Professional Documents
Culture Documents
Combustion Technology
©DURAG GROUP
(1)
Large-scale power plant
(2) (3)
2
Flame sensor
Monitoring Flame monitor
Compact flame monitor
Industrial combustion
Igniting Controlling
3
AAL 75
Flame monitor
Particularly cost-effective, fail-safe
flame monitors for monitoring gas
and oil burners as well as combined
gas/ oil burners
©DURAG GROUP
●● Monitoring of gas and oil burners of any load The flame monitor comprises of a control unit ●● Cable for connecting the ionisation elec-
●● Suitable for intermittent operation and and flame sensor. trode to the ionisation flame monitor
continuous operation (only AAL 75 POD) ●● Optical flame sensors generate a signal from (kleZ912F0)
●● Simple installation on TS 35 DIN-rail the UV range of the flame radiation ●● Ball valve for closing the sighting tube
●● Flame sensors with an ionisation electrode (D-ZS 133 III)
Applications process a current flowing through the flame ●● Swivel mount for alignment of the flame
sensor to the flame to be monitored
●● Chemical industry Models (D-ZS 033 III)
●● Refineries ●● Test light source for AAL75/ D-LE 55 ULD-CG
●● Cement plants ●● AAL 75 for functional test of the flame monitor,
●● Waste incinerators Ionisation flame monitor for intermittent battery operated (D-ZS 091)
●● Steam generators or continuous operation, also suitable for ●● Thermal isolator with electrical insulation
●● Heating plants single electrode operation in conjunction for D-LE 55 ULD-CG flame sensor
with DURAG ignition transformers, model (D-ZS 117 III)
Certifications D-HG 55
●● AAL 75
●● DVGW as UV flame monitor in combination with
●● FM Class 7610 D-LE 55 ULD-CG for the optical monitoring
●● EAC of gas flames in intermittent mode
Flame sensor
Ionisation electrode
AAL 75
©DURAG GROUP
4
D-LX 100
Compact flame
monitor
Self-monitoring and fail-safe
compact flame monitor for
monitoring gas, oil and coal flames
with integrated UV, VIS or IR flame
sensor, primarily in single burner
view applications D-LX 100
©DURAG GROUP
●● Suitable for intermittent operation as well The D-LX 100 flame monitor analyses flame ra- ●● Digital display for optimal adjustment of the
as continuous operation diation using the integrated flame sensor signal. flame sensors by measuring the pulse rate
●● Compact design, flame sensor and control The flame intensity is present as a current at one and its extreme values (D-ZS 087 - 20)
unit in one enclosure, takes up no space in output 0/4 ... 20mA for further analysis. ●● Optical adjustment aid for the alignment of
control cabinet the swivel mount on the sighting tube
●● LED display for settings and operational Design (D-ZS 118)
status ●● UV-C test light source 230 V/ 50 Hz
●● ATEX approved (D-LX 100.../94Ex for zone 1 ●● Integrated compact device (D-ZS 077-10)
and D-LX 100.../97Ex for zone 2) ●● UV-A, UV-B and IR test light source
230 V/ 50 Hz (D-ZS 093)
Applications ●● Swivel mount for alignment of flame moni-
tor to the flame to be monitored
●● Power stations ●● Thermal isolator with electrical insulation
●● Chemical industry ●● Ball valve for closing sighting tube
●● Refineries ●● Terminal box for connecting the flame
●● Cement plants monitor (D-ZS 140/ 141)
●● Waste incinerators ●● Power supply unit to supply two D-LX 100
D-LX 100.../94Ex
●● Steam generators D-LX 100.../95Ex (D-NG 24/05)
●● Heating plants
©DURAG GROUP
Operational mode Intermittent operation, continuous Flame intensity 0/4 ... 20mA
operation, 72-hour operation
without permanent supervision
Safety Self-monitoring and fail-safe Perm. ambient -20 °C to +60 °C
temperature
Electrical 24 VDC, 5 W, PELV Dimensions 90x92 mm, length approx.
connection Weight 350 mm/ approx. 1.8 kg
Protection class IP67 Sighting tube G 1¼“
connection
Flame relay 1x NO contact, 230 VAC/ 2 A Purge air G ½“
connection
Status relay 1x NO contact, 230 VAC/ 2 A D-LX 100.../9xEx
FFDT (safety time) 1, 3, 5 s /94Ex II 2G Ex de IIC T5/T6
/95Ex Class l, Div. 1, Group B, C & D
Spectral ranges UV, VIS, IR /96Ex Class l, Div. 2, Group A, B, C & D
Viewing angle 6° /97Ex II 3G Ex nAnC IIC T6
Number of ranges 1 Protection class IP65
Switching 0 ... 9 /94Ex, /95Ex
threshold Dimensions Ø 130 mm, length 313 mm
Weight approx. 4.3 kg
Display LED display Sighting tube G1“ (/94Ex, /95Ex)
connection G 1¼“ (/96Ex, /97Ex)
5
D-LX 200 D-LX 200 Ex
Compact flame
monitor
Self-monitoring and fail-safe com-
pact flame monitor for monitoring
gas, oil, and coal flames with inte-
grated UV or IR flame sensor
●● Wide sensitivity range The D-LX 200 compact flame monitor analyses ●● Optical adjustment aid for the swivel
●● For ambient temperatures from -40 °C up to flame radiation using the integrated flame sen- mount on the sighting tube (D-ZS 118)
+85 °C sor signal. Current output 0/4 ... 20 mA available ●● LED bar graph display for the flame
●● Dual channel design throughout for further analysis. Flame properties and para- intensity (D-ZS 129)
