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1.0 INTRODUCTION
Motion of particles through a fluid with Newtonian and non-Newtonian
rheological properties is a well-studied problem with a broad range of
practical application. In Newtonian fluid, the particle motion is applied
For Non-Newtonian
For Non-Newtonian fluid
fluid power
power law:
law:
For Non-Newtonian fluid power law:
(2)
(2)
When Re
When is particle
Repp is particle Reynolds
Reynolds number,
number, is
is Density
Density of
of fluid,
fluid, ϑ
ϑ is
is
When Rep isVelocity
particle
Velocity of Reynolds
of particle, D
particle, D isnumber,
is equivalent
equivalent is Density
diameter,of
diameter, μ fluid,
μ ϑ is Velocity
is Viscosity
is Viscosity of fluid,
of fluid, nn
is Flow
of particle, isDFlow behavior
is equivalent index
behavior index and
diameter, k is Consistency
and k isμConsistency
is Viscosity index [8].
of fluid,
index Solid particles
n isparticles
[8]. Solid Flow
settling inin drilling fluids
fluids has has been
been one
one ofof the
the major problems
problems in in anan
behavior index
settlingand kdrilling
is Consistency index [8]. Solidmajor particles settling
effective removal
effective removal of of drilled
drilled cuttings
cuttings from
from thethe bit
bit to
to the
the surface
surface for
for aa
in drilling profitable
fluids has beenoperation.
drilling one of the major itproblems
Therefore, will take in an effective
profitable drilling operation. Therefore, it will take two
two type of
of drilling
removal of mud,drilled cuttings
water as from the and
Newtonian bit to the surface
suspension of for type drilling
a profitable
bentonite as non-
non-
mud, water as Newtonian and suspension of bentonite as
drilling operation.
Newtonian Therefore,
fluid. Both it will
fluids take
are two
taken type
because
Newtonian fluid. Both fluids are taken because they are the most of drilling
they are mud,
the most
commonly used
water as Newtonian
commonly used fluid in-oil
and suspension
fluid in-oil wells.
wells. Drag coefficient
of bentonite
Drag coefficient is determined
as non-Newtonian
is determined
experimentally
fluid. Both experimentally
fluids are taken for the
for because motion
the motion theyof different
of are the most
different configuration
commonly
configuration through
usedaa
through
cylindrical column filled by suspension of bentonite (30% of bentonite
fluid in-oilcylindrical
wells.
and 70%70% of
column
Drag
of water);
filled by suspension
coefficient
water); the
is determined
the experiments
experiments will
of bentonite
will be
be repeated
(30% of bentonite
experimentally
repeated with with water
for
water andand
the motiontheandof results
different configuration through a cylindrical column
will be compared with previous studies.
the results will be compared with previous studies. In the present In the present
filled by suspension
work, spheres
work,
of bentonite
spheres are used
are used as as(30% of particles.
falling
falling
bentonite
particles. The
The
and 70%of
focus
focus ofof
thewater);
the present
present
the experiments
study was on drag coefficient versus particle Reynolds number be
study will
was onbe repeated
drag coefficientwith water
versus and
particle the results
Reynolds will
number for
for
compared freefree falling
withfalling particles.
previous studies. In the present work, spheres are
particles.
used as falling particles. The focus of the present study was on drag
coefficient versus particle Reynolds number for free falling particles.
1.1
1.1
1.1 The Scope
TheScope
The Scopeof of this
ofthis Work
thisWork
Work
1.1 The Scope of this Work
The
The
The study
study
study analyzes
analyzes
analyzes the effect
theeffect
the effect
effect of
of drag coefficient
dragcoefficient
coefficient (CD)
(CD) in
in Newtonian
Newtonian
The study analyzes the ofof drag
drag coefficient (CD)
(CD) inin Newtonian
Newtonian
and
and
and non-Newtonian
non-Newtonian
non-Newtonian fluids
fluids
fluids which
which
which were
were
were the
the
the rheological
rheological
rheological properties,
properties,
properties, size
size
size
and non-Newtonian fluids which were the rheological properties, size
particles.
particles.
particles. Besides,
Besides,
Besides, the
the
the results
resultswere
results were
were
were plotted
plotted
plotted with
with
with Reynolds
Reynolds
Reynolds number
number
number to
to
particles. Besides, the results plotted with Reynolds number toto
find
find
find new
new
new correlations.
correlations.
correlations. A
AA plastic
plastic
plastic transparent
transparent
transparent cylinder
cylinder
cylinder of
of
of 200
200
200 mm
mm
mm inner
inner
inner
find new correlations. A plastic transparent cylinder of 200 mm inner
diameter
diameter
diameter and
and
and 1850
1850
1850 mm length
mm lengthlength was used
wasasusedused as
as aaaforcolumn
column
column for fluid
for fluid
fluid
diameter and 1850 mm mm length was used was a column as for
fluid container.
container.
container.
