Professional Documents
Culture Documents
Citizen’s Charter
November 2017
Table of Contents
i
RESEARCH AND DEVELOPMENT SERVICES ................................................................................................................................................................. 28
Joint Research Project ............................................................................................................................................................................................ 28
Material/Equipment Development Program...................................................................................................................................................... 28
Contract Research Project ...................................................................................................................................................................................... 30
Material/Equipment Development Program...................................................................................................................................................... 30
Metal Casting Process ............................................................................................................................................................................................ 33
METALWORKING AND SURFACE ENGINEERING SERVICES ......................................................................................................................................... 36
Heat Treatment Service ......................................................................................................................................................................................... 36
METALWORKING AND SURFACE ENGINEERING SERVICES ......................................................................................................................................... 38
Machining of Actual Time Jobs ............................................................................................................................................................................... 38
Machining of Quoted Jobs ..................................................................................................................................................................................... 41
FACILITY SHARING SERVICES FOR METALWORKING AND METAL CASTING TECHNOLOGY ........................................................................................ 44
Equipment.............................................................................................................................................................................................................. 44
Foundry Services .................................................................................................................................................................................................... 47
Actual Time ............................................................................................................................................................................................................ 49
Time Sharing .......................................................................................................................................................................................................... 51
TECHNOLOGY INFORMATION AND PROMOTION SERVICES ....................................................................................................................................... 53
Information Dissemination Service ........................................................................................................................................................................ 53
Library Service ........................................................................................................................................................................................................ 55
APPENDICES ................................................................................................................................................................................................................... 57
APPENDIX A - SCHEDULE OF FEES AND CHARGES FOR TESTING & CALIBRATION ...................................................................................................... 58
APPENDIX B - PHYSICAL METALLURGY LABORATORY ................................................................................................................................................ 72
APPENDIX C– MATERIALS AND PROCESS RESEARCH DIVISION MACHINE RATES ....................................................................................................... 74
APPENDIX D – HEAT TREATMENT SERVICES RATES .................................................................................................................................................... 77
ii
APPENDIX E - INDUSTRIAL TRAINING SECTION TRAINING FEES ................................................................................................................................. 78
APPENDIX F – PROTOTYPING DIVISION MACHINE RATES .......................................................................................................................................... 80
APPENDIX G – STANDARD RATES ON CONSULTANCY AND OTHER FEES FOR ESTABLISHMENT OF QUALITY MANAGEMENT SYSTEM CONFORMING
TO ISO 9001 (Effectivity Date: 01 October 2017) ................................................................................................................................................ 83
iii
THE METALS INDUSTRY RESEARCH & DEVELOPMENT CENTER
To develop and expand the metals industry of the Philippines, Republic Act No. 4724, dated 18 June 1966, established the
Metals Industry Development center (MIDC). The Center was primarily tasked to work for close rapport between the government and
the industry to foster the advancement of metals, engineering and allied industries in the country.
This was amended by Republic Act No. 6428, dated 31 May 1972, reorganizing and renaming the MIDC into the Metals Industry
Research and Development Center (MIRDC), giving it corporate existence and enlarging its powers. The administration of the Center
and the exercise of its corporate authority were vested exclusively in a Board of Trustees organized under this Act.
Later presidential issuances reflected the Center's change of thrust and direction. These were Executive Order No. 602,
transferring the MIRDC from the National Science Development Board (now Department of Science and Technology) to then Ministry
of Trade & Industry (now Department of Trade & Industry) for policy and program coordination and direction; Presidential Decree No.
1765, reorienting its thrust from research and development to direct assistance to the metals industry; and Executive Order No. 128,
transferring the Center from the Department of Trade & Industry to the Department of Science & Technology as a separate and
attached agency.
Finally, Executive Order No. 494 dated 6 December 1991 transformed the MIRDC into a regular government agency of the
Department of Science and Technology. This was fully implemented on 27 May 1993.
1
VISION
MISSION
To provide both government and private sectors in the metals and engineering industry with
professional management and technical expertise on the training of engineers and technicians,
information exchange, quality control and testing of metal products, research and development,
technology transfer, and business economics advisory services.
STRATEGIC OBJECTIVES/THRUSTS
Focus on Customers
Industry Competitiveness
Responsiveness to National Priorities
Service Improvement
Technological Self-Reliance
2
CORE VALUES
PROFESSIONALISM
We adhere to the highest ethical standards of performance
We value our work and committed to perform to the best of our ability
RESPONSIVENESS
We spearhead implementation of projects that address the needs of the metals and engineering industry
We find solutions to real-life problems through science, technology and innovation
INTEGRITY
We act responsibly, work honestly, and encourage transparency.
DYNAMISM
We perform our jobs with vigor and enthusiasm.
We welcome change as an opportunity for growth and continual improvement.
EXCELLENCE
We adhere to world-class performance and continuous improvement in all we do
We always do our best in every task/endeavor.
3
CORPORATE OBJECTIVES
1. To attain a 100% satisfactory rating from customers through the continual improvement of our QEMS.
2. To provide relevant services conforming to mutually agreed terms and conditions and existing
applicable statutory and regulatory requirements.
3. To act on customer complaints within 3 working days, otherwise, acknowledge and indicate when and
how actions will be affected.
4
QUALITY AND ENVIRONMENTAL POLICY
We are committed to provide products and services to both the government and the private sectors in the metals and
engineering and allied industries with the highest standards of quality and reliability within our capabilities and resources and aligned
to our strategic direction, to comply with applicable statutory and regulatory requirements, to plan and implement actions to address
risks and opportunities and to continually improve the effectiveness of our Quality and Environmental Management Systems at all
times in order to enhance customer satisfaction at all times.
We shall manage and control our activities in order to minimize adverse impacts on the environment, prevent pollution and
safeguard the health and safety of all employees, stakeholders, customers, external providers, and the surrounding community.
5
ISO 9001:2015 CERTIFIED
The Metals Industry Research and Development Center (MIRDC) is part of the growing number of public
organizations that has a certified Quality Management System (QMS) based on ISO 9001:2008 standard.
It all started in 1998 when the MIRDC committed to the establishment and implementation of a QMS based
on ISO 9002 in its Precision Casting Unit specifically its investment casting process that would ensure access to
international markets of world-class investment casting products.
In 2001, the Center earned ISO 9001:1994 Certification for its Industrial Training and Staff Development
Section (ITSDS) then later successfully upgraded to ISO 9001:2000 version in 2002, facilitating conformance of
MIRDC’s training programs to international requirements and standards.
In 2004, the MIRDC was awarded a Center-wide certification of its QMS under ISO 9001:2000 standard, the
implementation of which resulted to a more effective and efficient operation of the Center.
On March 2, 2009, the Certification International Philippines, Incorporated awarded the QMS certification
based on ISO 9001:2008 to the Center after the completion and reassessment of its QMS.
In 2012, the TÜV SÜD Asia Pacific TÜV SÜD Group granted the MIRDC the ISO 9001:2008 for the establishment and application of the Center’s QMS
for “Provision of Services on Research and Development of Equipment, Products, Process and Materials; Industrial Training, Technical Consultancy,
Technology Transfer, and Technical Information Dissemination; Machining, Heat Treatment, Casting, Welding, and Fabrication of Metal Products.”
On June 15, 2015 and April 17, 2017, TÜV Rheinland Cert GmbH certified that the MIRDC fulfilled the requirements according to the ISO 9001:2008
and ISO 9001:2015, respectively, with the scope “Provision of Service in Research and Development, Products, Process and Materials; Industrial
Training, Technical Consultancy, Technology Transfer and Technical Information Dissemination; Machining, Surface Engineering, Casting, Welding and
Fabrication of Metal Parts.”
At present, after several years of QMS implementation, MIRDC remains steadfast and committed to continually provide added assurance to its
customers as to the quality, reliability, credibility, and consistency in the delivery of MIRDC services.
6
PQA Awardee
The Metals Industry Research and Development Center (MIRDC) has attained a number of milestones since its establishment in 1966.