●● Measurement of flame flicker frequency meters of the flame monitor can be transmitted ●● D-LX 200 Test Kit for performing software
●● Selective to individual burners and fuels to a PC via a RS485 and an IrDA interface. supported tests
●● Swivel mount for aligning the flame monitor
Applications ©DURAG GROUP ●● Thermal isolator with electrical insulation
●● Ball valve for closing the sighting tube
●● Power stations ●● Terminal box for connecting the flame
●● Chemical industry monitor (D-ZS 140-12)
●● Refineries ●● Power supply unit for supply of up to two
●● Cement plants D‑LX 200 (D-NG 24/05)
●● Waste incinerators
●● Steam generators
●● Heating plants
●● DVGW
●● FM Class 7610
●● CSA
●● SIL3
Thermal isolator
●● EAC with electrical
Ball valve
Flame monitor Purge air D-ZS 133 I
●● AGA: AS 4625 D-LX 200 flange insulation (optional) Swivel mount
D-ZS 117 I D-ZS-033 I
●● ATEX , IECEx (optional) (optional)
●● Marine Certifications
6
D-LE 103
Flame sensor
Flame sensor for monitoring gas,
oil and coal flames, primarily in
single burner view applications
D-LE 103
©DURAG GROUP
●● Self-monitoring and fail-safe in conjunction The photo element in the flame sensor gener- ●● Optical adjustment aid for alignment of the
with a control unit/ burner control ates a signal which is proportional to the flame swivel mount on the sighting tube
●● Flame sensors for every spectral range of radiation intensity. The output signal of the (D-ZS 118)
flame monitoring from UV to IR flame sensor is used as an input signal to a con- ●● UV-C test light source 230 V/ 50 Hz
●● Connection to D-UG 120 and D-UG 660 trol unit or a burner control. (D-ZS 077-10)
contol unit as well as D-GF 150 (-MB) burner The D-LE 103 flame sensor is available with dif- ●● UV-A, UV-B und IR test light source
control ferent photo elements for optimal selectivity 230 V/ 50 Hz (D-ZS 093)
●● Uniform output signal thus mutually inter- when using different fuels. ●● Swivel Mount for alignment of flame sensor
changeable to the flame to be monitored
●● Compliant to general safety regulations Models ●● Thermal isolator with electrical insulation
●● Ball valve for closing sighting tube
Applications ●● Cable gland (-CG) ●● Terminal box for connecting flame sensor
●● Axial plug (-P) (D-ZS 140)
●● Power stations
●● Chemical industry
●● Refineries Flame sensor selection
●● Cement plants
Flame sensor Suitability for fuels
●● Waste incinerators
●● Steam generators Gas Oil Coal Wood
●● Heating plants D-LE 103 UL ++ +
D-LE 103 UAF o ++
Certifications D-LE 103 UA + ++ o +
D-LE 103 IS ! ++ ++ +
●● DVGW D-LE 103 IG o ++ ++ ++
●● UL 372 ++ ideally suited + well suited o conditionally suited ! not permitted (from experience)
●● FM Class 7610
●● AGA: AS 4625
●● EAC
●● SIL3 ©DURAG GROUP
Control unit/
Burner control
D-UG 120
D-UG 660
D-GF 150
Flame sensor Purge air Thermal Ball valve
D-LE 103 flange isolator with D-ZS 133 I
electrical (optional) Swivel
insulation mount
D-ZS 117 I D-ZS-033 I
(optional) (optional)
7
D-LE 603 D-LE 603 Ex
D-LE 603
D-LE 603.../94Ex
D-LE 603.../95Ex
●● AGA: AS 4625
●● EAC
Control unit/
●● ATEX Burner control
●● SIL3 D-UG 120
D-UG 660
D-GF 150
Thermal isolator Ball valve
Flame sensor Purge air with electrical D-ZS 133 I
D-LE 603 flange insulation (optional) Swivel
D-ZS 117 I mount
(optional) D-ZS-033 I
(optional)
Operational mode Intermittent operation, continuous Dimensions 90x92 mm, length approx. 350 mm
operation and 72-hour operation
without permanent supervision Weight approx 1.8 kg
8
D-LE 701 D-LE 703
●● Self-monitoring and fail-safe flame sensor The fibre optic system may be integrated directly ●● Digital display for measuring the pulse rate
with a fibre-optic connection in conjunction into the hot area of the burner. It transfers the ra- and its extreme values
with a control unit/ burner control diation from the flame over a fibre optic bundle (D-ZS 087-20)
●● Monitoring of gas, oil and coal flames to the flame sensor installed outside the burner. ●● UV-A, UV-B and IR test light source
●● Connection to the D-UG 120, D-UG 660 It is available in different lengths. 230 V/ 50 Hz (D-ZS 093)
control unit and the D-GF 150 (-MB) burner The photo element in the flame sensor gener- ●● Terminal box for connecting flame sensor
control ates a signal which is proportional to the flame (D-ZS 140)
●● Spectral range from UV to IR radiation intensity. The output signal of the ●● Installation flange for D-LL 702 for fibre
●● Uniform output signal thus mutually inter- flame sensor is used as an input signal to a con- optic system (D-ZS 702)
changeable trol unit or a burner control. ●● Welding flange for D-LL 702 for fibre optic
●● Adjustable to different combustion technolo- system (D-ZS 704)
gies such as exhaust gas recirculation
Certifications
●● DVGW
●● EAC
●● SIL3 Flame sensor
D-LE 703
Flame sensor
D-LE 701 ©DURAG GROUP