container. Metal
Metal
Metal particle
particle dedicator
dedicator
particle(consisted (consisted
(consisted
dedicator of(consisted of
of two
two coils
coils tied
tied to
to
Metal particle dedicator two coilsoftied twotocoils tied to
electronic
electronic
electronic
electronic circuit)
circuit) was was
was designed
designed and
andwithconstructed
constructed with
with FPGA
FPGA kit kit
kit to
to
circuit) was circuit)
designed anddesigned
constructed and constructed
FPGA kit with FPGA
to perform theto
perform
perform
perform the
the
the experimental
experimental
experimental work
work
work as
as
as an
an
an electronic
electronic
electronic system
system
system to
to
to record
record
record
experimental work as an electronic system to record accurate time of
accurate
accurate
accurate time
time of
time of
of falling
falling particles.
particles. A high
A(1000fps) speed
high speed
speed camera
camera (1000fps)
(1000fps)was was
was
falling particles. A falling
high particles.
speed camera A high wascamera (1000fps)
used. Column was
used.
used.
used. Column
Column
Column was
was filled
wasfilledfilled with
withtwo
with two
two types
types
types of drilling
ofdrilling
of fluid
drillingNewtonian sequentially;
fluidsequentially;
fluid sequentially;
filled with two types of drilling fluid sequentially; fluids
Newtonian
Newtonian
Newtonian fluids
fluids
fluids using
using
using water
water
water and
and
and non-Newtonian
non-Newtonian
non-Newtonian fluids
fluids
fluids using
using
using
using water and non-Newtonian fluids using suspension of bentonite.
suspension
suspension
suspension of
ofof bentonite.
bentonite.
bentonite. Different
Different
Different stainless
stainless
stainless steel
steel
steel particles
particles
particles shapes
shapes
shapes
Different stainless steel particles shapes [sphere (1.1 cm ≤ D ≤ 0.3 cm),
[sphere
[sphere(1.3 (1.1
(1.1cmcm
cm≤≤≤≤l DD ≤≤≤0.3
0.3 cm), cylinder (1.3 cm ≤≤≤lll≤≤≤3.2
3.2 cm),
cm), cube (1 cm
[sphere
cylinder (1.1 cm ≤D3.2 0.3 cm),
cm),
cm), cylinder
cylinder
cube (1.3
(1 cm ≤(1.3 3cm
l ≤ cm cm) and3.2 conecm),(1cube
cube
cm ≤(1 (1 ≤cm
hcm
≤≤
≤ lll ≤
≤≤ 3
33 cm)
cm)
cm) and
and
and cone
cone
cone (1
(1
(1 cm
cm
cm ≤≤
≤ h
hh ≤≤
≤ 3
33 cm)]
cm)]
cm)] were
were
were used
used
used and
and
and releasing
releasing
releasing
3 cm)] were used and releasing particles apparatus was used for falling
particles
particles
particles apparatus
apparatus was
waswith used
usedtwo for falling
fortypes
falling them freely
them freely
freely in the
in the column
the column
column
them freelyapparatus
in the column was used for falling of them
drilling fluids. in
with
with two
two types
types of
of drilling
drilling
with two types of drilling fluids. fluids.
fluids.
2.02.0 PREVIOUS
2.0
2.0 PREVIOUS
PREVIOUS
PREVIOUS STUDIES
STUDIES
STUDIES
STUDIES
2.1
2.1 Newtonian
2.1 Newtonian
2.1 Newtonian
Newtonian fluid
fluid
fluid
fluid
Gilbert
Gilbert
Gilbert et
Gilbertetet al.
etal.al. [9]
al.[9] propose
proposea aaathree-parameter
[9]propose
[9] propose three-parameter equation
three-parameterequation
three-parameter just
equationjust
equation before
justbefore
just before
before
correlate
correlate
correlate
correlate the
the
thethe
drag drag
drag
drag coefficient
coefficient
coefficient
coefficient andandand
the the
the particle
andparticle
the particle
particle
ReynoldReynold
Reynold
Reynold
number.number.
number.
number.
A thirdA AA
third
third parameter
thirdparameter
parameter
parameter is
is
is introduced introduced
isintroduced
introduced in
in
in addition addition
inaddition
addition to
to
to theto the two parameters
theparameters
the
two twoparameters
two parameters given
given
givengiven
by
by
by Stokes.
byStokes.
Stokes.
Stokes.
(3)
(3)
(3)
Turton
Turtonand
and Levenspiel
Levenspiel [10] introduce
[10] introduce twotwoequations
equations (4)(4)and
and (5)(5)toto
Turton and
Turton and Levenspiel
Levenspiel [10][10] introduce
introduce twotwo equations
equations (4)(4) and
and (5)(5) to
to
correlate the
correlate drag
the dragcoefficient
coefficient and
and particle
particleReynolds
Reynolds number
number for
forfalling
falling
correlate the drag coefficient and particle Reynolds number
correlate the drag coefficient and particle Reynolds number for falling for falling
spheres. These
spheres. two two
These equations are similar
equations are to the original
similar to thethree-parameter
original three-
spheres. These
spheres. These two
two equations
equations are are similar
similar to
to the
the original
original three-three-
model by
parameterGilbert
modelet al.
by [9].