Mandated to provide professional management and technical expertise to both government and private sectors in the metals and engineering
industries, the Center remains successful in making a difference as it engages in the training of engineers and technicians; information exchange;
trade accreditation services; quality control and testing of metal products; research and development; and business advisory services.
The Philippine Quality Award (PQA) serves as the National Action Agenda for Productivity’s strategy to promote quality and excellence in
private and public sector organizations for it provides an internationally comparable framework and criteria for assessing organizational
performance. Increasing globalization, a phenomenon that results to raised quality standards all over the world, calls for the continual
intensification of productivity and quality improvement efforts in the country. The PQA, after being established through the issuance of EO No. 448
by former President Fidel V. Ramos and institutionalized through the signing of the Philippine Quality Award Act or RA No. 9013, is the highest level
of national recognition for exemplary organizational performance, equivalent to the Malcolm Baldrige National Quality Award in the United States.
The Award is a template for competitiveness based on the principle of Total Quality Management and is given to a role-model organization that
delivers products and/or services and exhibits continuous improvement that is focused mainly on results – customer satisfaction, sharing of
information, and benchmarking of best practices among organizations pursuing quality improvements.
The PQA experience is a fulfilling journey for the MIRDC. Upon the launching of the “Organizational Transformation of DOST Agencies
Toward s Performance Excellence,” a project of the Department of Science and Technology, with the DOST IX Regional Office, the Philippine Council
for Industry, Energy, and Emerging Technology Research and Development (PCIEERD), and the MIRDC as the implementing agencies, the Center
began taking definite steps toward the realization of its vision of achieving performance excellence.
Adopting the PQA framework led the Center to undertake relevant activities that put the experience close to the heart of every member of
the MIRDC family. All the preparations for the site review/assessment brought out the best in all the employees and led the Center to yet another,
and in fact its biggest milestone: the PQA Level 1 – Recognition for Commitment to Quality Management, a recognition that serves as
acknowledgment of all the undying efforts and unconditional support of MIRDC officers and employees.
As a PQA recipient, the MIRDC will strive to pursue continued improvement. The Center will remain determined and focused in pushing
performance excellence to the limits. With the commitment of the entire MIRDC family, these will easily be translated to the delivery of products
and services of unquestionable quality. The Center will exhaust all means to breathe life to the M&E industries. We will al ways aim for excellence,
for the greater service of the country.
7
FEEDBACK AND REDRESS MECHANISMS
Please let us know how we have served you through the following:
8
MIRDC FRONTLINE
SERVICES
9
INDUSTRIAL TRAINING SERVICES
Regular Training Program (Application)
Duration:
15 minutes
DURATION OF
ACTIVITY PERSON IN
STEP APPLICANT / CUSTOMER SERVICE PROVIDER FEES FORMS
(Under Normal CHARGE
Circumstances)
At least five (5) days before the Give Reservation Form to the 3 minutes ITS Personnel Reservation
program schedule, submit filled Customer. Form
out Seminar Reservation Form
1 to Industrial Training Section Provide Curriculum Design to the Curriculum
(ITS) customer. Design
Within five (5) days before the If unable to attend the upcoming 3 minutes ITS Personnel
conduct of the program, seminar, instruct the Customer to
2
confirm reservation. look for a qualified replacement;
10
If no replacement provided,
cancel the reservation.
Pay the total training fee. Process payment and issue an 10 minutes Cashier’s Office Please refer to
Official Receipt. Table of
3
Training FeE
Attend the Training Program. Conduct the Training Program. Refer to Resource Seminar
Seminar Speaker/ Attendance
Schedule of Technical Sheet
4 Regular Assistance
Training Training
Program Certificate
END OF TRANSACTION
11
INDUSTRIAL TRAINING SERVICES
Packaged and Regional Training Program (Application)
Duration:
3 days
DURATION OF
ACTIVITY PERSON IN
STEP APPLICANT / CUSTOMER SERVICE PROVIDER FEES FORMS
(Under Normal CHARGE
Circumstances)
Supply information required on Give the Customer a 5 minutes ITS Personnel Training Inquiry
the Training Inquiry Form (TIF) Training Inquiry Form Form (TIF)
1 or Submit Letter of Request
(LER)
Wait for Training Program Prepare Training Program 2 to 3 days after ITS Personnel, ITS Refer to Training Cost
Proposal Proposal (TPP) the conduct of the Section Chief, Annex “D” Estimates Form
Training Chief of TDD, Training Fees
3
Review and approval of the Requirement Deputy Executive Training Proposal
Training Program Proposal Analysis Director for Monitoring Sheet
(TPP) Technical Services Form
12
Release TPP to customer and Executive
Director
Submit the signed/approved Receive the signed Terms 2 minutes ITS Personnel Attendance Sheet
Terms and Condition/Purchase and Conditions Training Certificate
Order (PO)/Letter of Acceptance
4
at least 5 days before the
program schedule
For Packaged Program, pay the Process payment and issue 10 minutes Cashier’s Office Refer to Billing Request Form
total fee to the Industrial Official Receipt Table of
5
Training Section (ITS) Training Fee
Attend the Training Conduct the Training Per training Resource Attendance Sheet
Program Program program Speaker/ Training Certificate
6
Technical
Assistant(s)
END OF TRANSACTION
13
TECHNOLOGY ADVISORY AND BUSINESS DEVELOPMENT SERVICES
Consultancy Services
Duration:
30 minutes – 2.25 hours (excluding site visit)
DURATION OF
ACTIVITY
STEP APPLICANT / CUSTOMER SERVICE PROVIDER PERSON IN CHARGE FEES FORMS
(Under Normal
Circumstances)
Inquire or request for Evaluate customer’s 10 minutes Technology Advisory Technical
technical assistance/ inquiry/request and/or and Business Assistance
consultancy services accomplish Technical Development Section Request Form
through letter, phone, fax, Assistance Request (TABDS) Personnel (TARF)
1
email or personally Form and evaluate
customer's
inquiry/request
14
Provide information based Provide on-the-spot 15 minutes to 2 hours TABDS Personnel TARF
on required intervention expert advice for short-
2
term consultancy
If site visit is required, Organize consultants / 2 hours TABDS Personnel Refer to Job Execution
provide preferred schedule technical staff and standard rates Order (JEO) Form ,
prepare on consultancy Notice of Travel,
necessary documents; and other fees Authority to travel,
3
prepare MOA and billing or computed Itinerary of Travel
and process payment, as based on
needed applicable
circulars*
Implement on-site technical Provide on-the-spot per client TABDS Personnel
4 consultancy expert advice requirement/schedule
END OF TRANSACTION
Note: * Rules and Regulations on the Grant of Compensation-Related Magna Carta Benefits to Scientist, Engineers, Researchers, and other Science and Technology
(S&T) Personnel
15
TECHNOLOGY ADVISORY AND BUSINESS DEVELOPMENT SERVICES
Technology Transfer Activities
Duration:
1.5 to 5 hours (subject to requested technology; excluding techno-demo and processing of FOR)
DURATION OF
ACTIVITY PERSON
STEP APPLICANT/CUSTOMER SERVICE PROVIDER FEES FORMS
(Under Normal IN-CHARGE
Circumstances)
Submit Letter of Intent Evaluate customer’s 15 minutes Technology Advisory and
addressed to the MIRDC inquiry/request Business Development
1 Executive Director specifying Section (TABDS)
the technology of interest Personnel
Provide information Conduct Technology Needs 30 minutes TABDS TLO Focal Person
Assessment and discuss
2 technology licensing or transfer
agreement; provide technology
demo, if requested
16
DURATION OF
ACTIVITY PERSON
STEP APPLICANT/CUSTOMER SERVICE PROVIDER FEES FORMS
(Under Normal IN-CHARGE
Circumstances)
Submit all required Evaluate submitted documents 10 minutes TABDS TLO Focal Person
3
documents
Sign Term Sheet Discuss and negotiate terms of 30 minutes to 2 TABDS TLO Focal Person Term Sheet
licensing agreement hours (or depending
4
on complexity of
negotiation)
Prepare Due Diligence Report 1 day* TABDS TLO Focal Person
and recommendation for
transfer or licensing of
technology
Sign the Technology Licensing Process TLA and payment, as 0.5 -2 hours (with TABDS TLO Focal Person As stated
Agreement required release of FOR and in the TLA
no recommendation
7
changes required in
the proposed terms)
Implement actions pursuant Implement and monitor Based on terms of TABDS TLO Focal Person
8
to TLA actions pursuant to TLA agreement
END OF TRANSACTION
17
ANALYSIS AND TESTING SERVICES
In-House Calibration & Testing Services
Duration:
7 to 14 working days (from the date of receipt of sample)
Proceed to appropriate Concerned laboratory 10 minutes or more depending Analysis and Testing Technical Service
Analysis and Testing staff generates Technical on the quantity and complexity Division (ATD) Request Form (TSR)
Division (ATD) Service Request Form of test requested Personnel (Laboratory
1
Laboratory: Chemical, (TSR) on the ULIMS, Personnel) Note: TSR also
Corrosion, NDT, inspect / evaluate serves as “Claim
Mechanical, samples or test items Stub” when
18
Instrumentation, submitted by customer. claiming sample
Metrology and ATF Affix identification tag and test /
on the sample calibration
submitted. Sign the certificates.
