XZ59634000005

0 1 2 3 4 5 6 7 8 9
Revision
Person
responsible,
Revision Change CR Number Remark Page
Entry date name,
index description
signature,
date
1 2 3 4 5 6 7
- 03.07.2017 New drawing M.Moll -- - 0
a 08.08.2017 Change PLC signals and funktion text M.Moll CR003787 CN003268 0
1
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department
BR4000FL
Revisions overview XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
Appr A.Allgaier 06.07.2017 Material No EPLAN P8 2.6.3 BR4000_MA EN Page 0 of 7
Revision Date Name Norm F.Jäger 06.07.2017 Customer Description Project Description X59634400207 Project template with identifier structure to IEC 81346 A3 Page 76
0 1 2 3 4 5 6 7 8 9
FJ
GENSET
Material No.
X59634400207
Drawing No.
XZ59634000005
Description
Wiring diagram "Control panel" BR4000FL
ComAP + Marathon
0 2
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department EAA
BR4000FL
Cover sheet XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
Table of contents
Page Structure Page Page description Date Edited by
0 Revisions overview 17.08.2017 mollmi
EAA 1 Cover sheet 10.08.2017 mollmi
EAB 2 Table of contents 17.08.2017 mollmi
EAB 3 Table of contents 10.08.2017 mollmi
EDB 4 Structure identifier overview 10.08.2017 mollmi
EDB 5 Technical data 17.08.2017 mollmi
EDB 6 Technical data 17.08.2017 mollmi
BSF EFS HWC 1 Coolant water preheating 06.07.2017 MOLLMI
BSF EFS FUL 2 Fuel water separator 1-4 06.07.2017 MOLLMI
BSF EMB 3 Harness-overview 10.08.2017 mollmi
ENG EFS CON 1 Engine control unit ADEC ECU7 Plug -X1/-X3 06.07.2017 MOLLMI
ENG EFS CON 2 Engine control unit ADEC ECU7 Plug -X1/-X3 03.07.2017 MOLLMI
ENG EFS STR 3 Power unit battery + starter 06.07.2017 MOLLMI
GEN EFS EKW 1 Generator heater Customer 500/1000W 06.07.2017 MOLLMI
GEN EFS CON 2 Generator Signale Digital Regler DVR 2000E+ 09.08.2017 mollmi
GEN EFS CON 3 Generator winding temperature 06.07.2017 MOLLMI
GEN EFS CON 4 Generator bearing temperature. 06.07.2017 MOLLMI
MIP EFS CON 1 Supply 24VDC Charger 06.07.2017 MOLLMI
MIP EFS CON 2 Supply 24VDC Charger 06.07.2017 MOLLMI
MIP EFS CON 3 Internal signals 08.08.2017 mollmi
MIP EFS CON 4 Module control enclosure 06.07.2017 MOLLMI
MIP EFS EES 5 Emergency stop 06.07.2017 MOLLMI
MIP EFS PLC 6 ComAp Digital Generator Controller 06.07.2017 MOLLMI
MIP EFS PLC 7 ComAp Digital Generator Controller Jumper Settings 03.07.2017 MOLLMI
MIP EFS PLC 8 ComAp Digital Expansion module 03.07.2017 MOLLMI
MIP EFS PLC 9 ComAp IG-AVRi voltage setpoint 06.07.2017 MOLLMI
MIP EFS COM 10 Bus-overview 06.07.2017 MOLLMI
MIP EFS MCC 11 Control cabinet cooling 06.07.2017 MOLLMI
MIP ETL 12 Switch-cabinet front outside 03.07.2017 MOLLMI
MIP ETL 13 Switch-cabinet front outside 03.07.2017 MOLLMI
MIP ETL 14 Switch-Cabinet Side outside 03.07.2017 MOLLMI
MIP ETL 15 Mounting plate overview 10.08.2017 mollmi
MIP ETL 16 Cabinet drilling diagram 10.08.2017 mollmi
MIP ETL 17 Legende 10.08.2017 mollmi
MIP EMA 21 Terminal diagram 10.08.2017 mollmi
1 3
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department EAB
BR4000FL
Table of contents XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
Table of contents
Page Structure Page Page description Date Edited by
MIP EMB 42 Harness-overview 10.08.2017 mollmi
MIP EPC 43 Bill of material 10.08.2017 mollmi
GCB EFS CON 1 GCB-Generator circuit breaker 08.08.2017 mollmi
GCB EMB 2 Harness-overview 10.08.2017 mollmi
MCB EFS CON 1 Mains circuit breaker 08.08.2017 mollmi
MCB EMB 2 Harness-overview 10.08.2017 mollmi
FAN EFS ECC 1 FAN-Engine fan 06.07.2017 MOLLMI
FAN EMB 2 Harness-overview 10.08.2017 mollmi
TNK EFS CON 1 Day tank 06.07.2017 MOLLMI
TNK EMB 2 Harness-overview 10.08.2017 mollmi
EXT EFS CON 1 Customer page 08.08.2017 mollmi
EXT EFS CON 2 Customer page 06.07.2017 MOLLMI
EXT EMB 3 Harness-overview 10.08.2017 mollmi
2 4
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department EAB
BR4000FL
Table of contents XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
TECHNICAL DATA AND CONSTRUCTION DETAILS IEC 61355
Full designation Structure description Full designation Structure description
Location Function
+BSF Baseframe =EKW Electrical power
+ENG Engine =CON Control voltages
+GEN Generator incl. terminal box =EES Engine emergency stop
+MIP MTU Genset interface panel =PLC Programable logic controller
+MMC MTU Genset control =COM Communication
+GCB Generator circuit breaker =STR Engine starting
+MCB Mains circuit breaker =MCC Mixture cooling circuit
+FAN Fan control =ECC Engine/jacket water circuit
+TNK Fuel tank =HWC Heating water circuit
+EXT Devices and enclosures outside any other enclosure, not delivered by MTU =FUL Fuel supply
+A300
+CPL Other control panel enclosure
+CUS
Full designation Structure description
Document types
&EAA Electrical cover sheet
&EAB Electrical table of contents
&EDB Description
&EFS Wiring diagram
&ETL Layout
&EMA Electrical terminal diagram
&EMB Electrical cable plan
&EPC Bill of material
3 5
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department EDB
BR4000FL
Structure identifier overview XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
TECHNICAL DATA AND CONSTRUCTION DETAILS
line and color definition for line and color definition for
potential tracing potential tracing
(Colors are only visible if you use colored print out) (Colors are only visible if you use colored print out)
Supply, Line and L1, L2, L3 L Control voltage 24VAC 24VAC-L

measure voltage (120V, 230V, 400V ,690V, ...) 24VAC L
Supply, Line and N N Control voltage 24VAC 24VAC-N

measure voltage (120V, 230V, 400V ,690V, ...) 24VAC N
PE ext
Protective earth Ground External source voltage ....
Control voltage + L+ analog

24VDC, 12VDC L+ L+ Analog signals QSOLL+, QSOLL-
Control voltage - L- L1-k-Geno

0VDC L- L- Current transformer L1-l-Geno, L1-k-Geno
shield NA
Shield SH Emergency stop L+
Starter battery cabeling L+Batt All other connections

+24V L- EPLAN standard
Starter battery cabeling L-Batt

-24V L-
4 6
BR4000FL
Technical data XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
23.09.2015 FJ F.Jäger Appr A.Allgaier 06.07.2017 Material No EPLAN P8 2.6.3 BR4000_MA EN Page 5 of 7
0 1 2 3 4 5 6 7 8 9
TECHNICAL DATA AND CONSTRUCTION DETAILS
Wire colors within enclosure Main power before main switch L1 - L2 - L3 Tightening torque
Main power main switch on 1L1 - 1L2 - 1L3
According
IEC EN 60204-1 Neutral wire N
Protective conductor PE
Rated voltage Above 48VAC black Power supply 400VAC -XD01 Power relay 75A M3,5x5 1,1-1,2 Nm
M5x8 3,2-3,5 Nm
Neutral wire Power supply 230VAC -XD02
N light blue
Auxiliary drives -XD03 Starter Prestolite 9KW M5 2,0-3,0 Nm
Protective earth PE green/yellow M12 27-33 Nm
Emergency stop -XD06
Starter Prestolite 15KW M5 1,5-1,7 Nm
Module signals digital -XD10
Control voltage M10 9-10 Nm
24-240V AC red
Module signals analog -XD11
Starter Delco 9KW Housing 18-23 Nm
0V AC red/white Supply DC 24VDC -XDL+ 10-32 INCH 1,8-3,4 Nm
Supply DC 0VDC -XDL- 1/2-13 INCH 27-34 Nm
24-110V DC dark blue
Signals external DC -XD100.x Battery disconnect switches M10 15-20 Nm
0V DC grey M12 18-22 Nm
Harness W010-ECU7 / W011-ECU9 Digital -1XD01
PLC-Controller white Harness W010-ECU7 / W011-ECU9 Analog -1XD02 Battery terminals Cable 5-6 Nm
DIN 72331 M6 Class 4,6 / 3,5 Nm
Measuring technique Harness W020 Engine -2XD01
grey M8 Class 4,6 / 8,4 Nm
Harness W030 Generator signal -3XD01/-3XD02
-3XD03 Grounding M8 Class 8,8 / 28 Nm
Harness W031 Generator PT100 M10 Class 8,8 / 54 Nm
Option M12 Class 8,8 / 93 Nm
M14 Class 8,8 / 148 Nm
wires before Harness W050 Power panel -5XD01
orange
Mainswitch Control cable WD06.1 Generator circuit breaker -6XD01
Control cable WD07.1 Mains circuit breaker -7XD01
Control cable WD08.1 Fan control enclosure -8XD01
Control cable WD09.1 Fuel control -9XD01
CAN bus -XF01

MOD bus -XF02
5 +BSF/1
BR4000FL
Technical data XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
(1).3b / +MIP/2.2
+MIP-XDL+:1.3:3
If option "Power Panel"
=CON 11
MTU supplied +MIP
-KF1.2 14 12
+MIP/3.2
max.2A DC
L1 L2 L3 N PE
1,0² / 18 WH
+MIP
1.1
-2XD01
(9).3b / +MIP/2.2
+MIP-XDL-:9.3:3
-WD51.1 1 2 3 4 GNYE
OELFLEX
WH 1,0²/18
1,0²/18
5x_,_/__
2XD01:(1.1)
XDL-:(9).3b
GY
-W020
DANGER HARNESS
1 2
-XRTM1
W041
-EB01 L1 L2 L3 N PE
400V/ A1 A2
Jacked Relay N/C

water heating
Main power
OPTION
Power 3-PH.
Cable-Ölflex
6000W 400V 8,6A
5x1,5²/16AWG
Fuse C16A/10kA
Power 3-PH.
Cable-Ölflex
9000W 400V 13,0A
5x1,5²/16AWG
Fuse C16A/10kA
Power 3-PH.
Cable-Ölflex
12000W 400V 17,3A
5x2,5²/14AWG
Fuse C20A/10kA
Genset
running
+/6 2
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department BSF EFS HWC
BR4000FL
Coolant water preheating XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
-AF01 COA -AF01 COA
Fuel water Fuel water

separator 1 separator 2
+MIP/6.0 +MIP/6.0
BI4 BI5
55 56
1,0²/18 WH
1,0²/18 WH
(9).3c / +MIP/2.2
(1).3c / +MIP/2.2
(9).3d / +MIP/2.3
(1).3d / +MIP/2.3
+MIP-XDL+:1.3:4
+MIP-XDL+:1.3:2
+MIP-XDL-:9.3:4
+MIP-XDL-:9.3:2
+MIP +MIP
1.2 1.3
-2XD01 -2XD01
1,0²/18
WH 1,0²/18
DBU 1,0²/18
1,0²/18
WH 1,0²/18
DBU 1,0²/18
XLD+:(1).3d
XLD+:(1).3c
2XD01:(1.2)
2XD01:(1.3)
XLD-:(9).3d
XLD-:(9).3c
GY
GY
-W020
HARNESS
-XBL1 -XBL2
1 2 3 4 5 6 7 1 2 3 4 5 6 7
W040 W040
-BL1.1 -BL1.2 -BL2.1 -BL2.2

1 3 2 1 3 2 1 3 2 1 3 2
24VDC 24VDC 24VDC 24VDC
Fuel water separator Fuel water separator Fuel water separator Fuel water separator
1.1 1.2 2.1 2.2
OPTION OPTION
Fuel water Fuel water
separator 1 separator 2
OPTION (triple water separator)
1 3
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department BSF EFS FUL
BR4000FL
Fuel water separator 1-4 XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
Cable overview
Cable designation from to cable type Condctrs ø Length function text
-WD51.1 -EB01 =HWC+CPL-EB OELFLEX 5 _,_/__
2 +ENG/1
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department BSF EMB
BR4000FL
Harness-overview XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
+BSF/3
Revision
-ECU
-W010
+ENG
HARNESS
0
-1XD01
+MIP
1XD01:(1.1)
Date
WH 0,5²/21
1.1
36
+MIP-XDL-:9.51:1
XDL-:(9).51e
/ +MIP/1.8
override
GY 0,5²/21
(9).51e
Safety system
21
max.2ADC
+MIP/3.3
-KF1.3
+MIP
1XD01:(1.2)
Name
WH 0,5²/21 1,0² / 18 WH
14
1.2
37
+MIP-XDL-:9.51:3 +MIP-KF1.1:11
XDL-:(9).51f
GY 0,5²/21
(9).51f / +MIP/1.8 1,0² / 18 DBU
(1).4c / 3.8
12
11
Engine start
22
Appr
Norm
Editor
Creator
1
1XD01:(1.3)
WH 0,5²/21
Engine control unit ECU
Pair-twisted
1.3
38
+MIP-XDL-:9.51:4
XDL-:(9).51g
(9).51g / +MIP/1.8
F.Jäger
GY 0,5²/21
MOLLMI
Speed down
A.Allgaier
23
1XD01:(1.4)
WH 0,5²/21
1.4
39
+MIP-XDL-:9.51:2
XDL-:(9).51h
(9).51h / +MIP/1.8
Speed up
GY 0,5²/21
06.07.2017
06.07.2017
17.08.2017
08.06.2017
24
1XD01:(2.1)
2
WH 0,5²/21
2.1
40
+MIP-XDL-:9.51:1
XDL-:(9).51i
GY 0,5²/21
(9).51i / +MIP/1.8
Alarm reset
25
-X1
1XD01:(2.2)
ECU7
WH 0,5²/21
2.2
41
+MIP-XDL-:9.51:3
XDL-:(9).51j
Customer Description
0,5²/21
(9).51j / +MIP/1.8
tyco electronics
GY
IDLE mode
26
1XD01:(2.3)
WH 0,5²/21
3
2.3
42
+MIP-XDL-:9.51:4
XDL-:(9).51k
BR4000FL
GY 0,5²/21
(9).51k / +MIP/1.9
Switch droop
27
ComAP + Marathon
1,0²/18 WH
1XD01:(2.4)
X1
X1
WH 0,5²/21
2.4
43
+MIP-XDL-:9.51:2
XDL-:(9).51l
(9).51l / +MIP/1.9
Wiring diagram "Control panel"
Project Description
GY 0,5²/21
Stop engine
28
1XD01:(3.1)
GND
WH 0,5²/21
9
3.1
4
1XD01:(3.2)
WH 0,5²/21
-X1 /-W010
3.2
10
Item number
Starter on
1XD01:(3.3)
WH 0,5²/21
Prog
3.3
11
1XD01:(3.4)
WH 0,5²/21
Res
3.4
2
5
system
Internal test
3
-WG012
LiYCY
3x0,34²/22
-1XD02
+MIP
WH
1
Engine control
BN
2
0-10V
Analog output
GN
3
unit ADEC ECU7 Plug -X1/-X3