9
D-LX 720
Compact flame
monitor with fibre
optic system
Application with
- flexible fibre optic system
D-LL 703
- or rigid fibre optic system D-LX 720
D-LL 704
©DURAG GROUP
●● Wide sensitivity range The D-LX 720 compact flame monitor is elec- ●● LED bar graph display for the flame intensi-
●● For ambient temperatures from -40 °C up to tronically identical to the D-LX 200. It analyses ty (D-ZS 129)
+85 °C flame radiation using the integrated flame sen- ●● D-LX 200 Test Kit for performing software
●● Dual channel design throughout sor signal. supported tests
●● Measurement of flame flicker frequency Current output 0/4 ... 20 mA available for further ●● Terminal box for connecting the flame
●● Selective to individual burners and fuels analysis. monitor (D-ZS 140-12)
Flame properties and parameters of the flame ●● Installation flange for D-LL 703 fibre optic
Applications monitor can be transmitted to a PC via a RS485 system (D-ZS 703)
and an IrDA interface. ●● Welding flange for D-LL 704 fibre optic
●● Burners with difficult installation conditions system (D-ZS 704)
for conventional flame sensors or on those ●● Power supply unit for supply of up to two
where ambient temperature near the sight- D‑LX 720 (D-NG 24/05)
ing tube is too high
●● Power stations
©DURAG GROUP
●● Chemical industry
●● Refineries
●● Cement plants
●● Waste incinerators
●● Steam generators
●● Heating plants
Certifications
●● DVGW
D-LX 720.../87Ex
●● FM Class 7610
User interface of the flame monitor software ©DURAG GROUP
●● CSA
●● SIL3
●● EAC
●● AGA: AS 4625
●● ATEX , IECEx
●● Marine Certifications
Operational mode Intermittent operation and Threshold switches Flame intensity and flicker
continuous operation frequency
Safety Self-monitoring and fail-safe D-LX 720 .../8xEx
Electrical 24 VDC, 5 W, PELV /84Ex II 2G Ex d IIC T6 or T5 Gb
connection II 2D Ex tb IIIC T85 °C or T100 °C Db
/85Ex Cl. I, Div. 1, Gr. A, B, C, D T6/ T5
Protection class IP66/ 68, IP65 (/MP) Cl. II, Div. 1, Gr. E, F, G T6/ T5; Cl. III
Flame relay 1x NO contact, 24 VDC, 0.5 A Type 4
Hazardous locations: indoor/outdoor
Status relay 1x NO contact, 24 VDC, 0.5 A /86Ex Cl. I, Div. 2, Gr. A, B, C, D T6/ T4
FFDT (safety time) 1, 2, 3, 5 s Cl. II, Div. 2, Gr. E, F, G T6/T4; Cl. III
Type 4
Hazardous locations: indoor/outdoor
Ranges 2 /87Ex II 3G Ex nAnC IIC T6 or T4 Gc
II 3D Ex tc IIIC T85 °C or T135 °C Dc
Communication LED, Modbus RTU, IrDA
Analogue output 0/4 ... 20 mA Protection class IP66
Ambient -40 °C to +85 °C Dimensions Ø120 mm, length 229 mm
SIL3 temperature range
Dimensions 85x85 mm, length approx. 175 mm Weight ca. 3.2 kg
Weight approx. 1.25 kg
Spectral ranges UV, IR Tmax /86Ex, /87Ex +65 °C
10
D-LL 701 D-LL 702 D-LL 703 D-LL 704
©DURAG GROUP
Protection hose Rigid guiding tubing
min 0.5 m min 0.2 m, max 15 m
©DURAG GROUP
Length of rigid intermediate Length of flexible intermediate
pipe, min 0.2 m pipe, min 0.5 m
●● Flexible fibre optic system D-LL 703: flexible fibre optic system for D-LE 703 and D-LX 720
●● For combination with flame sensor or Spectral ranges UV, IR Cooling air G ½“
connection
compact flame monitor
●● The optics of the fibre optic system are Viewing angle 6° Intermediate pipe 1.4301
material
connected to the sensor by a multiple
Perm. ambient -40 °C to +350 °C (optical system) Weight approx. 3 kg + 1 kg/m
protected glass fibre bundle temperature
●● Suitable for temperatures up to 350 °C Purge air G ½“
connection
©DURAG GROUP
Rigid guiding tubing
pipe, min 0.5 m, max 20 m
●● Rigid fibre optic system D-LL 704: rigid fibre optic system for D-LE 703 and D-LX 720
●● For combination with flame sensor or Spectral ranges UV, IR Cooling air G ½“
compact flame monitor connection
●● The optics of the fibre optic system are Viewing angle 6° Guiding tube 1.4301
material
connected to the sensor by a multiple
Perm. ambient -40 °C to +350 °C (optical system) Weight approx. 2 kg + 1 kg/m
protected glass fibre bundle temperature
●● Suitable for temperatures up to 350 °C Purge air G ½“
connection
Applications
11
D-GT 800
Flame sensor
Flame sensor for monitoring gas
and oil flames, primarily in gas
turbines or in particularly harsh
environments
D-GT 800-P
©DURAG GROUP
●● Self-monitoring and fail-safe in conjunction With its combination of a highly sensitive photo ●● Cable gland connection (-Ex)
with a control unit/ burner control element and sturdy design, the D-GT 800/801 ●● Axial plug (-P)
●● Deployable with high combustion chamber flame sensors are ideal for use in harsh environ- ●● Available with air or water cooling for very
overpressure and with strong vibrations ments such as in gas turbines. The photodiode high temperatures (D-GT 800)
●● Connection to the D-UG 120, D-UG 660 used can detect almost all blue burning flames,
control units and the D-GF 150 (-MB) burner such as gas flames having only a low radiation Accessories
control component in the visible range.
