Professional Documents
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MODULE 11A
Sub Module 11.4
ISO 9001 ‐ 2008 Certified For Training Purpose Only
PTC/CM/B1.1/M11A/02 Rev. 00
11.4 Mar 2014
PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
Contents
11.4.1 AIR SUPPLY ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 2
SOURCES OF AIR SUPPLY INCLUDING ENGINE BLEED, APU AND
GROUND CART ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 2
11.4.2 AIR CONDITIONING ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 6
AIR CONDITIONING SYSTEMS ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 6
AIR CYCLE MACHINE (ACM) OR COLD AIR UNIT (CAU) ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 8
DISTRIBUTION ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 21
SYSTEMS ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 21
FLOW, TEMPERATURE AND HUMIDITY CONTROL SYSTEM ‐‐‐‐‐‐‐‐‐‐‐‐ 25
11.4.3 PRESSURISATION ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 38
PRESSURISATION SYSTEM ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 38
CONTROL AND INDICATION INCLUDING CONTROL AND SAFETY
VALVES ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 43
CABIN PRESSURE CONTROLLERS ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 44
11.4.4 SAFETY AND WARNING DEVICES ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 57
PROTECTION AND WARNING DEVICES ‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐ 57
ISO 9001 ‐ 2008 Certified For Training Purpose Only
PTC/CM/B1.1/M11A/02 Rev. 00
11.4 - i Mar 2014
PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
ISO 9001 ‐ 2008 Certified For Training Purpose Only
PTC/CM/B1.1/M11A/02 Rev. 00
11.4 - ii Mar 2014
PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
INTRODUCTION
The atmosphere above10 000 ft is too thin and cold for normal
breathing.
ISO 9001 ‐ 2008 Certified For Training Purpose Only
PTC/CM/B1.1/M11A/02 Rev. 00
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PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
The source of fresh air supply and arrangement of essential Normally the compressor or blower will be mechanically driven
components will vary between aircraft type and each air from the accessory gearbox of the main engine and its air
conditioning system, but in general one of the following methods supply routed via a temperature control system, in a similar
will be adopted. manner to the engine bleed method.
Sources Of Air Supply The APU is a small gas turbine engine, which can be connected
into the main air supply system and provide an independent
Engine Bleed Air (Compression) means of air conditioning and pressurization, either on the
This method is the most common and is installed on the ground or in flight, when the main engines cannot supply. It will
majority of modern aircraft types. Very hot air is tapped from the utilize the engine bleed air principle outlined above.
main engine compressor stages and supplied to the cabin, flight
deck and other areas. Before the air enters the cabin, it is
passed through a temperature control system, which reduces its
temperature and pressure. Additionally, a means of flow control
is utilized and in some aircraft, humidity control forms part of the
system. (See Fig 1)
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PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
ISO 9001 ‐ 2008 Certified For Training Purpose Only
PTC/CM/B1.1/M11A/02 Rev. 00
11.4 - 3 Mar 2014
PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
This method is normally found as the primary ventilation system This will be an independent means of heating or cooling the
on un-pressurized aircraft. A ram air scoop placed directly into passenger cabin on the ground. It can be used on aircraft that
the airflow will provide the means of air supply as the aircraft do not have an APU. The trolley will be connected externally to
moves forward. the aircraft, via a purpose built inlet into the air conditioning
system and normally employs a combustion type heater and the
Since the air at altitude will be cold, the temperature control means to control the output of the air temperature from a control
system through which it passes before entering the cabin will panel the cart.
normally be a form of heater.
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PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
ISO 9001 ‐ 2008 Certified For Training Purpose Only
PTC/CM/B1.1/M11A/02 Rev. 00
11.4 - 5 Mar 2014
PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
Air Cycle and Energy Conversion, cools by making the hot air do work. This
Vapor Cycle cooling systems. is achieved by using the charge air to drive a turbine, which is
connected by a shaft to the compressor or fan within the cold air
Air Cycle Cooling unit, thus converting heat energy into kinetic energy. This
method will also help to reduce the charge air to zero degrees
Air cycle cooling relies on three basic principles; Celsius.