TSR.
Review carefully the Inform the customer of 1 minute ATD Personnel
contents of the TSR to the scope of work, due (Concerned
ensure that date, necessary sample Laboratory
requirements for the preparation, cost and Staff)
2
requested service are payment requirements
included.
4 Customer returns to MIRDC as per stated "Estimated Due Date" in the Technical Service Request (TSR)
Conduct of sample 7 to 14 working days ATD Personnel (Calibration Sticker
preparation, testing and depending on the quantity and (Concerned provided for
calibration, submission complexity of test / calibration Laboratory Staff) calibration
5 of draft report. performed. services)
19
Preparation of Test / One day (1) Testing for the
Calibration Certificates. following:
- Hardness Tests
- Tension Tests (Bars, Flat, Sheets, Wires)
- Breaking Load/ Proof Load
- Complete Physical Test (Rebars, Angle Bars, Wires)
- Axial Tension (Bolts)
- Magnetic Particle Test
- Radiographic Test
- Thickness Gauging
- Penetrant Testing
- XRF Services
- C/S Analysis using IR Combustion
Note: Duration may be extended for sample / instruments requiring longer
calibration / test lead time, submission of necessary accessories, and sample
preparation involving other MIRDC facilities.
If advised by ATD, Process Payment and 10 minutes Cashier’s Office Please refer Official Receipt
6
proceed to Cashier’s issue an OR. Personnel to Schedule of (OR)
Office and present Calibration &
TSR and OR, if there be If required, issue Testing Fees
any. Invoice.
20
Invoice, if any to ATD For items to be
released, accomplish
Property Exit Slip.
Note: Visitor's Slip and Property Exit Slip are collected by the MIRDC Guard at main gate.
END OF TRANSACTION
21
ANALYSIS AND TESTING SERVICES
In-Plant Services for Calibration & Testing
Duration:
3 working days after conduct of field job for normal volume/quantity of items.
7 to 10 working days after conduct of field job for complex items/tests.
DURATION OF ACTIVITY
APPLICANT /
STEP SERVICE PROVIDER (Under Normal PERSON IN CHARGE FEES FORMS
CUSTOMER
Circumstances)
Proceed to appropriate Generate Technical Service 10 minutes or more Concerned Laboratory Technical Service
Analysis and Testing Request Form (TSR) on the depending on the quantity Personnel Request Form
Division (ATD) ULIMS as per quotation or and complexity of test (TSR)
Laboratory: Chemical, Purchase Order (P.O.). requested
1
Corrosion, Mechanical, Evaluate samples or test
NDT, Instrumentation, items for field job.
Metrology and ATF. Schedule the date of in- Note: TSR also
plant serves as “claim
22
Present MIRDC stub” when
Quotation, if any. Sign the TSR. claiming sample
and test /
calibration
certificates.
Review carefully the Inform the customer of the 1 minute Concerned
contents of the TSR to scope of work, scheduled Laboratory Staff
ensure that date of in-plant, necessary
requirements for the sample preparation, cost,
2
requested service are payment requirements,
included. arrangement of vehicle for
transport, and
Sign the TSR. accommodation, if any.
Proceed to Cashier’s Process payment and issue 10 minutes Cashier’s Office Please refer Official Receipt
Office to pay the an Official Receipt. Personnel to Schedule of (OR)
assessed amount. Calibration
and Testing
Fees.
3
Note: In-plant
calibration
jobs require
only at least
50% down
payment.
Provide transport for Conduct of field testing/ Within the scheduled date Concerned (For in-plant
MIRDC personnel as calibration. Laboratory Staff calibration,
per Schedule of In- Calibration
4
Plant indicated in the For in-plant calibration, affix Sticker)
Technical Service calibration sticker.
Request Form (TSR)
Process draft report. 3 working days after ATD Personnel (For calibration
conduct of field job for (Concerned service, Calibration
5 Prepare Test/ Calibration normal volume/quantity of Laboratory Staff) Sticker)
Certificates. items.
23
7 to 10 working days after
conduct of field job for
complex items/tests
24
ANALYSIS AND TESTING SERVICES
Physical Metallurgy Testing Services
Duration:
5 to 10 working days (from the date of receipt of sample)
DURATION OF ACTIVITY
APPLICANT / PERSON IN
STEP SERVICE PROVIDER (Under Normal FEES FORMS
CUSTOMER CHARGE
Circumstances)
Proceed to Physical Concerned laboratory staff 10 minutes or more Materials and Request for Work
Metallurgy attends to customer inquiry, depending on the quantity Process (RFW) Form
Laboratory (PML) inspect / evaluate samples or and complexity of test Research
test items submitted by requested Division (MPRD) Note: RFW also serves
1 customer, fill-out Request for Personnel as “claim stub” when
Work Form in 4 copies, assign (Laboratory claiming sample and
Job Order Number and affix Personnel) test certificates
identification tag on the sample
submitted.
25
Ensure that Inform the customer of the 1 minute MPRD Personnel
requirements for scope of work, due date, follow- (Concerned
the requested ups, and necessary sample Laboratory
service are preparation, and cost and Staff)
2
included. payment requirements.
26
Submit Official Copy of Test MPRD Personnel
Reports/Certificates to MPRD (Concerned
Division Head Office (DHO). Laboratory Staff)
6
Present Visitor's Slip Inspect released items/samples, 1 minute MIRDC Security RFW
and Security/ if applicable. Guard assigned
10 Delivery copy RFW at main gate Visitor’s slip
to MIRDC Guard at Inspect hand carry items and
Main Gate vehicle trunk, if applicable.
END OF TRANSACTION
27
RESEARCH AND DEVELOPMENT SERVICES
Joint Research Project
Material/Equipment Development Program
Duration:
Depending on project duration
DURATION OF ACTIVITY
PERSON IN
STEP APPLICANT / CUSTOMER SERVICE PROVIDER (Under Normal FEES FORMS
CHARGE
Circumstances)
Inquire personally at the Attend to Customer Inquiry 30 minutes to Technical Services Quotation
Technical Services 1 hour Solution (TSS) Request Form
1
Solution (TSS) and fill-out Personnel
corresponding Form
Prepare cost estimate 1 to 5 working days TSS Personnel
28
Submit project proposal If needed, assist Client in 5 - 10 working days Division Personnel
to Division Personnel for preparation of project proposal,
3 review and evaluation. including Line-Item-Budget (LIB)
and workplan.
Evaluate the proposal and 5 - 21 working days Division Chief
recommend for its approval to the (depending on Customer
Executive Director Response)
Prepare Delivery Receipt 3-30 minutes TSS Personnel Delivery Receipt (DR)
7
Get the Delivery Receipt Stamp "RELEASED" in the Delivery 2-30 minutes TSS Personnel DR
from Division Receipt indicating the printed
8
name and signature of the
personnel who released the item.