6
WH
4
31
AI1(U)
BN
5
29
demand
Engine speed
GN
6
46
AI1(I)
LiYCY
-WG013
3x0,34²/22
Material No
Drawing No.
X59634400207
XZ59634000005
ECU 7
-X3
7
ECU7
-1XD01
+MIP
=EES+MIP-SE1:21
1XD01:(4.1)
WH 0,5²/21 1,0² / 18 WH
NH(21) / +MIP/5.1
4.1
13
+MIP-XD06:3
1XD01:(4.2)
E-Stop
tyco electronics
WH 0,5²/21 1,0² / 18 WH
NH(22) / +MIP/5.1
4.2
16
-------
+MIP-XDL+:51.1:3
XDL+:(51).1b
Order No
(51).1b / +MIP/1.8
RD 2,5²/14
3
+MIP-XDL+:51.1:4
XDL+:(51).1c
EPLAN P8 2.6.3
RD 2,5²/14
(51).1c / +MIP/1.8
6
+MIP-XDL+:51.1:2
XDL+:(51).1d
24VDC
/ +MIP/1.8
X3
RD 2,5²/14
(51).1d
9
EDA_
Supply DC
8
+MIP-XDL+:51.2:1
XDL+:(51).2a
/ +MIP/1.8
X3
RD 2,5²/14
(51).2a
BR4000_MA
12
Department
+MIP-XDL-:9.51:1
XDL-:(9).51a
(9).51a / +MIP/1.8
GY 2,5²/14
1
+MIP-XDL-:9.51:3
XDL-:(9).51b
(9).51b / +MIP/1.8
GY 2,5²/14
4
+MIP-XDL-:9.51:4
XDL-:(9).51c
0VDC
(9).51c / +MIP/1.8
Project template with identifier structure to IEC 81346
GY 2,5²/14
7
ENG
Supply DC
+MIP-XDL-:9.51:2
XDL-:(9).51d
(9).51d / +MIP/1.8
-X3 /-W010
GY 2,5²/14
Item number
10
A3
EN
9
EFS
CON
Page 1
Page 76
of 3
2
0 1 2 3 4 5 6 7 8 9
PIN ECU X1 mm²/AWG ADERFARBE ZIEL KLEMME POTENTIAL PIN ECU X1 mm²/AWG ADERFARBE ZIEL KLEMME POTENTIAL
X1-19 0,5 / 21 ws / wh MAU WG010 11 CAN1_HI X3-13 0,5 / 21 ws / wh NA -1XD01 4.1 E-STOP_(IN)
120 Ohm
X1-35 0,5 / 21 sw / bk MAU WG010 12 CAN1_LO X3-16 0,5 / 21 ws / wh NA -1XD01 4.2 E-STOP_(+24V)
X1-20 0,5 / 21 br / bn MAU WG010 13 CAN1_GND X3-3 2,5 / 14 rt / rd (51).1b BATTERY_(+24V)
X1-33 0,5 / 21 ws / wh MAU WG011 21 CAN2_HI X3-6 2,5 / 14 rt / rd (51).1c BATTERY_(+24V)
120 Ohm
X1-18 0,5 / 21 sw / bk MAU WG011 22 CAN2_LO X3-9 2,5 / 14 rt / rd (51).1d BATTERY_(+24V)
X1-34 0,5 / 21 br / bn MAU WG011 23 CAN2_GND X3-12 2,5 / 14 rt / rd (51).2a BATTERY_(+24V)
X1-36 0,5 / 21 ws / wh -1XD01 1.1 SAFETY SYSTEM OVERRIDE (+24V) X3-1 2,5 / 14 gr / gy (9).51a BATTERY_(GND)
X1-21 0,5 / 21 gr / gy -1XD01 (9).51e SAFETY SYSTEM OVERRIDE (GND) X3-4 2,5 / 14 gr / gy (9).51b BATTERY_(GND)
X1-37 0,5 / 21 ws / wh -1XD01 1.2 ENGINE STARTING (+24V) X3-7 2,5 / 14 gr / gy (9).51c BATTERY_(GND)
X1-22 0,5 / 21 gr / gy -1XD01 (9).51f ENGINE STARTING (GND) X3-10 2,5 / 14 gr / gy (9).51d BATTERY_(GND)
X1-38 0,5 / 21 ws / wh -1XD01 1.3 SPEED - DOWN (+24V)
X1-23 0,5 / 21 gr / gy -1XD01 (9).51g SPEED - DOWN (GND)
X1-39 0,5 / 21 ws / wh -1XD01 1.4 SPEED - UP (+24V)
X1-24 0,5 / 21 gr / gy -1XD01 (9).51h SPEED - UP (GND)
X1-40 0,5 / 21 ws / wh -1XD01 2.1 ALARM RESET (+24V)
X1-25 0,5 / 21 gr / gy -1XD01 (9).51i ALARM RESET (GND)
X1-41 0,5 / 21 ws / wh -1XD01 2.2 IDLE - MODE (+24V)
X1-26 0,5 / 21 ws / wh -1XD01 (9).51j IDLE - MODE (GND)
X1-42 0,5 / 21 ws / wh -1XD01 2.3 SWITCH - DROOP (+24V)
X1-27 0,5 / 21 ws / wh -1XD01 (9).51k SWITCH - DROOP (GND)
X1-43 0,5 / 21 ws / wh -1XD01 2.4 STOP ENGINE (+24V)
X1-28 0,5 / 21 ws / wh -1XD01 (9).51l STOP ENGINE (GND)
X1-9 0,5 / 21 ws / wh -1XD01 3.1 STARTER ON (GND)
X1-10 0,5 / 21 ws / wh -1XD01 3.2 STARTER ON (+24V)
X1-11 0,5 / 21 ws / wh -1XD01 3.3 PROG
X1--- 0,5 / 21 ws / wh -1XD01 3.4 Spare
X1-2 BRIDGE
X1-3 BRIDGE
X1-5 0,34 / 22 ws / wh -1XD02 1 LOW 0V AO

Cable
X1-6 0,34 / 22 br / bn -1XD02 2 OUT 0-10V AO
X1-7 0,34 / 22 gr / gn -1XD02 3 OUT 0-10V AO
X1-31 0,34 / 22 ws / wh -1XD02 4 SPEED DEMAND AI

Cable
X1-29 0,34 / 22 br / bn -1XD02 5 SPEED DEMAND AI
X1-29 0,34 / 22 gr / gn -1XD02 6 SPEED DEMAND AI
1 3
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department ENG EFS CON
BR4000FL
Engine control XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon unit ADEC ECU7 Plug -X1/-X3
0 1 2 3 4 5 6 7 8 9
+MIP-XDL+:1.4:4
(1).4c / +MIP/2.3
=CON+MIP-KF1.3:11
(1).4c / 1.1
=CON 11
+MIP
-KF1.1 14 12
+MIP/3.2
1,0² / 18 WH
max.2A DC
x2 x1 +MIP-XDL-:9.1:2
(9).1d / +MIP/2.1
1N4007
=CON
+MIP
3.1 3.2
+MIP-V01
-2XD01
+MIP-XDL-:9.4:4
(9).4c / +MIP/2.3
=CON+MIP-1FC01:1
(9F) / +MIP/1.5
+MIP-XDL+:48B
(48B) / +MIP/1.5
+MIP-XDL-:9.5:4
(9).5g / +MIP/2.4
+MIP-2XD01:3.4
BDS2:(12)/ +MIP/3.9
+MIP-XDL-:9.5:3
(9).5f / +MIP/2.4
+MIP-2XD01:3.3
BDS1:(12)/ +MIP/3.8
+MIP-XDL+:48A
(48A) / +MIP/1.5
=CON+MIP-1FC01:3
(9E) / +MIP/1.5
6,0²/10
BK-RD/SCP 6,0²/10
BK-RD/SCP 6,0²/10
6,0²/10
+MIP-XDL-:9.4:2
(9).4d / +MIP/2.3
WH 1,0²/18
1,0²/18
1,0²/18
WH 1,0²/18
1,0²/18
WH 1,0²/18
WH 1,0²/18
1,0²/18
2XD01:(3.1)
2XD01:(3.4)
2XD01:(3.3)
2XD01:(3.2)
XDL-:(9).5g
XDL-:(9).4d
XDL-:(9).4c
XDL-:(9).5f
BK/SCP
BK/SCP
(48A)
(48B)
(9F)
(9F)
GY
GY
GY
GY
-W020
HARNESS
+BSF 1 2 3 +BSF 1 2 3
-XDBS2 -XDBS1
24VDC BA2+ BA1+ 24VDC

95²/-2 BK 95²/-2 BK
+BSF 11
+BSF 11
-BDS2 -BDS1
FR1005 FR1005
2500A-5sec 12 14 2500A-5sec 12 14
Battery disconnect Battery disconnect
switches OPTION switches OPTION
BK 95²/-2
BK 95²/-2
BA2+ (BA2-) (BA1-) BA1+
(BA2+)
(BA1+)
6,0²/10 BK-SCP 95²/-2 BK 95²/-2 BK 6,0²/10 BK-SCP
BA2+ BA1+
6,0²/10 BK-SCP 6,0²/10 BK-SCP
M5 50 M12 30 M12 31 (2)+ (2)+ M12 31 M12 30 M5 50

A1 A2 1 2 95²/-2 BK 95²/-2 BK 2 1 A1 A2
86 85 88 88a
+ - - + 88a 88 86 85
- + - + + - + -
SMC Starter (B)

SM - - + - + - Starter (A)
SM SMC
75A/18-32VDC + + 75A/18-32VDC
12VDC 12VDC 12VDC 12VDC
-KF2 -QA2 -QA1 -KF1
Battery (B) Battery (B) Battery (A) Battery (A)
+BSF-GB2.2 +BSF-GB2.1 +BSF-GB1.1 +BSF-GB1.2
OPTION OPTION
Battery (B) B A Battery (A)
2 +GEN/1
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department ENG EFS STR
BR4000FL
Power unit XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon battery + starter
0 1 2 3 4 5 6 7 8 9
FC02/1 /+MIP/1.2
FC02/3 /+MIP/1.2
+MIP-XD01:3
+MIP-XD01:4
1,5²/16 HBU
1,5²/16 BK
-FC01:(1)
-FC02:(3)
1 3 13 21
+MIP
-0FC02
2 4 14 22
B10A/10kA
+MIP/3.6
1,5²/16 HBU
1,5²/16 BK
-FC02:(2)
-FC02:(4)
=CON 21
+MIP
-KF1.2 24 22
+MIP/3.2
max.2A DC
DANGER
PE
1,5²/16 GNYE
-KF1.0:(22)
1,5²/16 BK
+MIP-XD01 5 6 PE
-W030/2 BK BU GNYE
ÖLFLEX 110
3x1,5² / 16
+GEN
-W030
HARNESS
=EKW
x x PE
+GEN
-EB1
Generator anti
condensation heating
Power supply
220/ 230V: 500-1000W / 2,1-4,3 Amp.
Fuse :B10A
+ENG/3 2
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department GEN EFS EKW
BR4000FL
Generator heater Customer 500/1000W XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
-CT5 -CT2
+GEN-GA1
-CT4 -CT6 -CT1 -CT3
T4-U2 S1 S2 S1 S2 T4-U2 U2 U1 T1-U1 PH:1

Low voltage Busbar L1
X1 X2 X1 X2
T5-V2 S1 S2 S1 S2 T5-V2 V2 G V1 T2-V1 PH:2
L2
X1 X2 X1 X2
T6-W2 S1 S2 S1 S2 T6-W2 W2 W1 T3-W1 PH:3
N L3
X1 X2 X1 X2
GND
DANGER
Due to grid GENERATOR
CT4-X1
CT4-X2
CT5-X1
CT5-X2
CT6-X1
CT6-X2
CT1-X1
CT1-X2
CT2-X1
CT2-X2
CT3-X1
CT3-X2
different
DANGER
grounding possible 1 2 3
Dangerous Voltage make sure before
starting work, that the system is
disconnected from the mains! Disregard
1 3 5
may result in serious or deadly injuries.
F1(+) F2(-)
-FC1
10A
2 4 6 -PMG
EXCITER
Geno terminal FIELD
box
-TB2 7 8 9 10 11 12 1 2 3 4 5 6
E1 E2 E3
GND
GND
GNYE
GND E1 E2 E3 CT1 CT2 3 4 F+ F-
-KF1
GENERATOR
PHASE B - CT
J3-Plug
CAN J1939
DVR®2000E+ Voltage regulator
J1-Plug
with heat shrink tube

J1-1 J1-12 J1-6 J1-7 J1-4 J1-11 J1-2 J1-3 J1-10 J1-9
GND
Insulate wire end

N
3XD03:(MX1)
3XD03:(MY1)
3XD03:(MZ1)
2,5²/14
2,5²/14
2,5²/14
2,5²/14
DBU 1,0²/18
1,0²/18
WH 1,0²/18
WH 1,0²/18
WH 1,0²/18
WH 1,0²/18
WH 1,0²/18
WH 1,0²/18
WH 1,0²/18
WH 1,0²/18
WH 1,0²/18
WH 1,0²/18
WH 1,0²/18
WH 1,0²/18
-W030/1 1 2 3 4 GNYE
3XD01:(1.1)
3XD01:(1.2)
3XD01:(3.1)
3XD01:(3.2)
3XD01:(1.3)
3XD01:(1.4)
3XD01:(2.3)
3XD01:(2.4)
3XD01:(2.1)
3XD01:(2.2)
3XD01:(3.3)
3XD01:(3.4)
3XD01:(4.1)
3XD01:(4.2)
3XD03:(M-)
ÖLFLEX 110
DVR®2000E+ J1-Plug +GEN

5x1,5²/16
GY
BK
BK
BK
BK
-W030
1 AUX IN (+) Auxiliary input positive HARNESS
2 UP UP contact input (active low)

3 DOWN DOWN contact input (active low) M-
+MIP +MIP
1.1 1.2 3.1 3.2 1.3 1.4 2.3 2.4 2.1 2.2 3.3 3.4 4.1 4.2
-3XD01
-3XD03
4 CGND Input common
2,5²/14 GY
2,5²/14 GY
2,5²/14 GY
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
5 AUX_LOOP Auxiliary current loop jumper
6 CONTACT 1 Contact output Switching
jumper
7 CONTACT 2 Contact output
=PLC+MIP-AF11:OUT1
=PLC+MIP-AF11:OUT2
8 AUX_LOOP Auxiliary current loop jumper +MIP +MIP
11
+MIP-XDL+:50.1:2
-3XD03 -3XD02
+MIP-XDL-:9.50:2
MX2 MX1 MY2 MY1 MZ2 MZ1 1 1 2 3 N N PE +MIP
+MIP/9.1 / A
+MIP/9.2 / B
+MIP/1.7 / (50).1d
+MIP/1.7 / (9).50d
9 VAR PF OFF VAR/PF Enable
10 DROOP_OFF Droop disable contact input (active low) 1,5²/16 BK L1 / +MIP/9.2 -KF4.3
14 12
+EXT/1.3
N / +MIP/9.2
1,5²/16 LBU
2,5²/14 WH
2,5²/14 WH
2,5²/14 WH
2,5²/14 WH
2,5²/14 WH
2,5²/14 WH
11 EXCIT_OFF Excitation disable contact input (active low)

1,5²/16 GNYE
1,5²/16 BK
1,5²/16 BK
1,5²/16 BK
1,5²/16 LBU
max.2ADC
12 AUX IN (-) Auxiliary input negative
GND Protective earth ground

