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Conbextra HF*

Shrinkage compensated cementitious


precision grout

Uses Standards compliance

Conbextra HF is used for free flow precision grouting in a wide Conbextra HF conforms fully to US Corps of Engineers
range of heavy duty applications, such as : Specification for non-shrink grout CRD-C621-93 and
ASTM C1107-91.
n Machine base plates
Conbextra HF is suitable for use in contact with potable water.
n Bridge bearings
"Water Bye-laws Scheme - approved product" (Listing no.
n Crane rails 9609502).

Advantages Description

n Unique non-metallic dual expansion system compensates Conbextra HF is supplied as a ready to use dry powder. The
for shrinkage in both the plastic and hardened states. addition of a controlled amount of clean water produces a
n Excellent initial flow and flow retention. free-flowing precision grout for gap thicknesses up to 125 mm.
In addition the low water requirement ensures high early
n High early strength facilitates rapid installation and early
strength and long term durability.
operation of plant.
n High ultimate strength and low permeability ensure Conbextra HF is a blend of Portland cements, graded fillers
durability of the hardened grout. and chemical additives which impart controlled expansion in
both the plastic and hardened states. The filler grading
n Hydrogen-free gaseous expansion.
minimises segregation and bleeding over a wide range of
n Chloride free.
application consistencies.
n Suitable for pumping or pouring over a large range of
application consistencies and temperatures. Technical support

Fosroc offers a comprehensive technical support service to


specifiers, end users and contractors. It is also able to offer
on-site technical assistance, an AutoCAD facility and
dedicated specification assistance in locations all over the
world.

Figure 1 : Typical specification drawing


Conbextra HF
Properties Performance specification

The following results were obtained at a water:powder ratio All precision grouting (specify details and areas of application)
of 0.2 and a temperature of 20°C. must be carried out with a pre-packaged cement based
product, which is non-metallic and chloride-free.
Test method for Typical result
Compressive strength It shall be mixed with clean water to the required consistency
BS 1881 part 116 1983 : 24 N/mm2 @ 1 day and not exhibit bleed or segregation.
44 N/mm2 @ 7 days
A volumetric expansion of up to 2% shall occur while the grout
56 N/mm2 @ 14 days
is in a plastic state by means of a gaseous, hydrogen-free
64 N/mm2 @ 28 days
system. The grout must also be compensated for shrinkage
82 N/mm2 @ 180 days
in the hardened state.
Flexural strength
BS 4551 1980 : 5.0 N/mm2 @ 1 day The compressive strength of the grout must exceed 40 N/mm2
8.0 N/mm2 @ 7 days at 7 days and 60 N/mm2 at 28 days.
9.5 N/mm2 @ 14 days
The grout shall fully conform to the requirements of US Army
10.0 N/mm2 @ 28 days
Corps of Engineers Specification for non-shrink grout
11.0 N/mm2 @ 180 days
CRD-C621-93 or ASTM C 1107-91.
Flow characteristics
(Efflux time) CRD-C Cone: 19 - 25 seconds The storage, handling and placement of the grout must be in
Setting time strict accordance with the manufacturer’s instructions.
BS 4550 part 3 1978 :
Initial set : 5.5 hours Instructions for use
Final set : 7.5 hours
Preparation
Time for expansion
Plastic state : Start 15 minutes Concrete surface
Finish initial set
The substrate surface must be free from oil, grease or any
Hardened state : Start initial set
loosely adherent material. If the concrete surface is defective
Finish up to 28 days
or has laitance, it must be cut back to a sound base. Bolt
Fresh wet density : Approx. 2200 kg/m3
holes and fixing pockets must be blown clean of any dirt or
depending on actual
debris.
consistency used.
Young’s modulus Pre-soaking
ASTM C 469-83 : 29 kN/mm 2
For a minimum of 2 hours prior to grouting, the area of cleaned
Expansion
substrste should be flooded with fresh water. Immediately
characteristics : An expansion of up to 2%
before grouting takes place, any free water should be removed.
when measured according to
Particular care should be taken to blow out all bolt holes and
ASTM C827 overcomes plastic
pockets.
settlement in the unset material.
Longer term expansion in the Base plate
hardened state is designed to
It is essential that this is clean and free from oil, grease or
comply with the requirements
scale. Air pressure relief holes should be provided to allow
of ASTM C 1107-91 to
venting of any isolated high spots.
compensate for drying
shrinkage. Levelling shims

If these are to be removed after the grout has hardened, they


Specification
should be treated with a thin layer of grease.
Supplier specification