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PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
ISO 9001 ‐ 2008 Certified For Training Purpose Only
PTC/CM/B1.1/M11A/02 Rev. 00
11.4 - 7 Mar 2014
PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
AIR CYCLE MACHINE (ACM) OR COLD AIR UNIT (CAU) It becomes compressed on passing through the diffuser ring,
increasing its temperature and energy. From the compressor,
The ACM/CAU is the primary component in an air cycle cooling the hot air is directed across the inter-cooler matrixes over
system. A number of different types can be found including; which ram air passes and is then directed into the turbine volute
nozzle ring, where it drives the turbine. The resultant expansion
The turbo-compressor, and energy conversion rapidly lowers the air pressure and
The brake turbine and temperature.
The turbo-fan.
It is then directed towards the passenger cabin. (See Fig 4)
All three use the charge air to drive the turbine and the major The ACM/CAU compressor and turbine wheels rotate at
differences between each type, relates to the overall weight for extremely high speeds, often in excess of 80,000 rpm, so
a given mass flow, the size and method of dissipating the power efficient bearing lubrication is essential to ensure smooth and
output of the turbine. trouble-free running.
The Turbo-Compressor Two lubrication methods are used; Integral wet sump
arrangements, or pressurized air bearings that need no oil
The turbo-compressor type consists of a turbine driving a lubrication.
centrifugal compressor and operating in conjunction with an
inter-cooler connected between the compressor and turbine The wet sump type normally has a sump containing oil and a
stages. means of metering it to the bearings usually by the use of
integral ‘wicks’ or with an ‘oil slinger’ that pumps an optimum
Its basic construction consists of two main casings, the turbine oil/air mix to the bearings. This ensures the correct amount of oil
volute and compressor volute casings. The two casings are at the bearings at all times. Oil replenishment is critical however,
connected together and enclose a bearing housing with two as too much oil will lead to the charge air being oil contaminated
bearing assemblies, supporting a shaft upon which the turbine and too little oil may result in a premature seizure of the rotating
and compressor wheels are mounted. shaft.
The turbine wheel revolves within a nozzle ring and the The air bearing type uses a pressurized air supply to support
compressor wheel rotates within a diffuser ring. The very hot the shaft in a similar manner to the ‘hovercraft principal’. As the
charge air from the engine compressor bleeds and routed via rotor ‘floats’ on a thin layer of air, it is essential that this type is
the pre-cooler, enters the eye of the ACM/CAU compressor. kept clean and dry and completely free from oil and grease
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PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
ISO 9001 ‐ 2008 Certified For Training Purpose Only
PTC/CM/B1.1/M11A/02 Rev. 00
11.4 - 9 Mar 2014
PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
The Brake-Turbine
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PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
ISO 9001 ‐ 2008 Certified For Training Purpose Only
PTC/CM/B1.1/M11A/02 Rev. 00
11.4 - 11 Mar 2014
PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
The Turbo-Fan
The major advantage of this type over the other two is that with
the fan-induced airflow over the pre-cooler, it can be used with
the aircraft stationary on the ground with the aircraft engines
running. It does not need to rely solely on ram air as the cooling
medium for the pre-cooler.
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PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
ISO 9001 ‐ 2008 Certified For Training Purpose Only
PTC/CM/B1.1/M11A/02 Rev. 00
11.4 - 13 Mar 2014
PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
The vapor cycle cooling system can be used as an alternative to The liquid receiver acts as a reservoir and provides storage for
the air cycle cooling system. Although not commonly used these the refrigerant, normally a highly volatile chemical such as
days for air conditioning systems, the system may be used as Freon. The refrigerant will pass from the liquid receiver to a
the means to remove heat from electrical and electronic thermostatic expansion valve where it is metered and released
equipment. into the evaporator. The very hot charge air from the main
engine bleed flows across the evaporator, releases heat that
The system relies on the principle of the ability of a refrigerant to vaporizes the liquid refrigerant and passes into the passenger
absorb heat when changing from a liquid to a gas, through the cabin at a much lower temperature.
process of vaporization or expansion.