4 PMG – terminal 1 PE
3 PMG – terminal 2 (Fused)
E1 Generator armature – Phase A 59 58 61 60 63 62 45 46 47 44
IA- IA+ IB- IB+ IC- IC+ L1 L2 L3 N
E2 Generator armature – Phase B
E3 Generator armature – Phase C
F- Exciter stator field (-)
Current measurement Generator voltage sensing Voltage Spare Voltage Spare Close before Spare
F+ Exciter stator field (+)
supply -setpoint excitation
CT1 Generator Phase B CT (X1)
CT2 Generator Phase B CT (X2) -AF01 COA -AF01 COA
1 3
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department GEN EFS CON
BR4000FL
Generator Signale XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon Digital Regler DVR 2000E+
0 1 2 3 4 5 6 7 8 9
-R1 -R2 -R3 -R4 -R5 -R6

PT100 PT100 PT100 PT100 PT100 PT100
RD WH WH RD WH WH RD WH WH RD WH WH RD WH WH RD WH WH
+GEN
R1 R1 R1 R2 R2 R2 R3 R3 R3 R4 R4 R4 R5 R5 R5 R6 R6 R7
-TB3 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2 1 2 2
-W031
HARNESS
-WBT01 -WBT02 -WBT03

LIYCY SH LIYCY SH LIYCY SH
3x0,34²/22 WH BN GN 3x0,34²/22 WH BN GN 3x0,34²/22 WH BN GN
-SH1 -SH2 -SH3
+MIP
R1 R1 R1 R2 R2 R2 R3 R3 R3
-3XD04
Fixed bridge Fixed bridge Fixed bridge

1,0²/18 GY 1,0²/18 GY
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
23 24 22 21
AI1 AI2 AI3

+MIP/6.0 +MIP/6.0 +MIP/6.0
Generator winding Generator winding Generator winding

temp 1A-U temp 2A-V temp 3A-W
-AF01 COA -AF01 COA -AF01 COA
Generator winding Generator winding Generator winding Generator winding Generator winding Generator winding
temp 1A-U temp 2A-V temp 3A-W temp 1B-U temp 2B-V temp 3B-W
2 4
BR4000FL
Generator winding XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon temperature
0 1 2 3 4 5 6 7 8 9
OPTION
-R7 -R8
PT100 PT100
RD WH WH RD WH WH
+GEN
DE DE DE ODE ODE ODE
-TB3 1 2 2 1 2 2
-W031
HARNESS
-WBT07 -WBT08
LIYCY SH LIYCY SH
3x0,34²/22 WH BN GN 3x0,34²/22 WH BN GN
-SH4 -SH5
+MIP
DE DE DE ODE ODE ODE
-3XD04 1 2 2 1 2 2
+MIP-9XD01:3.2
Fixed bridge Fixed bridge
1,0²/18 GY 1,0²/18 GY GND / +TNK/1.6
1,0²/18 WH
1,0²/18 WH
1,0²/18 GY
AI1 GND AI2
AnalogInput01 AnalogInput02
+MIP/8.1 +MIP/8.1
Bearing (A) DE Bearing (B) NDE

temp temp
-AF02 COA -AF02 COA
Bearing (A) Bearing (B)

DE temp NDE temp
3 +MIP/1
BR4000FL
Generator bearing XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon temperature.
0 1 2 3 4 5 6 7 8 9
Power supply all other

controllers ECU
-FC04:1
Fixed bridge
24VDC+ / 2.0
L+
-XDL+ 48 103
1 1 13 21
CU
RD -FC02 -FC03
C6A 2 C25A 2 14 22
/3.5
2,5²/14 DBU
2,5²/14 DBU
50.1 50.2 51.1 51.2
-XDL+
(50).1b DBU 1,0² / 18
(50).1c DBU 1,0² / 18
(50).1d DBU 1,0² / 18
(50).2d DBU 1,0² / 18

+ENG-W010
HARNESS
6,0²/10 DBU
6,0²/10 DBU
6.6 / (50).1b
+GEN/2.6 / (50).1d
10.1 / (50).2d
+ENG/1.8 / (51).1b
+ENG/1.8 / (51).1d
+ENG/1.8 / (51).2a
8.4 / (50).1c
+ENG/1.8 / (51).1c
L+
6,0²/10 DBU
6,0²/10 DBU
-XDL+ 48A 48B
+BSF =STR+BSF-GB1.1:+ / +ENG/3.8 (48A)

1 13 21
-FC01
B32A/10kA
=STR+BSF-GB2.1:+ / +ENG/3.8 (48B)
2 14 22
-1FC01
=PLC-AF01:76
=PLC-AF02:+8-36VDC
-3XD01:1.1
=PLC-AF03:06
+ENG-ECU:3:X3
+ENG-ECU:6:X3
+ENG-ECU:9:X3
+ENG-ECU:12:X3
B50A/10kA
1 2
6,0²/10 DBU
=STR+BSF-GB2.2:- / +ENG/3.8 (9F)

3 4
W0xx =STR+BSF-GB1.2:- / +ENG/3.8 (9E)
6,0²/10
6,0²/10
GY
GY
L-
6,0²/10 GY
6,0²/10 GY
-XDL- 9E 9F
-TB1 +V +V -V -V A B CU
400V/24VDC/35A RD
0V 24V
+ENG-ECU:10:X3
+ENG-ECU:21:X1
+ENG-ECU:22:X1
+ENG-ECU:23:X1
+ENG-ECU:24:X1
+ENG-ECU:25:X1
+ENG-ECU:26:X1
+ENG-ECU:27:X1
+ENG-ECU:28:X1
KONZEPT
+ENG-ECU:1:X3
+ENG-ECU:4:X3
+ENG-ECU:7:X3
LAP 2435-3
=PLC-AF01:78
=PLC-AF03:08
=PLC-AF02:-
Battery charger
-3XD01:1.2
AC AC
-XD06:6
Mounting panel
GND GND
L1 L2 L3 PE
Front door L-
4,0²/12 GNYE
4,0²/12 GNYE
4,0²/12 GNYE
1,5²/16 GNYE
+MIP-XDL-
1,5²/16 BK
1,5²/16 BK
1,5²/16 BK
(9).50d /+GEN/2.6
(9).51a /+ENG/1.8
(9).51b /+ENG/1.9
(9).51c /+ENG/1.9
(9).51d /+ENG/1.9
(9).51e /+ENG/1.0
(9).51f /+ENG/1.1
(9).51g /+ENG/1.1
(9).51h /+ENG/1.2
(9).51i /+ENG/1.2
(9).51j /+ENG/1.3
(9).51k /+ENG/1.3
(9).51l /+ENG/1.4
-TB1:(L1)
-TB1:(L2)
-TB1:(L3)
PE PE PE
4,0²/12 GNYE
4,0²/12 GNYE
(9).50h /10.2
(9).50b /6.6
(9).50c /8.4
(9).50e /5.1
PE
1 3 5 13 21
-0FC01 Ground bolt GND
2,2 - 3,2A 14 22 Shield
I> I> I> -SH
DANGER
2 4 6 PE
(9).50b GY 1,0² / 18
(9).50c GY 1,0² / 18
(9).50d GY 1,0² / 18
(9).50e GY 1,0² / 18
(9).50h GY 1,0² / 18
+ENG
1,5²/16 GNYE
1,5²/16 BK
1,5²/16 BK
1,5²/16 BK
-W010
-FC01:(2)
-FC01:(4)
-FC01:(6)
HARNESS
=EKW-0FC02:1 -XDL-
FC02/1 / +GEN/1.2 0VDC -XDL-:9.1
Fixed bridge
FC02/3 / +GEN/1.2 0VDC- / 2.0
=EKW-0FC02:3 9.50 9.50 9.51 9.51 9.51
-XD01 1 2 3 4 PE
-WD50.1 BK BK BK BU GNYE Voltage 400 VAC ( 3 phase+N+GND) Frequency 50 Hz
ÖLFLEX 110
5x1,5² / 16 Largest Motor :not present
L1 L2 L3 L3 PE Largest Heater: 1,0KW / 4,3A
Customer Power panel Fuse C16A/10kA 400VAC-Prim. 6,8A

Direct / With W050 Short circuit current max. 10 kA
Cable 5x1,5² max.20m
+GEN/4 2
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department MIP EFS CON
BR4000FL
Supply 24VDC Charger XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
1
Revision
1.9 /
1.9 /
0
-XDL+:48
-XDL-:9.51
0VDC-
24VDC+
Date
Name
C6A
-FC04
0V DC
24V DC
Appr
Norm
Editor
-XDL+
Creator
1
-XDL-
2
1
2,5²/14 DBU
Internal
(9).1b GY 1,0² / 18 (1).1b DBU 1,0² / 18

(9).1b /3.0 -KF1.1:A2 -KF1.4:11 3.0 / (1).1b
1.1
9.1
(9).1c GY 1,0² / 18
F.Jäger
-FC03:13
MOLLMI
(9).1c /3.5
A.Allgaier
(9).1d GY 1,0² / 18 /3.5
-V01:x1
14
13
(9).1d /+ENG/3.8
(1).2a DBU 1,0² / 18
=PLC-AF01:42 6.4 / (1).2a
22
21
(9).2b GY 1,0² / 18 (1).2b DBU 1,0² / 18

(9).2b /6.4 =PLC-AF01:43 =PLC-AF02:+ 8.3 / (1).2b
1.2
9.2
(9).2d GY 1,0² / 18 (1).2d DBU 1,0² / 18
=MCC-MA1:0V =MCC-BT1:1
06.07.2017
06.07.2017
17.08.2017
08.06.2017
(9).2d /11.1 11.1 / (1).2d
C6A
-FC05
2
9.2
HARNESS
-W020
+BSF
2
1
2,5²/14 DBU
-W020
+BSF
HARNESS
(1).3b DBU 1,0² / 18
External
(9).3b /+BSF/1.3 =HWC+BSF-XRTM1:2 -KF1.2:11 +BSF/1.3 / (1).3b

1.3
9.3
(9).3c /+BSF/2.1 =FUL+BSF-XBL1:2 =FUL+BSF-XBL1:6 +BSF/2.1 / (1).3c
/3.5
=FUL+BSF-XBL2:2 =FUL+BSF-XBL2:6
14
13
(9).3d /+BSF/2.5 +BSF/2.5 / (1).3d

22
21
(9).4b GY 1,0² / 18 (1).4b DBU 1,0² / 18
(9).4b /+EXT/1.0 -KF4.1:14 -4XD01:1.1 +EXT/1.0 / (1).4b
1.4
(1).4c DBU 1,0² / 18
9.4
(9).4c /+ENG/3.8 =STR+ENG-KF2:A2 -KF1.1:11 +ENG/3.8 / (1).4c
(9).4d /+ENG/3.8 =STR+ENG-KF1:A2

3
C6A
-FC06
-W020
+BSF
HARNESS
BR4000FL
2
1
2,5²/14 DBU
ComAP + Marathon
(9).5b GY 1,0² / 18 (1).5b DBU 1,0² / 18
(9).5b /+GCB/1.0 -KF6.1:A2 -6XD01:1.1 +GCB/1.0 / (1).5b
1.5
(1).5c DBU 1,0² / 18
9.5
(9).5c GY 1,0² / 18
Circuit breaker
(9).5c /+MCB/1.0 -KF7.1:A2 -7XD01:1.1 +MCB/1.0 / (1).5c

/3.5
Project Description
14
13
-W020
+BSF
HARNESS
22
21
(9).5f /+ENG/3.8 =STR+BSF-XDBS1:1
9.5
(9).5g /+ENG/3.8 =STR+BSF-XDBS2:1
4
C20A
-FC07
2
1
2,5²/14 DBU
-WD06.2
+GCB
-WD06.2
+GCB
ÖLFLEX 110
ÖLFLEX 110
2x2,5
2x2,5
Motorized
(9).6b /+GCB/1.9 +CUS-X:x +CUS-X:x +GCB/1.8 / (1).6b
2
1
1.6
9.6
circuit breaker
/3.6
14
13
22
21
5
C6A
-FC08
2
1
2,5²/14 DBU
(9).7b GY 1,0² / 18 (1).7b DBU 1,0² / 18
Supply 24VDC Charger

(9).7b /+FAN/1.0 -KF8.2:A2 -8XD01:1.1 +FAN/1.0 / (1).7b
1.7
(1).7c DBU 1,0² / 18

9.7
(9).7c GY 1,0² / 18
(9).7c /+TNK/1.0 -KF9.1:A2 -KF9.1:11 +TNK/1.0 / (1).7c
Radiator / Daytank
/3.6
14
13
6
22
21
C16A
-FC09
2
1
2,5²/14 DBU
(9).8b GY 1,0² / 18 (1).8b DBU 1,0² / 18

-5XD01:1.1
Material No
(9).8b /4.1 -5XD01:1.2 4.1 / (1).8b

1.8
Drawing No.
X59634400207
9.8
XZ59634000005
Auxilliary drives
7
/3.6
14
13
22
21
1.9
-------
Order No
EPLAN P8 2.6.3
EDA_
8
BR4000_MA
Department

MIP
A3
EN
9
EFS
CON
Page 2
Page 76
of 48
3
0 1 2 3 4 5 6 7 8 9
-AF01 COA -AF01 COA -AF01 COA -AF01 COA -AF02 COA -AF01 COA -AF02 COA -AF02 COA
2.1
2.1
2.1
Engine start Genset running Engine stop Horn Internal protection Auxilary CB tripped Battery disconnect Battery disconnect
tripped switches A-side switches A-side
(left) (left)
/
/
-XDL+:1.1:3
-XDL-:9.1:3
-XDL-:9.1:4
(1).1b
(9).1b
+MIP/6.0 +MIP/6.0 +MIP/6.0 +MIP/6.0 +MIP/8.1 +MIP/6.0 +MIP/8.1 +MIP/8.1
(9).1c
BO1 BO2 BO3 BO4 DigitalInput05 BI6 DigitalInput07 DigitalInput08
68 69 70 71 BI5 57 BI7 BI8
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
WH
WH
WH
WH
1,0²/18
1,0²/18
1,0²/18
1,0²/18
13
13 11 Remove bridge if
1,0²/18 VT
-FC03 =EKW electr.driven
-KF8.1
Horn /1.8 14 -0FC02
14 +FAN/1.2 12 14
Coolant Fan
+GEN/1.2
WH
WH
1,0²/18
1,0²/18
max.2A DC build in
14 14
WH
1,0²/18
x1 -FC04 -FC09
-2XD01 3.3 3.4
/2.1 13 /2.7 13
-PJ1
1,0²/ 18
WH
WH
1,0²/18
24V
x2
13 13 11
1,0²/18 VT
Remove bridge if
WH
1,0²/18
-FC05 -FC08 -KF9.2
/2.2 14 /2.6 14 +TNK/1.5 12 14
Tankcontrol is used
max.2A DC
WH
WH
1,0²/18
1,0²/18
A1 A1 A1 A1 12 14
-KF1.1 -KF1.2 -KF1.3 -KF1.4
24VDC 24VDC 24V DC 24V DC 14 14
A2 A2 A2 A2 11
-FC06 -FC07
+ENG/3.8 / BDS1:(12)
+ENG/3.8 / BDS2:(12)
=STR+BSF-XDBS1:2
=STR+BSF-XDBS2:2
/2.3 /2.4
AUX01
13 13
-5XD01:1.4
1,0²/18 GY 1,0²/18 GY 1,0²/18 GY 1,0²/18 GY 1,0²/18 WH
4.1 /
Engine start Genset running Engine stop Horn Internal Auxilary CB
protection tripped
tripped
Battery Battery
disconnect disconnect
switches switches
A-side (left) B-side (right)
14 14 14 14
12 11 +ENG/3.8 12 11 +BSF/1.3 12 11 +ENG/1.1 12 11 /3.4
24
22 21 +GEN/1.1
2 4
BR4000FL
Internal signals XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
2.7
2.7
/
/
-XDL+:1.8:3
-XDL-:9.8:3
(1).8b
(9).8b
(AF01).23 / +FAN/1.3
(AF01).24 / +FAN/1.4
=PLC-AF02:BO3
=PLC-AF02:BO2
AUX01 /3.7
-KF9.2:14
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
1,0²/18 GY
*
-5XD01 1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4 3.1 3.2 3.3 3.4
-5XD01:(1.2)
-5XD01:(1.3)
-5XD01:(1.4)
-5XD01:(2.1)
-5XD01:(2.2)
-5XD01:(2.3)
-5XD01:(2.4)
-5XD01:(3.1)
-5XD01:(3.2)
-5XD01:(3.3)
-5XD01:(3.4)
DBU 1,0²/18
1,0²/18
WH 1,0²/18
WH 1,0²/18
WH 1,0²/18
WH 1,0²/18
WH 1,0²/18
WH 1,0²/18
WH 1,0²/18
WH 1,0²/18
WH 1,0²/18
WH 1,0²/18
5XD01:(1.1)
+MMC
GY
-W050
HARNESS
+MMC
-CON
+CUS
1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4 3.1 3.2 3.3 3.4
-5XD01
Voltage 24V Auxiliary CB Coolant fan 1 Coolant fan 2 Spare Spare