All precision grouting (specify details and areas of application)


must be carried out using Conbextra HF manufactured by
Fosroc and used in accordance with the manufacturer’s data
sheet.
Conbextra HF - Page 2 of 4
Formwork Flowable : 4.0 litres
Fluid : 4.4 litres
The formwork should be constructed to be leakproof as
Conbextra HF is a free flowing grout. This can be achieved by The selected water content should be accurately measured
using foam rubber strip or mastic sealant beneath the into the mixer. Slowly add the total contents of the Conbextra
constructed formwork and between joints. HF bag, mix continuously for 5 minutes, ensuring a smooth,
even consistency is obtained.
In some cases it is practical to use a sacrificial semi-dry sand
and cement formwork. The formwork should include outlets Maximum flow distance at 20°C
for the pre-soaking water. Max. flow distance in mm
Grout Gap depth 100 mm 250 mm
Unrestrained surface area
consistency mm head head
This must be kept to a minimum. Generally the gap width Flowable : 10 360 1200
between the perimeter formwork and the plate edge should 20 950 2600
not exceed 75 mm on the pouring side and 25 mm on the
30 1500 3000
opposite side. There should be no gap at the flank sides.
40 2200 3000+
Mixing 50 3000 3000+
For best results a mechanically powered grout mixer should Fluid : 10 900 2500
be used. For quantities up to 60 kg a slow speed drill fitted 20 1900 3000
with a Fosroc Mixing Paddle (MR3) should be used. Larger 30 3000 3000+
quantities will require a high shear vane mixer. Do not use a 40 3000+ 3000+
colloidal impeller mixer.
Placing
It is essential that machine mixing capacity and labour
At 25°C, place the grout within 15 minutes of mixing to gain
availability is adequate to enable the grouting operation to be
the full benefit of the expansion process.
carried out continuously. This may require the use of a holding
tank with provision for gentle agitation to maintain fluidity. Conbextra HF can be placed in thicknesses up to 125 mm in
a single pour.
Consistency of mixed grout
Any bolt pockets must be grouted prior to grouting between
To achieve the consistencies which are defined in
the substrate and the base plate.
CRD-C621-93, the amount of clean water that is added to a
20 kg bag at 20°C is: Continuous grout flow is essential. Sufficient grout must be
available prior to starting and the time taken to pour a batch
must be regulated to the time taken to prepare the next one.
Figure 2: Typical hopper system
The mixed grout should be poured only from one side of the
void to eliminate the entrapment of air or surplus pre-soaking
water. This is best achieved by pouring the grout across the
shortest distance of travel. The grout head must be maintained
at all times so that a continuous grout front is achieved.

Where large volumes have to be placed Conbextra HF may


be pumped. A heavy duty diaphragm pump is recommended
for this purpose. Screw feed and piston pumps may also be
suitable.

Curing

On completion of the grouting operation, exposed areas


should be thoroughly cured. This should be done by the use
of Concure curing membrane, or continuous application of
water and/or wet hessian.

Conbextra HF - Page 3 of 4
Cleaning Estimating

Conbextra HF should be removed from tools and equipment Supply


with clean water immediately after use. Cured material can Conbextra HF : 20 kg bags
be removed mechanically, or with Fosroc Acid Etch*†.
Yield
Sampling procedure Flowable : 11.0 litres
Fluid : 11.4 litres
Cementitious grouts cannot be tested as concrete. Special
sampling procedure are required refer to your local Fosroc Note: Allowance should be made for wastage when
office for further details. estimating quantities required.

High temperature working


Storage
It is suggested that, for temperatures above 35°C, the following
Conbextra HF has a shelf life of 12 months if kept in a dry
guidelines are adopted as good working practice:
store in sealed bags. If stored in high temperature and high
(i) Store unmixed material in a cool (preferably temperature humidity locations the shelf life will be reduced.
controlled) environment, avoiding exposure to direct
sunlight. Precautions

(ii) Keep equipment cool, arranging shade protection if Health and safety
necessary. It is especially important to keep cool those
Conbextra HF is alkaline and should not come into contact
surfaces of the equipment which will come into direct
with skin and eyes. Avoid inhalation of dust during mixing.
contact with the material itself.
Gloves, goggles and dust mask should be worn.
(iii) Try to eliminate application during the hottest times of the
If contact with skin occurs, wash with water. Splashes to eyes
day and in direct sunlight.
should be washed immediately with plenty of clean water and
(iv) Make sufficient material, plant and labour available to medical advice sought.
ensure that application is a continuous process.
Fire
(v) Water (below 20°C) should be used for mixing the grout
Conbextra HF is non-flammable.
prior to placement

Limitations

- Grouts should not be placed in any unrestrained situation,


i.e. base plate plinths, etc. Failure to comply may lead to
crack development in the grout.

* Denotes the trademark of Fosroc International Limited


†
See separate data sheet

Al Gurg Fosroc LLC REGIONAL SALES OFFICES IN :


P. O. Box 657 DUBAI ABU DHABI BAHRAIN KUWAIT OMAN QATAR
Dubai Al Gurg Fosroc Al Gurg Fosroc YBA Kanoo Boodai GETCO Tadmur
United Arab Emirates

TEL : (04) 285 8606


TEL : 285 8787 TEL : 673 1779 TEL : 738200 TEL : 481 7618 TEL : 771 5080 TEL : 441 3628
FAX : (04) 285 9649 FAX : 285 2023 FAX : 673 1449 FAX : 732828 FAX : 483 2124 FAX : 771 7554 FAX : 444 0812

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard terms and conditions of sale, copies of
which may be obtained on request. Whilst Fosroc endeavours to ensure that the technical information on this data sheet is correct at the time of printing, it
is the customer’s responsibility to satisfy himself, by checking with the company that this information is still current at the time of use, that the product is
suitable for the intended application, and that the actual conditions of use are in accordance with those recommended. Because Fosroc has no control over
the conditions of use of its products, all recommendations or suggestions regarding the use of these products are made without guarantee.

UAE/0329/01/A
www.fosrocgulf.com

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