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Culture Documents
Dosen Pengampu:
Ir. Sani, MT
Disusun Oleh:
Ibnu Dewantara
NPM: 1531010092
Pabrik Calsium Chloride dari Calsite dan HCl dengan Proses Netralisasi
Kapasitas Produksi = 30.000.000 kg/tahun
Bahan Baku:
a. Limestone = 2915,9529 kg/hari
b. HCl = 6081,5214 kg/hari
Produk:
a. Calsium Chloride = 30.000.000 kg/tahun (Produk Utama)
b. CO2 = 10.240.185 kg/tahun (Produk Samping)
Jadi total biaya kebutuhan bahan baku dalam 1 tahun adalah Rp23.875.581.208
3. Pengemasan Produk
4. Perhitungan Alat
Tabel 1. Data Indeks
Tahun Indeks
2007 525,4
2008 575,4
2009 521,9
2010 550,8
2011 585,7
2012 584,6
2013 567,3
2014 590,08
2015 612,8
2016 635,5
Dengan Metode Least Square dan data-data pada table diatas dilakukan pendekatan atau
penafsiran indeks.
Keterangan: Y = indeks harga peralatan tahun ke-n
X = tahun ke-n
Tabel 2. Perhitungan Pendekatan Data Indeks
X Y X2 Y2 XY
2.007 525 4.028.049 276.045 1.054.478
2.008 575 4.032.064 331.085 1.155.403
2.009 522 4.036.081 272.380 1.048.497
2.010 551 4.040.100 303.381 1.107.108
2.011 586 4.044.121 343.044 1.177.843
2.012 585 4.048.144 341.757 1.176.215
2.013 567 4.052.169 321.829 1.141.975
2.014 590 4.056.196 348.194 1.188.421
2.015 613 4.060.225 375.524 1.234.792
2.016 636 4.064.256 403.860 1.281.168
∑ = 20.115 5.749 40.461.405 3.317.100 11.565.900
A. Peralatan Proses
1 US $ = Rp 14.000
Tabel 3. Harga Peralatan Proses
B. Peralatan Utilitas
Tabel 4. Harga Peralatan Utilitas
Harga per unit US $ Total
No. Nama Alat Unit
2015 2019 Dollar Rupiah
1 Pompa Air Sungai 1 1.700 $ 1.802 $ 1.802 Rp 25.228.636
2 Bak Penampung Air Sungai 1 1.500 $ 1.590 $ 1.590 Rp 22.260.561
3 Pompa Bak Penampung 1 1.700 $ 1.802 $ 1.802 Rp 25.228.636
4 Tangki Koagulasi 1 3.700 $ 3.922 $ 3.922 Rp 54.909.383
5 Pompa Bak Koagulan 1 1.700 $ 1.802 $ 1.802 Rp 25.228.636
6 Tangki Flokulasi 1 5.900 $ 6.254 $ 6.254 Rp 87.558.206
7 Pompa Bak Flokulan 1 1.700 $ 1.802 $ 1.802 Rp 25.228.636
8 Clarifier 1 5.000 $ 5.300 $ 5.300 Rp 74.201.869
9 Bak Penampung Flok 1 1.500 $ 1.590 $ 1.590 Rp 22.260.561
10 Bak Penampung Air Jernih 1 1.500 $ 1.590 $ 1.590 Rp 22.260.561
11 Sand Filter 2 9.000 $ 9.540 $ 19.080 Rp 267.126.729
12 Pompa Sand Filter 1 1.700 $ 1.802 $ 1.802 Rp 25.228.636
13 Bak Penampung Air Bersih 1 1.500 $ 1.590 $ 1.590 Rp 22.260.561
14 Bak Penampung Air Sanitasi 1 1.500 $ 1.590 $ 1.590 Rp 22.260.561