(+) tripped on on
Voltage 0V
(-)
OPTION Power panel
*
Red bridge
Insert bridge, when MMC is not available
3 5
BR4000FL
Module control enclosure XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
-AF01 COA
Emergency stop
/ +ENG/1.7 +MIP/6.0
/ +GCB/1.7
BI1
52
1,0²/18 WH
-6XD01:4.3
-1XD01:4.1
NH(11)
NH(21)
11 21 31
-SE1
12 22 32
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
+MIP
2 4 5
-XD06
Wire jumper
Red bridge
Maximum of 2 emergency stop
push button PL "c" in series, to
keep the Performents level C. "
+MIP
1 3 6
-XD06
-XDL-:9.50:1
+GCB/1.8 / NH(12)
+ENG/1.7 / NH(22)
-6XD01:4.4
-1XD01:4.2
/ (9).50e
1.7
4 6
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department MIP EFS EES
BR4000FL
Emergency stop XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
5
Revision
0
Date
-AF01
USB
Jumpers # 4
Name
ETHERNET RS232
B
01
31
RS485 B /10.5 A /10.4
COM
Appr
02
32
/10.4
Norm
RS485 /10.5 COM
Editor
Creator
1
DISPLAY
RS485(1)
RS485(2)
DISPLAY
A
03
33
RS485 A /10.5 B /10.5
F.Jäger
MOLLMI
CAN1_L
58
A.Allgaier
+GEN/2.2
04
Generator current measurement IA+ L1k /10.6 CAN 1 EXTENSION MODULES
Jumpers # 1
L1
CAN1_COM
05
/10.6 CAN 1 EXTENSION MODULES
MODULES
CAN 1
EXTENSION
59
Generator current measurement IA- +GEN/2.2 L1l
CAN1_H
06
/10.6 CAN 1 EXTENSION MODULES
60
Generator current measurement IB+ +GEN/2.3
06.07.2017
06.07.2017
17.08.2017
08.06.2017
L2k
CAN2_L
L2
07
/10.6 CAN 2 INTERCONTROLLER & MONITORING
Dongle
2
61
Generator current measurement IB- +GEN/2.3 L2l CAN2_COM
08

CAN 2
& MONITORING
62
Generator current measurement IC+ +GEN/2.3 L3k
CAN2_H
INTERCONTROLLER
09
L3
N
GENERATOR CURRENT
63
+GEN/2.3
44
Generator current measurement IC- L3l +GEN/2.5 Generator voltage sensing
64
LNk L1
45
Jumpers # 3
+GEN/2.4 Generator voltage sensing
N
L2
46
+GEN/2.4 Generator voltage sensing
65
LNl
‎or 120Y/207ΔV AC
‎3x277Y/480ΔV AC
3
L3
47
34
+GEN/2.4
GENERATOR VOLTAGE
Close before excitation +EXT/1.3 BO9

Generator voltage sensing
BR4000FL
N
48
35
BO10 +EXT/2.6 Bus/Mains voltage sensing
ComAP + Marathon
L1
49
36
BO11 +EXT/2.5 Bus/Mains voltage sensing
L2
50
37
+EXT/2.5
VOLTAGE
BO12 Bus/Mains voltage sensing
Project Description
MAINS(BUS)
‎or 120Y/207ΔV AC
‎3x277Y/480ΔV AC
-XDL+:1.2:1
42
BINARY OUTPUTS L3
51
2.1 / (1).2a +
+EXT/2.6 Bus/Mains voltage sensing
-XDL-:9.2:3
43
2.2 /
4
(9).2b -
InteliGenNTC BaseBox
BI7
10
66
Voltage -setpoint voltage regulator /9.1 +GCB/1.2 GCB closed
OUT
AVRI
BI8
11
67
Voltage -setpoint voltage regulator /9.1 +GCB/1.2 GCB opened
COM
BI9
12
68
Engine start /3.2 +GCB/1.3 GCB tripped

BO1
BI10
13
69
Genset running /3.2 +GCB/1.4 GCB charged

BO2
BINARY INPUTS
BI11
14
70
Engine stop /3.3 +MCB/1.2 MCB closed

BO3
5
BI12
15
71
Horn /3.4 +MCB/1.2 MCB opened

BO4
ComAp
BI1
52
72
GCB close +GCB/1.4 /5.2 Emergency stop

BO5
BINARY OUTPUTS
BI2
53
73
GCB open +GCB/1.5 +EXT/1.2 Remote start/stop

BO6
Caution
BI3
54
74
MCB close +MCB/1.3 BO7

Override genset protection
BI4
Digital Generator Controller

55
75
MCB open +MCB/1.4 +BSF/2.2 Fuel water separator 1

BO8
READ THE MANUAL
BINARY INPUTS
6
-XDL+:50.1:3
Risk of electric shock
Do not remove cover
BI5
56
1.7 / (50).1b +BSF/2.5 Fuel water separator 2

+
-XDL-:9.50:3
76 77 78
BI6
57
/ /3.7
POWER
1.7 (9).50b Auxilary CB tripped

-
# # # # #
∩ ∩ ∩ ∩ ∩
0-20mA
Jumpers # 2
0-20mA
ANALOG INPUT
SG COM
SG OUT
RMP COM
RMP IN
AICOM
AI1
AI2
AI3
ANALOG OUTPUT
Material No
Jumpers # 5
Drawing No.
X59634400207
XZ59634000005
7
28
27
26
25
24
23
22
21
-------
Order No
+GEN/3.1Generator
+GEN/3.1Generator
+GEN/3.2Generator
+GEN/3.3Generator
EPLAN P8 2.6.3
EDA_
8
BR4000_MA
Department
winding temp 2A-V
winding temp 1A-U

winding temp 1A-U
winding temp 3A-W

MIP
A3
EN
9
EFS
PLC
Page 6
Page 76
of 48
7
0 1 2 3 4 5 6 7 8 9
Jumper #1 Function Setting

1 left Pull down closed
2 120 Ohm terminal resistor closed
3 Pull up closed

1 top Current input 0-25mA/ Voltage input 0-5V/ Resistance input 0-2400 Ohm right
2 Current input 0-25mA/ Voltage input 0-5V/ Resistance input 0-2400 Ohm right
3 Current input 0-25mA/ Voltage input 0-5V/ Resistance input 0-2400 Ohm right

1 top Boot Jumper open
2 Internal use open

1 left Pull up closed
3 Pull down closed

1 top PWM 500-3000Hz/ 5V 10mA closed
2 VoutR+/ -10VDC over 10kOhm open
3 Vout+/ -10VDC open
6 8
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department MIP EFS PLC
BR4000FL
ComAp XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon Digital Generator Controller Jumper Settings
0 1 2 3 4 5 6 7 8 9
Battery disconnect switches A-side (left)
Battery disconnect switches A-side (left)

Internal protection tripped
Bearing (B) NDE temp

Bearing (A) DE temp
Leakage detection
Daytank low low
Day tank level

Daytank max
Daytank low
Spare
GND
+GEN/4.1
+GEN/4.1
+GEN/4.2
+TNK/1.2
+TNK/1.2
+TNK/1.3
+TNK/1.4
+TNK/1.6
+EXT/1.2
ANALOG ANALOG
BINARY INPUTS
INPUTS INPUTS
/3.6
/3.8
/3.9
R 1
RES
U 2 Compensation
BINARY INPUTS
button
BOOT I 3
CAN_R
1 2 3 4
RS232-TTL
-AF02 RS232 IGS
Tx Rx
CAN
STOP
BI1
BI2
BI3
BI4
BI5
BI6
BI7
BI8
GND
AI1
AI2
AI3
AI4
AO+
AO-
AIN BLOCK
CAN
ADR1
IGS - PTM2
ADR2
BINARY OUTPUTS
ANALOG
IGS - PTM1
BINARY INPUTS ANALOG INPUT OUTPUT
0-20mA 0-20mA BINARY OUTPUTS
POWER
IGS-PTM IGS_PTM
Jumper Function Setting
BINARY OUTPUT POWER CAN_R Terminating CAN resistor closed

1 RUI 1-2 Resistant measuring, 2-3 Current measurement, no jumper Voltage measurement 1-2
CAN1_L L /10.8 CAN Low
+8-36VDC
COM /10.8 CAN COM 3 RUI 1-2 Resistant measuring, 2-3 Current measurement, no jumper Voltage measurement 1-2
BO1
BO2
BO3
BO4
BO5
BO6
BO7
BO8
H /10.8 CAN High
+
CAN1_H
-
RES Programming / reset open
BOOT Boot / Programming open
IGS Controller Type selection closed
+TNK/1.4
+FAN/1.3
+FAN/1.4
+EXT/1.6
+EXT/1.6
+FAN/1.2
STOP Stop / Service jumper open

AIN BLOCK Block of all Analog inputs open
ADR1 Adress setting 1 open
ADR2 Adress setting 2 open
Daytank fuelpump on
Coolant fan 1 on
Coolant fan 2 on
Warning yellow alarm
Fault red alarm
Room fan/ louver on
-XDL+:50.1:4
(50).1c
(9).50c
-XDL-:9.50:4
(1).2b
-XDL+:1.2:3
/
/
2.2
1.7
1.7
7 9
BR4000FL
ComAp XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon Digital Expansion module
0 1 2 3 4 5 6 7 8 9
L1 / +GEN/2.5
N / +GEN/2.5
-3XD02:N:1
-3XD02:1:1
-AF10
400V
230V
TRANS/LV
0V
IV-AVRi
230-277VAC
400-480VAC
0-18V AC
AC1
AC2
1,0²/18 RD/WH
/ +GEN/2.7
/ +GEN/2.7
1,0²/18 RD
-3XD01:1.3
-3XD01:1.4
A
-AF11
OUT1
OUT2
AC1
AC2
COM
IG-AVRi
#
∩
AVR(+)
AVR(-)
1,0²/18 WH
1,0²/18 WH
67 66
COM OUT
+MIP/6.0
Voltage -setpoint
voltage regulator
-AF01 COA
8 10
BR4000FL
ComAp XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon IG-AVRi
Appr A.Allgaier 06.07.2017 voltage setpoint Material No EPLAN P8 2.6.3 BR4000_MA EN Page 9 of 48
0 1 2 3 4 5 6 7 8 9
=PLC =PLC =PLC

-AF03 InteliVision 5 -AF01 Automatic Genset Controller -AF02 IGS-PTM
/6.0 /8.1
USB
RS232 ETHERNET
RS232
RS485 (1) RS485 (2) CAN 1 CAN 2
RS458 EXTENSION INTERCONTROLLER
8-36VDC
MODULES & MONITORING
0VDC
/8.4 /8.4 /8.4
/6.1 /6.1 /6.1 /6.1 /6.1 /6.1 /6.1 /6.2 /6.2 /6.2 /6.2 /6.2
A COM B + - B COM A B COM A CAN1(L) COM CAN1(H) CAN2(L) COM CAN2(H) CAN L CAN H
01 02 03 06 08 01 02 03 31 32 33 04 05 06 07 08 09 L COM H
+MIP-WMOD1 +MIP-WF02
UNITRONIC UNITRONIC
3x0,34² / 22 3x0,34² / 22
WH WH
BK BK
BN BN
+MIP +MIP
‎120Ω
-WMOD2 WH BK BN -WF01 WH BN SH
UNITRONIC
3x0,34²/22 2x0,34² / 22
-XDL+:50.2:2
(9).50h
(50).2d
-XDL-:9.50:2
-XF01 1 2 3
-AF05
COB14 ST5 11 12 13 21 22 23
/
CAN1 GND
CAN2 GND
CAN1 (H)
CAN2 (H)
CAN1 (L)
CAN2 (L)
1.7
1.7
Modbus customers
ST1 ST2
MAU
CAN1 GND
CAN2 GND
CAN1 (H)
CAN2 (H)
CAN1 (L)
CAN2 (L)
529 530 81 12 51 52 53 11 12 13 21 22 23
MAU /x Draw-No
SH SH
-WG010 WH BK BN SH WH BK BN SH -WG011
SPEC44 SPEC44
3x0,5² / 21 3x0,5² / 21
+ENG
-W010
HARNESS
‎120Ω
‎120Ω
Terminating resistor
included in the plug
=CON X1 19 35 20 33 18 34
+ENG
-ECU CAN 1-Interface CAN 2-Interface
X1
Engine control unit ECU ECU 7
9 11
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department MIP EFS COM
BR4000FL
Bus-overview XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
(1).2d / 2.2
-XDL+:1.2:2
+MIP-BT1 1
24VDC/4A
2
(9).2d / 2.2
-XDL-:9.2:2
1,0²/18 WH
24V 0V
M
+MIP-MA1
66m³ 24VDC
Cabinet fan
10 12
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department MIP EFS MCC
BR4000FL
Control cabinet cooling XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
-UH01F
Status
=PLC-AF03
Start
I
COA.INTELIVISION 5 Menu
1
! Stop
I
Enter
2
Emergency stop
( 1000 )
60
( 600 )
11 13
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department MIP ETL
BR4000FL
Switch-cabinet front XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon outside
0 1 2 3 4 5 6 7 8 9
20
Frontdoor
221,5 280 503 543
20
969 969
Cable duct 25X80
944
894
864
250
786,5
Cable duct 30X80
40X80
756,5
144
140 731 M4
Thread
M4
Cable duct
25X80
350
300 664
Cable duct
250
600 593 M4 M4
569
Cable duct 30X80
539
500 491
40X100
30X80
30X80
30X80
Cable duct
Cable duct
Cable duct
Cable duct
311
124
40X80
Cable duct
242
130,8 131
Cable duct 80X100
118
50,8 50,8
24
300
30 94 158 188 253 321 361 432 503 543