Meanwhile, the now vaporized refrigerant gas is directed
For example, if you were to put a drop of a highly volatile liquid towards the turbo-compressor. It is drawn into the compressor
such as methylated spirits or petrol on the back of your hand, it wheel, the coupled turbine of which is driven by the main engine
will feel cold. This is because the liquid starts to evaporate and bleed air. (Note: In some cases, an independent means instead
draws the heat necessary for evaporation from your hand. of a turbo-compressor may be used to compress the refrigerant
Liquids with a low boiling point have a stronger tendency to gas, such as an electric motor, as in a domestic refrigerator).
evaporate at normal temperatures than those with a high boiling
point. The refrigerant gas leaves the compressor at a high pressure
and temperature and passes across the matrix of the condenser.
Furthermore, the amount of pressure acting on a liquid The gas is cooled by the ram air, flowing across the matrix and
substance will affect its state. A sufficient reduction in pressure so condenses back into a liquid once again. It then returns to
will cause any liquid to change state into a vapor or a gas. the liquid receiver to repeat the refrigeration cycle once again.
Conversely, a corresponding increase in pressure will reverse
the process. The condenser fan is used to induce air across the condenser
matrix when the aircraft is stationary on the ground and no ram
The major components of a typical system are a liquid receiver, air is available.
a thermostatic expansion valve, an evaporator, a turbo-
compressor, a condenser and a condenser fan. Often these
components are mounted close together to form a line-
replaceable refrigeration pack or vapor cycle cooling pack.
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PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
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11.4 - 15 Mar 2014
PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
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11.4 - 16 Mar 2014
PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
Heating
Some form of control lever, operated from within the aircraft and
connected to the mixing valve, allows the proportion of hot and
cold air to be modulated in order to suit the cabin heating
requirements.
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Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
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11.4 - 19 Mar 2014
PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
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PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
DISTRIBUTION SYSTEMS
Duct sections throughout both the cabin and cockpit are joined
Cabin Distribution together with clamps or clips. Means of equalizing the duct
pressures and balancing the air flows are designed into each
The air distribution system on most aircraft takes cold air from system. The systems are protected from excess pressures by
the air conditioning packs and hot air bleed from the engines use of a spring loaded pressure relief valve usually located in
and mixes the two in a mixer unit to the required temperature. the main distribution manifold. The main manifold is located
The air is then distributed to side wall and overhead cabin vents. immediately downstream from the mixing units in the air
On some aircraft the cabin air is then drawn back into the conditioning bay.
mixing unit by re-circulating fans where it is mixed with new air
and then redistributed. All major components are usually
located together in a designated bay for ease of maintenance.
Fig 12
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PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
On large aircraft a cockpit controlled dual selector valves Re-Circulation Air System
divides the air between cockpit and cabin areas. These butterfly
valves are interlinked. When one is fully open the other is fully To improve cabin ventilation and supplement airflow the cabin
closed and vice versa. air is recirculated back to the main distribution manifold where it
is mixed with conditioned air form the cooling packs. The use of
Air is exhausted from the passenger cabin through grills and recirculated air improves airflow and offloads the air supply
outflow valves in the sidewalls above the floor. This air can then system. This off loading of the air conditioning packs is
be directed around the cargo compartment walls where it converted into a fuel saving.
assists in compartment temperature control. Some air then
flows to the cargo heat distribution duct under the compartment The re-circulation fan will draw air from the cabin area, through
floor and is then discharged overboard through the outflow a check valve and filter assembly to remove any smoke and
valves. noxious odors before passing it to the mixer unit for
redistribution. The check valve prevents any reverse flow
Below each floor air exhaust outlet is a flotation check valve. through the fan and ducting when the fan is not in use.
This valve is a plastic ball held in a cage. If the cargo
compartments become flooded the balls float up the cage and
seals off the floor to help prevent water from entering the cabin.
Aircraft may be separated into zones each with its own air
conditioning system and controls for that zone located in a
distribution bay. Some areas may have a remote heat
exchanger and fan assembly in the vapor cycle system, to allow
cooling to specific areas such as avionics bays, fed from one of
the zone packs.
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PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
Fig 13
Fig 14
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Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
Temperature Control
In order to operate the aircraft in an infinite number of climatic temperatures occurs, the controller will send an output signal, to
and operating conditions, the temperature in the passenger re-position the air mixing valve until parity exists once more.
cabin, flight compartment and other areas needs to be regulated
for comfort.
