Final Drawing DY152 DY153 - Sperre

Sperre Air Compressor
Technical Documentation
CUSTOMER:
YANGZHOU DAYANG SHIPBUILDING CO LTD
HULL / VESSEL:
DY152/DY153
SPERRE ORDER NO.:
484310/11
ITEM DESCRIPTION TYPE COLOUR
A STARTING AIR COMPRESSOR 2 x XW200 MUNSELL 7.5 BG 7/2
B EMERGENCY AIR COMPRESSOR 1 x HL2/90 MUNSELL 7.5 BG 7/2
C TMC SCREW COMPRESSOR 1 x 22/8 EANA
Final 26.02.14 TOP FHJ

Working
Approval 04.07.13 TOP FHJ
ISSUE DATE PREP. BY CHECK
Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sperre China
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LIST OF DRAWINGS
STARTING AIR COMPRESSOR 2 x XW200
No. Description Type /Dwg. Part No.
A1 General arrangement GXW200

A2 Installation diagram IXW200-500
A3 Air compressor data sheet CXW200
A4 El. motor data sheet 60234A1211030
A5 El-drawings, X-starter 65556-A-007
A6 Data sheet, X-starter 65556-007
A7 Dimension drawing, X-starter 67220
A8 Flexible hoses w/flange
A9 Pressure transducer, receiver 64130
A10 Part list - Internal instruments
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Data Sheet
Electric Motor
Part no. 60234A1211030
Manufacturer & Type

Manufacturer ABB
Model M3AA 225 SMA4
Locked bearing at drive end
Technical values 50 Hz 60 Hz
Starting current 6,5 x In 6,1 x In
Rated torque 239 Nm 242 Nm
Efficiency at FL 93,0 % 93,1 %
Power factor at FL (cos ) 0,86 0,86
Efficiency class EFF1 (IE2)
Installation
Starting metod DOL/ Softstart
Duty type S1
Rotation (seen against drive end) CCW
Cable gland size 2 x M40 x 1,5
Suitable for cable diameter 22-32 mm
Anti-condensation heater 50W - Code 451
Thermistor motor protection 3 x PTC – Code 436
Supply & Output Construction
380V 50Hz 37,0 kW 1475 rpm D 70,0A Size and dimensions according to IEC60072
Design (IEC 60034-7) IM B35
400V 50Hz 37,0 kW 1475 rpm D 68,0A Frame size (IEC 60072) 225L
415V 50Hz 37,0 kW 1475 rpm D 67,0A Protection (IEC 60034-5) IP55
Insulation class (IEC 60085)/ Temp. rise F/B
660V 50Hz 37,0 kW 1475 rpm Y 40,5A House material Aluminum
690V 50Hz 37,0 kW 1475 rpm Y 39,5A Bearing greasing 40000h/40°C
Bearings DE/SPERRE, Part no. 6313-2Z/C3
440V 60Hz 45,0 kW 1770 rpm D 74,0A Bearings NDE/SPERRE, Part no. 6312-2Z/C3
Shaft diameter ø60
Weight 240 kg
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Datasheet
X-starter
Part no. 65556-007
Manufacturer & Type
Manufacturer Sperre Industri AS
Model Starter W63-80/80 E 380-480/230 K
Type XSSW42E-63-80/80
Compressor X-range Water-cooled with Oil.pump
Supply
Main Volts/Cycles/Phases 380-480 VAC / 50-60Hz / 3-phase
Control Voltage Outputs 230 VAC / 50-60Hz
Control Voltage Inputs 24 VDC
Thermal relay range, In 63-80 A
Contactor type 80A
Max rating of associated main fuses 125 A
Associated control fuses F4-F5 5x25mm, 4,0A quick acting
Associated control fuses F6-F7 5x25mm, 0,63A–2,5A med. slow acting
Main supply cablegland size M40, 22-32mm
Technical Data
Enclosure size 500 x 400 x 200 mm
Enclosure rating IP 65
Weight 22 Kg
Digital Inputs Digital Outputs Output 3 selection

1. Local emergency stop 1. Signal to contactor 1. Alarm
2. External emergency stop 2. Drain valve solenoid 2. Shutdown
3. Thermal overload relay 3. Function selectable 3. Group Fault
4. Remote start / stop 4. Remote mode signal 4. Alarm / Service alarm
5. Remote load / unload 5. Remote alarm / service alarm 5. Service Alarm
6. No function 6. Remote com. Shutdown 6. Heater (default)
7. Oil pump shutdown 7. Standby
8. PTC thermistors el-motor 8. Running
9. Loaded
10. Started
Analogue Inputs 4-20mA Analogue Output 4-20mA Analogue Output selection