12 14
BR4000FL
Switch-cabinet front XZ59634000005 ------- EDA_
Editor 17.08.2017
0 1 2 3 4 5 6 7 8 9
-UH01S
1 50 50 2
Fan
92 20m³/h 92
92 92
20 20
( 1000 )
( 250 )
13 15
BR4000FL
Switch-Cabinet Side XZ59634000005 ------- EDA_
Editor 17.08.2017
0 1 2 3 4 5 6 7 8 9
-UH01
995
2
INPUT
380-400VAC
L3
L2
L1
View inside door
6 =PLC-AF10
PE
Battery Charger - DC Supply Unit 1 L1 3 L2 5 L3
3 30
80x30
68
KONZEPT
400V
230V
0V
ENERGIETECHNIK SIEMENS SIRIUS 3R
SIEMENS SIEMENS
35
16A
5SY41
OUTPUT LAP 2453-3
14
11
I
22,5-28,5VDC iG-AVRi
TRANS/LV
+V -V TEST
0
FC01
iG-AVRi
0FC01
AC1
AC2
POWER GOOD
2 T1 4 T2 6 T3
31
-1XD02
N L1 L2 L3 N L1 L2 L3
17
BI1 BI3 BI5
=PLC-AF11 Terminal strip analog
"engine control"
MAINS(BUS L)VOLTAGE BUS(BUS R) VOLTAGE BI2 BI4 BI6
BI7
BI8
BI10
BI12
BI9
BI11
COM
COM
B
COM
H
L
-1XD01
H
A
L
16
DISPLAY CAN1 CAN2 BINARY INPUTS Terminal strip
OUT1
OUT2
OCOM
"engine control"
AC1
AC2
AI3
RS232 AI2
AI1 iG-AVRi
AICOM
iM-NTC-BB
USB USB =PLC-AF01
COA.IG-NTC-BB max
ETHERNET
IG-NTC-BB AOUT+
RS485
BINARY OUTPUTS
AOUT COM min
Cable duct 30x80 651,5
AVRi+
AVRi-
COM
+(42)
BO11
BO12
BO10
-(43)
BO9
A
B
229
MAINS(BUS-L)CURENT
-XDL-
0-1/0-5A AVRi
15
POWER
Voltage distribution
0VDC
+ D+ -
COM
OUT
BO1
BO2
BO3
BO4
BO5
BO6
BO7
BO8
LNk
L1k
L2k
L3k
LNl
L1l
L2l
L3l
2383.250
Cable duct 30x80

-1FC01
8-36V DC
AO-
POWER
-
AN OUT
0-20mA
Flexible tube
AO+
-9XD01
14
H COM L
28
+
CAN
SIEMENS
Daytank control
5SY42
AI4
Cable duct 80x30

ANALOG INPUTS
AI3
=PLC-AF02
iGS-PTM
Power supply all other controllers

AI2
AI1
If option SAM, remove MAU !
515253
GND
212223
-8XD01
27
BI8 BO8
Terminal strip "fan
BI7 BO7
control enclosure"
BINARY OUTPUTS
BINARY INPUTS
BI6 BO6
67
BI5
BI4
BI3
BO5
BO4
BO3
2326.000
111213
BI2 BO2
-XDL+
-7XD01
BI1 BO1
26 Terminal strip "mains
13
447,5
circuit breaker" Voltage distribution
24VDC Cable duct 30x80
36 37 38 40 41 43 45 46 48 49 50
-KF9.2
-KF9.1
-XD06
25
Emergency stop
-KF8.4
65
47
51 53 55 57 59 61 63
Flexible tube
-KF8.3
-KF8.2
-KF8.1
-6XD01
24
39 42 44
Terminal strip SIEMENS SIEMENS SIEMENS SIEMENS

SIEMENS SIEMENS SIEMENS SIEMENS
-KF7.2 "generator circuit SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS SIEMENS
-4XD03
breaker" 5SY41 5SY41 5SY41 5SY41 5SY41 5SY41 5SY41 5SY41
Cable duct 100x40

-KF7.1
12
Bus/Mains voltage
-KF6.2
-KF6.1
sensing
FC02 FC03 FC04 FC05 FC06 FC07 FC08 FC09 360,5
374 -KF4.5
-5XD01
-KF4.4
23
Terminal strip "MTU

module control
-3XD03
-KF4.3 enclosure"
11
-KF4.2 Terminal strip
"generator current
measurement"
-4XD02
54 56 58 60 62 64 66
22
-KF4.1 Customer analog

interface
52
-3XD02
35
-KF1.4
32 33 34
-KF1.3
-4XD01
10 Terminal strip
272,9
21
Customer interface
"generator voltage
sensing" Cable duct 30x80
-KF1.2
Genset running
-KF1.1
Engine start 404
DANGER
-XD01
-3XD01
20
Terminal
strip"generator
9
interface" Power supply

