Professional Documents
Culture Documents
®
Plastic Tower Internals Guide
Koch-Glitsch’s dedication to state-of-the- Koch-Glitsch also offers traditional internals Similar versions of many of the distributors
art mass transfer equipment has produced for packed towers used in less demanding described in this catalog are also available in
a complete line of plastic packed tower services. Refer to pages 3 and 4 for a a variety of metal materials. Contact your
internals.This has been achieved by 20 discussion of the importance of liquid and Koch-Glitsch representative to determine if
years of testing and supplying INTALOX® vapor distribution and the requirements there is a comparable metal packing and to
Distribution Systems. By understanding the to consider when selecting INTALOX or request the metal packing brochure
important role that liquid and vapor distri- traditional distributors. (KGMTIG).
bution plays, Koch-Glitsch can design
packed columns to deliver predictable All internals described in this brochure For column packings, the following
performance. can be manufactured from all formable brochures are available:
and weldable sheet thermoplastics,
INTALOX Packed Tower Systems including PTFE, and many thermosetting • Plastic Packing - KGPP
combine INTALOX liquid and vapor fiber-reinforced materials. • IMTP® Random Packing - KGIMTP
distribution with FLEXIPAC® Structured • Metal Random Packing - KGMRP
Packing, INTALOX SNOWFLAKE® and
BETA RING™ High Performance Random
Packing, and CASCADE MINI-RINGS®
High Capacity Random Packing.
Table of Contents
Device Type and Description Old NorPro Old Koch Old Glitsch Page
Model Model Model Model
- Prefix TP refers to thermoplastic materials. - Prefix TS refers to thermoset materials, commonly called FRP or GRP.
1
Materials of Construction and Mechanical Details
Plastic tower internals are available in thermoplastic [TP] and Bolting
fiber-reinforced thermoset [TS] materials. Product model numbers
are prefixed with the material type. For example, Model TP206 is Except for specific sizes for pipe flanges, all thermoplastic fasteners
the model number for a thermoplastic Model 206 orifice-pan liquid will be 1/2 in. [M12] unless otherwise specified. On TS models, the
distributor. standard bolting is Polypropylene. Other thermoplastic or
metal materials can be supplied.
Common TP materials: Ledge Clamps
• Polypropylene [PP] Ledge clamps can be supplied in thermoplastic, thermoset, or metal
• Polyethylene [PE] materials.The best choice for a given service may not be the same
• Polyvinylchloride [PVC] material as the rest of the internals.
• Chlorinated Polyvinylchloride [CPVC]
• Polyvinylidene Fluoride [PVDF] Scope of Supply
• Polytetrafluoroethylene [PTFE]
• Ethylene-chlorotrifluoroethylene [ECTFE] For the internals in this brochure, Koch-Glitsch supplies all
removable parts except for support beams and some gasketing
Other materials are available upon request. (refer to the Gasketing section on this page). The internals do not
include vessel attachments for connection or support, although
Not all models are available in PTFE because of manufacturing these may be quoted and supplied separately. Examples of vessel
process limitations for this material. attachments that may be required are:
Liquid distributors are used above each INTALOX distributors are designed to Traditional distributors generally have less
bed of packing in a packed column to high standards of distribution uniformity, uniform distribution patterns and more
provide uniform liquid distribution. with emphasis on a uniform pattern of flow variation between distribution points.
The distributor, depending on its design distribution points and minimal variation In columns that are not sensitive to liquid
features, is generally located 6 to 8 in. of flow among points. They provide distribution quality, they may be used for
[150 to 200 mm] above the packing. distribution quality close to that achieved their versatility, fouling resistance, or low
The distributor type determines vertical in metal high-performance INTALOX cost.
spacing and the proper distance needed distributors.
to disengage the vapor phase from the Koch-Glitsch plastic traditional distributors
packing before the vapor passes through Koch-Glitsch plastic INTALOX are used for absorption services with few
the distributor gas passage area. distributors are used for absorption transfer units, no solvent desorption "back
services with multiple transfer units, pressure," no significant approach to
An ideal distributor has the following solvent desorption “back pressure,” equilibrium, or excess solvent circulation.
attributes, each providing a specific effect close approach to phase equilibrium, These columns are generally insensitive
on the overall performance of the packed or minimal solvent consumption. to liquid distribution quality. In stripping
tower: These columns can be sensitive to liquid and heat transfer services, similar issues
distribution quality. In stripping and heat of no "back pressure," excess quench
• Uniform liquid distribution transfer services, similar issues of phase liquid, or wide temperature approaches
• Resistance to plugging or fouling equilibrium and close temperature indicate that traditional distributors will
• Wide operating range approach indicate INTALOX distributors work well.
