

Change the Delay of AC1 FAN ON Delay with the help of INC/DEC
key. Press Enter key.
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2.AC2 FAN ON DELAY:-.

It shows the fan on delay for AC2

AC2 FAN ON Dly


5s

Change the Delay of AC2 FAN ON Delay with the help of INC/DEC
key. Press Enter key

3.CP1 ON DELAY:-
It shows the on delay for AC1

CP1 ON Dly
30s

• Change the Delay of AC1 ON Delay with the help of INC/DEC


key. Press Enter key.

4.CP2 ON DELAY:-
It shows the on delay for AC2

CP2 ON Dly
35s

Change the Delay of AC2 ON Delay with the help of INC/DEC key.
Press Enter key.

5.CP Over load sense DELAY:-


It shows the over load sense delay for ACs

CP OL Sense
5s

• Change the Delay of CP OL Sense Delay with the help of


INC/DEC key. Press Enter key
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6.CP Under load sense DELAY:-


It shows the under load sense delay for ACs

CP UL Sense
5s

• Change the Delay of CP UL Sense Delay with the help of


INC/DEC key. Press Enter key.

7.ROOM High sense DELAY:-


It shows the ROOM HIGH sense delay for ACs

ROOM HIGH Sense


5s

• Change the Delay of Room High Sense with the help of INC/DEC
key. Press Enter key.

8.ROOM LOW sense DELAY:-


It shows the ROOM LOW sense delay for ACs

ROOM LOW Sense


5s

• Change the Delay of Room low Sense with the help of INC/DEC
key. Press Enter key.

9.OVER VOLTAGE sense DELAY:-


It shows the OVER VOLTAGE sense delay for ACs

OV Sense
5s

• Change the Delay of AC OV Sense Delay with the help of


INC/DEC key. Press Enter key.
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10.UNDER VOLTAGE sense DELAY:-


It shows the UNDER VOLTAGE sense delay for ACs

UV Sense
5s

• Change the Delay of AC UV Sense Delay with the help of


INC/DEC key. Press Enter key.

11. ROOM SENSOR FAIL:-

In case room sensor fails, controller will be in Timer Mode. Only one
A/C will be ON whose Cut in set point is less than the other.The A/C will be
working with respect to the cycle on/off time set pts are given below.

The cyc On / Off time set pts are displayed in minutes.


• Press FUN key till Display shows

Ssr Fail ON Dly


10M

Ssr Fail Off Dly


10M

Change the cycle On / Off time set pts with the help off INC/DEC key. Press
Enter key. A/C will remain ON for ON Time & OFF for OFF Time.
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STATUS PARAMETER:-
1. SHİFT CYCLE BALANCE TİME:-
The temperature set points of A/Cs will be interchanged after cycle
time That change over time is user setable . This fun is used to
change the set point of Cycle Time , 0240M means 240 minutes so
cycle time is 240 minutes.

This function shoes the balance time for next shift cycle.

• Display shows

Shift Cycle Bal


240M

• Change the Delay of shift cycle balance time with the help of
INC/DEC key. Press Enter key

2. CP1 LOCK HOURS:-

Cp1 Lock Hour


2H

3. CP2 LOCK HOURS:-

Cp2 Lock Hour


2H

4. AC1 HOUR RUN :-


This function shows for how much time AC 1 compressor is run
from the time of installation.
This function is for display only & user cannot modify it. Hour run
counter will consider only the compressor running period not Fans.
• Display shows

Cp1 Run Hour


2H
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5. AC2 HOUR RUN :-


This function shows for how much time AC 2 compressor is run
from the time of installation.
This function is for display only & user cannot modify it. Hour run
counter will consider only the compressor running period not FANs.

• Display shows

Cp2 Run Hour


2H

NOTE THAT HOUR RUN COUNTER WILL BE RESET AUTOMATICALLY


AFTER 9999 HOURS OF RUNNING OF COMPRESSOR. POWER CUT
WILL NOT AFFECT THE COUNTER.

Hysteresis FUNCTIONS:
IMP NOTE: Hysteresis functions are not visible
normally. If user want to access Hysteresis functions
follow these steps.
1. First enter password = “06”
2. Now Hysteresis functions are open & visible to
user.User can change/modify them.
After power ON/OFF or password is locked, again the
Hysteresis functions are inaccessible & only be
opened if password = 06
If user wants to set any Hysteresis use Hysteresis functions
in settings. The Hysteresis parameters are as follows.

1. Room High Temp Hysteresis :-


• Press ENT key till Display shows

Room Hi Temp Hys


1.0c
• Change the Hysteresis of Room High Hysteresis with the help of
INC/DEC key. Press Enter key.
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2. Room Low Hysteresis :-


• Press ENT key till Display shows
Room Lo Temp Hys
1.0c

• Change the Hysteresis of Room Low Hysteresis with the help of
INC/DEC key. Press Enter key.

3. A/C OV Cutoff Hysteresis :-


Press ENT key till Display shows

AC OV CutOff Hys
10V
• Change the Hysteresis of AC OV Cutoff Hysteresis with the help
of INC/DEC key. Press Enter key.

4. A/C UV Cutoff Hysteresis ON Delay :-


• Press ENT key till Display shows
AC UV CutOff Hys
10V
• Change the Hysteresis of AC UV CutOff Hysteresis with the help
of INC/DEC key. Press Enter key.