1. Delivery pressure transmitter 1. Function selectable 0. Delivery pressure
2. Compressor high pressure transmitter 1. Delivery temperature
3. Compressor low pressure transmitter 2. High pressure compr.
3. Motor current (A)
Analogue Inputs expansion module
4. Delivery temperature transmitter Communications Ports
5. Compressor oil-pressure transmitter 2 RS485 ports Port 1 Modbus communication
6. No function Port 2 ISC between compressors
7. Compressor motor current transmitter
Extraordinary Functions General Operations Led Indicators

Automatic service cycle function 1. Semi Automatic Mode 1. Status running (green)
Service log 2. Fully Automatic Mode 2. Faults (red)
Error log with the 30 last fault codes 3. Test Mode Safety Valve 3. Service (yellow)
Pressure Management System - ISC 4. Test Mode Drain & Leak
Power Failure Auto Restart
Multi language
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Dimension drawing X-starter

Painting code: Munsell 7,5 BG 7/2
Part no: 67320
Issue date: 08.02.2010
Mounting instruction:
Mounting lugs may be mounted
either horizontal or vertical
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Data Sheet
Lubrication Oil Pump Part no. 73039
Description
Type pump Deltapump 589X
Type motor M3AA 090 LB6
Rated voltage 3 phase 440 V ±5% (IEC60034-1)
Rated frequency 60 Hz ±2% (IEC60034-1)
Rated power 0,75kW(IE2) - 0,90 kW(IE1)
Rated current 2,0 A
Starting current 7,4 A – (Fulfilled IEC60034-12 des. N,H)
Rated speed 1140 r/min
Winding connection Y – Star connection
Power factor 0,75 (100%)
Efficiency 80,7% (100%) / IE2 – 78,7% (100%) / IE1
Degree of protection IP55
Insulation class F
Type of construction B5
Net. weight pump / Net. weight motor 8,5 kg / 18,0 kg
Cable gland 1 X M20 / 1 X M25
Bearings motor DE/NDE DE-6205-2Z/C3 – NDE-6204-2Z/C3
Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
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Data Sheet
Flexible hoses
1. 2. 3.
Opening Minimum Sperre part no. Sperre part no.

Sperre w/ one end flange w/ both end flange
A B C D E F of the bending part no.
(inch) (mm) (mm) (mm) (mm) (mm) spanner radius (2) (3)
(1)
(mm) (mm) PN40 PN40
½” 600 500 ø31 ø25 ø22 27 180 4595 4666 (DN15) 7495 (DN15)
¾” 600 470 ø38 ø33 ø29 33 240 4596 4667 (DN20) 7492 (DN20)
1” 800 670 ø43 ø38 ø38 38 300 4597 4668 (DN25) 7493 (DN25)
1 ¼” 800 600 ø57 ø50 ø50 50 420 4598 4669 (DN32) 7494 (DN32)
1 ½” 800 600 ø70 ø57 ø54 60 500 4599 4687 (DN40) 7496 (DN40)
2” 800 580 ø80 ø70 ø66 70 635 4601
Hose construction :
Tube : Oil resistant synthetic rubber
Reinforcement : Two high tensile steel wire braids
Cover : Abrasion and weather resistant synthetic rubber
Temperatur range : - 40°C to + 100°C
Flexible hoses acc. to SAE 100 R2
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Data Sheet
Pressure Transducer
for Air Receiver Part no. 64130
12
33
47 Key size: 27
16
12
" BSP
Cable socket:
Plug
4 – 20 mA
DIN43650
1 Supply +
2 Supply -
3 Not used
± Connected to enclosure
Technical data:
Supply voltage, polarity protected 8 to 34 V d.c
Output signal 4 - 20mA
Pressure connection ½” BSP
Electrical connection DIN 43650, 4-pin male
Medium temperature range -40 to 125°C
Ambient temperature range -40 to 100°C
Enclosure material DIN17440 (AISI316L)
Enclosure DIN 43650 Plug IP 65
Weight 0,2 kg
Note! This transducer is customized for use on Sperre X-controller only
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Part list - Extended

Internal Instruments
Part Description Part no.
Pressure Transmitter
LP 64110
PT13 Alarm & Shut down
Pressure Transmitter
HP 64120
PT12 Alarm & Shut down
Temperature Transmitter
HP 64140
TT14 Alarm & Shut down
Oil Level Transmitter with switch
LS15 Alarm & Shut down
64150
LT15 XA008-XA090/ XW060-090
XA120-XA300/ XW120-XW300
Oil Pressure Transmitter
Alarm & Shut down
PT16 64160
XAW200-XAW300
XW350-XW500
Drain Valve, HP/LP