-3XD04
-2XD01
29
19
Terminal generator
SIEMENS
8
Terminal strip
temperature "genset component"
-0FC02
7
-XF01
18
SIEMENS
Bus-overview
5SY42
159
Shield
M8
M8
14 16
BR4000FL
Mounting plate XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon overview
0 1 2 3 4 5 6 7 8 9
Rubber cable grommets Rubber cable grommets Rubber cable grommets Rubber cable grommets Rubber cable grommets Rubber cable grommets Rubber cable grommets Cable gland
Cable gland Cable gland
M16/BK
M32/BK M25/BK M20/GY M20/GY M20/GY M16/GY M20/GY M25/GY M25/GY
Customer Generator circuit MCB-Mains circuit Fan control Tank control Tank control Battery cable Customer
CAN-BUS 4 breaker breaker enclosure enclosure enclosure Spare Spare Emergency stop
WD06.2 WD07.1 WD08.1 WD09.1 WG09.2 W060
32
25 20 20 20 16 20 25 25 16
( 250 )
20 19 18 17 16 15 14 13 12 11
Generator interface
LeroySomer
M50 / NW=xx
Harness Rubber cable grommets Rubber cable grommets Rubber cable grommets Cable gland Cable gland
Cable gland Rubber cable grommets Cable gland Harness M32 / NW=29 M32 / NW=29 M32 / NW=29 M25/GY M20/BK M25/BK
114
M16/BK M16/GY M25/BK M25 / NW=22
21
10 9 8 7 6 5 4 3 2 1
M8 bolt M8 bolt
W032/33
70
16 16 25 25 32 32 32 25 20 25
Generator winding Generator circuit
14 Customer interface Customer interface Customer interface ECU Engine controller Engine harness Generator interface MTU power cabinet Customer 14
WD04.4 WG04.3 WD04.1 W010-W011 W020
50 W030 and bearing W050 breaker 24VDC
60
60
temperature WD06.1
W031
58 44 44 44 44 44 44 44 44 44 44 44 58
( 600 )
1 Customer W001 Oelflex 2x10/8 M25 11 E-Stop To customer WSNA1 Oelflex 5x1,5²/16 M16
2 Generator circuit breaker WD06.2 Oelflex 2x2,5/14 M20 12 Battery controller W060 Wiring harness NW22 25
3 Power panel W050 Wiring harness NW22 25 13 Spare M25
4 Generator winding and bearing temperature W031 Wiring harness NW29 32 14 Spare M20
5 Generator interface W030 Wiring harness NW29 32 15 Tank control enclosure WD09.2 UNITRONIC 3x0,34²/22 M16
6 Engine harness W020 Wiring harness NW29 32 16 Tank control enclosure WD09.1 Oelflex 12x1,5²/16 M20
7 Engine controller W010 Wiring harness NW22 25 17 Fan control enclosure WD08.1 Oelflex 12x1,5²/16 M20
8 Customer interface WD04.1 Oelflex 15x1,5²/16 M25 18 MCB-Mains circuit breaker WD07.1 Oelflex 12x1,5²/16 M20
9 Customer interface WD04.3 UNITRONIC 3x0,34²/22 M16 19 GCB-Generator circuit breaker WD06.1 Oelflex 18x1,5²/16 M25
10 Customer interface WD04.4 Oelflex 5x1,5²/16 M16 20 Customer interface CAN bus 4x6 (53332460) WCAN SPEC44 3x0,5²/21 M32
15 17
BR4000FL
Cabinet XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon drilling diagram
0 1 2 3 4 5 6 7 8 9
ENCLOSURE LEGENDS
S.NO. Pos-Nr. Device tag Function text S.NO. Pos-Nr. Device tag Function text
1 1 AF01 31 31 FC01 Supply 24VDC
2 2 TB1 Battery charger 32 32 KF1.1 Engine start
3 3 AF10 33 33 KF1.2 Genset running
4 4 AF11 34 34 KF1.3 Engine stop
5 5 AF02 35 35 KF1.4 Horn
6 6 0FC01 Power supply 400VAC 36 36 KF4.1 Remote start/stop
7 7 0FC02 Generator anti condensation heating 37 37 KF4.2 Spare
8 8 0FC02 = 38 38 KF4.3 Close before excitation
9 9 XD01 Power supply 39 39 KF4.4 Warning yellow alarm
10 10 3XD02 Terminal strip "generator voltage sensing" 40 40 KF4.5 Fault red alarm
11 11 3XD03 Terminal strip "generator current measurement" 41 41 KF6.1 GCB close
12 12 4XD03 Bus/Mains voltage sensing 42 42 KF6.2 GCB open
13 13 XDL+ Voltage distribution 24VDC 43 43 KF7.1 MCB close
14 14 1FC01 Minus hedging 44 44 KF7.2 MCB open
15 15 XDL- Voltage distribution 0VDC 45 45 KF8.1 Auxilary CB tripped
16 16 1XD01 Terminal strip "engine control" 46 46 KF8.2 Room fan/ louver on
17 17 1XD02 Terminal strip analog "engine control" 47 47 KF8.3 Coolant fan 1 on
18 18 XF01 Bus-overview 48 48 KF8.4 Coolant fan 2 on
19 19 2XD01 Terminal strip "genset component" 49 49 KF9.1 Daytank fuelpump on
20 20 3XD01 Terminal strip"generator interface" 50 50 KF9.2 Auxilary CB tripped
21 21 4XD01 Customer interface 51 51 FC02 Power supply all other controllers
22 22 4XD02 Customer analog interface 52 52 FC02 =
23 23 5XD01 Terminal strip "MTU module control enclosure" 53 53 FC03 ECU
24 24 6XD01 Terminal strip "generator circuit breaker" 54 54 FC03 =
25 25 XD06 Emergency stop 55 55 FC04 Internal
26 26 7XD01 Terminal strip "mains circuit breaker" 56 56 FC04 =
27 27 8XD01 Terminal strip "fan control enclosure" 57 57 FC05 External
28 28 9XD01 Daytank control 58 58 FC05 =
29 29 3XD04 Terminal generator temperature 59 59 FC06 Circuit breaker
30 30 FC01 Supply 24VDC 60 60 FC06 =
16 18
BR4000FL
Legende XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
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ENCLOSURE LEGENDS
S.NO. Pos-Nr. Device tag Function text
61 61 FC07 Motorized circuit breaker
62 62 FC07 =
63 63 FC08 Radiator / Daytank
64 64 FC08 =
65 65 FC09 Auxilliary drives
66 66 FC09 =
67 67 AF05
68 68 BT1 Enclosure internal thermostat
17 19
BR4000FL
Legende XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
ENCLOSURE LEGENDS
1 1 AF03
2 2 SE1 Emergency stop
3 4 MA1 Cabinet fan
18 20
BR4000FL
Legende XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
ENCLOSURE LEGENDS
1 1 MA1 Cabinet fan
2 2 MA1 =
19 21
BR4000FL
Legende XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
Terminal diagram
Strip
Cable type
Cable type
+MIP-XD01
Power supply
External Internal
Cable name
Cable name
Connection
Connection
terminal
jumper
point
point
Function text Target designation Target designation Page / column
=MCC+CPL-1 L1 1 =CON-0FC01 2 /1.1
=MCC+CPL-1 L2 2 =CON-0FC01 4 /1.1
=MCC+CPL-1 L3 3 =CON-0FC01 6 /1.1
=EKW-0FC02 1
=MCC+CPL-1 L3 4 =EKW-0FC02 3 /1.1
=MCC+CPL-1 PE PE PE1 PE /1.1
Generator anti condensation heating +GEN-EB1 x 5 =CON-KF1.2 22 +GEN/1.2
= +GEN-EB1 x 6 =EKW-0FC02 4 +GEN/1.2
= +GEN-EB1 PE PE PE2 PE +GEN/1.2
20 22
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department MIP EMA
BR4000FL
Terminal diagram XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
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Terminal diagram
Strip
Cable type
Cable type
+MIP-XD06
Emergency stop
External Internal
Cable name
Cable name
Connection
Connection
terminal
jumper
point
point
Emergency stop GCB 1 -6XD01 4.4 /5.1
= 2 =EES-SE1 12 /5.1
Emergency stop ECU 3 -1XD01 4.2 /5.1
= 4 =EES-SE1 22 /5.1
Emergency stop signals ComAp 5 =EES-SE1 32 /5.1
= 6 -XDL- 9.50:1 /5.1
21 23
BR4000FL
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Terminal diagram
Strip
Cable type
Cable type
+MIP-1XD01
Terminal strip "engine control"
External Internal
Cable name
Cable name
Connection
Connection
terminal
jumper
point
point
Safety system override =CON+ENG-ECU 36:X1 1.1 +ENG/1.0
Engine start =CON+ENG-ECU 37:X1 1.2 =CON-KF1.3 14 +ENG/1.1
-1XD01 2.4
Speed down =CON+ENG-ECU 38:X1 1.3 +ENG/1.1
Speed up =CON+ENG-ECU 39:X1 1.4 +ENG/1.2
Alarm reset =CON+ENG-ECU 40:X1 2.1 +ENG/1.2
IDLE mode =CON+ENG-ECU 41:X1 2.2 +ENG/1.2
Switch droop =CON+ENG-ECU 42:X1 2.3 +ENG/1.3
Stop engine =CON+ENG-ECU 43:X1 2.4 -1XD01 1.2 +ENG/1.3
GND =CON+ENG-ECU 9:X1 3.1 +ENG/1.4
Starter on =CON+ENG-ECU 10:X1 3.2 +ENG/1.4
Prog =CON+ENG-ECU 11:X1 3.3 +ENG/1.4
Spare =CON+ENG-ECU X1 3.4 +ENG/1.5
E-Stop =CON+ENG-ECU 13:X3 4.1 =EES-SE1 21 +ENG/1.7
= =CON+ENG-ECU 16:X3 4.2 -XD06 3 +ENG/1.7
4.3
4.4
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BR4000FL
Editor 17.08.2017
ComAP + Marathon
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Terminal diagram
Strip
Cable type
Cable type
+MIP-1XD02
Terminal strip analog "engine control"
External Internal
Cable name
Cable name
Connection
Connection
terminal
jumper
point
point
Analog output 0-10V =CON+ENG-ECU 5:X1 1 +ENG/1.5
= =CON+ENG-ECU 6:X1 2 +ENG/1.6
Engine speed demand =CON+ENG-ECU 31:X1 4 +ENG/1.6
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Terminal diagram
Strip
Cable type
Cable type
+MIP-2XD01
Terminal strip "genset component"
External Internal
Cable name
Cable name
Connection
Connection
terminal
jumper
point
point
Genset running =HWC+BSF-XRTM1 1 1.1 =CON-KF1.2 14 +BSF/1.3
Fuel water separator 1 =FUL+BSF-XBL1 4 1.2 =PLC-AF01 55 +BSF/2.2
Fuel water separator 2 =FUL+BSF-XBL2 4 1.3 =PLC-AF01 56 +BSF/2.5
1.4
2.1
2.2
2.3
2.4
=STR+ENG-KF2 A1 3.1 =CON-KF1.1 14 +ENG/3.8
=STR+ENG-KF1 A1 3.2 =CON-V01 x2 +ENG/3.8
Battery disconnect switches A-side (left) =STR+BSF-XDBS1 2 3.3 =PLC-AF02 BI7 /3.8
= =STR+BSF-XDBS2 2 3.4 =PLC-AF02 BI8 /3.9
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BR4000FL
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Terminal diagram
Strip
Cable type
Cable type
+MIP-3XD01
Terminal strip"generator interface"
External Internal
Cable name
Cable name
Connection
Connection
terminal
jumper
point
point
Voltage supply -XDL+ 50.1:2 1.1 +GEN/2.6
= -XDL- 9.50:2 1.2 +GEN/2.6
Voltage -setpoint voltage regulator =PLC-AF11 OUT1 1.3 =CON+GEN-KF1 J1-1 +GEN/2.7
= =PLC-AF11 OUT2 1.4 =CON+GEN-KF1 J1-12 +GEN/2.7
Close before excitation =CON-KF4.3 11 2.1 =CON+GEN-KF1 J1-4 +GEN/2.8
= =CON-KF4.3 12 2.2 =CON+GEN-KF1 J1-11 +GEN/2.8
Spare 2.3 =CON+GEN-KF1 J1-6 +GEN/2.7
= 2.4 =CON+GEN-KF1 J1-7 +GEN/2.7
= 3.1 +GEN/2.6
= 3.2 +GEN/2.7
= 3.3 =CON+GEN-KF1 J1-2 +GEN/2.8
= 3.4 =CON+GEN-KF1 J1-3 +GEN/2.8
= 4.1 =CON+GEN-KF1 J1-10 +GEN/2.9
= 4.2 =CON+GEN-KF1 J1-9 +GEN/2.9
4.3
4.4
25 27
BR4000FL
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ComAP + Marathon
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Terminal diagram
Strip
Cable type
Cable type
+MIP-3XD02
Terminal strip "generator voltage sensing"
External Internal
Cable name
Cable name
Connection
Connection
terminal
jumper
point
point
Generator voltage sensing =CON+GEN-FC1 2 1 =PLC-AF01 45 +GEN/2.4
= 1 =PLC-AF10 230V +GEN/2.4
= =CON+GEN-FC1 4 2 =PLC-AF01 46 +GEN/2.4
= =CON+GEN-FC1 6 3 =PLC-AF01 47 +GEN/2.4
= N N =PLC-AF01 44 +GEN/2.5
= N =PLC-AF10 0V +GEN/2.5
= GND PE PE3 PE +GEN/2.5
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BR4000FL
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ComAP + Marathon
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Terminal diagram
Strip
Cable type
Cable type
+MIP-3XD03
Terminal strip "generator current measurement"
External Internal
Cable name
Cable name
Connection
Connection
terminal
jumper
point
point
+GEN-TB2 1 MX1 =PLC-AF01 58 +GEN/2.2
-3XD03 M- MX2 =PLC-AF01 59 +GEN/2.2
+GEN-TB2 3 MY1 =PLC-AF01 60 +GEN/2.3
-3XD03 M- MY2 =PLC-AF01 61 +GEN/2.3
+GEN-TB2 5 MZ1 =PLC-AF01 62 +GEN/2.3
-3XD03 M- MZ2 =PLC-AF01 63 +GEN/2.3
-3XD03 MX2:2 M- +GEN-TB2 6 +GEN/2.3
-3XD03 MY2:2
-3XD03 MZ2:2
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BR4000FL
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ComAP + Marathon
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Terminal diagram
Strip
Cable type
Cable type
+MIP-3XD04
Terminal generator temperature
External Internal
Cable name
Cable name
Connection
Connection
terminal
jumper
point
point
Generator winding temp 1A-U +GEN-TB3 R1 R1 =PLC-AF01 23 +GEN/3.1
= +GEN-TB3 R1 R1 =PLC-AF01 24 +GEN/3.1
-3XD04 R1
Generator winding temp 1A-U +GEN-TB3 R1 R1 -3XD04 R1 +GEN/3.1
-3XD04 R2
Generator winding temp 2A-V +GEN-TB3 R2 R2 =PLC-AF01 22 +GEN/3.2
= +GEN-TB3 R2 R2 -3XD04 R1 +GEN/3.2
-3XD04 R2
Generator winding temp 2A-V +GEN-TB3 R2 R2 -3XD04 R2 +GEN/3.3
-3XD04 R3
Generator winding temp 3A-W +GEN-TB3 R3 R3 =PLC-AF01 21 +GEN/3.3
= +GEN-TB3 R3 R3 -3XD04 R2 +GEN/3.4
-3XD04 R3
Generator winding temp 3A-W +GEN-TB3 R3 R3 -3XD04 R3 +GEN/3.4
Bearing (A) DE temp +GEN-TB3 DE DE =PLC-AF02 AI1 +GEN/4.1
GND +GEN-TB3 DE DE =PLC-AF02 GND +GEN/4.1
-3XD04 DE
GND +GEN-TB3 DE DE -3XD04 DE +GEN/4.1
-3XD04 ODE
Bearing (B) NDE temp +GEN-TB3 ODE ODE =PLC-AF02 AI2 +GEN/4.2
= +GEN-TB3 ODE ODE -3XD04 DE +GEN/4.2
-3XD04 ODE
Bearing (B) NDE temp +GEN-TB3 ODE ODE -3XD04 ODE +GEN/4.3
-9XD01 3.2
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BR4000FL
Editor 17.08.2017
ComAP + Marathon
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Terminal diagram
Strip
ÖLFLEX 110 15x1,5²/16
Cable type
Cable type
+MIP-4XD01
Customer interface
External Internal
Cable name
Cable name
Connection
Connection
terminal
jumper
point
point
WD04.1
Voltage 24V (+) 1 +CUS-X + 1.1 -XDL+ 1.4:3 +EXT/1.0
Voltage 0V (-) 2 +CUS-X - 1.2 =CON-KF4.5 A2 +EXT/1.0
External voltage 3 +CUS-X x 1.3 =CON-KF4.4 11 +EXT/1.1
= 4 +CUS-X x 1.4 =CON-KF4.1 A1 +EXT/1.1
Remote start/stop 5 +CUS-X x 2.1 =CON-KF4.1 A2 +EXT/1.2
Spare 6 +CUS-X x 2.2 =CON-KF4.2 A2 +EXT/1.2
Close before excitation 7 +CUS-X x 2.3 +EXT/1.3
Spare 8 +CUS-X x 2.4 +EXT/1.4
Coolant fan 1 on 9 +CUS-X x 3.1 +EXT/1.4
Coolant fan 2 on 10 +CUS-X x 3.2 +EXT/1.5
Warning yellow alarm 11 +CUS-X x 3.3 =CON-KF4.4 14 +EXT/1.6
Fault red alarm 12 +CUS-X x 3.4 =CON-KF4.5 14 +EXT/1.6
Spare 13 +CUS-X x 4.1 +EXT/1.7
= 14 +CUS-X x 4.2 +EXT/1.8
4.3
4.4
Spare GNYE +CUS-X PE PE PE4 PE +EXT/1.8
29 31
BR4000FL
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ComAP + Marathon
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Terminal diagram
Strip
UNITRONIC 3x0,34²/22
Cable type
Cable type
+MIP-4XD02
Customer analog interface
External Internal
Cable name
Cable name
Connection
Connection
terminal
jumper
point
point
WG04.3
Ext. kW/Hz set point WH +CUS-X x 1 +EXT/2.2
COM BN +CUS-X x 2 +EXT/2.2
Ext. PF/VAr/V set point GN +CUS-X x 3 +EXT/2.3
30 32
BR4000FL
Editor 17.08.2017
ComAP + Marathon
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Terminal diagram
Strip
Cable type
Cable type
+MIP-4XD03
Bus/Mains voltage sensing
External Internal
Cable name
Cable name
Connection
Connection
terminal
jumper
point
point
Bus/Mains voltage sensing +EXT-X x 1 =PLC-AF01 49 +EXT/2.5
= +EXT-X x 2 =PLC-AF01 50 +EXT/2.5
= +EXT-X x 3 =PLC-AF01 51 +EXT/2.6
= +EXT-X x N =PLC-AF01 48 +EXT/2.6
= +EXT-X PE PE PE5 PE +EXT/2.6
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BR4000FL
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
Terminal diagram
Strip
Cable type
Cable type
+MIP-5XD01
Terminal strip "MTU module control enclosure"
External Internal
Cable name
Cable name
Connection
Connection
terminal
jumper
point
point
Voltage 24V (+) +CUS-5XD01 1.1 1.1 -XDL+ 1.8:3 /4.1
Voltage 0V (-) +CUS-5XD01 1.2 1.2 -XDL- 9.8:3 /4.1
-5XD01 1.3
Auxiliary CB tripped +CUS-5XD01 1.3 1.3 -5XD01 1.2 /4.1
= +CUS-5XD01 1.4 1.4 =CON-KF9.2 14 /4.1
Coolant fan 1 on +CUS-5XD01 2.1 2.1 =PLC-AF02 BO2 /4.2
= +CUS-5XD01 2.2 2.2 /4.2
Coolant fan 2 on +CUS-5XD01 2.3 2.3 =PLC-AF02 BO3 /4.2
= +CUS-5XD01 2.4 2.4 /4.2
Spare +CUS-5XD01 3.1 3.1 /4.3
= +CUS-5XD01 3.2 3.2 /4.3
= +CUS-5XD01 3.3 3.3 /4.3
= +CUS-5XD01 3.4 3.4 /4.4
32 34
BR4000FL
Editor 17.08.2017
ComAP + Marathon
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Terminal diagram
Strip
ÖLFLEX 110 18x1,5²/16
Cable type
Cable type
+MIP-6XD01
Terminal strip "generator circuit breaker"
External Internal
Cable name
Cable name
Connection
Connection
terminal
jumper
point
point
+GCB-WD06.1
Voltage 24V (+) 1 +CUS-X + 1.1 -XDL+ 1.5:3 +GCB/1.0
Voltage 0V (-) 2 +CUS-X - 1.2 =CON-KF6.2 A2 +GCB/1.0
External voltage 3 +CUS-X x 1.3 =CON-KF6.1 11 +GCB/1.1
= 4 +CUS-X x 1.4 +GCB/1.1
GCB closed 5 +CUS-X x 2.1 =PLC-AF01 10 +GCB/1.2
GCB opened 6 +CUS-X x 2.2 =PLC-AF01 11 +GCB/1.2
GCB tripped 7 +CUS-X x 2.3 =PLC-AF01 12 +GCB/1.3
GCB charged 8 +CUS-X x 2.4 =PLC-AF01 13 +GCB/1.4
GCB close 9 +CUS-X x 3.1 -7XD01 3.2 +GCB/1.4
GCB open 10 +CUS-X x 3.2 =CON-KF6.2 14 +GCB/1.5
MCB close 11 +CUS-X x 3.3 =CON-KF7.1 14 +GCB/1.6
Interlock 12 +CUS-X x 3.4 -7XD01 2.3 +GCB/1.6
Spare 13 +CUS-X x 4.1 +GCB/1.7
= 14 +CUS-X x 4.2 +GCB/1.7
E-stop 15 +CUS-X x 4.3 =EES-SE1 11 +GCB/1.7
= 16 +CUS-X x 4.4 -XD06 1 +GCB/1.8
= GNYE +CUS-X PE PE PE6 PE +GCB/1.8
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BR4000FL
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
Terminal diagram
Strip
ÖLFLEX 110 12x1,5²/16
Cable type
Cable type
+MIP-7XD01
Terminal strip "mains circuit breaker"
External Internal
Cable name
Cable name
Connection
Connection
terminal
jumper
point
point
+MCB-WD07.1
Voltage 24V (+) 1 +CUS-X + 1.1 -XDL+ 1.5:4 +MCB/1.0
Voltage 0V (-) 2 +CUS-X - 1.2 =CON-KF7.2 A2 +MCB/1.0
External voltage 3 +CUS-X x 1.3 =CON-KF7.1 11 +MCB/1.1
= 4 +CUS-X x 1.4 +MCB/1.1
MCB closed 5 +CUS-X x 2.1 =PLC-AF01 14 +MCB/1.2
MCB opened 6 +CUS-X x 2.2 =PLC-AF01 15 +MCB/1.2
MCB close 7 +CUS-X x 2.3 -6XD01 3.4 +MCB/1.3
MCB open 8 +CUS-X x 2.4 =CON-KF7.2 14 +MCB/1.4
GCB close 9 +CUS-X x 3.1 =CON-KF6.1 14 +MCB/1.4
Interlock 10 +CUS-X x 3.2 -6XD01 3.1 +MCB/1.5
Spare 11 +CUS-X x 3.3 +MCB/1.6
3.4
Spare GNYE +CUS-X PE PE PE7 PE +MCB/1.6
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BR4000FL
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ComAP + Marathon
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Terminal diagram
Strip
ÖLFLEX 110 12x1,5²/16
Cable type
Cable type
+MIP-8XD01
Terminal strip "fan control enclosure"
External Internal
Cable name
Cable name
Connection
Connection
terminal
jumper
point
point
+FAN-WD08.1
Voltage 24V (+) 1 +CUS-X + 1.1 -XDL+ 1.7:3 +FAN/1.0
Voltage 0V (-) 2 +CUS-X - 1.2 =CON-KF8.4 A2 +FAN/1.0
External voltage 3 +CUS-X x 1.3 =CON-KF8.2 11 +FAN/1.1
= 4 +CUS-X x 1.4 =CON-KF8.1 A2 +FAN/1.1
Auxilary CB tripped 5 +CUS-X x 2.1 =CON-KF8.1 A1 +FAN/1.2
Room fan/ louver on 6 +CUS-X x 2.2 =CON-KF8.2 14 +FAN/1.2
Coolant fan 1 on 7 +CUS-X x 2.3 =CON-KF8.3 14 +FAN/1.3
Coolant fan 2 on 8 +CUS-X x 2.4 =CON-KF8.4 14 +FAN/1.4
Spare 9 +CUS-X x 3.1 +FAN/1.4
= 10 +CUS-X x 3.2 +FAN/1.5
= 11 +CUS-X x 3.3 +FAN/1.6
3.4
Ground GNYE +CUS-X PE PE PE8 PE +FAN/1.6
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BR4000FL
Editor 17.08.2017
ComAP + Marathon
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Terminal diagram
Strip
ÖLFLEX 110 12x1,5²/16
Cable type
Cable type
+MIP-9XD01
Daytank control
External Internal
Cable name
Cable name
Connection
Connection
terminal
jumper
point
point
+TNK-WD09.1
Voltage 24V (+) 1 +CUS-X + 1.1 =CON-KF9.1 11 +TNK/1.0
Voltage 0V (-) 2 +CUS-X - 1.2 =CON-KF9.2 A2 +TNK/1.0
Leakage detection 3 +CUS-X x 1.3 =PLC-AF02 BI1 +TNK/1.2
Daytank max 4 +CUS-X x 1.4 =PLC-AF02 BI2 +TNK/1.2
Daytank low 5 +CUS-X x 2.1 =PLC-AF02 BI3 +TNK/1.3
Daytank low low 6 +CUS-X x 2.2 =PLC-AF02 BI4 +TNK/1.4
Daytank fuelpump on 7 +CUS-X x 2.3 =CON-KF9.1 14 +TNK/1.4
Auxilary CB tripped 8 +CUS-X x 2.4 =CON-KF9.2 A1 +TNK/1.5
Day tank level 9 +CUS-X x 3.1 =PLC-AF02 AI3 +TNK/1.6
= 10 +CUS-X x 3.2 -3XD04 ODE +TNK/1.6
Spare 11 +CUS-X x 3.3 +TNK/1.7
3.4
Spare GNYE +CUS-X PE PE PE9 PE +TNK/1.8
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BR4000FL
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ComAP + Marathon
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Terminal diagram
Strip
Cable type
Cable type
+MIP-XDL+
Voltage distribution 24VDC
External Internal
Cable name
Cable name
Connection
Connection
terminal
jumper
point
point
=STR+BSF-GB1.1 + 48A -XDL+ 48 /1.5
=CON-FC01 1
=STR+BSF-GB2.1 + 48B -XDL+ 103 /1.6
=CON-FC01 1
-XDL+ 48A 48 =CON-FC04 1 /1.5
-XDL+ 48B 103 =CON-FC02 1 /1.6
Power supply all other controllers =PLC-AF01 76 50.1 =CON-FC02 2 /1.6
=PLC-AF02 +8-36VDC
-3XD01 1.1
Power supply all other controllers =PLC-AF03 06 50.2 /1.7
ECU =CON+ENG-ECU 3:X3 51.1 =CON-FC03 2 /1.8
=CON+ENG-ECU 6:X3
=CON+ENG-ECU 9:X3
ECU 51.2 =CON+ENG-ECU 12:X3 /1.8
Internal =CON-KF1.4 11 1.1 =CON-FC04 2 /2.1
= =PLC-AF02 + 1.2 =PLC-AF01 42 /2.1
=MCC-BT1 1
External =CON-KF1.2 11 1.3 =CON-FC05 2 /2.2
=FUL+BSF-XBL1 6
=FUL+BSF-XBL2 6
External -4XD01 1.1 1.4 /2.3
=CON-KF1.1 11
Circuit breaker -6XD01 1.1 1.5 =CON-FC06 2 /2.3
-7XD01 1.1
Motorized circuit breaker 1.6 =CON-FC07 2 /2.5
Radiator / Daytank -8XD01 1.1 1.7 =CON-FC08 2 /2.6
=CON-KF9.1 11
Auxilliary drives -5XD01 1.1 1.8 =CON-FC09 2 /2.7
= 1.9 /2.7
37 39
BR4000FL
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
Terminal diagram
Strip
Cable type
Cable type
+MIP-XDL-
External Internal
Cable name
Cable name
Connection
Connection
terminal
jumper
point
point
=CON-1FC01 4 9E -XDL- PE /1.5
=CON-TB1 -V
=CON-1FC01 2 9F /1.6
=CON-TB1 -V
0VDC =PLC-AF01 78 9.50 /1.6
=PLC-AF02 -
-3XD01 1.2
Power supply all other controllers =PLC-AF03 08 9.50 -XD06 6 /1.7
ECU =CON+ENG-ECU 4:X3 9.51 =CON+ENG-ECU 1:X3 /1.8
=CON+ENG-ECU 7:X3
=CON+ENG-ECU 10:X3
=CON+ENG-ECU 23:X1
=CON+ENG-ECU 24:X1
=CON+ENG-ECU 27:X1
=CON+ENG-ECU 28:X1
Internal =CON-KF1.1 A2 9.1 /2.1
=CON-FC03 13
=CON-V01 x1
Internal =PLC-AF01 43 9.2 /2.1
=MCC-MA1 0V
Internal 9.2 /2.2
External =HWC+BSF-XRTM1 2 9.3 /2.2
=FUL+BSF-XBL1 2
=FUL+BSF-XBL2 2
External =CON-KF4.1 14 9.4 /2.3
=STR+ENG-KF2 A2
=STR+ENG-KF1 A2
Circuit breaker =CON-KF6.1 A2 9.5 /2.3
=CON-KF7.1 A2
Circuit breaker =STR+BSF-XDBS1 1 9.5 /2.4
=STR+BSF-XDBS2 1
Motorized circuit breaker 9.6 /2.5
Radiator / Daytank =CON-KF8.2 A2 9.7 /2.6
38 40
BR4000FL
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
Terminal diagram
Strip
Cable type
Cable type
+MIP-XDL-
External Internal
Cable name
Cable name
Connection
Connection
terminal
jumper
point
point
=CON-KF9.1 A2
Auxilliary drives -5XD01 1.2 9.8 /2.7
PE -XDL- 9E /1.5
=CON-GND1 GND PE =CON-GND1 GND /1.5
GND1-SH PE =CON-GND1 GND /1.5
39 41
BR4000FL
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
Terminal diagram
Strip
Cable type
Cable type
+MIP-XF01
3x0,34²/22
Bus-overview
External Internal
Cable name
Cable name
Connection
Connection
terminal
jumper
point
point
+MIP-WMOD2
CAN-BUS 4 1 =PLC-AF01 31 WH /10.2
2 =PLC-AF01 32 BK /10.3
3 =PLC-AF01 33 BN /10.3
40 42
BR4000FL
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
Cable overview
+GCB -WD06.2 ÖLFLEX 110 2x 2,5 Motorized circuit breaker
41 43
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department MIP EMB
BR4000FL
Editor 17.08.2017
ComAP + Marathon
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Bill of material
Device tag (BMK) Quantity Designation Description SAP-Order no. E-Number
-UH01 1 Piece Compact enclosures AE B600xH1000xT250 - RAL7001