• Low vapor phase pressure drop should be used.
• Minimal use of vessel height Because simpler services often use
• Strength for long life without sagging Because challenging services often use long-established packings, traditional
the best packing, INTALOX distributors distributors are often used with
These important attributes are well are used with FLEXIPAC structured FLEXIRING® Packing and Super
understood by Koch-Glitsch and have packing, INTALOX SNOWFLAKE and INTALOX Saddles.
been incorporated in Koch-Glitsch BETA RING high performance random
distributors since the 1980s. They are packing, and CASCADE MINI-RINGS High performance packing may be used
an integral part of design of the plastic high capacity random packing. with traditional distributors when only
INTALOX® distributors. certain aspects of high-performance
Traditional packings may be used with packing are desired. Examples include
Koch-Glitsch offers two categories of INTALOX distributors, such as when a use of INTALOX SNOWFLAKE packing
liquid distributors to meet the require- process is licensed and specified with a for its high capacity or use of FLEXIPAC
ments of various services: certain type of packing. structured packing for its low pressure
• INTALOX Distributors drop. In addition, severely fouling
• Traditional Distributors services may require large weirs,
which are available only with traditional
In choosing which category to use, it is distributors.
important to know whether the liquid
distribution quality will significantly affect
the overall tower performance.
Liquid Redistribution
There are six reasons to separate a single A conservative rule-of-thumb is to limit Liquid redistribution in columns
packed bed into two packed beds and a single packed bed of plastic packing with multiple packed beds can be
redistribute the liquid: to no more than 10 transfer units. accomplished by either of the
In addition, the depth of a single bed following methods:
• Feed introduction should be no more than 15 times the
• Product side draw column diameter. Both of these limits • Using a liquid collector plate below the
• High transfer unit count can be exceeded in some cases. upper bed to feed a liquid distributor
• Desire to cross-mix the liquid that is located above the lower bed.
• Liquid maldistribution • Using a liquid redistributor between
• Physical weight of the packed bed the beds to combine the liquid
collection and distribution into one
device, as illustrated on page 19.
3
Liquid Distribution Issues
Distribution Point Density Fouling Operating Range
The density of the distribution points For a distributor to perform correctly, A distributor performs best at its design
can affect the efficiency of the top of a the metering device must not become liquid flow rate. As the rate decreases
packed bed. For example, high point fouled. There are several sources and the liquid head drops, levelness of
densities can make the distributor more of fouling materials: polymerization, the distributor and hydraulic gradients
prone to fouling because of smaller non-soluble deposits, scale, construction on the distributor become a larger
orifices. However, with the commonly debris, sediment, and so forth. Precautions percentage of the operating liquid
used random and structured packings, should be taken to keep fouling materials head. At some turndown rate, the
the effect of point density is relatively out of the column, because external point-to-point flow variation will fall
minor. The difference between 5.5 and strainers and filters are much easier outside of acceptable limits.
14.5 points/ft2 [60 to 155 pts/m2] has a to clean than distributors. If it is not Plastic INTALOX distributors are
slight effect on the packing Height of a possible to eliminate all external designed for a maximum flow variation,
Transfer Unit (HTU). fouling sources, or if the source of defined as the coefficient of variation
the fouling material is within the (Cv) of no more than 8% at design rates
Point density is not the key to liquid column itself, then the distributor and no more than 15% at turndown
distribution quality. should be considered for its fouling rates. Special designs are available for
resistance. many INTALOX distributors that will
Cross Flow Capacity result in even lower flow variation.