Pick-up Research and Issue/release the Research and 30 minutes to 1 hour TSS Personnel
10 Development Project Development Project Output
Output
Present Delivery Receipt If material was supplied by 2-30 minutes Security Guard DR
and customer for the preparation of
11 Property Entry/Exit Slip the project, prepare a Property TSS Personnel Property Entry/ Exit
to the security guard at Entry/Exit slip Slip
the gate
END OF TRANSACTION
29
RESEARCH AND DEVELOPMENT SERVICES
Contract Research Project
Material/Equipment Development Program
Duration:
Depending on agreed project duration
DURATION OF
ACTIVITY PERSON IN
STEP APPLICANT / CUSTOMER SERVICE PROVIDER FEES FORMS
(Under Normal CHARGE
Circumstances)
Inquire personally at the Attend to Customer Inquiry and 30 minutes to Technical Services Assistance Request
Technical Services refer the matter to the concerned 1 hour Solution (TSS) Form
1
Solution (TSS) and Fill- Division Personnel for discussion Personnel
out corresponding Form
Prepare cost estimate 1 to 5 working days TSS Personnel
30
Submit project proposal If needed, Assist Client in 1-15 working days Division Personnel
to Division Personnel for preparation of project proposal,
review and evaluation including Line-Item-Budget (LIB)
3 and workplan.
(For equipment development, take
into consideration the complexity
design, production)
Evaluate the proposal and 5 - 21 working days Division Chief
recommend for its approval to the (depending on
Executive Director Customer Response)
For private companies, Process payment and issue an 10 minutes Cashier’s Office 30% of the PO Form
pay the required down Official Receipt or receive Personnel total project
payment. Certificate of Availability of Funds cost
and Purchase Order
For government agencies,
submit Certificate of
Availability of Funds and
6
a PO.
31
Implement Research and Depending on the Division Personnel
Development Project Project scope and (Project Team)
7
Duration
Get the Research and Issue/release the Research and 10 minutes TSS Personnel
Development Project Development Project Output
11
Output
Present Delivery Receipt If material/s was supplied by 2 minutes Security Guard Property Entry/Exit
and Property Entry/Exit customer for the preparation of Slip
12
Slip to the security guard the project, prepare a Property TSS Personnel
at the gate Entry/Exit Slip
END OF TRANSACTION
Note: For Physical Metallurgy Contract Service, the photocopy of the PO Form will serve as Delivery Receipt and/or Property Entry/Exit Slip of
Customer; Physical Metallurgy Laboratory and Cashier’s Office also may retain a photocopy of PO for record purposes.
32
RESEARCH AND DEVELOPMENT SERVICES
Metal Casting Process
Duration:
1 day to 2 days
DURATION OF
ACTIVITY
STEP APPLICANT / CUSTOMER SERVICE PROVIDER PERSON IN CHARGE FEES FORMS
(Under Normal
Circumstances)
Inquire personally at the Attend to Customer 30 minutes to 1 Technical Solution Quotation
1 Technical Solution Services (TSS) Inquiry hour Services (TSS) Request Form
and fill-out corresponding Form Personnel
Submit/present pertinent Fill-out Job Order Form 15 minutes TSS Personnel Job Order Form
documents (drawing, product and prepare Property
2
specifications/ requirements, etc.) Entry/Exit Slip, if Property
and or sample pattern necessary Entry/ Exit Slip
3 Fill-out Project Order (PO) Form Review and sign PO Form 2 hours TSS Personnel Project Order
33
(PO) Form
Approve Project Chief, MPRD
Execution Order
Proceed to the Cashier’s Office Process the payment and 10 minutes Cashier’s Office PO Form
and pay the required down issue an Official Receipt Personnel
payment.
Receive Certificate of
For private companies, pay the Availability of Funds and
required down payment; Purchase Order
4
For government agencies, in lieu
of down payment, submit
Certificate of Availability of Funds
and PO.
Secure the DR from the TSS and Issue DR 10 minutes TSS Personnel as assessed DR
pay the remaining balance at the based on
8 Cashier’s Office Process Payment and Cashier’s Office Metal Casting Official Receipt
issue Official Receipt Personnel Technology (OR)
Machine Rates
Proceed to TSS and present the Require the customer to 10 minutes TSS Personnel DR
OR and DR. present the OR and DR.
9 OR
Stamp "RELEASED" in the
DR indicating the printed
34
name and signature of
the personnel releasing
the item
Present the DR to the Security Issue Property Entry/Exit 10 minutes Security Guard Property
Guard on duty at the main gate, Slip Entry/Exit Slip
including the Property Entry/Exit TSS Personnel
11
Slip, if necessary. Check DR and Property
Entry/Exit Slip
END OF TRANSACTION
35
METALWORKING AND SURFACE ENGINEERING SERVICES
Heat Treatment Service
Duration:
3 day to 5 days
DURATION OF
ACTIVITY PERSON IN
STEP APPLICANT / CUSTOMER SERVICE PROVIDER FEES FORMS
(Under Normal CHARGE
Circumstances)
Bring items to be heat treated Receive the items, evaluate 20 minutes Technical Services
at the Technical Services and inspect if within the Solution (TSS)
1 Solution (TSS) Office capability of the Heat Personnel
Treatment Service of the
Center
Accomplish four (4) copies of Issue JO to the Customer 5 minutes TSS personnel Job Order (JO) Form
Job Order (JO) Form
2 Check Form if properly
accomplished.
36
3 Sign the Job Order Form 5 minutes TSS Personnel JO Form
Conduct Heat Treatment 3-5 days MPRD Personnel
Process (conventional) (Heat Treatment
4 Staff)
Conduct Hardness Test 3-5 days
(vacuum)
Prepare and Issue Delivery 15 minutes TSS Personnel
5 Receipt (DR)
Get Delivery Receipt (DR) Form Process payment and issue 10 minutes TSS Personnel as assessed JO Form
(serve as billing) from the TSS an Official Receipt (OR) based on
and proceed to the Cashier’s Heat Delivery Receipt
6
Office to pay heat treatment Treatment (DR)
cost. Rates
Official Receipt (OR)
Proceed to TSS and present the Check the DR, JO and the 15 -20 minutes TSS Personnel JO Form
OR and DR heat-treated items.
Delivery Receipt
Stamp "RELEASED" in the DR (DR)
indicating the name and
signature of the personnel
who released the item.
7
Surrender the heat-treated
items. In case of partial
delivery, check the DR and
release only the paid items.
(Indicate in the JO Form the
quantity of items released
and the date of release.)
Present DR and Property Exit If material/s was supplied by 15 minutes TSS Personnel JO Form
Slip to the security guard in the the customer for heat
8
gate treatment process, prepare a DR
Property Entry/Exit Slip
END OF TRANSACTION
37
METALWORKING AND SURFACE ENGINEERING SERVICES
Machining of Actual Time Jobs
Duration:
Actual time completed
DURATION OF
ACTIVITY
STEP APPLICANT / CUSTOMER SERVICE PROVIDER PERSON IN CHARGE FEES FORMS
(Under Normal
Circumstances)
Proceed to Technical Attend to customer inquiry 30 minutes – Technical Services
1 Services Solution (TSS) and evaluate requirements 1 hour Solution (TSS)
submitted Personnel
Fill-out Job Order (JO) and Give forms, check the 15 – 30 minutes TSS Personnel Job Order (JO) Form
Property Entry Exit Slip entries and assign JO
(PEES) Number. Property Entry/ Exit
2 Slip (PEES)
Make a record in the
logbook.
38
Let the concerned
signatories affix their
signatures.
39
If in order, stamp
“RELEASED" & affix
signature.