64210
XA008-XA090/ XW060-090
64215
XA120-XA300/ XW120-XW150
DV1/ DV2 XW200-XW500 (DV1+DV2)
*Coil for valves

64315
110V 50/60 Hz
64310
220V 50/60 Hz
DV1*/ DV2*
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Data Sheet
Safety valves – X-range
DIRECT SPRING LOADED ATMOSPHERIC DISCHARGE SAFETY VALVE FOR COMPRESSED AIR OR GASES
MEDIUM TEMPERATURE: - 20 TO + 200°C
SAFETY VALVES ARE SET BY THE MANUFACTURER
Up to 10 barg outlet pressure:
COMPRESSOR TYPE PART NO. L.P. PART NO. H.P. SIZE

XA008-XAW150 40607 406xx + (Stop Pressure + 3) Barg ½” BSP
XAW200-XAW300 40658 406xx + (Stop Pressure + 50 + 3) Barg ¾” BSP
XW350-XW500 40657 406xx + (Stop Pressure + 50 + 3) Barg ¾” BSP
From 11 barg to 40 barg outlet pressure:
COMPRESSOR TYPE PART NO. L.P. PART NO. H.P. SIZE

XA008-XA045 40609 406xx + (Stop Pressure + 3) Barg ½” BSP
XAW060-XAW150 40608 406xx + (Stop Pressure + 3) Barg ½” BSP
XAW200-XAW300 40659 406xx + (Stop Pressure + 50 + 3) Barg ¾” BSP
XW350-XW500 40658 406xx + (Stop Pressure + 50 + 3) Barg ¾” BSP
Approved Pressure Range:
Set pressure Bar g 7 8 9 10 11 12 13 33 42

Capacity Nm³/h (½” BSP) 450 507 564 621 678 735 791 1930 2442
Capacity Nm³/h (¾” BSP) 940 1059 1178 1297 1416 1535 1654 4031 5101
Connection G ½" BSP ¾" BSP

H 76 100
Installation dimensions in mm h 15 16
SW 27 34
Weight Kg 0,19 0,4
MATERIAL BODY: BRASS

MATERIAL INTERNAL PARTS: BRASS
MATERIAL PRESSURE SPRING: STAINLESS STEEL (AISI 301)
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LIST OF DRAWINGS
EMERGENCY AIR COMPRESSOR 1 x HL2/90
B1 General arrangement G02-0302

B2 Installation diagram D02-0302
B3 Air compressor data sheet HL90-38
B4 El. motor data sheet 7307
B5 El-Wiring diagram E10091
B6 El-Part list E10091001
B7 Dimension Sketch,starter panel E00009-V.3
B8 Wiring diagram, junction box E00120
B9 Solenoid drain/unloading valve,H.P 322H 4332
B10 Flexible hoses w/flange
B11 Pressure switch, start/stop PRS-30 7756
B12 Spare part list RHL90-01-02
B13 Recommended lub. Oil list
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Electric Motor
Data Sheet
Part no. 7307
Manufacturer & Type Construction

Manufacturer ABB Size and dimentions according to IEC 60072
Model M3AA 132 SMB4 Design (IEC 60034-7) IMB3
Frame size (IEC 60072) 132M
Protection (IEC 60034-5) IP55
Supply Insulation class (IEC 60085) / Temp. rise F/B
House material Aluminium
Volts/Cycles/Phases 440V / 60Hz / 3 Bearing greasing For life
Rated current, In 22,4A Bearings DE/SPERRE part no. 6208ZZC3/6331
Starting current 6.9 x In Bearings NDE/SPERRE part no. 6206ZZC3/6330
Anti-condensation heater 220V 25W 1Ph Weight 83 kg
Output Installation
Rated power 13.0 kW Starting method DOL / Y-D
Power factor at FL (cosF) 0.83 Duty type S1
Efficiency at FL 91.5% Rotation (seen against shaft end) CW
Speed synchronous / FL 1800/1755RPM Wiring connection DELTA
Cable entries 2 x Æ21mm
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Comment
Program description:
The starter is designed with a MAN 0 AUT switch,
In MAN mode the compressor will run regardless of the start / stop pressure switch. It is not recommended to leave the compressor
running unattended in MAN mode although the parameters temperature, lub. Oil and motor overload is surveyed.
In 0 mode the compressor is switched off, but the starter is still powered.
In AUT mode the compressor is controlled by the start / stop pressure switch.
The starter is equipped with a common alarm signal lamp and a common alarm signal output. The alarm signal is a voltage free contact
programmed to be closed when the compressor condition is normal. This means that the alarm signal is open if the PLC is not running, or
there is a fault condition detected.When a second fault alarm occurs the remote alarm output goes from open to close for one second
before returning to open.
Following parameters will give alarm:
High temperature. It the temperature exceeds the setting of the temperature switch the compressor will stop and alarm will be given. The
alarm will remain until the reset button is pressed. The text HIGH TEMPERATURE will be displayed on the PLC and will remain in the
display until the reset button is pressed.
Lubrication oil failure. If the Lub. Oil level / pressure falls under the setting of the Lub. Oil switch the compressor will stop and alarm will be
given. The alarm will remain until the reset button is pressed. The text LUB. OIL FAILURE will be displayed on the PLC and will remain in
the display until the reset button is pressed.
El-motor overload. If the thermal overload relay releases, the compressor will stop and alarm will be given. The alarm will remain until
the thermal relay is reset. The text EL_MOTOR OVERLOAD will be displayed on the PLC and will remain in the display until the thermal
relay is reset.
Emergency stop. If the emergency stop push button is activated, the compressor will stop and alarm will be given. The alarm will remain
until the emergency stop push button is released and the reset button is pressed. The text EMERGENCY STOP ACTIVATED will be
displayed on the PLC and will remain in the display until the reset button is pressed.
The progtam is designed to autostart after blackout if the compressor is set to AUT mode, timer B2 will delay the start. If the compressor
is in MAN mode and there is a power blackout then the compressor will not restart when the power returns, but have to be switched to 0
and back to MAN (or AUT).
The starter is designed with an emergency run switch. When this switch is operated the PLC is overridden, and the alarm functions are
therefore not active.
This switch is intended for emergency run only and the compressor must not be left running unattended.
The program contains an hour counter with a time to service function. When the compressor is running the hour counter is shown in the
display. When the service timer have counted down to 0 the alarm lamp will go flashing to indicate time for service. To reset service
indication press reset button.
Creator: Torgeir Project: Customer:

Checked: Installation: Diagram No.:
Date: 3/8/13 10:49 AM/3/8/13 11:14 AM File: E20298.lsc Page: 1/8
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High
B002
Trg
hi B018 X2
En
2/B037/Trg
T B019/3 P X
B16 Rem = off Prio = 0 Par
I1 (S0 Emcy Stop) S

20:00s+ En B035 B026/1 Quit = off
B017 R RS
I Par P HOURCOUNTER
& B013/2 B023/En
I4 Rem=Off Prio = 3 Par
(B007-Tot
Quit = off B027/3 TIME TO
I2 (S1 Man) B002 B026 EMERGENCY SERVICE(B007-Ti
B001
& STOP B005
I Trg B012 Q2
B022 B25 ACTIVATED M2
& En
(Y3 Drain Valve)
S B030 B014/4
T Inv
>1 R RS B003 Q
Par & Rem = off Par
I4 B024/En >1 Rem = off
Rem=Off 05:00s+
30:00m+ Q1 (K1 Compressor)
I8 (F11 Start/Stop)
B021 01:00s
I Trg Q
R B002 B023 X1 B025 B024
En En
T B004
P X P
Rem = off & B007 I4 B010 M1
I3 (S1 Aut) Prio = 6 Par Prio = 5 Par
R
01:00s- Quit = off Quit = off En &
I M
Ral
STARTUP IN PRESS RESET
Par
PROGRESS AFTER BLACK- MI= 500h 0m+
I5 (B002-Cur) OUT IN MAN. B013
(F1 Overload) OT= 0h 0m B035 B034
(B002-On-) B031 OPERATION >1 En
I En Q->0=R+En
Inv
P
Par
Prio = 1 Par 2/B036/Trg Rem = off
I7 (F13 Oil Level) Quit = off
B014 2/B038/Trg B015 00:50s-
B011 EL-MOTOR
I Trg B09 B032 >1 00:50s
& OVERLOAD S En B020 Q3 (H3 Alarm)
Q2 T I4 R RS P
I6 (F12 Temp) Rem = off Par Prio = 4 Par >1
B019 Q
03:00s+ Rem = off Quit = off
I
B002 & LUB. OIL
B06
S
I4 B008 FAILURE B033 B027 M2
(S3 Reset) R RS En B001/3
Par P
I & >1 M
Rem = off Prio = 2 Par B035 2/B029/1
B009/R
B017/3 Quit = off 2/B039/Trg
B010/1
B022/4 HIGH
TEMPERATURE
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1/B016 B037
Trg
Rem = off
1/B031 01:00s+ B036
Trg
1/M2 B029 Q4 (Remote Alarm)

T B028
Rem = off >1 Q
>1
01:00s+
1/B009 B038
Trg
Rem = off
1/B033 01:00s+ B039
Trg
Rem = off
01:00s+

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Block Number (Type) Parameter
B002(On-Delay) : Rem = off