The order of fouling resistance of Turndown ranges for various distributor
At high liquid rate, the cross flow various metering devices on liquid models are given in the description of
capability of a distributor and its distributors, starting with the most each distributor.
pre-distribution system are important. resistant is:
Gravity-fed distributors are dependent Koch-Glitsch traditional distributors
on liquid level to determine flow; • V-notch weir allow greater flow variations than
therefore, it is important to balance • Spray distributor INTALOX distributors and typically are
the liquid properly to provide uniform • Slotted weir rated for a broader range of operation.
point-to-point flow. Pre-distribution is • Elevated orifice For high turndown requirements, multiple
achieved by feed pipes and parting • Bottom orifice orifice levels or slotted weirs may be
boxes. The pre-distribution system must used with some INTALOX distributor
properly meter liquid to one or more Orifice Size designs as well as traditional distributor
appropriate points on the distributor In gravity-fed distributors, the orifice size styles. When these metering styles are
without inducing excessive horizontal depends on the distribution point density, used, the flow variation will be higher
velocity, gradients in liquid head, the specific liquid rate and height of the through part of the operating range than
or turbulence. The design of the liquid. For a single-level orifice with an with a single level orifice. In many cases,
pre-distribution system becomes operating range of 60 to 120% of the the higher flow variation will exceed the
increasingly complex as the specific design flow, the approximate orifice size limits for an INTALOX distributor.
liquid rate and the column diameter is shown in the chart below.
increases.
m]
2
po ints/
2 [60
1.00 o i nts/ft 2]
25
5.5
p
o i n ts/m
5p
Orifice Diameter, (inches)
ft [ 8
2
p o ints/
8
20
0.75
15
0.50
10
0.25
5
0.00 0
0 10 20 30 40 50 60
Normal Flow Rate (gpm/ft2)
4
Model TP206,TS206 INTALOX® Pan Distributor (Model TP207/TS207 Redistributor)
Diameters 10 - 48 in. [250 – 1200 mm] Construction Details Design Options
Liquid rates above 0.5 gpm/ft2 [1.25 m3/m2 h]
Attached to clips or suspended from a ledge The Model 206 is bolted to clips • Conductor tubes rather than
(standard) or suspended from a bottom orifices.
Distribution points are arranged to provide optimum ledge located between body flanges • Body flange mounted support
distribution quality, with gas risers positioned (optional). Setting the distributor ledge (Model 206)
between the distribution points. Small diameter pans on a ledge is not recommended. • Suspended mounting
may not have gas risers because gas passage is provided • Non-standard point count
in the gap between the pan and the vessel wall. All joints in multi-piece pans are • Multi-piece construction for
gasketed. tower IDs smaller than 24 in.
The Model 206 distributor uses standard pan-bottom [600 mm]
distribution orifices or optional liquid conductor In towers with smaller than 24 in. • Special gasketing material
tubes passing through the pan floor. When conductor [600 mm] IDs, one-piece construc-
tubes are used, the metering orifices are located in tion for installation through a body
the side of the tube, usually well above the pan floor. flange is the standard.
Conductor tubes provide two benefits: The standard design for a Model 207
redistributor includes gas riser
• Fouling resistance by allowing debris to settle in covers and gasket wall wiper.
the bottom of the pan without clogging the
raised orifices.
• Wide turndown ratio by utilizing orifices at two
or three levels.
5
Model TP276,TS276 INTALOX® Trough Distributor
Diameters larger than 36 in. [900 mm] Construction Details Design Options
Liquid rates above 0.5 gpm/ft2 [1.25 m3/m2 h]
The Model 276 is installed on a • Conductor tubes rather than
Distribution points are positioned to optimize full support ledge (standard) or is bottom orifices
distribution quality. Vapor passage is provided by suspended from beams or clips • Non-standard point count
space between the troughs. (optional). • Suspended from beams or clips
• Higher turndown ratio
The Model 276 distributor uses standard The Model 276 troughs are
trough-bottom distribution orifices or optional continuous across the column
liquid conductor tubes passing through the trough diameter and are fed with one
floor. When conductor tubes are used, the metering or more parting boxes. No gaskets
orifices are located in the side of the tube, usually are required to seal the
well above the pan floor. distributor.