During manual operation, the temperature control circuit
Temperature regulation for the majority of aircraft that employ bypasses the controller and connects the temperature selector
the engine bleed air method is usually accomplished by on the flight deck, directly to the air-mixing valve. Other sensors
controlling the proportion of hot and cold air coming from the air in the system transmit compartment temperatures to indicators
supply system. An electric motor driving a double butterfly type on the flight deck overhead panel, so that the actual
air mixing valve, regulates the cabin temperature, by allowing a temperatures and the position of the air-mixing valve can be
controlled amount of hot air to by-pass the air cycle system. monitored.
This air is then recombined in proper proportions with the cold
air that has been directed through the air cycle system at a
downstream mix chamber. The position of the air-mixing valve
is determined by signals from the temperature control system.
The temperature control system is normally operated
automatically or as a manual system, if the automatic
temperature controller should fail.
Fig 15
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Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
Humidity Control
Water Separation – Water Extractor
Humidity control is the means to ensure that the correct amount
of water moisture content is in the air conditioning air within the Water can be introduced into the air conditioning system due to
aircraft cabin. This is necessary to ensure occupants do not the compression and expansion of the air in the ACM/CAU and
suffer from low humidity levels that are experienced with high other areas of the air cycle process.
altitude flight.
There are three types of water separator in general use; the
Humidity control can be achieved two ways; coalescer/diffuser type, the coalescer/bag type and the swirl
vane type.
Water Separation
Water Infiltration Coalescer/Diffuser Type
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Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
Fig 16
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Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
Coalescer/Bag Type
Fig 17
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Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
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Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
Fig 18
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Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
Water Infiltration
Humidity control can also include the addition of water into the
air conditioning system. As an aircraft climbs to high altitude,
the moisture level in the air reduces to a much lower amount
than at lower levels of altitude. The reduction in moisture may
cause discomfort to the aircraft occupants. To counteract this,
moisture is added into the conditioned air, by pumping water
from a tank to a spray nozzle positioned at the cabin air inlet.
Humidity sensors will detect low humidity conditions and
automatically turn on the controller water pump to restore the
humidity to acceptable levels.
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Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
Fig 19
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Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
Mass flow control systems constantly monitor the velocity and The amount of pressure from the engine compressor bleed
density of the air supply by either increasing or decreasing the acting on an altitude-compensated piston valve, determines the
demand upon the source of supply, or by spilling excess supply position the valve will adopt when opposed by a spring and
air overboard. back pressure from the cabin. The pressure drop across the
valve will vary the size of outlet ports and will thus determine the
The mass of air must be controlled at a constant value valve’s degree of opening and closing. This will result in a
regardless of aircraft altitude or cabin pressure. It must also constant mass flow downstream of the valve at all times
adjust for changes in main engine compressor speed in bleed
air systems, or changes in rotor speed when a separate air
supply from an accessory gearbox driven blower is incorporated.
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Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
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Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
With the main engines at take off power, the air velocity through
the venture increases, causing a pressure differential across the
controller diaphragm. This will cause contact B to move towards
contact C and when they touch, the spill valves will be driven
towards the open As the aircraft climbs, the static pressure in
the metering duct and controller will decrease. The absolute
capsule will now expand and the position of contacts A and C, Fig 21
will be adjusted in relation to contact B. When contact B is
touched, the spill valves will move towards closed once more
and once again the mass flow to the cabin will remain constant.
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PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
Fig 22
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Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
11.4.3 PRESSURISATION
PRESSURISATION SYSTEM
As aircraft became capable of obtaining altitudes above that at Sealing of the pressure vessel is accomplished by the use of
which flight crews could operate efficiently, a need developed seals around tubing, ducting, bolts, rivets, and other hardware
for complete environmental systems to allow these aircraft to that pass through or pierce the pressure tight area. All panels
and large structural components are assembled with sealing
carry passengers. Air conditioning could provide the proper
compounds. Access and removable doors and hatches have
temperature and supplemental oxygen could provide sufficient
integral seals. Some have inflatable seals.
breathable air.