●● Optionally available with air/water cooling The D-GT 800/801 is available with different ●● UV-A, UV-B and IR test light source
●● Compliant to general safety regulations photo elements for optimal selectivity when us- 230 V/ 50 Hz (D-ZS 093)
●● Flame monitoring in the UV-range from 190 ing different fuels. ●● Terminal box for connecting the flame
to 570 nm sensor (D-ZS 140, D-ZS 141)
●● ATEX-approved (D-GT 800/801../Ex) Flame sensor selection
Flame sensor Suitability for Features
Applications Gas Oil
D-GT 800/801 UAF o ++ with intensive ambient light (neighbouring burners)
●● Burners with difficult installation conditions
D-GT 800/801 UA + ++ at low NOx component
for conventional flame sensors or on those
++ ideally suited + well suited o conditional suited ! not permitted (from experience)
where ambient temperature near the
sighting tube is very high
●● Power stations
●● Chemical industry
●● Refineries ©DURAG GROUP
●● Cement plants
●● Waste incinerators Control unit/
Burner control
●● Steam generators
●● Heating plants D-UG 120
D-UG 660
●● Gas turbines D-GF 150
Operational mode Intermittent operation, continuous Perm. ambient Without cooling: -20 °C to +120 °C
D-GT 800/801 operation and 72-hour operation temperature Air cooling: -20 °C to +200 °C
without permanent supervision Water cooling: -20 °C to +300 °C
Safety Self-monitoring and fail-safe in Vibration 10 g
conjunction with a control unit/
burner control Dimensions Ø 100 mm; length approx. 190 mm
12
D-UG 120
D-UG 120
●● Suitable for intermittent operation as well The D-UG 120 control unit analyses the flame ●● Power supply unit for connecting the
as continuous operation radiation via the signal of the flame sensor con- D-UG 120 to 230VAC (D-NG 24/05)
●● LED display nected. ●● Digital display for optimal adjustment of the
●● Installation on DIN-rail The easy-to-read LED display shows the opera- flame sensors by measuring the pulse rate
tional status of the flame monitor. and its extreme values (D-ZS 087 - 20)
Applications The flame intensity is present as a current at an ●● Optical adjustment aid for the alignment of
output 0/4 ... 20 mA for further analysis. the swivel mount on the sighting tube
●● Power stations (D-ZS 118)
●● Chemical industry Flame sensors ●● UV-C test light source
●● Refineries 230 V/ 50 Hz (D-ZS 077-10)
●● Cement plants ●● D-LE 103 for standard applications ●● UV-A, UV-B and IR test light source
●● Waste incinerators ●● D-LE 603 for selective flame monitoring 230 V/ 50 Hz (D-ZS 093)
●● Steam generators ●● D-LE 701/703 for special applications (fibre ●● Swivel mount for alignment of flame moni-
●● Heating plants optics) tor to the flame to be monitored
●● D-GT 800 for particularly harsh environments ●● Thermal isolator with electrical insulation
Certifications ●● Sensors for Ex-applications are also available ●● Ball valve for closing sighting tube
●● Terminal box for connecting flame monitor
●● DVGW Design (D-ZS 140/ 141)
●● UL 372
●● FM Class 7610 ●● Enclosure for DIN-rail mounting
●● EAC
●● SIL3
©DURAG GROUP
13
D-UG 660
Control unit
Self-monitoring and fail-safe con-
trol unit for monitoring gas, oil and
coal flames with DURAG UV, UV+IR
or IR-flame sensors, primarily in
multi-burner view applications
●● Suitable for intermittent operation as well as The D-UG 660 control unit analyses the flame ●● Digital display for optimal adjustment of the
continuous operation radiation via the pulse signal of the flame sensor flame sensors by measuring the pulse rate
●● Optional parallel operation of two flame connected. and its extreme values (D-ZS 087 - 20)
sensors in any combination: UV/ UV, UV/IR The easy-to-read LCD display continually shows ●● Optical adjustment aid for the alignment of
or IR/ IR information on the defined setting and opera- the swivel mount on the sighting tube
●● Three different settings supported for vari- tional status. (D-ZS 118)
ous modes (e.g. dependent on fuel or com- The flame intensity and signal are present at two ●● UV-C test light source
bustion technology), automatic activation by current outputs 0/4 ... 20 mA for further analysis. 230 V/ 50 Hz (D-ZS 077-10)
burner management system ●● UV-A, UV-B and IR test light source
●● Plain text display Flame sensors 230 V/ 50 Hz (D-ZS 093)
●● Swivel mount for alignment of flame moni-
Applications ●● D-LE 103 for standard applications tor to the flame to be monitored
●● D-LE 603 for selective flame monitoring ●● Thermal isolator with electrical isolation
●● Power stations ●● D-LE 701/ 703 for special applications (fibre ●● Ball valve for closing sighting tube
●● Chemical industry optics) ●● Terminal box for connecting flame monitor
●● Refineries ●● D-GT 800 for particularly harsh environments (D-ZS 140/ 141)
●● Cement plants ●● Sensors for Ex-applications are also available ●● Various enclosures and racks for 1 to 4
●● Waste incinerators devices
●● Steam generators Design
●● Heating plants
●● Plug-in module (21HP and 3RU) for 19“ racks
Certifications (IP00)
©DURAG GROUP
14
D-GF 150 D-GF 150-MB
D-GF 150-MB
●● Controlling and monitoring of gas and oil Generally used fuel types and burners require ●● D-LE 103 for standard applications
burners of any capacity certain synchronised program cycles and safety ●● D-LE 603 for selective flame monitoring
●● Suitable for intermittent operation as well as times for burner start-up which are controlled ●● D-LE 701/ 703 for special applications with
continuous operation and monitored electronically with the burner fibre-optic systems
●● Integrated gas valve monitoring system control. ●● D-GT 800 for particularly harsh environments
●● Separate outputs for control of gas and oil The following program cycles may be selected ●● Flame sensor for use in potentially explosive
fuel valves on the D-GF 150 automatic firing device: atmospheres are also available
●● Quick fuel change “on the fly” without burner ●● Gas fuel with boiler pre-purge
shut down ●● Gas fuel without boiler pre-purge Design
●● Adjustable pre-purge timer ●● Oil fuel with boiler pre-purge
●● Integrated flame monitor ●● Oil fuel without boiler pre-purge. ●● Device installed on the TS 35 DIN-rail.