Conductor tubes provide two benefits:
• Fouling resistance by allowing debris to settle in
the bottom of the pan without clogging the
raised orifices.
• Wide turndown ratio by utilizing orifices at two
or three levels.
6
Model TP905,TS905 Weir Riser Pan Distributor
Diameters 12 to 48 in. [300 to 1200 mm] Construction Details Design Options
Liquid rates between 1 and 8 gpm/ft2
[2.5 – 20 m3/m2 h] The Model 905 is supported by a • One-piece construction for body
Weir in risers full ledge or by lugs. Gasketed flange mounting
joints are standard for multi-piece • Multi-piece construction on
The Model 905 pan distributor is used for highly pans. 19.4 in. [500 mm] ID and smaller
fouling service in towers up to 48 in. [1200 mm] ID. • Special gasketing material
Cylindrical risers with "V" notched weirs act as liquid • Slotted weirs for low flows
downcomers as well as vapor risers. The weirs
provide a high turndown ratio on liquid; however,
the vapor capacity is limited. Also, high vapor flows
reduce the liquid capacity and increase liquid
entrainment because of the countercurrent flow
in the small risers.
7
Model TP985,TS985 Weir Trough Distributor
Diameters larger than 36 in. [915 mm] Construction Details Design Options
Liquid rates between 2 and 40 gpm/ft2
[5 – 100 m3/m2 h] The Model 985 is installed on a full • Higher turndown ratio with
Weirs in troughs support ledge (standard), or slotted weirs in metering boxes
Fouling resistant suspended from beams (optional). • Suspended from beams
• Ledge clamps
The Model 985, a weir-trough distributor, is effective No gaskets are required. (thermoplastic or metal)
for handling high liquid flow rates in towers with
moderate to severe fouling services. The distributor
is supplied in towers larger than 36 in. [915 mm] ID.
Model 985 distributors that are designed for the
highest flow rates use triangular weirs, also called
"V" weirs. If fouling is not severe, distributors that
are designed for lower flow rates use slotted weirs
for better flow control. Vapor passage is provided
by the space between troughs.
Liquid is metered to the closed-end troughs by one
or more parting boxes. The standard turndown ratio
is 2.5:1. Higher turndown ratios can be achieved with
special parting box design.
Standard designs require 16.2 in [410 mm] ID
manways. Special turndown ratio designs with slotted
weirs in parting boxes will require 18.7 in. [475 mm]
ID manways.
8
Model TP976,TS976 Trough Distributor
Diameters larger than 36 in. [915 mm] Construction Details Design Options
Liquid rates between 2 and 40 gpm/ft2
[5 – 100 m3/m2 h] The Model 976 is installed on a • Level shims
Orifices in troughs full support ledge (standard) or is • Suspended from beams
Limited fouling resistance suspended from beams (optional). • Ledge clamps
It does not require sealing. (thermoplastic or metal)
The Model 976 is a versatile, general-purpose liquid
distributor that performs well at high liquid rates. It For redistribution between packed
is both inexpensive and easy to install. beds, a separate liquid collector is
required to collect the liquid from
In cases in which the extreme fouling resistance of the bed above and feed it to the
the Model 985 is not needed, the Model 976 is a metering trough.
good choice for its better distribution quality. No gaskets are required.
Refer to the approximate orifice sizing chart on
page 4 to determine whether the Model 976 can
be used instead of a Model 985.
9
Model TP941,TS941 Pipe-Arm Distributor
Diameters larger than 17 in. [430 mm] Construction Details Design Options
Liquid rates between 1.5 and 10 gpm/ft2
[4 – 25 m3/m2 h] The header section is flanged for • Flanged laterals
Limited fouling resistance standard horizontal feed from the (standard on TS model)
Orifices in pipe side of the tower. The laterals are • Vertical-feed header on tower
flange connected on TS models and centerline
The Model 941 pipe-arm distributor requires little pipe threaded on TP models. • Threaded header
column elevation to accomplish its distribution task, (on TP model only)
and provides high open area for high vapor flow. Inlet flange connects to an internal • Support clips
This distributor uses orifices to meter the liquid flange with a 150# bolt pattern as • Support beams
onto the bed and should be used only with clean the standard. The end of the header
liquids or with a filter designed to remove any opposite the flange connection is
particles that could block the orifices. attached to a clip for support.