-UH01 200 mm Cable duct for mounting plate 80x25
-UH01 600 mm Cable duct for mounting plate 100x80 SUR4-77-24708
-UH01 4000 mm Support rail TS 35/7,5 für B: 400 mm, L: 387 mm
-UH01 400 mm Neutral busbar E-CU 3x10
-UH01 6 Piece Support bracket AB/SS
-UH01 2 Piece Connection terminal block 1.5 mm² - 16 mm²
-UH01 5 mm AE Rail for interior installation AE, for T: 250 mm
-UH01 4 Piece Support strip SZ Support strip, for AE, for W: 600 mm
-UH01 10 Piece Shield connection terminal block SK 8
-UH01 2 Piece Cable gland M16 x1,5 BK SUR4-73-24229
-UH01 2 Piece Mother fitting M16 x 1,5 BK
-UH01 1 Piece Cable gland M20 x1,5 BK XG3609800002
-UH01 1 Piece Mother fitting M20 x 1,5 BK X57499100039
-UH01 3 Piece Cable gland M25 x 1,5 BK SUR4-73-24230
-UH01 1 Piece Cable gland M32 x 1,5 BK SUR4-73-24204
-UH01 2 Piece Blanking-plug M16/ GY
-UH01F 1 Piece Sealing plug BVR22
-UH01S 1 Piece Sealing plug BVR22
-XD01 1 Piece End clamp NS35/7 SUR4-68-15352
-XD01 1 Piece Assembly adapters VAH
-XD01 180 mm Cover profil A/F; transparent
-XD01 1 Piece End Cover D-ST 2,5 TWIN
-XD01 5 Piece Feed-through terminal block ST 2,5-TWIN XCFR2.E60425
-XD01 1 Piece Feed-through terminal block ST 2,5-TWIN BU XCFR2.E60425
-XD01 2 Piece Ground modular terminal block ST 2,5-TWIN-PE XCFR2.E60425
-XD06 1 Piece End clamp Clipfix 35-5
-XD06 1 Piece End Cover D-STTBS 2,5 TWIN
-XD06 3 Piece Feed-through terminal block STTB 2,5-TWIN; 0,08 mm² - 4 mm², AWG: 28 - 12 XCFR2.E60425
-1XD01 1 Piece End clamp Clipfix 35-5
42 44
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department MIP EPC
BR4000FL
Bill of material XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
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Bill of material
-1XD01 2 Piece End Cover D-PTRV 4 WH 4-1

-1XD01 1 Piece Spacer plate DP-PTRV 4
-1XD01 4 Piece Marshalling panel PTRV 4 /WH X01E56700454
-1XD02 3 Piece Feed-through terminal block STTB 2,5-TWIN; 0,08 mm² - 4 mm², AWG: 28 - 12 XCFR2.E60425
-2XD01 2 Piece Marshalling panel PTRV4
-3XD02 1 Piece End Cover D-PTME 4
-3XD02 1 Piece Partition plate ATP-STI /3
-3XD02 6 Piece Test disconnect terminal block PTME 4; 0,2 mm² - 6 mm², AWG: 24 - 10
-3XD02 1 Piece Ground modular terminal block PTMED 4 PE; 0,2 mm² - 6 mm², AWG: 24 - 10
-3XD03 1 Piece End Cover D-ST 4-QUATTRO
-3XD03 1 Piece Partition plate ATP-ST quattro
-3XD03 3 Piece Switching jumper SB-ME 2-6 07002500095
-3XD03 1 Piece Feed-through terminal block ST 4-QUATTRO BU
-3XD04 1 Piece End Cover D-ST 2,5 TWIN
-3XD04 1 Piece Partition plate ATP-ST 2,5 TWIN
-3XD04 5 Piece Plug-in bridge FBS 2-5 X00E50205233
-3XD04 15 Piece Feed-through terminal block ST 2,5-TWIN XCFR2.E60425
-4XD01 1 Piece Ground modular terminal block ST 2,5-TWIN-PE XCFR2.E60425
-4XD02 1 Piece End Cover D-ST 2,5 TWIN
-4XD02 3 Piece Feed-through terminal block ST 2,5-TWIN XCFR2.E60425
-4XD03 1 Piece End Cover D-PTME 4
-4XD03 1 Piece Ground modular terminal block PTMED 4 PE; 0,2 mm² - 6 mm², AWG: 24 - 10
43 45
BR4000FL
Editor 17.08.2017
ComAP + Marathon
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Bill of material

-XDL+ 2 Piece End clamp Clipfix 35-5
-XDL+ 2 Piece End Cover D-ST 6-TWIN
-XDL+ 2 Piece Plug-in bridge FBS 2-8
-XDL+ 1 Piece Plug-in bridge FBS 4-8
-XDL+ 8 Piece End Cover Cover D-ST 2,5 Quattro
-XDL+ 7 Piece Partition plate ATP-ST quattro
-XDL+ 5 Piece Plug-in bridge FBS 2-5 X00E50205233
-XDL+ 2 Piece Feed-through terminal block ST 6-TWIN; 0,2 mm² - 10 mm², AWG: 24 - 8
-XDL+ 13 Piece Feed-through terminal block ST 2,5-Quattro 0,08-2,5²/ 28-12 AWG SUA93573 XCFR2.E60425
-XDL- 2 Piece End clamp Clipfix 35-5
-XDL- 1 Piece End Cover D-ST 6-TWIN
-XDL- 1 Piece Plug-in bridge FBS 2-8
-XDL- 1 Piece Reducing bridge ST 6-(2,5/4)
-XDL- 1 Piece End Cover Cover D-ST 2,5 Quattro
-XDL- 1 Piece Plug-in bridge FBS 10-5
-XDL- 1 Piece Plug-in bridge FBS 5-5 SUA86540
-XDL- 1 Piece Plug-in bridge FBS 2-5 X00E50205233
-XDL- 2 Piece Feed-through terminal block ST 6-TWIN; 0,2 mm² - 10 mm², AWG: 24 - 8
-XDL- 15 Piece Feed-through terminal block ST 2,5-Quattro 0,08-2,5²/ 28-12 AWG SUA93573 XCFR2.E60425
44 46
BR4000FL
Editor 17.08.2017
ComAP + Marathon
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Bill of material
-XDL- 3 Piece Ground modular terminal block ST 6-PE; 0,2 mm² - 10 mm², AWG: 24 - 8 SUR4-68-15363
-XF01 1 Piece End clamp Clipfix 35-5
-XF01 1 Piece End Cover D-ST 2,5 TWIN
-XF01 3 Piece Feed-through terminal block ST 2,5-TWIN XCFR2.E60425
=EKW-0FC02 1 Piece Circuit-breaker B10A/10kA 2pol
=EKW-0FC02 1 Piece Auxiliary switch 1S+1OE 93270510732
=CON-FC01 1 Piece Circuit-breaker B32A/10kA 1pol
=CON-FC01 1 Piece Auxiliary switch 1S+1OE 93270510732
=CON-FC02 1 Piece Circuit-breaker C6A/10kA 1pol
=CON-FC02 1 Piece Pin busbar 9x (1Ph+HS)
=CON-FC09 1 Piece Circuit-breaker C16A/10kA 1pol 93270510928
=CON-0FC01 1 Piece Circuit breaker Size S0, REL.2.2...3.2A
=CON-1FC01 1 Piece Circuit-breaker B50A/10kA 2pol
=CON-KF1.1 1 Piece Relay socket RIF-1-BPT/2X21
=CON-KF1.1 1 Piece Retaining bracket RIF-RH-1
=CON-KF1.1 1 Piece Plug-in module RIF-LDP-12-24 DC
=CON-KF1.1 1 Piece Single relay 24VDC/1PDT
=CON-KF1.3 1 Piece Relay modul 24V DC 1NC-NO 3ADC
45 47
BR4000FL
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ComAP + Marathon
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Bill of material

=CON-PJ1 1 Piece Alarm horn M22-AMC UCST.S1290
=CON-PJ1 1 Piece Alarm horn 18-30VDC / 3-18mA / 83dB UCST.S1290
=CON-PJ1 1 Piece Blanking plug grey M22 UCST.S1290
=CON-TB1 1 Piece Three-phase power supply 400V/24VDC/35A
=CON-V01 1 Piece Diode 1N4007; 1000V/1,0A 93270510696
=EES-SE1 1 Piece Emergency stop 22/40mm, RED X01E56700427
=EES-SE1 1 Piece Holder 3 Modul plastic X01E56700428
=EES-SE1 3 Piece Switch element 1Ö / 1NC, max. 10A X01E56700429
=PLC-AF01 1 Piece Controller InteliMainsNT BaseBox X54434200015
=PLC-AF02 1 Piece Analog Expansion Module 8DI/8DO/4AI/1AO/CAN X54434200020
=PLC-AF03 1 Piece TFT Display •5,7” Colour TFT Display X54434200017
=PLC-AF10 1 Piece Power supply transformer IG-AVRi-Modul Primary voltage 1: 230 - 277 VAC / 400 - 480 VAC ,50-60-400Hz X54434200016
46 48
BR4000FL
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
Bill of material
=PLC-AF11 1 Piece Voltage regulator interface G-PCM/PCLSM X54434200014

