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Słowa kluczowe: BLDCM, układ mechatroniczny, badania symulacyjne i eksperymentalne, stanowisko badawcze.
Keywords: BLDCM, mechatronic system, simulation and experimental investigations, test–bed.
v - [km/h]
where: n1, ku1 – respectively the number of serial windings 15
and a winding factor of one 3-phase motor winding, - flux,
10
Ω –rotational speed, c - constant.
In DC motors with permanent magnets, induced voltage 5
value practically depends only on torque engine speed 0
(frequency).Waveforms of induced electromotive forces eA, 0 50
100 150 200 250 300
- [rp m ]
eB, eC for speed Ω = 20 rpm and 280 rpm in three-band
windings in a tested BLDC star-oriented motor tested with the Fig. 4. The electric bike velocity vs rotational speed of BLDCM
following rated data: PN=125W, UN=24V, ΩN = 120rpm have 0,4
been shown in Fig. 3
= 20 rpm a) 0,3
2
ibat - [A]
0,2
eA, eB, eC - [V]
a) 1 uA u u
B C
0 0,1
-1 0,0
1 2 3 4
t - [s]
-2
0,0 0,1 0,2 0,3 0,4 0,5
t - [s] 30
= 280 rpm
25
30 uA uB uC b) 20
UDC - [V]
20
eA, eB, eC - [V]
b) 15
10
10
0
5
-10
0
-20 1 2 3 4
t - [s]
-30
0,00 0,02 0,04 0,06 0,08 0,10
t - [s] Fig. 5. Waveforms of a) current charging two accumulators
connected in series, b) voltage on the two batteries connected in
Fig. 3. Waveforms of induced electromotive forces eA, eB, eC for Ω series
equal to: a) 20 rpm, b) 280 rpm
Table 1 gives the values of electric bike velocity Ω and 1 ,5
amplitude of induced voltages Em in the BLDCM vs rotational 1 ,0
isa - [A]
speed. 0 ,5
Table 1. Values of electric bike velocity and amplitude of induced 0 ,0
voltages in the BLDCM vs rotational speed
-0 ,5
Ω Electric Bike Em
[rpm] Velocity [km/h] [V] -1 ,0
20 1.85 1.69
-1 ,5
1 2 3 4
40 3,90 3,38 t - [s ]
80 7,80 6.76
140 13,60 11,84 4
200 19,50 16,89
280 25.90 23.65 2
uA - [V]
- [A]
Recorded waveforms of current charging two accumulators 1
connected in series ibat and voltage on the two batteries
0
sa
connected in series UDC has been shown in Fig. 5, while the
i
-1
armature current isa in phase A and phase voltage uA during
-2
giving back energy into the batteries coming from induced
voltages in one of the BLDC motor windings has been shown -3
6 8 10 12 14
in Fig. 6. t - [s ]
0 ,8
15
a) 0 ,6 10
- [A]
b)
0 ,4 5
- [V]
bat
0
0 ,2
i
-5
A
u
0 ,0 -1 0
6 8 10 12 14
t - [s ] -1 5
6 8 10 12 14
t - [s ]
30
b) 25 Fig. 8. Waveforms of a) armature current in phase A, b) phase
- [V]
Fig. 9. Simplified equivalent electrical network for brushless DC motor with permanent magnet for feeding and controlling
The system shown in Fig. 9 is described with the following – denote resistance of one–phase armature winding, LA,
voltage equations: LB, LC – denote inductance of one–phase armature
(2) u A R A 0 0 i sa L A 0 0 i sa e A , winding, p – denotes the number of pole pairs, – the
u 0 R 0 i sb
d 0 L 0 i e angle between the axis of resultant flow of armature
B B
dt B sb B
uC 0 0 RC i sc 0 0 LC i sc eC winding and the permanent magnets field, –
mechanical angular speed, Kb – const.
The mechanical system of the electric drive can be written
sinp as the following motion equation:
where: e A – denote vector of induced
e K Ω sin p 2 π (3) J
dΩ
T T DΩ
e L
B b dt
3
eC where: T e A i sa eB i sb eC i sc – is electromagnetic
4 e
sin p π Ω Ω Ω
3 torque, J – moment of inertia, TL – load torque, D –
electromotive forces in individual phase–winding, RA, RB, RC damping friction coefficient.