Support clips, as required, are used
The standard design of the Model 941 handles to support the laterals. All support
liquid rates up to 10 gpm/ft2 [25 m3/m2 h], but clips are part of the vessel and are
special designs can handle higher rates. The not supplied as the standard. Beams
normal turndown ratio for the Model 941 is 2.5:1. can be used to support large
The laterals are removable to permit passage distributors when necessary.
through vessel manways.
10
Model TP219,TS219 INTALOX® Liquid-Only Feed Pipe
Liquid-only feed to INTALOX® liquid Construction Details Design Options
distributors
For the Model 219 feed pipe, • All-flanged construction for
The Model 219 is a liquid-only, metered feed pipe standard construction includes TP Models for pipe diameters
that is used to supply liquid from outside a column the following: 21/2 in. [65 mm] and smaller
onto a Koch-Glitsch INTALOX distributor or • Wall clips
redistributor. The liquid must contain less than • The inlet flange mates to an • Support beams
1% vapor by volume. internal flange with a 150#
flange bolt pattern.
The Model 219 feed pipe regulates liquid flow • The end of the header opposite
through a system of headers, lateral branches, the inlet is attached to wall clips,
and downpipes to one or more feed areas on the which are part of the tower wall.
distributor. This system minimizes turbulence and • All connections on TS models
horizontal flow velocities in the distributor. are flanged with thermoplastic
bolting.
A Model 219 that feeds directly onto a distributor at • Connections for TP models are
the final distribution level is limited to a turndown threaded for pipe diameters up
ratio of approximately 2:1. Higher turndown ratios to 21/2 in. [65 mm] and flanged
are attained by using distributors with parting boxes for diameters larger than 21/2 in.
or adding a pre-distributor between the distributor • Designs with lateral flanges
and the Model 219 feed pipes. include gasketing.
11
Model TP239,TS239 Liquid-Only Bayonet Feed Pipe
Bayonet feed pipes are designed to be inserted from Construction Details Design Options
outside a column and are used only when an internal
column connection cannot be used, such as in a lined Type I construction, illustrated in • Full OD flange and bolt holes for
column. the diagram below, is provided with Type I construction
a flat face on both sides of the flange • Special flange spacing for Type II
Because the column "holder" nozzle in a bayoneted with a flange OD equal to the inside construction
feed pipe is larger than the feed line size, there of the bolt circle as the standard. • Gasketing
is usually not sufficient clearance for downpipes The flange is placed between the • Orientation indicator on flange
at the feed pipe discharge points, which limits external pipe flange and column
performance. In this situation, distributors must nozzle, which are supplied by a
include flow diverters and velocity reduction features. third-party vendor. Full flange OD
with bolt holes is an option.
The Model TP 239 is not recommended for Type II
construction, which is shown in the diagram below. Type II construction is provided with
Thermoplastic construction, even with flange gussets, flat flange faces. The flanges provide
will not support the pipe load that will be transferred bolt size and patterns as specified.
on the outside of the column. Type II construction is The flange spacing allows the nut
not supplied in PTFE for structural reasons. side of the bolts to be located
between the flanges unless
otherwise specified. Flange gussets
are included between the flanges for
additional strength and stiffness.
TYPE I
TYPE II
12
Bed Limiters
Random Packing
Structured Packing
A packing retention device, such as a bed limiter or
anti-migration bar, confines packing movement and is Bed limiters for structured packing are recommended only when
recommended whenever there is the potential for sufficient there is the potential for packing displacement during upset or
vapor load to fluidize the top of a packed bed during upset flooding conditions. If columns operate at a low pressure drop
or flooding conditions. The retention device serves two with a low percentage of flood and are not prone to sudden
purposes: vapor surges, bed limiters are not needed.