=COM-AF05 1 Piece Test / service unit MAU MAU 5295308112
=MCC-BT1 1 Piece Enclosure internal thermostat 24VDC-250VAC, 0-60C
=MCC-MA1 1 Piece Filter Fan Plus FPI 018 66 m3/h, 24VDC E234324
=MCC-MA1 2 piece Outlet filter FPI118 IP54 , 92x92 mm E234324
47 +GCB/1
BR4000FL
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
Negativ signal required
-AF01 COA -AF01 COA -AF01 COA -AF01 COA -AF01 COA -AF01 COA
(1).5b / +MIP/2.3
(9).5b / +MIP/2.3
GCB closed GCB opened GCB tripped GCB charged GCB close GCB open
+MIP-XDL+:1.5:3
+MIP-XDL-:9.5:3
(1).6b / +MIP/2.5
(9).6b / +MIP/2.5
+MIP/6.0 +MIP/6.0 +MIP/6.0 +MIP/6.0 +MIP/6.0 +MIP/6.0
BI7 BI8 BI9 BI10 BO5 BO6
+MIP-XDL+:1.6:3
+MIP-XDL-:9.6:3
10 11 12 13 72 73
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
A1 A1
+MIP +MIP
-KF6.1 -KF6.2
24V DC A2 24V DC A2
/ +MCB/1.3
7XD01/2.3 / +MCB/1.3
NH(11) / +MIP/5.1
+MIP/5.1
1,0²/18 GY
=EES+MIP-SE1:11
+MIP-7XD01:2.3
+MIP-KF7.1:14
6XD01/3.3
NH(12) /
+MIP-XD06:1
1,0²/18 WH
-6XD01/3.1 /+MCB/1.5
+MIP-7XD01:3.2
11 11
+MIP +MIP
-KF6.1 -KF6.2
12 14 12 14
/1.4 /1.5
max.2ADC max.2ADC
PE
+MCB/1.4 / 7XD01/3.1
+MIP-7XD01:3.1
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
1,0²/18 GY
+MIP
1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4 3.1 3.2 3.3 3.4 4.1 4.2 4.3 4.4 PE
-6XD01 Red bridge
+GCB +GCB
-WD06.1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 GNYE -WD06.2 1 2
ÖLFLEX 110 ÖLFLEX 110
18x1,5²/16 2x2,5
max. 25m
NA
+CUS-X + - x x x x x x x x x x x x x x PE x x
Voltage 0V (-) 21 22
A1 A2
-QA1
Voltage 24V External GCB closed GCB opened GCB tripped GCB charged GCB close GCB open MCB close Interlock Spare Spare E-stop
(+) voltage M
Contacts for genset circuit breaker (GCB)
14 14
12 11 /1.4 12 11 /1.5
At 100-230VAC signals, it is
NOT allowed to use the
terminals 1.1+1.2
+MIP/48 2
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department GCB EFS CON
BR4000FL
GCB-Generator circuit breaker XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
Cable overview
+GCB -WD06.1 +MIP-6XD01 +CUS-X ÖLFLEX 110 18x 1,5²/16 Voltage 24V (+)
1 +MCB/1
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department GCB EMB
BR4000FL
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
-AF01 COA -AF01 COA -AF01 COA -AF01 COA

(1).5c / +MIP/2.4
(9).5c / +MIP/2.4
MCB closed MCB opened MCB close MCB open

+MIP-XDL+:1.5:4
+MIP-XDL-:9.5:4
+MIP/6.0 +MIP/6.0 +MIP/6.0 +MIP/6.0
BI11 BI12 BO7 BO8

14 15 74 75
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
A1 A1
+MIP +MIP
-KF7.1 -KF7.2
24V DC A2 24V DC A2
-6XD01/3.1/ +GCB/1.5
/ +GCB/1.4
1,0²/18 GY
+MIP-6XD01:3.1
+MIP-KF6.1:14
7XD01/3.1
1,0²/18 WH
7XD01/2.3 /+GCB/1.6
+MIP-6XD01:3.4
11 11
+MIP +MIP
-KF7.1 -KF7.2
12 14 12 14
/1.3 /1.4
max.2ADC max.2ADC
PE
+GCB/1.6 / 6XD01/3.3
+MIP-6XD01:3.3
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
1,0²/18 GY
+MIP
1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4 3.1 3.2 3.3 PE
-7XD01 Red bridge
+MCB
-WD07.1 1 2 3 4 5 6 7 8 9 10 11 GNYE
ÖLFLEX 110
12x1,5²/16
max. 25m
+CUS-X + - x x x x x x x x x PE
Voltage 0V (-) 21 22
Voltage 24V External MCB closed MCB opened MCB close MCB open GCB close Interlock Spare
(+) voltage
Mains circuit breaker

Control for circuit breaker drawing (MCB)
14 14
12 11 /1.3 12 11 /1.4
terminals 1.1+1.2
+GCB/2 2
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department MCB EFS CON
BR4000FL
Mains circuit breaker XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
Cable overview
+MCB -WD07.1 +MIP-7XD01 +CUS-X ÖLFLEX 110 12x 1,5²/16 Voltage 24V (+)
1 +FAN/1
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department MCB EMB
BR4000FL
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
-AF02 COA -AF02 COA -AF02 COA

(1).7b / +MIP/2.6
(9).7b / +MIP/2.6
Room fan/ louver Coolant fan 1 on Coolant fan 2 on

on
+MIP-XDL+:1.7:3
+MIP-XDL-:9.7:3
+MIP/8.1 +MIP/8.1 +MIP/8.1
DigitalOutput06 DigitalOutput02 DigitalOutput03
BO6 BO2 BO3
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
+MIP-5XD01:2.1
+MIP-5XD01:2.3
+MIP/4.2 / (AF01).23
+MIP/4.2 / (AF01).24
=CON A1 =CON A1 =CON A1
+MIP +MIP +MIP
-KF8.2 A2 -KF8.3 A2 -KF8.4 A2
24V DC 24V DC 24V DC
1,0²/18 GY 1,0²/18 GY
1,0²/18 WH 1,0²/18 WH
CAUTION – Check voltage at the

relay 24VDC or 230VAC
=CON
A2 =CON 11 =CON 11 =CON 11
+MIP +MIP +MIP +MIP

-KF8.1 A1 -KF8.2 12 14 -KF8.3 12 14 -KF8.4 12 14
24VDC /1.2 /1.3 /1.4
max.2ADC max.2ADC max.2ADC
PE
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
1,0²/18 GY
+MIP
1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4 3.1 3.2 3.3 PE
-8XD01
+FAN
-WD08.1 1 2 3 4 5 6 7 8 9 10 11 GNYE
ÖLFLEX 110
12x1,5²/16
max. 25m
Voltage 0V (-)
Voltage 24V External Auxilary CB Room fan/ Coolant fan 1 Coolant fan 2 Spare Spare Spare Ground
(+) voltage tripped louver on on on
Fan control
Control for power panel drawing (FAN)
14 14 14 14
12 11 +MIP/3.7 12 11 /1.2 12 11 /1.3 12 11 /1.4
terminals 1.1+1.2
+MCB/2 2
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department FAN EFS ECC
BR4000FL
FAN-Engine fan XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
Cable overview
+FAN -WD08.1 +MIP-8XD01 +CUS-X ÖLFLEX 110 12x 1,5²/16 Voltage 24V (+)
1 +TNK/1
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department FAN EMB
BR4000FL
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
-AF02 COA -AF02 COA -AF02 COA -AF02 COA -AF02 COA -AF02 COA
(1).7c / +MIP/2.6
(9).7c / +MIP/2.6
Leakage detection Daytank max Daytank low Daytank low low Daytank fuelpump Day tank level
on
+MIP-XDL+:1.7:4
+MIP-XDL-:9.7:4
+MIP/8.1 +MIP/8.1 +MIP/8.1 +MIP/8.1 +MIP/8.1 +MIP/8.1
DigitalInput01 DigitalInput02 DigitalInput03 DigitalInput04 DigitalOutput01 AnalogInput03
BI1 BI2 BI3 BI4 BO1 AI3
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
A1
+MIP
-KF9.1
A2
24V DC
1,0²/18 GY
GND / +GEN/4.3
+MIP-3XD04:ODE
11 A2
+MIP =CON
-KF9.1 +MIP
14 12 A1
/1.4 -KF9.2
max.2ADC 24VDC
PE
1,0²/18 DBU
1,0²/18 WH
1,0²/18 WH
1,0²/18 GY
+MIP
1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4 3.1 3.2 3.3 PE
-9XD01
+TNK
-WD09.1 1 2 3 4 5 6 7 8 9 10 11 GNYE
ÖLFLEX 110
12x1,5²/16
max. 25m
Voltage
0V (-)
Voltage Leakage Daytank max Daytank low Daytank low Daytank Auxilary CB Day tank level Spare
24V (+) detection low fuelpump on tripped
Control for fuel supply (TNK)
14 14
12 11 /1.4 12 11 +MIP/3.7
terminals 1.1+1.2
+FAN/2 2
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department TNK EFS CON
BR4000FL
Day tank XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
Cable overview
+TNK -WD09.1 +MIP-9XD01 +CUS-X ÖLFLEX 110 12x 1,5²/16 Control for fuel supply (TNK)
1 +EXT/1
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department TNK EMB
BR4000FL
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
-AF01 COA -AF02 COA -AF01 COA -AF02 COA -AF02 COA
(1).4b / +MIP/2.3
(9).4b / +MIP/2.3
Remote start/stop Spare Close before Warning yellow Fault red alarm
excitation alarm
+MIP-XDL+:1.4:3
+MIP-XDL-:9.4:3
+MIP/6.0 +MIP/8.1 +MIP/6.0 +MIP/8.1 +MIP/8.1
BI2 DigitalInput06 BO9 DigitalOutput04 DigitalOutput05
53 BI6 34 BO4 BO5
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
11 11 A1 A1 A1
+MIP +MIP +MIP +MIP +MIP
-KF4.1 -KF4.2 -KF4.3 -KF4.4 -KF4.5
12 14 12 14 A2 A2 A2
/1.2 /1.2
24V DC 24V DC 24V DC
max.2A DC max.2A DC
1,0²/18 GY 1,0²/18 GY 1,0²/18 GY
1,0²/18 WH
1,0²/18 WH
A1 A1 11 11
+MIP +MIP +MIP +MIP
-KF4.1 -KF4.2 -KF4.4 -KF4.5
24VDC A2 24VDC A2 12 14 12 14
/1.6 /1.6
max.2ADC max.2ADC
PE
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
1,0²/18 WH
1,0²/18 GY
+MIP
1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4 3.1 3.2 3.3 3.4 4.1 4.2 PE
-4XD01
-WD04.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 GNYE
ÖLFLEX 110
15x1,5²/16
max. 25m
NA
+CUS-X + - x x x x x x x x x x x x PE
Voltage 0V (-)
Voltage 24V External Remote Spare Close before Spare Coolant fan 1 Coolant fan 2 Warning Fault red Spare Spare
(+) voltage start/stop excitation on on yellow alarm alarm
24VDC - 230VAC
Max 2A UC
14 14 14 14 14
12 11 /1.2 12 11 /1.2 12 11 +GEN/2.8 12 11 /1.6 12 11 /1.6
terminals 1.1+1.2
+TNK/2 2
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department EXT EFS CON
BR4000FL
Customer page XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
-AF01 COA
Bus/Mains voltage
sensing
+MIP/6.0
L1 L2 L3 N
49 50 51 48
1,5²/16 LBU
1,5²/16 BK
1,5²/16 BK
1,5²/16 BK
PE
+MIP SH
1 2 3 +MIP 1 2 3 N PE
-4XD02
-4XD03
-WG04.3 WH BN GN SH -WD04.4 1 2 3 4 GNYE

UNITRONIC ÖLFLEX 110
3x0,34²/22 5x1,5²/16
x x x x PE
+CUS-X x x x
Ext. kW/Hz COM Ext. PF/VAr/V Bus/Mains voltage sensing

set point set point
1 3
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department EXT EFS CON
BR4000FL
Customer page XZ59634000005 ------- EDA_
Editor 17.08.2017
ComAP + Marathon
0 1 2 3 4 5 6 7 8 9
Cable overview
-WD04.1 +MIP-4XD01 +CUS-X ÖLFLEX 110 15 1,5²/16 Voltage 24V (+)
-WG04.3 +MIP-4XD02 +CUS-X UNITRONIC 3 0,34²/22 Ext. kW/Hz set point
SH9.3
2
Creator MOLLMI 08.06.2017 Wiring diagram "Control panel" Drawing No. Order No Department EXT EMB
BR4000FL
Editor 17.08.2017
ComAP + Marathon

XZ59634000005

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- 03.07.2017 New drawing M.Moll -- - 0

TECHNICAL DATA AND CONSTRUCTION DETAILS IEC 61355

Full designation Structure description Full designation Structure description

+BSF Baseframe =EKW Electrical power

+ENG Engine =CON Control voltages

+GEN Generator incl. terminal box =EES Engine emergency stop

+MIP MTU Genset interface panel =PLC Programable logic controller

+MMC MTU Genset control =COM Communication

+GCB Generator circuit breaker =STR Engine starting

+MCB Mains circuit breaker =MCC Mixture cooling circuit

+FAN Fan control =ECC Engine/jacket water circuit

+TNK Fuel tank =HWC Heating water circuit

+CPL Other control panel enclosure

Full designation Structure description

&EAA Electrical cover sheet

&EAB Electrical table of contents

&EFS Wiring diagram

&EMA Electrical terminal diagram

&EMB Electrical cable plan

&EPC Bill of material

TECHNICAL DATA AND CONSTRUCTION DETAILS

Supply, Line and L1, L2, L3 L Control voltage 24VAC 24VAC-L

Supply, Line and N N Control voltage 24VAC 24VAC-N

Control voltage + L+ analog

Control voltage - L- L1-k-Geno

Starter battery cabeling L+Batt All other connections

Starter battery cabeling L-Batt

TECHNICAL DATA AND CONSTRUCTION DETAILS

CAN bus -XF01

Jacked Relay N/C

-AF01 COA -AF01 COA

Fuel water Fuel water

-BL1.1 -BL1.2 -BL2.1 -BL2.2

OPTION (triple water separator)

-WD51.1 -EB01 =HWC+CPL-EB OELFLEX 5 _,_/__

Engine control unit ECU

Wiring diagram "Control panel"

unit ADEC ECU7 Plug -X1/-X3

X1-20 0,5 / 21 br / bn MAU WG010 13 CAN1_GND X3-3 2,5 / 14 rt / rd (51).1b BATTERY_(+24V)

X1-33 0,5 / 21 ws / wh MAU WG011 21 CAN2_HI X3-6 2,5 / 14 rt / rd (51).1c BATTERY_(+24V)

X1-34 0,5 / 21 br / bn MAU WG011 23 CAN2_GND X3-12 2,5 / 14 rt / rd (51).2a BATTERY_(+24V)

X1-38 0,5 / 21 ws / wh -1XD01 1.3 SPEED - DOWN (+24V)

X1-23 0,5 / 21 gr / gy -1XD01 (9).51g SPEED - DOWN (GND)

X1-39 0,5 / 21 ws / wh -1XD01 1.4 SPEED - UP (+24V)

X1-24 0,5 / 21 gr / gy -1XD01 (9).51h SPEED - UP (GND)

X1-40 0,5 / 21 ws / wh -1XD01 2.1 ALARM RESET (+24V)

X1-25 0,5 / 21 gr / gy -1XD01 (9).51i ALARM RESET (GND)

X1-41 0,5 / 21 ws / wh -1XD01 2.2 IDLE - MODE (+24V)

X1-26 0,5 / 21 ws / wh -1XD01 (9).51j IDLE - MODE (GND)

X1-42 0,5 / 21 ws / wh -1XD01 2.3 SWITCH - DROOP (+24V)

X1-27 0,5 / 21 ws / wh -1XD01 (9).51k SWITCH - DROOP (GND)

X1-43 0,5 / 21 ws / wh -1XD01 2.4 STOP ENGINE (+24V)

X1-28 0,5 / 21 ws / wh -1XD01 (9).51l STOP ENGINE (GND)

X1-9 0,5 / 21 ws / wh -1XD01 3.1 STARTER ON (GND)

X1-10 0,5 / 21 ws / wh -1XD01 3.2 STARTER ON (+24V)

X1-11 0,5 / 21 ws / wh -1XD01 3.3 PROG

X1--- 0,5 / 21 ws / wh -1XD01 3.4 Spare

X1-5 0,34 / 22 ws / wh -1XD02 1 LOW 0V AO

X1-6 0,34 / 22 br / bn -1XD02 2 OUT 0-10V AO

X1-7 0,34 / 22 gr / gn -1XD02 3 OUT 0-10V AO

X1-31 0,34 / 22 ws / wh -1XD02 4 SPEED DEMAND AI

X1-29 0,34 / 22 br / bn -1XD02 5 SPEED DEMAND AI