5. FAN1 Cutoff Hyustersis :-


• Press ENT key till Display shows

FAN1 CutOff Hys


1.0c
• Change the Hysteresis of Fan1 Cutoff Hysteresis with the help of
INC/DEC key. Press Enter key.

6. Fan2 CutOFF Hysisteresis :-


• Press ENT key till Display shows

FAN2 CutOff Hys


1.0c
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• Change the Hysteresis of Fan2 Cutoff Hysteresis with the help of
INC/DEC key. Press Enter key.

7. CP1 Cutoff Hysteresis :-


Press ENT key till Display shows

CP1 CutOff Hys


3.0c

• Change the Hysteresis of CP1 Cutoff Hysteresis with the help of


INC/DEC key. Press Enter key.

8. CP2 Cutoff Hysteresis :-


• Press ENT key till Display shows
CP2 CutOff Hys
3.0c
• Change the Hysteresis of CP2 Cutoff Hysteresis with the help of
INC/DEC key. Press Enter key.

NetWork functions
IMP NOTE: NetWork functions are not visible
normally. If user wants to access NetWork functions
follow these steps.
4. First enter password = “06”
2. Now NetWork functions are open & visible to
user.User can change/modify them.
After power ON/OFF or password is locked, again the
NetWork functions are inaccessible & only be opened
if password = 06
If user wants to set IP Adderess of unit or unit No it will
change over NETWORK Settings. The Network parameters are as
follows.

1. ZONE İD :-
• Press ENT key till Display shows
Zone ID(1-15)
1
22
• Change the zone ID with the help of INC/DEC key. Press Enter
key.

2. UNIT ID :-
• Press ENT key till Display shows

Unit ID(1-15)
1
• Change the unit ID with the help of INC/DEC key. Press Enter
key.

3. Reset Unit ID :-
Press ENT key till Display shows

Reset Unit ID
NO
• Reset the unit id with the help of INC/DEC key. Press Enter key.

4. Selection of MASTER/SLAVE :-
• Press ENT key till Display shows
MASTER/SLAVE
MASTER
• Select MASTER/SLAVE with the help of INC/DEC key. Press
Enter key.

5. TOTAL ZONE UNITS :-


THE NUMBERS OF UNITS CONNECTED IN THE ZONE
SHOULD BE SELECTED
• Press ENT key till Display shows
TOTAL ZONE UNITS
1

• Change the NO OF ZONE UNITS with the help of INC/DEC key.


Press Enter key.
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6. BAUD RATE :-
Press ENT key till Display shows

BAUD RATE
9600
• Change the BAUD RATE with the help of INC/DEC key. Press
Enter key.

7.UNIT SYNCRONIZATION PERIOD:-

Unıt Sync Period


10M

Password FUNCTIONS:
IMP NOTE: Password functions are not visible
normally. If user wants to access Password functions
follow these steps.
6. First enter password = “06”
2. Now Password functions are open & visible to
user.User can change/modify them.
After power ON/OFF or password is locked, again the
Password functions are inaccessible & only be
opened if password = 06
If user wants to set any Password use Password functions in
settings. The Password parameters are as follows.

1. System Settings :-
• Press ENT key till Display shows

System Settings
6

• Change the System Setting Password with the help of INC/DEC


key. Press Enter key.
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2. Offset Settings :-

• Press ENT key till Display shows

Offset Settings
6
• Change the Offset Settings Password with the help of INC/DEC
key. Press Enter key.

3. Delay Setting :-
Press ENT key till Display shows

Delay Settings
6
• Change the Delay Setting Password with the help of INC/DEC
key. Press Enter key.

4. Status Parameter :-
• Press ENT key till Display shows
Status Parameter
6

• Change the Status Parameter with the help of INC/DEC key.


Press Enter key.

5. Control Parameter :-
Press ENT key till Display shows

Control Parameter
6

• Change the Control Parameter with the help of INC/DEC key.


Press Enter key.
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6. Network Settings :-
• Press ENT key till Display shows
Network Settings
6
• Change the Network Settings with the help of INC/DEC key.
• Press Enter key.

7. Password Setting :-
Press ENT key till Display shows

Password Settings
6

• Change the Password Setting with the help of INC/DEC key.


Press Enter key.

8. Fault History :-
• Press ENT key till Display shows
Fault History
5
• Change the Fautl History with the help of INC/DEC key. Press
Enter key.

9. Fault Reset :-
• Press ENT key till Display shows
Fault Reset
6
• Change the Fautl reset the help of INC/DEC key. Press Enter
key.
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10. DEBUG WINDOW :-


• Press ENT key till Display shows
DEBUG WINDOW
5
• Change the Debug Window byINC/DEC . Press Enter key.

Fault History Function:-


In This function resent ten fault are store.

Fault Reset :-
Using this function the faults can be reset.

DEBUG WINDOW:-
Thıs function shows the status of the units connected
in the network.
The display shows as follows

Unit Connection
Slave 01 NO

Exit Function:
Using this function the user can exit from the function
menu to Run mode.
PASSWORD :-
Now password is of 4 digits & default factory set password will be “06”.
If user wish to change the password,he has to enter first this default
password & then by going into password function he can enter his own
password.Now next time the controller will give access to password entered
by user OR the factory set password which is 06.
To view/change the offset set points, user has to enter the correct Offset
Password which is 06 (Factory set).
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