• To prevent packing from being lifted into the liquid In cases where upset conditions are not a concern, a bed limiter
distributor, which would reduce its performance. resting on the structured packing can be used as a support for a
• To keep the bed level. A non-level bed promotes vapor trough or pan distributor.
maldistribution and may cause liquid entrainment if the
packing level approaches the distributor. Columns with INTALOX distributors should only use
non-interfering bed limiters.
Only a non-interfering bed limiter design, which attaches to
either the column wall or rests on top of the packing and is
retained by the distributor above, should be used with
INTALOX distributors.
13
Model TP805 Bed Limiter for Random Packing
All column diameters Construction Details Design Options
Minimizes interference of INTALOX® liquid
distributors Standard construction will • Greater uplift resistance than the
withstand variable upward standard
The Model 805 bed limiter is expandable to permit force, depending on the material
contact with the vessel wall, which prevents random of construction of the bed limiter,
packing from passing through and eliminates the span in the column, and process
need for wall attachments. operating temperature.
14
Support Plates
Every packed bed needs a support plate Supports are designed to handle the flow Random packings use a gas-injection
that: rates,which are specified at the time of support that provides separate passages
order placement, without limiting the for liquid and vapor flow so the two
• Physically retains and supports the capacity of the packing they retain. phases do not compete for the same
packed bed, including packing, liquid opening. Packing elements are retained
hold-up, and any trapped solids during Structured packings, because of the with specific slot openings while the
operating conditions. integral nature of the packing itself, allow contour of the support provides a high
• Has a high percentage of open area to support by a simple, open-grid structure. percentage of open area.
allow unrestricted countercurrent flow
of liquid and vapor.
15
Model TP804,TS804 Random Packing Gas-Injection Support
Diameters larger than 36 in. [900 mm] Construction Details Design Options
Gas injection design
The support rests on a full column • Beam-to-beam bolting
Each Model 804 support is designed to retain the ledge. Ledge strength calculations • Beams clamped to ledge or
desired packing under the specified operating must be provided by the customer hold-down beam clamp
conditions without limiting the packing capacity. or a third party, such as the vessel assembly
Therefore, beam height, material thickness and slot supplier.
size will vary depending on packing size, bed weight
and process conditions. Columns with larger diameters
may require the use of midspan
All beams are designed to pass through a manway beams depending on the material
16 in. [406 mm] or larger as the standard. of construction of the support,
design load, and process operating
temperature.
16
Model TS834/TS844 Random Packing Gas-Injection Support
Model TS834 - Diameters 18 to 48 in. Construction Details Design Options
[450 to 1220 mm]
Model TS844 - Diameters 45 in. The Model TS834/TS844 support • Hold-down beam clamp assembly
[1145 mm] and larger rests on a full vessel ledge. Ledge (thermoplastic or metal
Gas injection design strength calculations must be fasteners)
provided by the customer or a • Embedded reinforcing bars
The Model TS834/TS844 support is designed to third party, such as the vessel
retain #2 [50 mm] Super INTALOX Saddles, 1 in. supplier.
[25 mm] FLEXIRING, #2 BETA RING, INTALOX
SNOWFLAKE, and CMR #2A or larger plastic Columns with larger diameters
packings. Smaller size packings require larger require the use of midspan beams
packings placed on the support or special design depending on the material of
plates. construction of the support, design
load, and process operating
TS834 beams are designed to pass through a temperature.
7.5 in. [190 mm] or larger hand-hole. TS844
beams are designed to pass through a 17 in.
[430 mm] or larger manway.
TOWER ID or SPAN
For Standard Design Ratings
(millimeters)
1000 1500 2000
400
350
ALLOWABLE LOAD
300 1500 CORRECTION MULTIPLIER
TS844
TS834 Temperature
Allowable Load
200
68º F [20º C]
ºF [ºC] Multiplier
(lb/ft2)
kg/m2
200 1000
100 [38] 0.948
150 125 [52] 0.908
100 500 150 [66] 0.867
17
Model TP854,TS854 Heavy-Duty Random Packing Gas-Injection Support
Diameters 10 in. [254 mm] and larger for Construction Details Design Options
Model TP854
Diameters 18 in. [460 mm] and larger for The support rests on a full column • Hold-down beam clamp assembly
Model TS854 ledge. Ledge strength calculations • Body flange mounted
Gas injection design must be provided by the customer
Heavy-duty construction or a third party, such as the vessel
supplier.