Fig. 10. Block diagram of the BLDC motor drive system used in simulations
An essential part of the model in Fig. 10 is a BLDC motor. trapezoidal shape of the rotation power has been
The BLDC motor block is available in the Simulink program in selected, then you must specify the inductance of stator
SimPowerSystems toolbox. BLDC motor block has four winding phase, in Specify window one of three parameters
inputs and one output. The inputs labelled A, B, C are the is determined:
ends of the stator windings and to the terminal marked with [Vs] magnetic flux caused by the action of permanent
Tm has been connected a Torque of mechanical load. The magnets or,
end marked with the letter m is the output of which via Bus [V_peak/rpm] constant voltage which determines
Selector block can be led out following output signals: maximum value of induced voltage per revolution, or,
isa, isb, isc - armature currents flowing in stator [Nm/A_peak] constant torque.
windings, Moreover, in the Parameters tab are given the moment of
wm - rotor speed and angular position, inertia, viscous friction coefficient and the number of pole
Te - electromagnetic torque. pairs as well as the initial conditions for the angular
In PMSM block, based on which BLDC motor model was velocity of the motor, the rotor position and currents in the
built, the following parameters are defined a and b windings bands.
In Configuration, Back EMF waveform tab - determines the Simulation studies were conducted by omitting viscous
shape of the voltage i.e. sinusoidal or trapezoidal rotation (in friction.
this article has been selected the sinusoidal shape according
to the recorded induced voltage diagrams in Fig. 3),
Mechanical input, specifies the mechanical load torque
(constant or time-dependent angular velocity (for this article
has been chosen constant torque load), while the Preset
model, enables to select one of sixteen PMSM motor models
for which parameters have already been identified by
Mathworks company, the creator of Matlab program.
Selecting No, you can enter any motor parameters in the
Parameters tab.
In Parameters tab the following BLDC motor parameters are
introduced: phase stator winding resistance, stator windings
inductance. If you have chosen a model with a sinusoidal
voltage shape of the rotation then it is necessary to give
inductance in d and q axis. However, if a model of the Fig. 11. Steady–state waveforms of armature currents
c)
Fig. 16. Block diagram of the measurement set for investigations of the brushless direct current motor
- [A]
direct–current generator rated PN =1.3 kW. The 10
generator and adjustable value resistor are the load of 5 isc
0
sc
the BLDCM motor,
u - [V], i
non–contact transducer T32FNA used to measure -5
torque and rotational speed, by Hottinger Baldwin -1 0
Messtechnik company, -1 5 Phase C
C
special clutches connecting transducer T32FNA with -2 0
examined BLDCM motor and the load. Those clutches 0 ,0 0 0 ,0 3 0 ,0 6 0 ,0 9 0 ,1 2
t - [ s ]
eliminate shaft height differences,
Fig. 17. Steady–state waveforms of phase voltages and currents
MGCPlus amplifier co–operating with the above–
a) in phase A, b) in phase B, a) in phase C
mentioned transducer T32FNA,
20
computer with software and 12B multifunction DAQ uA uB uC
15
motors,
-1 2
over – current protection, 0 ,0 0 0 ,0 3 0 ,0 6 0 ,0 9 0 ,1 2
the control of the electronic commutator built of six t - [s ]
MOSFET transistors, on the basis of signals from rotor Fig. 19. Steady–state waveforms of armature currents
position sensors (Hall sensors),
Fig. 20 shows the electromagnetic torque that was
dynamic braking of controlled brushless motor,
computed with the use of expression
rotation direction control,
e A i s_a eB i s_b eC i s_c on the grounds of registered
smooth adjustment of rotational speed, Te
under–voltage protection and damage indication. Ω Ω Ω
Registered waveforms in steady–state of phase currents (the waveforms of voltages and currents (Fig. 13) and the
red waveforms) and voltages (the blue waveforms) for the output torque T. Measurements were taken at rotational
examined brushless DC motor in the individual phases of speed 116.4 rpm and average value of output torque
windings when the mechanical torque is equal to 10 Nm are TAV = 10Nm.
presented in Fig. 17, Fig. 18 and Fig. 19.
a) 15
20 T
12
T, T - [ Nm ]
15 uA
- [A]
10 9
5 isa
sa
0 6
e
- [V], i
Te
-5 3
-1 0
-1 5 Phase A 0
0 ,0 0 0 ,0 2 0 ,0 4 0 ,0 6 0 ,0 8 0 ,1 0
A
-2 0 t - [ s ]
u
0 ,0 0 0 ,0 3 0 ,0 6 0 ,0 9 0 ,1 2
Fig. 20. Waveforms of electromagnetic torque and output torque
t - [s ] b)
20 Waveforms of output torque and electromagnetic
15 uB torque shown in Fig. 18 demonstrate the difference
u - [V], i - [A]