Professional Documents
Culture Documents
SKF life Calculation: Lnm = a1.aSKF(C/P)^p Compitetor life calculation: Lna = a1.aISO.(C/P)^p
Meaning of parameters Meaning of parameters
Si: No Parameter Meaning Si: No Parameter Meaning
Reliability factor, Value associated with it Reliability factor, Value associated with it
1 a1 is 1
1 a1 is 1
Assumptions Assumptions
P = Equivalent load on the bearing = 1500 KN P = Equivalent load on the bearing = 1500 KN
Viscosity ratio K for fair lubrication condition 2 Viscosity ratio K for fair lubrication condition 2
Contamination factor = 0.6 - Slight Contamination Contamination factor = 0.6
Bearing Max. Operating RPM = 200 Bearing Max. Operating RPM = 200
Calculation Calculation
850/1500 = 0.567 0.3*1600/3000 = 0.34
0.6*0.567 = 0.34
Lnmh = a1 * aSKF * L10h = 1*2.5*16652 = 41630 Hrs Lnah = a1*aISO*L10h = 1*1.2*17032 = 20439 Hrs
SKF bearing attained life is 41630 Hrs with a The attained life of competitor bearing is 20439 Hrs with a
Static safety fator around 8.4 Static safety fator around 8.4
SKF bearing gives 103% more life as compared to the Upgraded competitor bearing
Power Loss comparison of SKF & Compitetor make bearing considering all contributing parameters
SKF Bearing: 24184 ECAK30/ W33 Competitor Bearing: 24184-BE-XL-K30
Si: No Parameters Values Si: No Parameters Values
1 Bearing bore diameter [mm], d 420 1 Bearing bore diameter [mm], d 420
2 Bearing outside diameter [mm], D 700 2 Bearing outside diameter [mm], D 700
3 Bearing Width, B 280 3 Bearing Width, B 280
1
Equivalent Load 1280 + (130*1.7) = 1501 KN 1
Equivalent Load 1280 + (130*1.72) = 1503.6 KN
P = Fr + Y1 Fa P = Fr + Y1 Fa
The frictional The frictional
2
moment 0.5*.0018*1501*1000*420 = 2
moment 0.5*.0020*1503.6*1000*420 =
M = 0,5 µ P d 567378 Nmm M = 0,5 µ P d 631512 Nmm
Assumptions Assumptions
Radial Load, Fr = 1280 KN Radial Load, Fr = 1280 KN
Axial Load, Fa = 130 KN Axial Load, Fa = 130 KN
RPM = 200 RPM = 200
Power Loss for SKF bearing = 11915 W Power Loss for Competitor bearing = 13262 W
The Power Loss in SKF bearing is 11.3% lesser as compared to the Upgraded competitor bearing
The Total Power Saved by using SKF bearing for 1 Year = 11636 KW
SKF POWER 3 (15)
22230 CCK/W33
d 150
Fap = 0,003 B d 32.85 KN D 270
Fa/Fr 0.05 B 73
Fa/Fr ≤ e THEN P = Fr + Y1 Fa 68.93 KN C 850
Fa/Fr > e THEN P = 0,67 Fr + Y2 Fa 52.765 Co 1080
Pu 102
P0 = Fr + Y0 Fa Ref. 2200
Lim. 3000
n/nr 0.09505 m 18
Pm 6.9336 KN μ 0.0018
e 0.26
The frictional moment Y1 2.6
M = 0,5 µ P d 9305.55 Nmm Y2 3.9
Compared to Competitor Brg. 6686.40% Less moment Y0 2.5
Power loss
NR = 1,05 * 10–4 M n 204.31777 W Fr 61
Power Loss for 1 Year 1765.3056 KW for 1 Year Fa 3.05
Power Gain Compared to Competitor Brg. 6390.75% Saved
n 209.11
Power Saved by Using SKF Bearing
for One Year 112816.23 KW nr 2200
1000 1522
0.2091121
n 200
nr 270
0.15 24
192 30
12
8640
Case 2 c 2230 k
22230 cck/w33
C 850
P 68.93 RPM 209.11
C/P 12.331350646 p 3.3333333
L10=(C/P)^p 4332.1367511 MILLION REVOLUTIONS
L10h 345283.72237 Hours
Pu 102 a1 1
Pu/P 1.4797620775 askf 2.5
nc 0.6
nc*(Pu/P) 0.8878572465
Kappa, K 2
Lnm = a1.aSKF(C/P)^p 10830.341878 MILLION REVOLUTIONS
Lnmh 863209.30593 Hours
C0 1080
P0 68.93
s0 15.668069056
C 980
P 68.93 RPM 209.11
C/P 14.217321921 p 3.3333333
L10=(C/P)^p 6961.8713029 MILLION REVOLUTIONS -37.77%
L10h 554881.10747 Hours 29.64%
Cu 114 a1 1
Cu/P 1.6538517336 aiso 1.2
ec 0.6
ec*(Cu/P) 0.9923110402
Kappa, K 2
Lnm = a1.aSKF.L10h 8354.2455635 MILLION REVOLUTIONS
Lnmh 665857.32896 Hours 92.84%
C0 1220
P0 68.93
s0 17.699115044
3.8 3.4
9 1 2.4
0.4222222 5.6842105
2 lpm 1.08 77
ndm 43919.4
220 340 90
Q=3.10-5DB 0.918
Q=2.10-5DB 0.612
150 270 73
Q=3.10-5DB 0.5913
Q=2.10-5DB 0.3942
11.7*1200square
402.48