20:00s+

05:00s+
B006(Latching Relay) : Rem = off
B007(Hours Counter) : MI= 500h 0m+

OT= 0h 0m
Q->0=R+En

03:00s+
B012(Asynchronous Pulse Generator) : Rem = off

30:00m+
01:00s
B018(Message texts) : Prio = 0

Quit = off
HOURCOUNTER
(B007-OT)
TIME TO
SERVICE(B007-MN)
B021(Off-Delay) : Rem = off

01:00s-

Quit = off
STARTUP IN
PROGRESS
(B002-Ta)
(B002-T)

Quit = off
PRESS RESET
AFTER BLACK-
OUT IN MAN.
OPERATION

Quit = off
EL-MOTOR
OVERLOAD

Quit = off
LUB. OIL
FAILURE

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Block Number (Type) Parameter

Quit = off
HIGH
TEMPERATURE
B034(Asynchronous Pulse Generator) : Rem = off

00:50s-
00:50s

Quit = off
EMERGENCY
STOP
ACTIVATED
B036(Wiping relay (pulse output)) : Rem = off

01:00s+

01:00s+

01:00s+

01:00s+

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Connection Label
I1 S0 Emcy Stop
I2 S1 Man
I3 S1 Aut
I4 S3 Reset
I5 F1 Overload
I6 F12 Temp
I7 F13 Oil Level
I8 F11 Start/Stop
I9
I10
I11
I12
I13
I14
I15
I16
I17
I18
I19
I20
I21
I22
I23
I24
F1
F2
F3
F4
S1.1
S1.2
S1.3
S1.4
S1.5

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Connection Label
S1.6
S1.7
S1.8
AI1
AI2
AI3
AI4
AI5
AI6
AI7
AI8
Q1 K1 Compressor
Q2 Y3 Drain Valve
Q3 H3 Alarm
Q4 Remote Alarm
Q5
Q6
Q7
Q8
Q9
Q10
Q11
Q12
Q13
Q14
Q15
Q16
AQ1
AQ2
X1
X2
X3
X4
X5
X6
X7
X8

Partlist
Main voltage 440 V
Control voltage 220 V
Motor rated power 13 kW
Motor rated Current 22,4 A
Max rating of associated fuses 100 A
Ref Description Partnr

M1 MOTOR 7307
Q1 SOFTSTARTER 32A / 15kW 66514
Q2 MOTOR CIRCUIT BREAKER 20-25A / 50kA 66422
AUX CONTRACT BLOCK 43 300 90
AUX CONTRACT BLOCK 43 301 13
K1 AUX RELAY 66710
A1 LOGIC MODULE, PROGRAM: E20298 45 103 75
P1 AMPEREMETER 0-50/5A 80 50- 02
P2 HOUR COUNTER 43 038 38
S0 STOP PUSH BUTTON 43 082 09
S1 SWITCH 3 WAY 43 033 23
S2 SWITCH 2 WAY 43 033 -1
S3 PUSH BUTTON BLACK 43 032 64
H1 SIGNAL LAMP WHITE 43 030 06
H2 SIGNAL LAMP GREEN 43 030 07
H3 SIGNAL LAMP RED 43 030 08
H4 SIGNAL LAMP BLUE 43 033 44
T1 CURRENT TRANSFORMER 50/5 805-050
T2 TRANSFORMER 440/220V 100VA 66 800 -1
F4 F5 FUSES 1A 450V 68210
F6 FUSES 0,25A 450V 16 191 60
SWITCH BOARD h:500 b:400 d:250 24 902 12
E11 HEATER IN EL-MOTOR
F11 PRESSURE SWITCH 7756
F12 THERMO SWITCH 7746
F13 LEVEL SWITCH 4356
Y3 DRAIN VALVE 4332
MPS: E20298002
Partlist
Main voltage 440 V
Control voltage 220 V
Motor rated power 13 kW
Motor rated Current 22,4 A
Max rating of associated fuses 50 A
Ref Description Partnr