Gilbert et al. [9].
parametermodel
parameter modelby byGilbert
Gilbertet etal.
al.[9].
[9].
(4)
(4)
(4)
(5)
(5)
(5)
Haider
Haiderand
Haider
Haider and
and Levenspiel
andLevenspiel
Levenspiel [11]
Levenspiel[11]
[11] propose
[11]propose four-parameter
proposefour-parameter
propose general
four-parametergeneral
four-parameter drag
generaldrag
general drag
drag
coefficient-Reynolds
coefficient-Reynolds
coefficient-Reynolds number
coefficient-Reynoldsnumber
number relationship
numberrelationship
relationship for
relationshipfor spherical
forspherical
for particle,
sphericalparticle,
spherical as
particle,asas
particle, as
Equation
Equation
Equation
Equation (6),
(6),
(6),
(6),
(6)
(6)
(6)
3.1 Equipment
The experimental device and the instruments were designed and
constructed in the Heat Transfer lab, at the mechanical Engineering
Department / University of Baghdad and circumstances of experience
were under standard conditions. The experimental device consisted
of Plastic Transparent column of 1850 mm long and 200 mm inner
diameter with 5 mm thickness. The column was applied with flanged
ends. The bottom end closed with a flange of spherical shape. This flange
was supplied with a valve for drain. The cylindrical column fixed well
on a rigid steel structure. The column leveled horizontally at its open
end. The effective length of column was kept 1000 mm between the
top and bottom and at 200 mm diameter. Electronic system and high-
speed camera 1000 FP were set to determine accurate time of falling
BC547 transistor. LED was used as a visual aid to recognize whether the
metal objects had detected any plate. The metal detector method needs
calibration. Previously, it was done using its inbuilt variable resistors.
The 10 kΩ variable resistor was used for coarse tuning while the 1 kΩ
variable resistor for well tuning. In this process, 10 kΩ resistor was
kept at zero resistance position and the 1 kΩ resistor in full resistance
location. 10 kΩ resistor was turned clockwise (to increase resistance)
until the green LED was turned off. At this point, the 1 kΩ resistor was
turned counter clockwise until the LED was just about to light. Then,
the reset button was pressed to adjust the 1 kΩ resistor to its optimal
detection position within an acceptable error of 0.4%. The readings of
high-speed camera were less accurate than those recorded by FPGA.
Figure Figure
3: Relationship of (ϑ-D)
3: Relationship forfor
of (ϑ-D) falling
fallingsphere inwater
sphere in water
Figure Figure
4: Relationship (CD-Re) for falling sphere in water
4: Relationship (CD-Re) for falling sphere in water
As a result, the flow around the falling particle was laminar, so when
the laminar slip regime started, the drag coefficient would decrease due
to the fact that the viscous forces dominated this region as previously
mentioned and flow behavior index (n) was less than unity. Figures 7
to 10 ANSYS FLUENT15.0 describes the falling spheres in both fluid
water and suspension of bentonite in the boundary layer was higher
when spheres were falling in suspension of bentonite because of the
higher viscosity.
5.0 DISCUSSION
The results of variation drag coefficient with Reynolds Number are
compared with existing studies as shown below:
6.0 CONCLUSION
6.0 CONCLUSION
Drag coefficient is influenced by turbulent regime or laminar regime,
particle sizes and fluid properties. The experiment yields that the
Drag coefficient is influenced by turbulent regime or laminar regime,
terminal velocities of particle increase with the increase of particle
particle sizes and fluid properties. The experiment yields that the
diameter
terminalforvelocities
the sameofmaterial
particleinincrease
Newtonian fluid
with theand non-Newtonian
increase of particle
fluid.
diameter for the same material in Newtonian fluid and non-
Newtonian fluid.
ISSN: 1985-3157 Vol. 9 No. 2 July - December 2015 23
6.1 Newtonian Fluid
Journal of Advanced Manufacturing Technology
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Services, 2009.
[2] H. E. Brenner, Interfacial Transport Processes and Rheology. MIT
Mass: USA, 1991.
[3] P. L. Liu, “Long Waves in Shallow Water over a Layer of Bingham
Plastic Fluid Mud,” Int. J. Eng. Sci: Physical Aspects, 1933.
[4] S. E. Rodriguez, “Flow of Polymer Solutions Through Porous Media,”
J. Non-Newton Fluid Mech., 1993.
[5] C. J. Philips, “Determining Rheological Parameters of Debris Flow
Material,” Geomorphology, 1991.
[6] J. A. Locat, “Viscosity, Yield Stress, Remoulded Strength and Liquidity
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[7] C. K. Kang, “The Effects of Microstructure on the Rheological
Properties of Blood,” Bull. Math. Biol., 1976.
[8] G. J. Clift et al, Bubbles, Drops and Particles. New York: Academic
Press, 1978.
[9] L. D. Gilbert et al., “Altman, Velocity lag of particles in linearly
accelerated combustion gases,” Jet Propulsion, 1955.