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Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
Sonic Venturi
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PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
Fig 23
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PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
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PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
Fig 24
Fig 25
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PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
There are 3 modes of pressurization, un-pressurized, the In this mode the cabin pressure is maintained at a specific cabin
isobaric mode and the constant–differential pressure mode. In altitude as flight altitude changes. The cabin pressure controller
the un-pressurized mode the cabin altitude remains the same begins to close the outflow valve as the aircraft climbs to a
as the flight altitude. In the isobaric mode the cabin altitude chosen cabin altitude. The outflow valve then opens or closes
remains constant as the flight altitude changes and in the (modulates) to maintain the selected cabin altitude as the flight
constant-differential pressure mode, the cabin pressure is altitude changes up or down. The controller will then maintain
maintained at a constant amount above the outside ambient air the selected cabin altitude up to the flight altitude that produces
pressure. the maximum differential pressure for which the aircraft
structure is rated. At this point the constant differential mode
The amount of differential pressure is determined by the takes control.
structural strength of the aircraft. The stronger the aircraft
structure the higher the differential pressure and the higher is The Constant-Differential Pressure Mode
the aircrafts operating ceiling.
Cabin pressurization puts the aircraft structure under a tensile
The Un-Pressurized Mode stress as the cabin pressure expands the pressure vessel. The
cabin differential pressure is the ratio between the internal and
In this mode the outflow valve remains open and the cabin external air pressures. At maximum constant-differential
pressure is the same as the outside ambient air pressure. This pressure as the aircraft increases in altitude the cabin altitude
mode is usually from sea level up to 5000` but does vary from will increase but the internal/external pressure ratio will be
aircraft to aircraft. maintained. There will be a maximum cabin altitude allowed and
this will determine the ceiling at which the aircraft can operate
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Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
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PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
Fig 26
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11.4 - 45 Mar 2014
PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
The isobaric control system of the pressure regulator shown in The differential control system of the pressure regulator (Figure
Figure 27 incorporates an evacuated capsule, a rocker arm, 28) incorporates a diaphragm a rocker arm, a valve spring and
valve spring and a ball type metering valve. One end of the a ball type metering valve. One end of the rocker arm is
rocker arm is connected to the valve head by the evacuated attached to the head by the diaphragm which forma a pressure
capsule and the other end of the arm holds the metering valve sensitive face between the reference chamber and the
in a closed position. A valve spring located on the metering atmospheric chamber.
valve body tries to move the metering valve away from its seat
as far as the rocker arm allows. Atmospheric pressure acts on one side of the diaphragm and
reference chamber pressure acts on the other. The opposite
When the cabin air pressure increases enough for the reference end of the rocker arm holds the metering valve in a closed
chamber air pressure to compress the evacuated capsule the position. A valve spring located on the metering valve body tries
rocker arm pivots around its fulcrum and allows the metering to move the metering valve away from its seat as far as the
valve to move away from its seat an amount proportional to the rocker arm allows.
compression of the capsule. When the metering valve opens
reference pressure air flows from the regulator to atmosphere When reference chamber pressure increases to the system
through the atmospheric chamber. differential pressure limit set above the decreasing atmospheric
pressure it collapses the diaphragm which is set at differential
When the regulator is operating in the isobaric range, cabin pressure and opens the metering valve. Air flows from the
pressure is held constant by reducing the flow of reference reference chamber to atmosphere through the atmospheric
chamber air through the metering valve. This prevents a further chamber, which causes a reduction in the reference pressure.
decrease in reference pressure. This reduction in reference pressure causes the outflow valve to
open to reduce the cabin pressure to maintain the system
The isobaric control responds to slight changes in reference pressure differential
pressure by modulating to maintain a constant pressure in the
chamber throughout the isobaric range of operation. Whenever
there is an increase in cabin pressure the isobaric metering
valve opens which decreases the reference pressure and
causes the outflow valve to open which then decreases the
cabin pressure.
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PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
Fig 28
Fig 27
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PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
Safety Valves
Dump Valve
Ditching Valve
If any of the cabin control valves were situated below the water
level and the aircraft ditch in the water, the cabin would quickly
flood. To prevent this happening, either a mechanical or
electrical ditching selection, can be made by the crew to seal off
all pressurization valves and inlets.
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Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
This provides a means for the flight crew to control the cabin
pressure by positioning the outflow valve. There are three mode
selections available; ‘Auto’, ‘Standby’ or ‘Manual’.
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Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
Fig 30
Fig 29
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PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
Input signals to the controller are from the flight deck control
panel, cabin and ambient pressure sensors, barometric
correction and air/ground sensing.