Each Model 854 is designed to retain the desired
packing under the specified operating conditions Columns with larger diameters
without limiting the packing capacity. The height, may require the use of midspan
material thickness and slot size of the support will beams depending on the material
vary depending on the packing size, bed weight and of construction of the support,
process conditions. design load, and process operating
temperature.
This model provides all necessary hydraulic capabili-
ties and much greater bed load capacities. The height The Model 854 is bolted together
will vary with shorter supports for small columns and as the standard.
taller supports on larger columns.
If columns require a combination of high temperature and heavy bed load, Koch-Glitsch can embed reinforcing
structures in the Model 854 packing support plate to remove beam load from the thermoplastic material. These
reinforcing structures can include:
• Carbon/Graphite bars
• Ceramic bars
• High-strength FRP bars
• Dual-laminate bars
• Thermoplastic bars
For this option, both the base thermoplastic material and a suitable reinforcing material must be selected by
the customer or a third-party supplier. Koch-Glitsch, LP will design the support plate and reinforcement and
will embed the reinforcing structures. In some cases, the support plate reinforcement will eliminate the need
for midspan beams in the vessel.
18
Typical Column Layout E
Feed Pipe
A Distributor
G Bed Limiter
Bed
Depth Packing
Support Plate
F
B MW
Redistributor
G Bed Limiter
Bed
Depth Packing
Support Plate
F
C MW
Feed Pipe
Redistributor
A
G Bed Limiter
Bed Packing
Depth
Support Plate
D
19
For Columns up to 28 in. [710 mm] ID
A = 8”+x + (1/2) x (INLET)
OR
For “x “ Dimensions
MODEL N0. x
206 10”
207 15”
236 12”
237 17”
276 22”
286 24”
905 8”
906 11”
916 12”
917 17”
941 8”
943 Varies from 14” to 30”
976 20”
985 18”
20
Special Tower Internals
Koch-Glitsch offers a complete line of plastic internals, including Vapor Distributors
custom designs of the internals presented in this brochure. For
additional internals that can be constructed in plastic, refer to Vapor feeds to packed columns often need no-vapor
the table below. For a list of other Koch-Glitsch products and distribution devices, because packing has a limited capability
services, refer to page 22. If you have questions or need to distribute its own vapor. However, vapor feeds entering
additional information, contact any of the Koch-Glitsch offices. through undersized nozzles can have sufficient velocity head
to overwhelm the natural vapor distribution capability of the
Feed Devices packing, which may cause moderate or severe maldistribution.
Ask Koch-Glitsch to check the vapor inlet size of your column
Good tower performance requires proper handling of liquid when you order the column internals.
and vapor entering the column. Column feeds generally are
classified in four categories. Liquid Collector Plates
• Liquid only (described in this brochure) Liquid collectors are used:
• Mixed liquid and vapor; flashing or suppressed flash
• Vapor only • Below packed beds to prepare the liquid for partial or total
• Reboiler returns draw-off through a side nozzle.
• Between beds of packing to prepare the liquid for
The selection criteria for each category are unique. Internals "redistribution" in a primary distributor.
for each category can be constructed in metal or plastic. Refer
to the Koch-Glitsch brochure, KGMTIG, for descriptions of the Packing support and liquid collection functions can be
metal internals. integrated into a combination packing support plate/collector
tray.