●● Input for external flame monitor
●● Data interfaces D-GF 150-MB Additional equipment
●● Status displays (LED or text) ●● Integrated text display for messages of
status, program step and errors ●● First out annunciator, plain text display,
Applications ●● RS485 communication port for supply of fieldbus communication (D-AM 150)
parameters, settings and present status via ●● Digital display for optimal adjustment of the
●● Chemical industry Modbus protocol flame sensors by measuring the pulse rate
●● Refineries and its extreme values (D-ZS 087 - 20)
●● Cement plants
●● Waste incinerators
●● Steam generators
●● Heating plants
Digital display
Certifications D-ZS 087-20 (optional)
●● DVGW
●● UL 372
●● FM Class 7610
●● AGA: AS 4625
●● EAC Flame sensor Purge air Thermal/ Ball valve
e.g. D-LE 603 flange electrical D-ZS 133 I Swivel
isolator (optional) mount
D-ZS 117 I D-ZS-033 I
Second flame (optional)
sensor (optional)
Burner control (optional)
D-GF 150-MB
©DURAG GROUP
Operational mode Intermittent operation, continuous Flame sensor 1, 2 parallel or external flame
operation, 72-hour operation
without permanent supervision Display LED
15
D-AM 150
D-AM 150
●● Plain text display for the burner control The D-AM 150 display module upgrades the ●● Device for assembling onto TS 35 DIN-rail
D-GF 150 burner control D-GF 150 with
●● Initial value indicator with 24 inputs in three Additional equipment
groups ●● A plain text display (LCD) for showing the
●● Fault memory current program cycle of the burner control ●● Chip card for data storage
●● Text editor for plain text display as well as the remaining run-time. and parameterisation
●● Output relay for control via Fieldbus ●● The supported user displays include: (D-AM 150 CC)
●● Operational hours counter - Flame signal
●● Cycle counter - Error message
●● Chip card for ease of programming - Operational hours of the burner
●● Fieldbus communication (MODBUS-RTU) for - Burner cycles
up to 32 devices - Date and time
●● Can be combined with D-GF 150 as well as ●● A first out annunciator for the continuous
D-GF 150-MB monitoring of all connected limiters and
monitor chains. Should the system be shut
Applications down, the position in which chain the
●● Chemical industry shutdown is performed is stored.
●● Refineries ●● A MODBUS interface for outputting status
●● Cement plants and process information for the burner and
●● Waste incinerators D-GF 150 burner control.
●● Steam generators
●● Heating plants
Flame sensor
D-LE 603
second
flame sensor
16
D-GF 75
D-GF 75-10
●● Controlling and monitoring of gas and oil Generally used fuel types and burners require ●● Enclosure for DIN-rail installation
burners of any capacity certain synchronised program cycles and safety
●● Suitable for intermittent operation margins for burner start-up which are controlled Models
(D-GF 75-10) and continuous operation and monitored electronically with the burner
(D-GF 75-20) control: ●● D-GF 75-10
●● Integrated ionisation flame monitor ●● The pre-purge of the boiler with optional air for intermittent operation
●● Input for external flame monitor pressure check – Operation with ionisation electrode
●● Adjustable pre-purge time ●● The ignition of the burner – Connection for external flame monitors (for
●● Adjustable safety times ●● The fuel valves continuous operation) e.g. DURAG D-LX
●● Optinional recycling after flame loss in opera- ●● Flame monitoring 100 compact flame monitor or the combi-
tion position nation of D-UG 120 with a D-LE 103 flame
After the release of the ignition sequence by a sensor.
Applications thermostat for example, the device performs a ●● D-GF 75-20
check of ambient light. If no flame is detected, for continuous operation
●● Chemical industry the ignition sequence starts. If no flame forms – Operation with ionisation electrode
●● Refineries during the ignition sequence or if it is extin- – Connection for external flame monitors
●● Cement plants guished whilst the burner is in operation, an (for continuous operation) e.g. DURAG
●● Waste incinerators interlock is activated. D-LX 100 compact flame monitor or the
●● Steam generators combination of D-UG 120 with a D-LE 103
●● Heating plants flame sensor
Certifications
●● DVGW
●● EAC
©DURAG GROUP
Ionisation electrode
(D-GF 75-10 and
D-GF 75-20)
D-GF 75-10 Burner control
17
D-HG 55
transformer
The D-HG 55 electronic ignition
transformer is suitable for the
ignition of gases and liquid fuels
in small burners
D-HG 55-10
●● Ignition of oil and gas A capacitor is charged up in the electronic igni- ●● D-HG 55-10
●● High-performance and reliable ignition tion transformer. Once the required energy level Electronic ignition transformer for connec-
●● Simple to use and install has been reached, a non-wearing electronic tion to an external ignition electrode
●● Robust enclosure for industrial use switch (thyristor) triggers a spark discharge at ●● D-HG 55-11
●● Maintenance-free because no wearing parts the ignition tip. Electronic ignition transformer for connec-
●● 100 ignition sparks/second with a mains fre- tion to an external ignition electrode with
quency of 50Hz, 120 ignition sparks/second The D-HG 55-11 and -21 electronic ignition the option of connecting the electrode to an