Secure the PEES and the Issue completely filled out 30 minutes – 1 TSS Personnel PEES
Customer's Copy of DR. and signed Property Entry hour
Exit Slip and stamped DR DR
8
Get the product
Release the Product
END OF TRANSACTION
40
METALWORKING AND SURFACE ENGINEERING SERVICES
Machining of Quoted Jobs
Duration:
4 hours - 8 hours
DURATION OF
ACTIVITY PERSON IN
STEP APPLICANT / CUSTOMER SERVICE PROVIDER FEES FORMS
(Under Normal CHARGE
Circumstances)
Proceed to Technical Attend to customer inquiry 30 minutes Technical
1 Services Solution (TSS) and evaluate requirements Services Solution
submitted. (TSS) Personnel
Fill-out Assistance Provide Assistance Request 15 minutes TSS Personnel Assistance
Request Form Form (ARF) Request Form
(ARF)
2
Check entries and assign ARF
Number
41
Make a record in the ARF
Logbook
Fill-out Job Order (JO) Provides the JO Form and 15 minutes TSS Personnel Job Order (JO)
and Property Entry Exit Property Entry/ Exit Slip Form
Slip (PEES)
Check the entries and assign Property Entry Exit
JO Number and make record in Slip (PEES)
the logbook
6
Let the signatories affix their
signatures
42
Process the product 4 - 8 hours PD Personnel
depending on (Metal
the complexity Technologist)
7
and volume of
the product and
schedule
Prepare DR and let it signed by 20 minutes TSS Personnel
8 the concerned signatories
Proceed to the Cashier’s Process the transaction, accept 10 minutes Cashier’s Office As assessed Official Receipt
Office and pay the Actual payment and issued OR Personnel (OR)
Time Cost or Bill due in
9
processing the Job Order Delivery Receipt
(DR)
43
FACILITY SHARING SERVICES FOR METALWORKING AND
METAL CASTING TECHNOLOGY
Equipment
Duration:
4 hours - 8 hours
DURATION OF
ACTIVITY PERSON IN
STEP APPLICANT / CUSTOMER SERVICE PROVIDER FEES FORMS
(Under Normal CHARGE
Circumstances)
Proceed to Technical Services Attend to customer inquiry 15 minutes Technical
1 Solution (TSS) and evaluate requirements Services Solution
submitted (TSS) Personnel
Secure and fill-up Job Order Provide JO Form, Certification 10 minutes TSS Personnel Job Order (JO) Form
(JO) Form, Certification for for Operator's Competency
2 Operator's Competency and and Property Entry/ Exit Slip
Property Entry/ Exit Slip (PEES)
Assign JO Number and make a
44
record in the logbook and let Certification for
the concerned signatories affix Operator's
their signature(s) Competency
Property Entry/Exit
Slip (PEES)
Secure/request for the Issue request for Issuance of 5 minutes TSS Personnel Issuance of
issuance of Acknowledgment Acknowledgment Receipt for Acknowledgment
3
Receipt for Time Sharing Time Sharing with completely Receipt for Time
filed up entries Sharing
Proceed to the Cashier’s Office Process the transaction, 5 minutes Cashier’s Office P2,000 Bond Official Receipt (OR)
and pay the required Time accept bond/deposit and issue Personnel
Sharing Bond/Deposit Acknowledgment Receipt As Assessed
4
based on PD
Schedule of
Rates
Proceed to TSS and present Check and file the Official 5 minutes TSS Personnel OR
5
the Official Receipt for deposit Receipt in the Job Order Folder
Secure with TSS an Issue a completely filled up 10 minutes TSS Personnel Authorization Slip for
6 Authorization Slip for Machine and signed Authorization Slip Machine Utilization
Utilization
Use the machine/equipment Check of monitor the machine 4-8 hours PD Personnel
with Personal Protective or equipment being used by depending on
Equipment. Properly the client or customer the complexity
7
accomplished the entries in of volume of the
the Authorization Slip for product
Machine Utilization
Submit the filled up Check the entries filled up on 20 minutes TSS Personnel Billing Slip
Authorization Slip for Machine the Authorization Slip for
Utilization Machine Utilization and affix Delivery Receipt
signature (DR)
8
Prepare and issue Billing and
DR signed by concerned
signatories
45
Proceed to the Cashier’s Office Process the transaction, 10 minutes Cashier’s Office As assessed Official Receipt (OR)
and pay the Time Sharing Cost accept payment and issue Personnel based on
9 due as reflected in the Delivery Official Receipt PD Schedule of DR
Receipt Rates
Proceed to PD and present the Get the OR Number and 20 minutes TSS Personnel OR
Official Receipt indicate it in the stamped
and the stamped Delivery DR and JO file. DR
Receipt from the Cashier’s
Office Make a record in the JO
Logbook.
END OF TRANSACTION
46
FACILITY SHARING SERVICES FOR METALWORKING AND
METAL CASTING TECHNOLOGY
Foundry Services
Duration:
1 - 2 months
DURATION OF
ACTIVITY
STEP APPLICANT / CUSTOMER SERVICE PROVIDER PERSON IN CHARGE FEES FORMS
(Under Normal
Circumstances)
For Walk-in Customers, proceed Discuss/clarify Customer's 0.5 day Technical Services Quotation Request
to Technical Services Solution requirements. Solution (TSS) Form (QRF)
(TSS). Personnel
Fill out Quotation Request Property Entry/Exit
1 For Phone-in Customers, send Form and prepare Property Slip
drawing either through fax Entry/Exit Slip (PEES), if
message or e-mail necessary.
47
Present sample(s)/ drawing/
pattern to TSS
Compute estimated cost 2 days TSS Personnel
2
Prepare quotation 1 day TSS Personnel Quotation Form
3
Approve quotation 1 day Dep. Director for Quotation Form
Research &
4
Development
Proceed to Financial Process the payment and 10 minutes Cashier’s Office 30% of the Official Receipt (OR)
Management Section and pay issue OR Personnel total contract
5
the corresponding down price
Payment
Proceed to TSS and present the Issue Job Execution Order 10 minutes TSS Personnel Job Order Form or
6
OR Job Execution Form
7 Implement the Job Order 15-30 days MPRD Personnel
Upon acceptance of the Prepare billing documents 1 hour TSS Personnel 70% of the Delivery Receipt
product, proceed to Cashier’s total amount
8
Office and pay the 70% to be pulled- OR
remaining balance out
Prepare Property Entry/ Exit 1 hour TSS Personnel Property Entry/Exit
9
Slip and release the product Slip
Present Property Entry/Exit Slip Release the product 5 minutes TSS Personnel Property Entry/Exit
to the security guard in the gate Slip
10
of the Center
END OF TRANSACTION
48
FACILITY SHARING SERVICES FOR METALWORKING AND
METAL CASTING TECHNOLOGY
Actual Time
Duration:
2 hours
DURATION OF
ACTIVITY
STEP APPLICANT / CUSTOMER SERVICE PROVIDER PERSON IN CHARGE FEES FORMS
(Under Normal
Circumstances)
Proceed to Technical Discuss requirements/policy 1 hour Technical Services
1 Services Solution (TSS) with the customer Solution (TSS)
Personnel
Fill-out and review carefully Process the Job Order Form 5 minutes TSS Personnel Job Order (JO) Form
the content of the Job and prepare Property Entry/
2
Order(JO) Form and sign Exit Slip (PEES) , if necessary Property Entry/Exit
Slip (PEES)
Sign/approve the Job 1 minute JO Form or Job
3 Execution Order and issue Execution Form
Authorization Slip Authorization Slip
49
Implement the Job Order Actual Time MPRD Personnel
4
Check the quality of output/ 30 minutes MPRD Personnel Rate per hour
5 product of the
machine used
Prepare Deliver Receipt (DR) 1 minute TSS Personnel Delivery Receipt (DR)
6
Pay the required amount to Process the payment 10 minutes Cashier’s Office Refer to Official Receipt (OR)