15 Pompa Bak Penampung Air Sanitasi 1 1.700 $ 1.802 $ 1.802 Rp 25.228.636
16 Tangki Kation Exchanger 1 10.000 $ 10.600 $ 10.600 Rp 148.403.738
17 Pompa Tangki Kation Exchanger 1 1.700 $ 1.802 $ 1.802 Rp 25.228.636
18 Tangki Anion Exchanger 1 10.000 $ 10.600 $ 10.600 Rp 148.403.738
19 Pompa Tangki Anion Exchanger 1 1.700 $ 1.802 $ 1.802 Rp 25.228.636
20 Bak Penampung Air Umpan Boiler 1 1.500 $ 1.590 $ 1.590 Rp 22.260.561
21 Pompa Boiler 1 1.700 $ 1.802 $ 1.802 Rp 25.228.636
22 Bak Pelarut NaCl 1 1.500 $ 1.590 $ 1.590 Rp 22.260.561
23 Pompa Bak Pelarut NaCl 1 1.700 $ 1.802 $ 1.802 Rp 25.228.636
24 Bak Penampung Air Proses 1 1.500 $ 1.590 $ 1.590 Rp 22.260.561
25 Pompa Air Proses 1 500 $ 530 $ 530 Rp 7.420.187
26 Bak Penampung Brine 1 1.500 $ 1.590 $ 1.590 Rp 22.260.561
27 Pompa Brine 1 500 $ 530 $ 530 Rp 7.420.187
28 Boiler 1 30.000 $ 31.801 $ 31.801 Rp 445.211.215
29 Generator Set 2 70.000 $ 74.202 $ 148.404 Rp 2.077.652.338
30 Tangki Bahan Bakar 1 9.000 $ 9.540 $ 9.540 Rp 133.563.365
Jumlah Rp 920.103.178
Harga Total Peralatan = Rp36.388.596.663 + Rp920.103.178
= Rp37.308.699.841
5. Biaya Utilitas
1. Air Sanitasi
Kebutuhan air tiap hari = 468,2 m3/hari
Biaya air tiap hari = 468,2 x Rp450
= Rp210.690
Biaya pengolahan per tahun = Rp69.527.700,00
3. Alum (tawas)
Kebutuhan alum(tawas) = 3399 kg/tahun
Harga = Rp900 per kg
Biaya per tahun = Rp3.059.100,00
4. PAC
Kebutuhan = 500 kg/tahun
Harga = Rp10.000 per kg
Biaya per tahun = Rp5.000.000
5. Resin Kation
Kebutuhan = 1310,1 kg
Harga = Rp3.000 per kg
Biaya per tahun = Rp3.930.300
6. Resin Anion
Kebutuhan = 5148 kg
Harga = 1500 per kg
Biaya per tahun = Rp7.722.000
7. Brine (NaCl)
Kebutuhan brine = 73099,7 kg/hari
Harga = 1000 kg
Biaya per tahun = Rp24.122.901.000
9. Listrik
Kebutuhan listrik per jam = 239 Kwh
Harga per kWh = Rp600
Biaya listrik per tahun = Rp1.135.728.000
6. Kapasitas produksi
TCI = Rp321.548.722.890,51
Modal Sendiri 60% TCI = Rp192.929.233.734,31
Modal Bank 40% TCI = Rp128.619.489.156,21
Investasi
Tahun ke Kapasitas pabrik (%) Modal Sendiri Modal Pinjaman
Pengeluaran Inflasi (6%) Jumlah Pengeluaran Bunga (12%) Jumlah
(1) (2) (3) (4) (5) (6) (7) (8)
-2 0% Rp 96.464.616.867,15 Rp 96.464.616.867,15 Rp 64.309.744.578,10 Rp 64.309.744.578,10
-1 0% Rp 96.464.616.867,15 Rp 5.787.877.012,03 Rp 102.252.493.879,18 Rp 64.309.744.578,10 Rp 7.717.169.349,37 Rp 72.026.913.927,48
0 0% Rp 11.575.754.024,06 Rp 198.717.110.746,34 Rp 15.434.338.698,74 Rp 136.336.658.505,58