with a mains frequency of 60Hz transformers allow the use of the electrode as ionisation flame monitor
●● Suitable as “Ignitor Class 3 Special“ in accord- a common ignition and ionisation electrode for ●● D-HG 55-20
ance with NFPA 85 flame monitoring. The electrode is automatically Electronic ignition transformer with attached
switched over after powering off the ignition. ignition electrode
Applications The ionisation current may be tapped off at a ●● D-HG 55-21
terminal. The HEGWEIN AAL 75 ionisation flame Electronic ignition transformer with attached
●● Chemical industry monitor is suitable as a flame monitor. ignition electrode with the option of con-
●● Refineries necting to an ionisation flame monitor
●● Cement plants
●● Waste incineration
●● Steam generators
●● Heating plants
Certifications
●● EAC
©DURAG GROUP
Ignition electrode
Connection for Power supply
ionisation flame connection
monitor
(only D-HG 55-21)
18
D-HG 400
●● Reliable ignition of gaseous fuels At the high energy igniters D-HG 400 and ●● D-HG ...-50
●● Ignition of liquid fuels, up to heavy D-HG 500 a high-voltage capacitor is discharged Compact set-up, electronics and ignition
oil grade 6 and a spark is created at the ignition lance‘s lance are one unit
●● Suitable as „Ignitor Class 3 Special“ in tip. The spark discharge is triggered by a ●● D-HG ...-51
accordance with NFPA 85 non-wearing switch (thyristor). Every spark Compact set-up as D-HG ... -50 with
●● Compact set-up with integrated produces –depending on the model – an push-button for manual ignition
ignition lance energy of up to 5,6 Joule at a maximum ●● D-HG ...-52
●● Separated set-up of ignition device and ignition frequency of 20 sparks per second. Compact set-up as D-HG ... -50 with
ignition lance for safe and hazardous areas separated connections for signalling and
●● Thyristor controlled and therefore non- Capacity types power supply
wearing electronic ●● D-HG ...-60
●● Ignition feedback signal via potential-free ●● D-HG 400 Separated set-up for safe areas: Electronic
relay output Ignition feedback signal via LED at the de- unit and ignition lance are connected by a
●● LED indication at device vice and potential-free relay output to the high voltage cable
●● Integrated protection and control control room, maximum ignition energy of ●● D-HG ...-61
functionalities 90 Joule at a maximum ignition frequency of Separated set-up as
20 sparks per second D-HG..-60 with push-button for manual
Applications ●● D-HG 500 ignition
Ignition feedback and status ●● D-HG ...-62
●● Chemical industry signal via LEDs at the device and Separated set-up as
●● Refineries potential-free relay outputs to the control D-HG..-60 with separated connections for
●● Cement plants room, maximum ignition energy of signalling and power supply
●● Waste incinerators 112 Joule at a maximum ignition ●● D-HG ...-..Ex
●● Power plants frequency of 20 sparks per second Separated set-up for potentially explosive
●● Steam generators ●● D-HG 550 atmospheres 1&21 (ATEX)
●● Claus plants As D-HG 500 but with the ●● Optional
additional possibility for customizing of Customized and project specific versions
Certifications parameters and optional available control with flexible ignition lances for tilting
functionalities (via software D-ESI 100 by burners
●● ATEX/ IECEx user or DURAG-Service)
●● EAC
Electrical 115 VAC/ 230 VAC, 48-60 Hz Perm. ambient D-HG 400: -20 °C to +60 °C
connection temperature D-HG 5x0: -40 °C to +80 °C
Power 200 VA Display LEDs (Ignition feedback,
consumption status (only D-HG 5x0))
Ignition voltage 1500 V Protection IP65 (D-HG ..-5x/-6x)
IP66 (D-HG ..-7xEx/-9xEx)
Inition energy/ D-HG 400: 90 J Dimension 108x188x237 (BxHxT)
second (max) D-HG 5x0: 112 J (D-HG-5x/6-6x)
Ignition frequency Max 20 sparks/ second Weight (appr., D-HG ...-5x/6x: 4,5 kg
without ignition D-HG ...-7xEx: 16 kg
Power on time 50 % lances) D-HG ...-9xEx: 18 kg
19
D-ZL ...
©DURAG GROUP
Features Length ignition Min 0,7 m, max 15 m Weight ignition 1,6 kg/m at Ø 22mm
lance LZL (grid dimension: 100 mm) lance
●● Flexible customization for specific Diameter ignition Standard: 22 mm Operational life of 10⁶ sparks
lance Others on request ignition tip
installation conditions by various combina-
tion of components Max temperature Normal temperature (NT):
ignition tip 600 °C, briefly 800 °C
●● Easily replaceable ignition tips – available as High temperature (HT):
normal or high temperature-proof models Up to 1000 °C
●● Special igntion tips for the ignition
of HFO or at high pressure
●● Ignition lance lenghts up to 15 meter
●● Up to 50 m distance can be overcome D-ZL 521- seperated ignition lance for D-HG ...-60/ -61/ -62
by using robust high voltage cables – with-
out any loss of performance! High voltage cable Lance 591 mm
●● Compatible with retractions units D-VE 500
Applications
●● Chemical industry
●● Refineries
●● Cement plants Length ignition Min 0,7 m, max 15 m Weight ignition 1,6 kg/m at Ø 22mm
lance LZL (grid dimension 100 mm) lance
●● Waste incinerators
Length high Min 3 m, max 50 m Weight high 0,5 kg + 0,5 kg/m
●● Power plants voltage cable voltage cable
(grid dimension 5 m)
●● Steam generators LHV
●● Claus plants Diameter ignition Standard: 22 mm Operational life of 10⁶ sparks
lance Other on request ignition tip