the Cashier’s Office Personnel MPRD
7
Actual Time
Rates
Proceed to TSS and present Check the OR and DR and fill 2 minutes TSS Personnel OR
the OR and DR up PEES DR
8
Release the Product PEES
END OF TRANSACTION
50
FACILITY SHARING SERVICES FOR METALWORKING AND
METAL CASTING TECHNOLOGY
Time Sharing
Duration:
2 hours
DURATION OF
ACTIVITY (Under
STEP APPLICANT / CUSTOMER SERVICE PROVIDER PERSON IN CHARGE FEES FORMS
Normal
Circumstances)
Proceed to Technical Discuss requirements/ policy 1 hour Technical Services
Services Solution (TSS) with the customer Solution (TSS)
1
Personnel
Fill-out and review Accept and process the Job 5 minutes TSS Personnel Job Order (JO) Form
2
carefully the content of Order Form and prepare
51
the Job Order Form and Property Entry/Exit Slip (PEES), Property Entry/ Exit
sign, if agreeable if necessary Slip (PEES)
Check/issue Certification for 1 minute MPRD Personnel
3
Operator’s Competency
Sign/approve the Job Execution 30 minutes MPRD Personnel JO Form or Job
Order and issue Authorization Execution Form
Slip
5
Authorization
Check the Operator's Personal Slip
Protection Equipment
Use the equipment Fill out Billing Slip for Time 5 minutes Billing Slip
6 Sharing Jobs to be signed by the
customer and the MPRD Chief
Prepare DR 10 minutes TSS Personnel Delivery Receipt
7
(DR)
Proceed to the Process the payment 10 minutes Cashier’s Office As per MPRD's list Official Receipt (OR)
8 Cashier’s Office and pay Personnel of Timesharing
the assessed amount Rates
Proceed to MPRD and Check the OR and DR and fill up 2 minutes TSS Personnel OR
present the OR and DR PEES
9
DR
Release the Product PEES
END OF TRANSACTION
52
TECHNOLOGY INFORMATION AND PROMOTION SERVICES
Information Dissemination Service
Duration:
1 hour / 5 days
DURATION OF
ACTIVITY
STEP APPLICANT / CUSTOMER SERVICE PROVIDER PERSON IN CHARGE FEES FORMS
Under Normal
Circumstances)
Inquires through letter, Accommodate inquiry and 10 minutes TIPS Personnel Information
phone, fax message, fill-out the TIPS 002 Form Dissemination
1
electronic mail or personal Request Form
visit
Requests machine copies Process the request and 15 minutes TIPS Personnel Photocopying
of data/ information issue corresponding Bill for Service Form
requested photocopying service 4 days if information
2
needs to be
processed
53
Proceed to the Cashier’s Process the payment and 10 minutes Cashier’s Office Assessed Official Receipt
Office and pay the issue Official Receipt Personnel amount (OR)
assessed amount depending on
how many
3 copies
requested
(Php 1.50 per
page)
54
TECHNOLOGY INFORMATION AND PROMOTION SERVICES
Library Service
Duration:
1 hour / 5 days
DURATION OF
ACTIVITY PERSON IN
STEP APPLICANT / CUSTOMER SERVICE PROVIDER FEES FORMS
(Under Normal CHARGE
Circumstances)
Inquires through letter, phone, Accommodate Inquiry 5 minutes Library Personnel
1 fax message, e-mail or personal
visit
Search for information 15 minutes Library Personnel
source.
2
Provide information
source
55
Requests machine copies of the Prepare billing for the 10 minutes Library Personnel Photocopying
information/data requested requested copies. Service Form
4 days, if the
3 information
needs to be
processed
Proceed to the Library and return Inspect the returned 5 minutes TIPS Personnel
photocopied information source
5
information source
END OF TRANSACTION
56
APPENDICES
57
APPENDIX A - SCHEDULE OF FEES AND CHARGES FOR TESTING & CALIBRATION
EFFECTIVE as of 06 AUGUST 2015
PHYSICO-CHEMICAL LABORATORY
58
TEST NAME RATE (Pesos) TEST NAME RATE (Pesos)
13 MOLYBDENUM 19 TITANIUM
13.1 In Steels 1,530.00 19.1 In Ferrous/Non-Ferrous 730.00
13.2 In Cast Iron 1,730.00 20 VANADIUM
14 NICKEL 20.1 In Steel/Cast Iron 670.00
14.1 In Ferrous/Non-Ferrous 670.00 21 ZINC
14.2 In Ni-based, Cu-Ni & Ni-Cu alloy & SS 1120.00 21.1 In Non-Ferrous 670.00
15 PHOSPHORUS 22 Moisture 320.00
15.1 In Ferrous 1,160.00 23 Proximate Analysis 770.00
15.3 In Cu-based Alloy 1,100.00 24 OES Analysis
16 SILICON 24.1 Ferrous 3,550.00
16.1 In Ferrous/Non-Ferrous 1,130.00 24.2 Non-Ferrous 3,900.00
17 SILVER 25 Analysis of steel sheets, carbon steel,
17.1 In Non-Ferrous 670.00 and LPG steel cylinders
17.2 In Ag-Brazing Alloy 1,160.00 24.1 Niobium For quotation
18 TIN 25.2 Vanadium For quotation
18.1 In Ferrous/Non-Ferrous 670.00 25.3 Titanium For quotation
18.2 In Solders, Pb-based &
Cu-based alloys 725.00
59
CORROSION LABORATORY
60
MECHANICAL METALLURGY LABORATORY
61
NONDESTRUCTIVE TESTING LABORATORY
3 Ultrasonic Testing
Flaw Detection ( per sq. ft.) 320.00
Flaw Detection (per linear ft.) 350.00
Thickness Gaging (per point) 50.00
62
ELECTRICAL CALIBRATION
Note: The prices indicated herein serve as general guides and may vary from model to model.
63
TYPE OF EQUIPMENT/DEVICE RATE (Pesos) TYPE OF EQUIPMENT/DEVICE RATE (Pesos)
High Voltage Meter (up to 10 kV ) Resistance Box
1st range 1,540.00 1st five points 430.00
per succeeding range 920.00 per succeeding point 150.00
Insulation Tester (Megohmeter) Rheostat 430.00
1st range 840.00 Standard Resistor
per succeeding range 290.00 by direct measurement 2,700.00
Kelvin Bridge by ratio 3,600.00
1st range 1,500.00 Surface Resistance Checker
per succeeding range 1,250.00 1st range 670.00
Millivolt Potentiometer per succeeding range 510.00
1st range 1,430.00 Ultrasonic Tester 1,240.00
per succeeding range 710.00 Variable AC Transformer 550.00
Multimeter, Analog 2,000.00 Voltmeter, (1000V, AC/DC)
Multimeter, Digital, 1st range 560.00
3 ½ digits 2,500.00 per succeeding range 280.00
4 ½ digits 4,500.00 Wattmeter (AC 240V, 5A)
5 ½ digits 7,000.00 1st range 1,550.00
6 ½ digits 9,040.00 per succeeding range 780.00
Ohmeter Wattmeter (DC 240V, 5A)
1st range 700.00 1st range 1,420.00
per succeeding range 280.00 per succeeding range 670.00
Puncture Tester Wheatstone Bridge 2,600.00
1st range 760.00
per succeeding range 330.00
Note: The prices indicated herein serve as general guides and may vary from model to model.
64
TEMPERATURE CALIBRATION
Note: The prices indicated herein serve as general guides and may vary from model to model.
65
TYPE OF EQUIPMENT/DEVICE RATE (Pesos) TYPE OF EQUIPMENT/DEVICE RATE (Pesos)
Temperature Recorder (RTD,T/C) Thermocouple Probe/Wire
Single-point -30 to +100 °C (1st 5 points) 1,350.00
1st range 1,400.00 per additional point 385.00
per succeeding range 350.00 0 to 100 °C (1st 5 points) 970.00
Multi-point per additional point 385.00
1st range 2,500.00 0 to 200 °C (1st 5 points) 1,150.00
per succeeding range 500.00 per additional point 385.00
Thermocouple Calibrator/Simulator 0 to 300 °C (1st 5 points) 1,350.00
1st range per additional point 385.00
simulate mode 1,700.00 0 to 500 °C (1st 5 points) 1,450.00
measure mode 1,400.00 per additional point 385.00
per succeeding range 500.00 0 to 800 °C (1st 5 points) 1,560.00
per additional point 385.00
Thermohygrograph 730.00
Thermostat 580.00
Water Bath, -30 to +500 °C
1st temperature setting 1,200.00
per additional temperature setting 300.00
Note: The prices indicated herein serve as general guides and may vary from model to model.
66
PRESSURE CALIBRATION
67
FORCE CALIBRATION DIMENSIONAL MEASUREMENT
68
LENGTH CALIBRATION
Note: The prices indicated herein serve as general guides and may vary from model to model.