1 60%
2 80%
3 100%
4 100%
5 100%
6 100%
7 100%
8 100%
9 100%
10 100%
Investasi
Kapasitas Pengembalian
Tahun ke Jumlah Modal Sampai Pabrik Siap Beroperasi Sisa Pinjaman Total Penjualan Depresiasi
Produksi (%) Pinjaman
Modal Sendiri Modal Pinjaman Total
(1) (2) (9) (10) (11) (12) (13) (14) (15)
-2 0% Rp 96.464.616.867,15 Rp 64.309.744.578,10 Rp 160.774.361.445,26
-1 0% Rp 102.252.493.879,18 Rp 72.026.913.927,48 Rp 174.279.407.806,66
0 0% Rp 198.717.110.746,34 Rp 136.336.658.505,58 Rp 335.053.769.251,92 Rp 136.336.658.506
1 60% Rp 13.633.665.851 Rp 122.702.992.655 Rp 231.844.989.092 Rp 9.067.151.485
2 80% Rp 13.633.665.851 Rp 109.069.326.804 Rp 309.126.652.122 Rp 9.067.151.485
3 100% Rp 13.633.665.851 Rp 95.435.660.954 Rp 386.408.315.153 Rp 9.067.151.485
4 100% Rp 13.633.665.851 Rp 81.801.995.103 Rp 386.408.315.153 Rp 9.067.151.485
5 100% Rp 13.633.665.851 Rp 68.168.329.253 Rp 386.408.315.153 Rp 9.067.151.485
6 100% Rp 13.633.665.851 Rp 54.534.663.402 Rp 386.408.315.153 Rp 9.067.151.485
7 100% Rp 13.633.665.851 Rp 40.900.997.552 Rp 386.408.315.153 Rp 9.067.151.485
8 100% Rp 13.633.665.851 Rp 27.267.331.701 Rp 386.408.315.153 Rp 9.067.151.485
9 100% Rp 13.633.665.851 Rp 13.633.665.851 Rp 386.408.315.153 Rp 9.067.151.485
10 100% Rp 13.633.665.851 Rp - Rp 386.408.315.153 Rp 9.067.151.485
Production Cost Laba
Tahun ke Prod. Cash flow
Fixed cost Variabel Cost Semi Variabel Cost TPC Kotor Pajak Bersih
(1) (2) (16) (17) (18) (19) = (16)+(17)+(18) (20) = (14)-(19)-(12) (21) (22) = (20)-(21) (23) = (22)+(15)
-2 0%
-1 0%
0 0%
1 60% Rp 29.967.818.473 Rp 59.581.689.298 Rp 34.514.799.972 Rp 124.064.307.743 Rp 94.147.015.498 Rp 23.536.753.875 Rp 70.610.261.624 Rp 79.677.413.109
2 80% Rp 29.967.818.473 Rp 79.442.252.397 Rp 34.514.799.972 Rp 143.924.870.842 Rp 151.568.115.430 Rp 37.892.028.857 Rp 113.676.086.572 Rp 122.743.238.057
3 100% Rp 29.967.818.473 Rp 99.302.815.496 Rp 34.514.799.972 Rp 163.785.433.941 Rp 208.989.215.361 Rp 52.247.303.840 Rp 156.741.911.521 Rp 165.809.063.006
4 100% Rp 29.967.818.473 Rp 99.302.815.496 Rp 34.514.799.972 Rp 163.785.433.941 Rp 208.989.215.361 Rp 52.247.303.840 Rp 156.741.911.521 Rp 165.809.063.006
5 100% Rp 29.967.818.473 Rp 99.302.815.496 Rp 34.514.799.972 Rp 163.785.433.941 Rp 208.989.215.361 Rp 52.247.303.840 Rp 156.741.911.521 Rp 165.809.063.006
6 100% Rp 29.967.818.473 Rp 99.302.815.496 Rp 34.514.799.972 Rp 163.785.433.941 Rp 208.989.215.361 Rp 52.247.303.840 Rp 156.741.911.521 Rp 165.809.063.006