Certifications Max temperature Normal temperature (NT): Cable take-off At side of device: 0°/ 90°
ignition tip Up to 600 °C, briefly 800 °C At side of lance: 0°/ 90°
●● ATEX/ IECEx High temperature (HT):
Up to 1000 °C
●● EAC
Ø 22
LHV
©DURAG GROUP
Length ignition Min 0,7 m, max 15 m Weight ignition 1,6 kg/m at Ø 22mm
lance LZL (grid dimension: 100 mm) lance
Length high Min 3 m, max 50 m Weight high 0,5 kg + 0,5 kg/m
voltage cable (grid dimension: 5 m) voltage cable
LHV
Diameter ignition Standard: 22 mm Operational life of 10⁶ sparks
lance Other on request ignition tip
Max temperature Normal temperature (NT): Cable take-off At side of lance: 0°/ 90°
ignition tip Up to 600 °C, briefly 800 °C
High temperature (HT):
Up to 1000 °C
Ex protection II 2G Ex d IIC T6, T5, T4 Gb Perm. ambient -40 °C to +80 °C
(ATEX/IECEx) II 2D Ex tb IIIC T80, 95, 130 °C Db IP65 temperature
20
D-VE 500
Pneumatic retraction
unit
Pneumatic retraction unit for the
insertion and retraction of ignition
lances and ignition devices D-VE 500
(with D-HG 500-50)
©DURAG GROUP
●● Automatic insertion and retraction of Correct positioning of the ignition tip at the ●● Terminal box
ignition lances edge of the fuel/ air mixture is a pre-requisite for for connecting solenoid valve and
●● Compressed air drive reliable ignition of a burner with a high-energy limit switch:
●● Direction change with solenoid valve ignition device. But temperatures in the optimal - IP66 (normal environment)
●● Speed control ignition zone are usually much too high during - IP65 (explosion protected model)
●● Non-contact limit switch burner operation, resulting in possible damage Ex-protection: II 2 G Ex e ia IIC T6
●● For use with ignition device to the ignition tip. ●● Weather protection hoods
D-HG 400-5x/ 5x0-5x or ignition The pneumatic retraction mechanism assumes - for 300 mm stroke
lances ZL 441Ex/ 521 the task of positioning the ignition tip precisely - for 400 mm stroke
●● Available stroke lengths: 300, 400, 500 and into the ignition zone of the burner and retract- - for 500 mm stroke
600 mm ing it again after successful ignition. - for 600 mm stroke
●● Pressure-tight and/ or explosion protected
models also available
●● Operational overpressure up to 10 bar
Applications
●● Chemical industry
●● Refineries
●● Cement plants
●● Waste incinerators
●● Steam generators
●● Heating plants
●● Claus plants
Spray angle
Certification Spray cone
●● ATEX
Ignition tip
optimal
ignition
position
©DURAG GROUP
21
Housings
●● For switching cabinet mounting in the inner ●● D-BT 013 ●● D-BT 023 ●● D-BT 043
area (IP00), e.g. hinged frame assembly Rack for one D-UG 660 con- Rack for two D-UG 660 con- Rack for four D-UG 660 con-
●● Cable connection via 48-pin screwed multi- trol unit, 3RU, 24HP trol units, 3RU, 42HP trol units, 3RU, 84HP
point socket connector ●● Dimensions ●● Dimensions ●● Dimensions
●● Terminal connection from rear 178x132,5x213 mm (WxHxD) 269x132,5x213 mm (WxHxD) 482x132,5x213 mm (WxHxD)
●● Weight 0.9 kg ●● Weight 1.45 kg ●● Weight 2.3 kg
©DURAG GROUP
D-BT 660...
B19”-rack for rear panel mounting
of D-UG 660 control unit Models D-BT 660/2
●● For switching cabinet mounting in the inner ●● D-BT 660 ●● D-BT 660/2 ●● D-BT 660/4
area (IP00), e.g. rear panel assembly Rack for one D-UG 660 con- Rack for two D-UG 660 con- Rack for four D-UG 660 con-
●● Cable connection via connection terminals trol unit, 3RU, 24HP trol units, 3RU, 42HP trol units, 3RU, 84HP
●● Clamp connection from front ●● Dimensions ●● Dimensions ●● Dimensions
171x149,5x215mm (WxHxD) 263x149,5x215 mm (WxHxD) 476x149,5x215 mm (WxHxD)
●● Weight 0.8 kg ●● Weight 1.25 kg ●● Weight 2.1kg
Models
19” field plastic housing,
for D-UG 660 control unit ●● D-UG 660 G66 ●● D-UG 660 G66/2
Enclosure for one D-UG 660 Enclosure for two D-UG 660
●● For wall mounting in the outdoor area control unit control units D-UG 660 G66/2
●● Cable connection via terminals in separate ●● Dimensions ●● Dimensions
terminal box 135x149,5x250 mm (WxHxD) 340x236x275 mm (WxHxD)
●● Protection IP55 ●● Weight 1.5 kg ●● Weight 3.65kg
D-ZS 087-20
©DURAG GROUP
Digital display for displaying the
flame signal
●● For optimal alignment of flame sensor with
the ball flange and/ or for displaying the
configuration of flame sensor and switching ●● Dimensions D-ZS 087-20
device 157x87x30 mm (WxHxD)
●● Display of the flame signal (pulse rate) ●● Weight 0.3 kg
●● Storing of minimum and maximum pulse
rate values
●● Voltage supply via the flame sensor
22
Accessories
D-ZS 077-10
©DURAG GROUP
23
Accessories
24
Requirements and Certifications
The DURAG GROUP, synonymous with a demand ●● Factory Mutual Research Cooperation (FM) Combustion technology stipulates that fuel
for high quality standards, has been ISO 9001 ●● EAC may not enter the combustion chamber if safe
certified for years and has fully implemented ●● ATEX combustion can not be guaranteed. If no flame
its requirements. DURAG products are manu- ●● Underwriters Laboratories Inc. (UL) is detected, the fuel supply must be closed, often
factured and tested in accordance with both ●● Underwriters Laboratories for Canada (C-UL) within 1s. European and international regula-
European and international standards such as: tions therefore specify a high degree of fail
safety and reliability for equipment deployed.