M1 MOTOR 7307
F1 MCB - MAIN SWITCH 20-25A 66422
AUX CONTACT BLOCK 43 301 13
Q1 SOFTSTARTER 32A 15kW 66514
K1 RELAY 66710
K2 DELAYED RELAY 41 717 52
P1 AMPEREMETER 0-50/5A 80 50- 02
P2 HOUR COUNTER 43 082 09
S0 STOP PUSH BUTTON 43 032 88
H1 SIGNAL LAMP WHITE 43 030 06
H2 SIGNAL LAMP GREEN 43 030 07
H3 SIGNAL LAMP BLUE 43 033 44
T1 CURRENT TRANSFORMER 50/5A 80 5-0 50
T2 TRANSFORMER 440/220V 100VA 66 800 -1
F4 F5 FUSES 1A 450V 68210
F6 FUSES 0,25A 450V 16 191 60
SWITCH BOARD h:400 b:400 d:200 24 902 07
E11 HEATER IN EL-MOTOR
F11 PRESSURE SWITCH 7756
Y3 DRAIN VALVE 4332
MPS: E10091001
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Data sheet
Solenoid drain valve Part no. 4332
2/2 shut of valve for unloading and drain of compressors.
Technical data
Function ............... : Open when de-energized
Valve design......... : Pilot operated diaphragm valve
Poppet type pilot.
Nominal diameter. : 14.5 mm
Port sizes .............. : ½” BSP
Mounting.............. : Direct pipe mounting
Unrestricted position
Working pressure . : Max 40 bar
Pressure drops ...... : ∆ p min. 0.3 bar for opening
∆ p min 0 bar for closing
∆ p max 40 bar
Flow factor ........... : Kv = 60
Weight.................. : 880 g (incl. coil)
For spare part orders

Sperre
Description
part no.
Valve body (without coil) 4332
Coil 220 V (50 and 60 Hz) 4345
Coil 110 V (50 and 60 Hz) 4343
Coil 24 V DC 4342
Coil 24 V AC 7898
Material specification Electrical data - Coil

Body......................: Forged brass Material......................: Encapsulated in synthetic material.
Internal parts .........: Stainless steel, Plug connection .........: 3 pin DIN 43650A, incl. Plug with
brass and nickel PG11 for cable conn.
Sealing ..................: Synthetic rubber (FKM) Voltage ......................: DC 24 V AC 110 V (50 and 60 Hz)
Valve sealing.........: Pressure/spring loaded AC 220 V (50 and 60 Hz) Other
seat disc (O-Ring) voltages on request.
against a carefully Voltage tolerance .......: -10% to +15% of nominal
machined nozzle provides Class of insulation......: F
bubble tight sealing. Solenoid duty .............: Continuos
Life expectancy.....: Hundreds of thousands Power rating...............: 8 W
of cycles. Protection class ..........: IP 65
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Page 29 of 34
Data Sheet
Flexible hoses
1. 2. 3.
Opening Minimum Sperre part no. Sperre part no.

Sperre w/ one end flange w/ both end flange
A B C D E F of the bending part no.
(inch) (mm) (mm) (mm) (mm) (mm) spanner radius (2) (3)
(1)
(mm) (mm) PN40 PN40
½” 600 500 ø31 ø25 ø22 27 180 4595 4666 (DN15) 7495 (DN15)
¾” 600 470 ø38 ø33 ø29 33 240 4596 4667 (DN20) 7492 (DN20)
1” 800 670 ø43 ø38 ø38 38 300 4597 4668 (DN25) 7493 (DN25)
1 ¼” 800 600 ø57 ø50 ø50 50 420 4598 4669 (DN32) 7494 (DN32)
1 ½” 800 600 ø70 ø57 ø54 60 500 4599 4687 (DN40) 7496 (DN40)
2” 800 580 ø80 ø70 ø66 70 635 4601
Hose construction :
Tube : Oil resistant synthetic rubber
Reinforcement : Two high tensile steel wire braids
Cover : Abrasion and weather resistant synthetic rubber
Temperatur range : - 40°C to + 100°C
Flexible hoses acc. to SAE 100 R2
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
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Page 30 of 34
Data Sheet
Pressure switch PRS-30 Part no. 7756
Adjustable pressure switch
for control of compressor's START and STOP.
Range: 3,5 - 35 bar
Construction: Adjustment:
Pressure switch type ..... : Diaphragm Range of switching point...: 3,5 – 35 bar
Fluids controlled ........... : Hydraulic oils, fresh water, (50,75 -507,5 psi)
sea water, air Min. diff. at low setting......: 1,7 bar (24,65 psi)
Weight .......................... : 0.75 kg Min. diff. at high setting.....: 2,55 bar (36,97 psi)
Max. diff. at high setting....: 20 bar (290 psi)
Design:
Max. temperature.......... : 70°C Installation:
Max. permissible pressure Air inlet connection.......... : ¼" BSP
Per cycle : 45 bar (652,5 psi) El. connector type............. : DIN 43650A, 4-pin male,
Occasional surge : 80 bar (1160 psi) plug PG11
Destruction pressure : 160 bar (2320 psi) Enclosure............................ : IP65
Mechanical life : 5 x 106 operating cycles
Ship approvals:
DNV, LRS, GL, BV, RINA
CE marked acc. to 89/336/EC, 92/31EEC, 93/68/EEC
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Data Sheet
Safety valve H.P. Part no. 4420 & 7790
DIRECT SPRING LOADED ATMOSPHERIC DISCHARGE
SAFETY VALVE FOR COMPRESSED AIR OR GASES
8 mm Nominal Bore
APPROVALS
DESIGNED IN ACCORDANCE WITH I.S.O.4126 & BS6759 Part 2 & 3 1984 For steam & gas
Ad-Merkblatt A2 1993: (TÜV Germany), Ref - TÜV.SV.97-685.8,0.D/G.0,70.p.
P.E.D.97/23/EC
TYPE EXAMINATION, MODULE B, CERT. No. 01 202 111-B-00015
QUALITY MANAGEMENT SYSTEM, MODULE D, CERT. No. EDS 0002011/01
TECHNICAL DATA
Relieving pressure = Set pressure +10%
Reseating pressure = Set pressure -10%
Flow area = 50.27 mm2
Inlet bore diameter = 8 mm
BS Derated coefficient of discharge Kdr = 0.78
TÜV Derated coefficient of discharge ad = 0.70
BS Minimum lift at 10% overpressure = 2.5 mm
Temperature range = -20ºC to 200ºC
APPROVED PRESSURE RANGE