7 100% Rp 29.967.818.473 Rp 99.302.815.496 Rp 34.514.799.972 Rp 163.785.433.941 Rp 208.989.215.361 Rp 52.247.303.840 Rp 156.741.911.521 Rp 165.809.063.006
8 100% Rp 29.967.818.473 Rp 99.302.815.496 Rp 34.514.799.972 Rp 163.785.433.941 Rp 208.989.215.361 Rp 52.247.303.840 Rp 156.741.911.521 Rp 165.809.063.006
9 100% Rp 29.967.818.473 Rp 99.302.815.496 Rp 34.514.799.972 Rp 163.785.433.941 Rp 208.989.215.361 Rp 52.247.303.840 Rp 156.741.911.521 Rp 165.809.063.006
10 100% Rp 29.967.818.473 Rp 99.302.815.496 Rp 34.514.799.972 Rp 163.785.433.941 Rp 208.989.215.361 Rp 52.247.303.840 Rp 156.741.911.521 Rp 165.809.063.006
Rata-Rata Rp 191.762.885.382 Rp 143.822.164.036
𝑹𝒑𝟏𝟗𝟏.𝟕𝟔𝟐.𝟖𝟖𝟓.𝟑𝟖𝟐
ROI sebelum Pajak = x 100% = 59,64 %
𝑹𝒑𝟑𝟐𝟏.𝟓𝟒𝟖.𝟕𝟐𝟐.𝟖𝟗𝟎,𝟓𝟏
𝑹𝒑𝟏𝟒𝟑.𝟖𝟐𝟐.𝟏𝟔𝟒.𝟎𝟑𝟔
ROI sesudah Pajak = 𝑹𝒑𝟑𝟐𝟏.𝟓𝟒𝟖.𝟕𝟐𝟐.𝟖𝟗𝟎,𝟓𝟏 x 100% = 44,73%
Perhitungan IRR
0,3 0,394
Tahun ke Cash Flow Present Value Present Value
disc.faktor disc faktor
TCI Rp 321.548.722.891
1 Rp 79.677.413.109 0,7692 Rp 61.290.317.776 0,7173 Rp 57.150.127.524
2 Rp 122.743.238.057 0,5917 Rp 72.629.134.945 0,5145 Rp 63.148.281.019
3 Rp 165.809.063.006 0,4552 Rp 75.470.670.462 0,3690 Rp 61.186.301.217
4 Rp 165.809.063.006 0,3501 Rp 58.054.361.894 0,2647 Rp 43.887.028.718
5 Rp 165.809.063.006 0,2693 Rp 44.657.201.457 0,1898 Rp 31.478.799.198
6 Rp 165.809.063.006 0,2072 Rp 34.351.693.428 0,1362 Rp 22.578.762.516
7 Rp 165.809.063.006 0,1594 Rp 26.424.379.560 0,0977 Rp 16.195.043.323
8 Rp 165.809.063.006 0,1226 Rp 20.326.445.816 0,0701 Rp 11.616.200.314
9 Rp 165.809.063.006 0,0943 Rp 15.635.727.551 0,0503 Rp 8.331.938.794
10 Rp 165.809.063.006 0,0725 Rp 12.027.482.731 0,0360 Rp 5.976.240.267
𝟏
Disc factor = i =(𝟏+𝒊)𝒏
Perhitungan BEP
Dengan cara Perhitungan:
𝑭𝒄−𝟎,𝟑 𝑺𝑽𝒄
BEP = 𝑺−𝑽𝒄−𝟎,𝟕𝑺𝑽𝒄x100% Grafik BEP
𝑹𝒑𝟐𝟗.𝟗𝟔𝟕.𝟖𝟏𝟖.𝟒𝟕𝟑 − 𝟎,𝟑 ( 𝑹𝒑𝟑𝟒.𝟓𝟏𝟒.𝟕𝟗𝟗.𝟗𝟕𝟐 )
= = 15,33% Rp420,000,000,000
𝑹𝒑𝟑𝟖𝟔.𝟒𝟎𝟖.𝟑𝟏𝟓.𝟏𝟓𝟑 − 𝑹𝒑𝟗𝟗.𝟑𝟎𝟐.𝟖𝟏𝟓.𝟒𝟗𝟔 −𝟎,𝟕 ( 𝑹𝒑𝟑𝟒.𝟓𝟏𝟒.𝟕𝟗𝟗.𝟗𝟕𝟐 ) Rp390,000,000,000
Rp360,000,000,000
Rp330,000,000,000
Dengan Cara Grafik: Rp300,000,000,000
Rp270,000,000,000
Kapasitas P TPC FC
Rupiah
Rp240,000,000,000
0% Rp - Rp 64.482.618.445 Rp 29.967.818.473 Rp210,000,000,000 P
Rp180,000,000,000
100% Rp 386.408.315.153 Rp 163.785.433.941 Rp 29.967.818.473 Rp150,000,000,000 BEP
Rp120,000,000,000 TPC
Rp90,000,000,000
Rp60,000,000,000 FC
Rp30,000,000,000
Rp-
0% 20% 40% 60% 80% 100%
Kapasitas Produksi