69
TYPE OF EQUIPMENT/DEVICE RATE (Pesos) TYPE OF EQUIPMENT/DEVICE RATE (Pesos)
Dial Caliper Gauges 1,400.00 Precision Check Master
Machine Tools: (using LASER) 600 mm and below 2,600.00
Linear Positioning error/axis 2,840.00 Precision Straight Edge
Straightness error/axis 2,840.00 1000 mm and below 1,180.00
Squareness per axis 5,680.00 Bore Gauge – 300 mm and below 1,740.00
Steel Rule Microindicators 1,400.00
0-200 mm 400.00 Vernier Depth Gauge 1,300.00
0-300 mm 490.00 Ball Bar Testing 2,500.00
0-600 mm 630.00 Digimatic Indicators (>20 mm res.) 1,400.00
0-1000 mm 840.00 Digital Thickness Gauge
Rockwell Hardness Tester (per scale) 1,840.00 (Non-removable) 1,400.00
UTM Dial Gauges (>20mm) 1,400.00
for one range 2,850.00 Comparison of LASER using:
for additional ranges 1,190.00 UMM for x-axis only (combined) 3,000.00
Precision Square Precision Square Master 3,200.00
200 x 300 mm and smaller 1,200.00 (each measurement )
Precision Square Master (using LASER) 2,300.00 Snap Gauge/Snap Meter, 0-25mm
Bevel Protractor 1,100.00 0 – 25 mm 1,400.00
Precision Level per scale 930.00 25 – 100mm 1,800.00
Mu-Checker (for one range) 1,400.00 Carpenter Square
per additional setting range 750.00 Squareness 1,200.00
Calibration Tester 1,800.00 Linear Scale per leg 630.00
Caliper Checker - 600 mm and below 2,300.00 De-burring of other Small Tools 600.00
Caliper Type Inside Micrometer 1,300.00
Note: The prices indicated herein serve as general guides and may vary from model to model.
70
FIELD JOBS
* ADDITIONAL COST FOR FIELD JOBS WITH OVERTIME, AND ON SATURDAYS, SUNDAYS AND HOLIDAYS.
71
AUTO-PARTS TESTING LABORATORY
72
APPENDIX B - PHYSICAL METALLURGY LABORATORY
73
APPENDIX C– MATERIALS AND PROCESS RESEARCH DIVISION MACHINE RATES
As of May 2007
MACHINE/EQUIPMENT RATE PER HOUR (Php) MACHINE/EQUIPMENT RATE PER HOUR (Php)
Time Sharing Actual Time Time Sharing Actual Time
I. WAX PATTERN IV. SHELLFIRING
Wax Melting Tank 54.00 282.00 Shellfiring Furnace 187.00 407.00
Wax Curing Tank 58.00 286.00
Wax Injection Machine 108.00 333.00 V. FETTLING
Hot Plate/ Soldering Iron 26.00 256.00 Spencer & Halstead SB 38.00 268.00
HI Pneumablaster 12.00 243.00
II. CERAMIC MOLD MAKING Knockout Machine 124.00 347.00
Slurry Mixer w/ parts 48.00 277.00 Cut-off Machine 83.00 310.00
Fluidized Bed 4.00 235.00 Denyu Belt Polishing
AirCon 1,373.00 1,513.00 Model SS-222A SN 86006 37.00 267.00
Dust Collector 29.00 259.00 Compressor (Iwata) 20 HP 319.00 530.00
III. DEWAXING
Autoclave Machine 300.00 512.00
Wax Reclaiming Machine 265.00 479.00
74
CONVENTIONAL CASTING FACILITIES
MACHINE/EQUIPMENT RATE PER HOUR (Php) MACHINE/EQUIPMENT RATE PER HOUR (Php)
Time Actual Time Actual
Sharing Time Sharing Time
I. MOLDING III. PATTERN SHOP
Continuous Sand Mixer 280.00 491.00 Wadkin Bursgreen Bench Tablesaw
Sand Reclaimer 69.00 293.00 SN 70113 Titling Arbor Sawbench 32.00 259.00
Forklift 82.00 306.00 Wadkin Bursgreen Bench Tablesaw
CO2 Mixer - 274.00 SN 70454 48.00 274.00
Sand Reclaimer Band Sawing 1.5 HP 25.00 253.00
(Vespa Compresor) 41.00 268.00 Stensberg Bandsaw LB 30M 6.00 235.00
Wadkin Bursgreen SN 12BFT 70864 79.00 303.00
II. FETTLING Stensberg wood lathe 24.00 252.00
Shotblasting (Nissho Iwai) 463.00 662.00 Wadkin Wood Lathe 1.5 HP 35.00 262.00
Shotblasting (Sinto) 144.00 364.00 Arboga Drill Press 35.00 262.00
Pedestal Wheel Grinder rema 72.00 297.00 Forklift 82.00 306.00
Angle Grinder bosch gws29-180 47.00 274.00 Rotary Machine 17.00 245.00
Pneumatic Chipping Hammer Moisture Teller 2.00 231.00
(Rd Shook) 1.00 230.00 Analytical Balance 3.00 232.00
Silicon Arc Air Gouging- National 1,958.00 2057.00 Cold Chamber Die Casting Machine 1,218.00 1366.00
Oxy acetylene cutting - 230.00 Hot Chamber Die Casting Machine 720.00 902.00
Low Pressure Die Casting Machine 1,116.00 1,271.00
75
RATE PER HEAT
MACHINE EQUIPMENT
(ACTUAL TIME)
150 kg Induction Furnace 3,605.00
250 kg Induction Furnace 5,515.00
500 kg Induction Furnace (single heat only) 10,720.00
500 kg Induction Furnace
(min. of 2 successive heats/day) 7,705.00
76
APPENDIX D – HEAT TREATMENT SERVICES RATES
BY BATCH:
Type of Process Cost/Batch (PhP) Furnace
hardening/Annealing or Normalizing 975.80 Thermolyne
hardening/Annealing or Normalizing 1,951.60 DOST
hardening/Annealing or Normalizing 2,229.80 Fulmina
hardening/Annealing or Normalizing 4,725.00 Jalipines Chamber Furnace (100 kg. cap.)
hardening/Annealing or Normalizing 1,200.00 Jalipines Chamber Furnace (50 kg. cap.)
* if exceeds furnace batch limit, Php 45 x gross weight. ** if exceeds furnace batch limit, Php 13 x gross weight.
77
APPENDIX E - INDUSTRIAL TRAINING SECTION TRAINING FEES
Effectivity Date: January 2, 2013
78
Training Fee
Training Program
Per Pax
Other Training Programs Offered (Packaged)
Trainer's Training Program (TTP)
TTP1: Effective Presentation Skills 8,000.00 Copy Milling and Pantographing
Cost Estimation for Machining Jobs
Quality Management System Factors Essential to Ensure Quality of Welding Framework
Customer Satisfaction Measurement 4,000.00 Feasibility Study Preparation
Internal Quality Audit 6,300.00 Foundry Casting Defects and Remedies
ISO Awareness 2,500.00 Foundry Casting Design
Developing and Implementing a Laboratory Foundry Melting Process
Quality Management System (QMS) Foundry Patternmaking
Based on ISO/IEC 17025 6,000.00 Foundry Quality Control
Documenting a Quality Management System Gemstone Processing
Conforming to ISO 9001:2008 Standard 4,500.00 Investment Casting
Awareness on Risk Management Metal Casting Cost Estimation
(Based on ISO 31000:2009) 2,500.00 Oxyacetylene Welding (OAW)
Molding, Sand, Properties and Control
Other Training Programs Offered (Packaged) Smithery
Application of CAD/CAM Spin Casting
Basic CAD Technical Drawing
Basic Plastic Injection Mold Design Technical Drawing using CAD
Brazing Process (Copper and Other Metals) TTP2: Curriculum Development Process
Chemical Analysis of Metals TTP3: Organization and Management of a Training Program
CNC EDM Sinking Programming and Operation TTP4: Moderating and Facilitating Techniques
CNC EDM Wire Cutting, Programming and Operation Supervisory Development
Turning Operation
Note: 1. The Training Programs listed above are also offered as a package. 2. MIRDC also designs programs suited to your training needs.