Set pressure Bar g 25 31,5 35 40 45
Rated discharge capacity in
accordance with TÜV, Air at 0°C 683 894 947 1079 1211
3
and 1013 mbar Normal m /h
Sperre part no. 7790* 4420 7790* 7790* 7790*
PARTS LIST AND MATERIAL SPECIFICATION

1 Inlet seat Brass BS 2874 CZ12
2 Tutchitite seal Viton
3 Seal retainer Brass BS 2874 CZ121
4 Plunger Brass BS 2874 CZ132
5 Body Brass BS 2874 CZ132
6 Spring ST.STL BS2056 302S26
7 Spindel ST.STL BS970 431S29
8 Adjuster Brass BS 2874 CZ121
9 Cap Brass BS 2874 CZ121
Max.tightening torque 14Nm *) Set pressure adjusted by SPERRE according to order.
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 67 63 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 67 63 18 11
E-mail: industri@sperre.com E-mail: rotterdam@sperre.com E-mail: asia@sperre.com
Data Sheet
Safety valve L.P. Part no. 4421 & 7795
DIRECT SPRING LOADED ATMOSPHERIC DISCHARGE
SAFETY VALVE FOR COMPRESSED AIR OR GASES
8 mm Nominal Bore
APPROVALS
Ad-Merkblatt A2 1998: (TÜV Germany), Ref - TÜV.SV.02-893.8D/G.
P.E.D.97/23/EC
TYPE EXAMINATION, MODULE B, CERT. No. 01 202 111-B-00015
QUALITY MANAGEMENT SYSTEM, MODULE D, CERT. No. EDS 0002011/01
DESIGNED IN ACCORDANCE WITH I.S.O.4126 & BS6759 Part 2, but not approved
TECHNICAL DATA
Relieving pressure = Set pressure +10%
Reseating pressure = Set pressure -10%
Flow area = 50.27 mm2
Inlet bore diameter = 8 mm
Temperature range = -15ºC to 200ºC
TÜV Derated coefficient of discharge ad = 0.67 from 3 Bar.g
BS Minimum lift at 10% overpressure = 1.4 mm
APPROVED PRESSURE RANGE

Set pressure Bar g 8 9 10 11 12
Rated discharge capacity in
accordance with TÜV, Air at 0°C 225 250 275 300 326
3
and 1013 mbar Normal m /h
Sperre part no. 7795* 4421 7795* 7795* 7795*
PARTS LIST AND MATERIAL SPECIFICATION

1 Body Brass BS 2874 CZ12
2 Tutchitite seal Viton
3 Plunger Brass BS 2874 CZ121
4 Spring ST.STL BS2056 302S26
5 Adjuster Brass BS 2874 CZ132
6 Nameplate Alum. Alloy
7 Lifting Clip Baker & Finnemore Starl.
8 Lifting Cap Brass BS 2874 CZ121
9 Wire & Lead seal St.Stl. & Lead
Max.tightening torque 50Nm

*) Set pressure adjusted by SPERRE according to order.
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 67 63 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 67 63 18 11
E-mail: industri@sperre.com E-mail: rotterdam@sperre.com E-mail: asia@sperre.com
Page 31 of 34
Page 32 of 34
Page 33 of 34
List of recommended lub. oil