Vapor Distributors
TP & TS716 896 CTD-531 Deck type vapor distributor
TP & TS746 198 342 VDP-991 Pipe arm vapor distributor
Feed Devices
TP & TS748 196 Inlet vapor diffuser
Liquid Collectors
TP & TS611 833 501 CTD-501 Deck type with or without sump
TP & TS633 633 510,511 Chevron vane type with or without sump
Miscellaneous
TP & TS800 100 Support ledge or segment
TP & TS810 101 Support beam
TP858 858 Wall wiper, body flange mounted
TP815 111 In-bed random packing anti-migration screen
TP & TS883 One-piece bed limiter for plastic
structured packing in a body-flanged vessel
21
A Complete Line of Plastic Trays
Over the last fifty years, Koch-Glitsch has developed its basic sieve
and valve trays into the most technologically advanced trays Process Characteristics
available and has developed a knowledge of tray dynamics that
is second to none. • Improved capacity over sieve trays
• Lower pressure drop than sieve trays
Koch-Glitsch supplies the following types of plastic trays: • Higher turndown than sieve trays
• Equal or better efficiency than conventional sieve trays
• Bubble Cap trays • Wider operating range than sieve trays
• Tunnel Cap trays
• Sieve trays Mechanical Features
• PROVALVE® Valve Trays
• Reliable, low-maintenance design
Plastic trays are used in a wide variety of applications, such as acid • Excellent fouling resistance
stripping, gas washing, distillation of corrosive components, and gas • Structural integrity
drying using sulfuric acid. For corrosive distillations, stripping, and • Easy and economical installation
absorption applications, Koch-Glitsch plastic trays can be a more
cost-effective solution than trays constructed of exotic metals or
graphite. In addition, by combining plastic composites technology
with fluoropolymer technology, plastic trays can be produced for
relatively large diameter columns that operate at temperatures up
to 200° C.
The proprietary fixed-valve design of the PROVALVE valve tray Cartridge Tray Construction
features a uniquely tapered cover that:
For smaller columns with diameters less than 42" (1066 mm),
• Shelters each vapor opening to effectively suppress weeping, Koch-Glitsch can manufacture any type of plastic trays in
providing high turndown capability. cartridge-style construction. Bundles are typically 6 - 10 ft (1.8 – 3.0 m)
• Allows a larger orifice size, which promotes lower pressure drop in length, with 6 - 10 trays spaced 12 – 24" (300 - 600 mm) apart.
and protects against vapor surges.
• Deflects and directs the vapor resulting in a low, even spray
height, which suppresses jet flooding and permits operation at
greater vapor rates.
• Reduces fouling with its directed push that prevents liquid back
flow and keeps the liquid close to plug flow. These actions
eliminate areas where solids can deposit and produce a cleansing
action that prevents materials from fouling the deck.
22
Koch-Glitsch Corporate Offices
Worldwide Headquarters
Koch-Glitsch, LP
4111 East 37th Street North Wichita, KS 67220 – United States tel: (316) 828-5110 fax: (316) 828-7985
Europe
Koch-Glitsch Italia S.r.l.
Viale Giulio Cesare 29 24124 Bergamo – Italy tel: +39 035 2273.411 fax: +39 035 2273.400
Asia
Koch-Glitsch Korea, Ltd.
17-8, 8F, Dongsung Bldg. Seoul 150-874 – Korea tel: +82-2-3276-7500 fax: +82-2-3276-7590
Yoido-dong, Youngdeungpo-ku
For a complete list of our offices and facilities, visit us on the Web at www.koch-glitsch.com.
Emergency Numbers
US: 1-888-KOCH-911.
Europe: +39-06-928-911, +44-1782-744561, or your local Koch-Glitsch office.
Asia Pacific: Contact your local Koch-Glitsch office.
Trademarks Patents
CASCADE MINI-RINGS, FLEXIPAC, FLEXIRING, IMTP, INTALOX, INTALOX
BETA RING random packing, channel distributor, FLEXIRING random packing,
PACKED TOWER SYSTEMS with process tower “L”, KOCH-GLITSCH,
INTALOX SNOWFLAKE random packing, and trough distributor with drip tubes
“K” KOCH-GLITSCH, PROVALVE, and SNOWFLAKE are registered trademarks
technologies are protected by various patents worldwide.
of Koch-Glitsch, LP and are registered in the US and various other countries
worldwide. BETA RING is a trademark of Koch-Glitsch, LP and is registered in
the CTM. CMR and INTALOX PACKED TOWER SYSTEMS are trademarks of
Koch-Glitsch, LP. All other trademarks, service marks, or registered Legal Notice
trademarks that appear in this document are the trademarks or service
marks of their respective owners. The information contained in this bulletin is believed to be accurate and reliable,
but is not to be construed as implying any warranty or guarantee of performance.