79
APPENDIX F – PROTOTYPING DIVISION MACHINE RATES
EQUIPMENT RATES PER HOUR (Php) EQUIPMENT RATES PER HOUR (Php)
Time Sharing Actual Time Time Sharing Actual Time
Rapid Prototyping Machine Lathe Machine
Stratasys FDM3000 - - Heineman 209.00 413.00
Colchester 63.00 266.00
CNC Machine Hanseat 51.00 254.00
CNC Wirecut (Sodick) 663.00 866.00 Hamburg 44.00 247.00
CNC EDM Sinker (Sodick) 580.00 783.00 Yamazak Mazak-Mate 47.00 250.00
Highspeed Drill (Sodick) 102.00 305.00 Hardinge 32.00 235.00
CNC Milling (Maho) 327.00 530.00 Takisawa 34.00 237.00
CNC Wirecut (Agie) 589.00 792.00 Lodge & Shipley 83.00 286.00
Vertical Machining Center (Mazak VTC-16) 688.00 891.00
Vertical Machining Center (Mazak FJV-25) 688.00 891.00 Milling Machine
NC Surface Grinder (Okamoto) 384.00 587.00 Niigata 299.00 502.00
CNC Lathe 688.00 891.00 Cincinnati Milacron 213.00 416.00
Pfeifer 127.00 331.00
Plastic Injection Machine Huron (PU-551) 153.00 356.00
Sumitomo 80T 276.00 479.00 Huron (NU-3) 114.00 317.00
Sumitomo 150T 450.00 653.00 Deckel FP3L 89.00 292.00
Sumitomo 350T 825.00 1,028.00 Deckel FP3 73.00 277.00
Mitsui Pre-Heating 53.00 - Deckel FP2 70.00 273.00
Deckel KF2S 62.00 266.00
Deckel Pantograph GK-2 25.00 228.00
Ravensburg 62.00 265.00
80
EQUIPMENT RATES PER HOUR (Php) EQUIPMENT RATES PER HOUR (Php)
Time Sharing Actual Time Time Sharing Actual Time
Cylindrical Grinder Tool & Cutter Grinder
Schaudt A-440-N-1 166.00 370.00 Deckel Universal 30.00 233.00
Jones & Shipman 1305 70.00 273.00 Deckel Single Lip 25.00 228.00
Jones & Shipman 1300 62.00 265.00 Deckel SO-73-15508 20.00 224.00
Solid Pedestal DS-400-ST 28.00 231.00
Surface Grinder Solid Pedestal D-83-CD 25.00 228.00
Cone Blanchard 342.00 545.00 Portable Disc Grinder (Bosch) 25.00 228.00
Thompson Matrix 254.00 457.00 Disc/Angle Grinder (Makita) 21.00 224.00
Jones & Shipman 540H 36.00 239.00
Jones & Shipman 540 33.00 236.00 Fabrication Machine
Goteneds Guillotine Shear 32.00 235.00
Drilling Machine Austral Kleen Plate Bender 40.00 243.00
Webo RBR-70H 138.00 341.00 Edwards Plate Roller 31.00 235.00
Guillardon GB-50V 45.00 248.00 Pullmax Plate Nibbler 23.00 226.00
Hyllus Bending Machine 22.00 225.00
Pressworking Machine Mubea Shear Cutter 19.00 222.00
Christensen Deep Drawing 90.00 293.00 Super Condor Pedestal Drill 21.00 225.00
Christensen Straightening 19.00 222.00
Canullo Eccentric Press 35.00 238.00
81
EQUIPMENT RATES PER HOUR (Php) EQUIPMENT RATES PER HOUR (Php)
Time Sharing Actual Time Time Sharing Actual Time
Cylindrical Grinder Tool & Cutter Grinder
Schaudt A-440-N-1 166.00 370.00 Deckel Universal 30.00 233.00
Jones & Shipman 1305 70.00 273.00 Deckel Single Lip 25.00 228.00
Jones & Shipman 1300 62.00 265.00 Deckel SO-73-15508 20.00 224.00
Solid Pedestal DS-400-ST 28.00 231.00
Surface Grinder Solid Pedestal D-83-CD 25.00 228.00
Cone Blanchard 342.00 545.00 Portable Disc Grinder (Bosch) 25.00 228.00
Thompson Matrix 254.00 457.00 Disc/Angle Grinder (Makita) 21.00 224.00
Jones & Shipman 540H 36.00 239.00
Jones & Shipman 540 33.00 236.00 Fabrication Machine
Goteneds Guillotine Shear 32.00 235.00
Drilling Machine Austral Kleen Plate Bender 40.00 243.00
Webo RBR-70H 138.00 341.00 Edwards Plate Roller 31.00 235.00
Guillardon GB-50V 45.00 248.00 Pullmax Plate Nibbler 23.00 226.00
Hyllus Bending Machine 22.00 225.00
Pressworking Machine Mubea Shear Cutter 19.00 222.00
Christensen Deep Drawing 90.00 293.00 Super Condor Pedestal Drill 21.00 225.00
Christensen Straightening 19.00 222.00
Canullo Eccentric Press 35.00 238.00
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APPENDIX G – STANDARD RATES ON CONSULTANCY AND OTHER FEES FOR ESTABLISHMENT OF
QUALITY MANAGEMENT SYSTEM CONFORMING TO ISO 9001 (Effectivity Date: 01 October 2017)
Honoraria of Resource
Maximum Number
Activity No. of Hours Speaker / Consultancy Seminar Fee
of Participants
Fee
Seminar
Seminar on ISO 9001 Awareness 8 50 / Batch 8 x 0.023 x MSRmin Php 3,750.00 / Batch
Seminar on Documenting the QMS 16 30 / Batch 16 x 0.023 x MSRmin Php 7,600.00 / Batch
Seminar on Internal Quality Audit 24 30 / Batch 24 x 0.023 x MSRmin Php 7,600.00 / Batch
Awareness on Risk Management based on ISO 3100:2009 8 30 / Batch 8 x 0.023 x MSRmin Php 3,750.00 / Batch
Seminar on Improving the Workplace through 5S 8 50 / Batch 8 x 0.023 x MSRmin Php 3,750.00 / Batch
Consultancy
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Correction Action Planning on NC found during Certification
4 to 8 n/a Php 500.00 / Hour n/a
Audit
Assessment and Planning prior to Surveillance Audit 8 to 24 n/a Php 500.00 / Hour n/a
Others
Remarks:
1. MSRmin refers to monthly salary rate of lecturer or resource person (e.g. for SG-19, MSRmin+P29,151/month).
2. Honorarium of Resource Speaker is computed as (0.023) x (MSRmin) x (mo. Of Hours).
3. Above honorarium and consultancy rates are based on DOST Joint Circular No. 1, Series of 2013, “Rules and Regulations on the Grant of
Compensation-Related Magna Carta Benefits to Scientist, Engineers, Researchers, and Other Science and Technology (S&T) Personnel.”
4. Seminar fee may vary depending on the number of participants.
5. Seminar fee is paid directly to MIRDC on or before the scheduled date of the training-seminar.
6. Honoraria of the resource speaker/s is paid directly to the resource speaker. ITS personnel who acts as the seminar resource speaker is not
entitled to honorarium.
7. MIRDC has the flexibility to negotiate the honoraria for external or hired consultant/s but the rate should not be less than the above stated
hourly rate for consultancy activities.
8. Honoraria of external or hired consultant/s is paid directly to the said consultant. TABDS personnel who acts as consultant is not entitled to
honorarium.
9. For consultancy activities provided by TABDS personnel, total consultancy fee is paid directly to MIRDC.
10. Unless otherwise stated in the agreement, seventy-five percent (75%) of consultancy fee shall be paid directly to MIRDC upon implementation.
of the QMS, as reflected in the effectivity date of the Quality Manual. The balance amount is paid one (1) week after the conduct of
implementation audit.
11. If service vehicle is not provided, local transportation allowance is paid directly to the resource speaker/consultant.
12. Duration of consultancy is dependent on the number of personnel, complexity of process and scope of certification.
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