Replace list of: 06.09.2011
Synthetic oil Mineral oil

ANDEROL 555 BP ENERGOL RC 68
BP ENERSYN RX 100 CASTROL AIRCOL PD 100
CASTROL AIRCOL SN 100 CALTEX RPM COMPR. OIL 68
COSMO RECIPRO SX 100 COSMO RECIPRO 100
DAPHNE MARINE COMPR. 100 ESSO / EXXON EXXCOLUB 77
ESSO / EXXON ZERICE S 100 FAMM COMPRESSOR OIL EP VDL 100
ESSO / EXXON SYNNESTIC 68 GENERAL COMPOL A 100
FAMM CETUS DE 100 MITSUBISHI COMPR. OIL 100
MOBIL RARUS 827 MOBIL RARUS 427
NIPPON OIL CO. FAIRCOL SA 100 PHILLIPS COMPR. OIL 68
STATOIL FRIDGEWAY S 100 SHELL CORENA S2P 68/100
SHELL CORENA S4P 68/100 STATOIL COMPWAY 68
TOTAL LUBMARINE BARELF AL 100 TOTAL DACNIS P
STATOIL COMPWAY SX68
AGIP DICREA ESX 100
Quantities, application points and intervals for lubrication oil and grease.
Air Lub. Oil for Air compressor Grease for El.motor
Compressor Quantity Application Change Quantity Grease Grease
type [Liters] point interval [Grams] Application interval
HLF2/77 1,8
HL2/77 4,0
Bearings lubricated for life time
and then after every 1000 hours of operation
HL2/90 4,0
HL2/105 4,0
After first 200 hours of operation,
HL2/120 10,0 20
HL2/140 10,0 20
HL2/160 10,0 20
HV1/85 1,5 20
Electric motor bearings
Crank case
Once every 12 months
HV1/120 2,0 20
HV1/140 * 4,0 20
HV1/156 * 4,0 20
HV2/200 8,0 30
HV2/210 8,0 30
HV2/219 8,0 30
HV2/220 20,0 30
HV2/240 20,0 30
HV2/270 24,0 30
HV2/285 24,0 30
HV2/300 24,0 30
* Cylinder lubrication from separate oil tank. (HV1/140A and HV1/156A does not have a separate cylinder
lubrication system, and these compressor models should be run on synthetic lub. oil only).
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
Page 34 of 34
LIST OF DRAWINGS
TMC SCREW COMPRESSOR 1 x 22/8 EANA
C1 Instruction manual
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402

Final Drawing DY152 DY153 - Sperre

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Final Drawing DY152 DY153 - Sperre

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Sperre Air Compressor

Final 26.02.14 TOP FHJ

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STARTING AIR COMPRESSOR 2 x XW200

No. Description Type /Dwg. Part No.

A1 General arrangement GXW200

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Manufacturer & Type

Supply & Output Construction

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Digital Inputs Digital Outputs Output 3 selection

Analogue Inputs 4-20mA Analogue Output 4-20mA Analogue Output selection

Extraordinary Functions General Operations Led Indicators

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Dimension drawing X-starter

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Opening Minimum Sperre part no. Sperre part no.

Note! This transducer is customized for use on Sperre X-controller only

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Part list - Extended

Part Description Part no.

Drain Valve, HP/LP

*Coil for valves

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Up to 10 barg outlet pressure:

COMPRESSOR TYPE PART NO. L.P. PART NO. H.P. SIZE

From 11 barg to 40 barg outlet pressure:

COMPRESSOR TYPE PART NO. L.P. PART NO. H.P. SIZE

Approved Pressure Range:

Set pressure Bar g 7 8 9 10 11 12 13 33 42

Connection G ½" BSP ¾" BSP

MATERIAL BODY: BRASS

EMERGENCY AIR COMPRESSOR 1 x HL2/90

No. Description Type /Dwg. Part No.

B1 General arrangement G02-0302

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Manufacturer & Type Construction

Creator: Torgeir Project: Customer:

I1 (S0 Emcy Stop) S

1/M2 B029 Q4 (Remote Alarm)

Creator: Torgeir Project: Customer:

B002(On-Delay) : Rem = off

B005(On-Delay) : Rem = off

B006(Latching Relay) : Rem = off

B007(Hours Counter) : MI= 500h 0m+

B009(Latching Relay) : Rem = off

B011(On-Delay) : Rem = off

B012(Asynchronous Pulse Generator) : Rem = off

B016(Latching Relay) : Rem = off

B018(Message texts) : Prio = 0

B021(Off-Delay) : Rem = off

B023(Message texts) : Prio = 6

B024(Message texts) : Prio = 5

B025(Latching Relay) : Rem = off

B031(Message texts) : Prio = 1

B032(Message texts) : Prio = 4

Creator: Torgeir Project: Customer:

B033(Message texts) : Prio = 2

B034(Asynchronous Pulse Generator) : Rem = off

B035(Message texts) : Prio = 3

B036(Wiping relay (pulse output)) : Rem = off

B037(Wiping relay (pulse output)) : Rem = off

B038(Wiping relay (pulse output)) : Rem = off