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Conbextra HF is used for free flow precision grouting in a wide Conbextra HF conforms fully to US Corps of Engineers
range of heavy duty applications, such as : Specification for non-shrink grout CRD-C621-93 and
ASTM C1107-91.
n Machine base plates
Conbextra HF is suitable for use in contact with potable water.
n Bridge bearings
"Water Bye-laws Scheme - approved product" (Listing no.
n Crane rails 9609502).
Advantages Description
n Unique non-metallic dual expansion system compensates Conbextra HF is supplied as a ready to use dry powder. The
for shrinkage in both the plastic and hardened states. addition of a controlled amount of clean water produces a
n Excellent initial flow and flow retention. free-flowing precision grout for gap thicknesses up to 125 mm.
In addition the low water requirement ensures high early
n High early strength facilitates rapid installation and early
strength and long term durability.
operation of plant.
n High ultimate strength and low permeability ensure Conbextra HF is a blend of Portland cements, graded fillers
durability of the hardened grout. and chemical additives which impart controlled expansion in
both the plastic and hardened states. The filler grading
n Hydrogen-free gaseous expansion.
minimises segregation and bleeding over a wide range of
n Chloride free.
application consistencies.
n Suitable for pumping or pouring over a large range of
application consistencies and temperatures. Technical support
The following results were obtained at a water:powder ratio All precision grouting (specify details and areas of application)
of 0.2 and a temperature of 20°C. must be carried out with a pre-packaged cement based
product, which is non-metallic and chloride-free.
Test method for Typical result
Compressive strength It shall be mixed with clean water to the required consistency
BS 1881 part 116 1983 : 24 N/mm2 @ 1 day and not exhibit bleed or segregation.
44 N/mm2 @ 7 days
A volumetric expansion of up to 2% shall occur while the grout
56 N/mm2 @ 14 days
is in a plastic state by means of a gaseous, hydrogen-free
64 N/mm2 @ 28 days
system. The grout must also be compensated for shrinkage
82 N/mm2 @ 180 days
in the hardened state.
Flexural strength
BS 4551 1980 : 5.0 N/mm2 @ 1 day The compressive strength of the grout must exceed 40 N/mm2
8.0 N/mm2 @ 7 days at 7 days and 60 N/mm2 at 28 days.
9.5 N/mm2 @ 14 days
The grout shall fully conform to the requirements of US Army
10.0 N/mm2 @ 28 days
Corps of Engineers Specification for non-shrink grout
11.0 N/mm2 @ 180 days
CRD-C621-93 or ASTM C 1107-91.
Flow characteristics
(Efflux time) CRD-C Cone: 19 - 25 seconds The storage, handling and placement of the grout must be in
Setting time strict accordance with the manufacturers instructions.
BS 4550 part 3 1978 :
Initial set : 5.5 hours Instructions for use
Final set : 7.5 hours
Preparation
Time for expansion
Plastic state : Start 15 minutes Concrete surface
Finish initial set
The substrate surface must be free from oil, grease or any
Hardened state : Start initial set
loosely adherent material. If the concrete surface is defective
Finish up to 28 days
or has laitance, it must be cut back to a sound base. Bolt
Fresh wet density : Approx. 2200 kg/m3
holes and fixing pockets must be blown clean of any dirt or
depending on actual
debris.
consistency used.
Youngs modulus Pre-soaking
ASTM C 469-83 : 29 kN/mm 2
For a minimum of 2 hours prior to grouting, the area of cleaned
Expansion
substrste should be flooded with fresh water. Immediately
characteristics : An expansion of up to 2%
before grouting takes place, any free water should be removed.
when measured according to
Particular care should be taken to blow out all bolt holes and
ASTM C827 overcomes plastic
pockets.
settlement in the unset material.
Longer term expansion in the Base plate
hardened state is designed to
It is essential that this is clean and free from oil, grease or
comply with the requirements
scale. Air pressure relief holes should be provided to allow
of ASTM C 1107-91 to
venting of any isolated high spots.
compensate for drying
shrinkage. Levelling shims
Curing
Conbextra HF - Page 3 of 4
Cleaning Estimating
(ii) Keep equipment cool, arranging shade protection if Health and safety
necessary. It is especially important to keep cool those
Conbextra HF is alkaline and should not come into contact
surfaces of the equipment which will come into direct
with skin and eyes. Avoid inhalation of dust during mixing.
contact with the material itself.
Gloves, goggles and dust mask should be worn.
(iii) Try to eliminate application during the hottest times of the
If contact with skin occurs, wash with water. Splashes to eyes
day and in direct sunlight.
should be washed immediately with plenty of clean water and
(iv) Make sufficient material, plant and labour available to medical advice sought.
ensure that application is a continuous process.
Fire
(v) Water (below 20°C) should be used for mixing the grout
Conbextra HF is non-flammable.
prior to placement
Limitations
Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard terms and conditions of sale, copies of
which may be obtained on request. Whilst Fosroc endeavours to ensure that the technical information on this data sheet is correct at the time of printing, it
is the customers responsibility to satisfy himself, by checking with the company that this information is still current at the time of use, that the product is
suitable for the intended application, and that the actual conditions of use are in accordance with those recommended. Because Fosroc has no control over
the conditions of use of its products, all recommendations or suggestions regarding the use of these products are made without guarantee.
UAE/0329/01/A
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