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Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
Fig 31
O
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Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
The valve has a moving gate designed to cover or uncover an Fuselage frames are designed to accept tensile loads
aperture in the fuselage skin. An increase in the aperture size associated with and outward force from within the pressure cell.
will cause cabin pressure to fall (cabin altitude to ascend), Their ability to withstand compression loads that would occur if
whereas a decrease in the aperture size results in an increase the pressure outside the aircraft were higher than within the
in cabin pressure (cabin altitude to descend). The gate is driven pressure cell is poor. Therefore an inward relief valve will open
by one of two electrically driven motors, the choice of ac or dc and equalize the pressure if the inward or negative differential
motor being determined by flight crew input. exceeds about 0.5 psid.
Motor input signals come from the controller when in the auto or Two outward relief valves are fitted to prevent the maximum
standby modes, or directly from a control panel switch when in outward differential pressure from exceeding the structural limit.
the manual mode. This will typically be around 8.5psid.
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Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
Fig 33
Fig 32
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PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
The cabin rate of climb indicator tells the pilot the rate that the
cabin is either climbing or descending. (I.e. the rate at which the
cabin loses or gains pressure) A typical maximum climb rate is
500ft per minute and the maximum descent rate is 300ft per
minute. The control can be automatic or manual depending on
aircraft type.
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Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
Fig 34 Fig 35
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PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
11.4.4 SAFETY AND WARNING DEVICES
To ground test the pressurization system with the engines Once the system has cooled down sufficiently the crew may
running, at least three men are required inside the aircraft for have an option to reselect the overheated system. The overheat
safety reasons. may have been caused by a fault in the automatic temperature
control system in which case the pilot may be able to control the
Both air conditioning and pressurization systems use safety and system manually via a manual selector switch on the cockpit
warning devices to protect the aircraft from possible controller.
catastrophic failures. Some of the protection devices may be
inhibited in certain stages of flight; landing or take off where the Extraction or ventilation fans will be protected in much the same
extra distractions caused by such warnings may be too much way. An overheat will signal the central warning panel with
for the crews to deal with safely. associated caution/warning lights and aural chimes. The fan
may be isolated automatically or manually. Once the fan has
With the air conditioning system the main concerns are with cooled down it may be possible to re-select if required. Fans
overheating of the air conditioning packs and extraction and may also be protected from over or under speeding, which will
ventilation fans, as well as hot air leaks from ducting which also have an effect on the system temperatures. Speed sensors
could damage surrounding structure or components. on the fan will indicate a fault when over or under speed limits
are reached and a warning signal is sent to the cockpit central
Overheating warning panel with associated caution/warning lights and aural
chimes.
Most packs systems are protected from overheating by a
thermal switch downstream of the pack outlet. If the outlet
temperature reaches a pre determined figure the switch will
operate causing the pack valves to shut, preventing air from
getting to the packs, as well as sending a warning signal to the
cockpit central warning panel with associated caution/warning
lights and aural chimes and to illuminate a fault light on the pack
selector switch.
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Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
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PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
A smoke- detection system is used where the type of fire These detecting elements consist of a heating coil encased in a
anticipated is expected to generate a substantial amount of coating of semiconductor material. Carbon monoxide or nitrous
smoke before temperature changes are sufficient to actuate an oxides, if present, will be absorbed into this coating and change
overheat-detection system. the electrical current-carrying capability of the detector.
To be reliable, smoke detectors must be maintained so that These elements are connected into a type of bridge circuit so
smoke in a compartment will be indicated as soon as it begins that when both elements are conducting evenly the bridge will
to accumulate. In order for the detector to operate properly, be balanced, and no warning signal will be present. If the
smoke detector louvers, vents, and ducts must not be element in the area being monitored is subjected to CO gas or
obstructed. nitrous oxides, an unbalanced condition will be created across
the bridge and the warning circuit will illuminate the cockpit-
Smoke detection instruments are classified by method of warning lamp.
detection, and, in some cases, an aircraft will have different
types of detectors installed in various locations.
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Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
Fig 36
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Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
Ionization Type
Fig 37
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Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
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PIA TRAINING CENTRE (PTC) Module 11A – TURBINE AEROPLANE AERODYNAMICS, STRUCTURES AND SYSTEMS
Category – A/B1 Sub Module 11.4 - Air Conditioning and Cabin Pressurization
FIG 38
FIG 39
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