●● APAVE International (France) Monitoring of the flame must also be unaf-
●● Australian Gas Association (AGA) fected by the construction of the furnace and its
●● Deutsche Vereinigung des Gas- und operational mode.
Wasserfaches e.V. (DVGW)
Steam Boilers EN 12952 Water Tube Boilers NFPA 85 Boiler and Combustion Systems
EN 12953 Shell Boilers Hazards Code
Flame Monitors and EN 298 Automatic burner control UL 372 Primary Safety Controls for CSA 22.2. Combustion
Automatic Burner systems for burners and Gas- and Oil-Fired Appliances No. 199- Safety Controls
Control Devices appliances burning gaseous FM Class Combustion Safeguards M89 and Solid-State Igniters
and liquid fuels 7610 and Flame Sensing Systems for Gas- and Oil Burning
EN 60730-2-5 Automatic Electrical Equipment
Controls for Household Use and
Similar Use
(7)
25
Questionnaire for Selection of Flame Monitors (1/2)
Plant Details
Plant type
m m
Environmental Conditions
Ambient
Minimum °C Maximum °C Average °C
temperature
Area of installation Indoor Outdoor
Attached Documents
26
Questionnaire for Selection of Flame Monitors (2/2)
Make Type
m rigid length
Supply voltage V DC AC Hz
Installation Details
Optional accessories Swivel Mount Thermal/ electr. insulator Ball valve Others
Mounting of control unit 19"-rack frame for 19"-rack frame for Wall enclosure Wall enclosure
front panel mounting rear panel mounting plastic metal
Number of control units per rack/ enclosure pcs
Additional Information
27
DURAG GmbH A Brand of A Brand of
Kollaustraße 105 DURAG GmbH DURAG GmbH
22453 Hamburg, Germany
Tel. +49 40 55 42 18-0
Fax +49 40 58 41 54
E-Mail: info@durag.de
DURAG Sales and Marketing DURAG Brazil DURAG France S.a.r.l. DURAG, Inc.
GmbH & Co. KG DURAG Siena do Brasil Ltda 147 avenue Paul Doumer 1355 Mendota Heights Road
Kollaustraße 105 Rua Vinte e Dois de Agosto, 66 92500 Rueil Malmaison Suite 200
22453 Hamburg, Germany Diadema - SP France Mendota Heights
Tel. +49 40 55 42 18-0 09941-530 Brazil Tel. +33 1 412 904 60 MN 55120, USA
Fax +49 40 58 41 54 Tel. +55 11 4071-5050 r.28 Fax +33 1 412 904 68 Tel. +1 651 451-1710
E-Mail: info@durag.de Fax +55 11 4077-1718 E-Mail: info@durag-france.fr Fax +1 651 457-7684
E-Mail: info@duragsiena.com.br E-Mail: durag@durag.com
DURAG India Instrumentation DURAG Instrumentation DURAG Italia S.r.l. DURAG Japan Office
Private Limited (Shanghai) Co., Ltd. Via Carlo Panseri, 118 c/o TMS Planning Inc.
#27/30, 2nd Main Road Room 706, Dibao Plaza, No. 3998 CIM uffici, P. secondo 291-2 Umena, Mishima-shi
Industrial Town, Rajajinagar Hongxin Rd., Minhang District 28100 Novara Shizuoka-ken
Bengaluru 560 044, India Shanghai, 201103 PR China Italy 411-0816 Japan
Tel. +91 80 2314 5626, 2301 1700 Tel. +86 21 60732979-200 Tel. +39 0321 679569 Tel. +81 55 977 3994
©DURAG GROUP 05/2016 · Subject to change without notice
Fax +91 80 2314 5627 Fax +86 21 60732980-205 Fax +39 0321 474165 Fax +81 55 977 3994
E-Mail: info@duragindia.com E-Mail: info@durag-cn.com E-Mail: info@durag.it E-Mail: info@durag.jp
DURAG Korea Office DURAG Middle East (Branch) DURAG RUSS OOO DURAG UK GmbH
RM #1131, Manhattan Building Dubai Airport Free Zone Andropova avenue 18/6 Bretby Business Park, Ashby Road
36-2, Yeouido-Dong 5 West Wing, Office 124 Office 5-09 Burton-on-Trent, Staffordshire
Yeongdeungpo-Gu, Seoul Dubai, UAE 115432 Moscow DE15 0YZ
Korea P.O. Box 371555 Russia Great Britain
Tel. +82 2 761 8970 Tel. +971 4260251 0 Tel. +7 499 4180090 Tel. +44 1283 553 481
Fax +82 2 761 8971 E-Mail: dme@durag.de Fax +7 499 4180091 Fax +44 1283 553 482
E-Mail: info@durag-group.co.kr E-Mail: info@durag-group.ru E-Mail: durag.uk@durag.de
DURAG Branch North DURAG Branch East DURAG Branch South DURAG Branch West
Kollaustraße 105 Halsbrücker Straße 34 Weidenweg 16 An der Pönt 53a
22453 Hamburg, Germany 09599 Freiberg, Germany 73087 Bad Boll, Germany 40885 Ratingen, Germany
Tel. +49 40 55 42 18-0 Tel. +49 3731 30 04-0 Tel. +49 7164 912 25-0 Tel. +49 2102 74 00-0
Fax +49 40 58 41 54 Fax +49 3731 30 04-22 Fax +49 7164 912 25-50 Fax +49 2102 74 00 28
E-Mail: durag-nord@durag.de E-Mail: durag-ost@durag.de E-Mail: durag-sued@durag.de E-Mail: durag-west@durag.de
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(5) ©DURAG GROUP, (6) dreamstime.com: José Marafona www.durag.com