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Applied Acoustics
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a r t i c l e i n f o a b s t r a c t
Article history: This paper reports the influence of cylindrical granular materials on the acoustic absorption performance
Received 25 December 2016
of a natural fiber composite. The acoustic absorption behavior of an innovative fibro-granular composite
Received in revised form 10 May 2017
composed of natural fibers combined with granular materials was investigated. The fibrous part of this
Accepted 11 May 2017
new composite is fabricated using coconut coir fiber and the granular part by cylindrical rice husk grain.
This study was motivated by a desire to improve the acoustical performance of materials made from
nat- ural (coir) fibers. The amount of binder additive added during composite preparation was
Keywords: Natural
fiber Natural grain
considered by reconstructing the equation using fiber diameter as a new parameter. The acoustic
Acoustic absorption properties of the novel composite were investigated based on the well-known Johnson-Champoux-Allard
Fibro-granular composite model by varying dif- ferent physical parameters. The experimental analysis was performed in
Cylindrical grain impedance tube to validate the analytical outcome. The developed analytical model employing
Johnson-Champoux-Allard model was found to give predictions in good agreement with absorption
coefficient data for the composite material samples with four different thicknesses. The effect of varying
the different factors, such as sample thick- ness, fiber–grain size and fiber-grain ratio, on the acoustic
absorption performance and the effect of the binder additive were also investigated. Results confirmed
the potential of the new material as a promis- ing acoustic absorber in the low-frequency region (less
than 1 kHz).
2017 Elsevier Ltd. All rights reserved.
1. Introduction pore walls by means of friction between the air molecules and
the pore walls. This phenomenon causes the sound energy to be
Traditional acoustic materials, which have provided acceptable dissipated as heat [2].
absorption rates for nearly all frequency bands, cannot satisfy all Coir fiber is an important natural waste material because of its
issues in environmental pollution and waste management. Acous- outstanding potential to replace conventional fibers, such as glass
tic materials from natural waste materials have received attention fibers or rock wool, for noise absorption. The fibrous structure of
to address the dominant use of expensive and non-biodegradable an individual fiber cell is hollow, and this hollow cavity decreases
materials. The natural substance has a high potential for sound the bulk density and makes the coir fiber light and delicate to
absorption because of its light weight, natural abundance, cost serve as a reliable acoustic and thermal insulator [3].
effi- ciency, biodegradability, and eco-friendliness. Thus, natural Rice husk is a great resource as a natural waste material, which
and recycled acoustic materials are valid alternatives to comes from a commonly cultivated crop paddy and is abundant
conventional synthetic materials [1]. worldwide. It is highly resistant to moisture, noncombustible,
Recycled and natural granular materials are highly sustainable, and presents antifungal quality. Rice husk waste, together with
non-combustible, and moisture-resistant acoustic absorption polyurethane binder, has been investigated as a potential low-
materials. Most granular absorbents contain air-filled pores, where frequency acoustic absorber [4].
sound absorption takes place due to viscous boundary layer effect. Several researchers have successfully developed sound absor-
The viscous loss occurs in the boundary layer of air adjacent to bers by combining fiber and plastic or rubber-based granular mate-
rials [5,6]. Berardi and Innace [7] reported the effectiveness of a
⇑ composite consisting of cork and canes (bark and wood) as poten-
Corresponding author.
tial acoustic absorbers in terms of the Delany-Bazley model. Mean-
E-mail address: mfoolady@gmail.com (M. Hosseini Fouladi).
http://dx.doi.org/10.1016/j.apacoust.2017.05.012
0003-682X/ 2017 Elsevier Ltd. All rights reserved.
H. Mamtaz et al. / Applied Acoustics 126 (2017) 58–67 59
60 H. Mamtaz et of
while, Mahzan et al. [8] investigated the effectiveness al. /the
Applied
coirAcoustics 126 (2017) 58–67
where the numerator denotes the velocity of a fluid over the pore
fiber-recycled rubber composite as a potential acoustic absorber. surface area A, and the denominator denotes the velocity inside
In their study, the composite with optimum composition of 40% the pore volume V.
coir fiber and 60% recycled rubber granulates was identified as a Moreover, Johnson et al. [14] described the relation between
promising sound absorption material. the viscous characteristic length and flow resistivity (rÞ as follows:
Koizumi et al. [9] reported that high tortuosity, high surface sffiffiffiffiffiffiffiffiffiffiffiffi!
area, high flow resistivity, and low porosity at optimal values are 1 8ga
K¼ ð2Þ
the key factors for effective sound absorption performance of any c 1
material. ru
Despite their great availability and biodegradability, fresh natu- where a1 is the tortuosity, u is the porosity, and c is a constant,
ral fibers cannot be extensively applied industrially because of which is close to one.
their moisture content, thick diameter, and low antifungal quality. Johnson et al. [13] proposed the following expression of the
In addition, industrially treated natural fiber with lower moisture effective density qðxÞ of rigid-framed porous materials:
content compared with fresh natural fiber lead to lower acoustic " sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi#
4 a2 gq
absorption performance [10]. The current study reports, that this qðxÞ ¼ a1qo 1 þ ru 1þx 1 2 o : ð3Þ
acoustic attribute can be improved by incorporating granular jxqo a1 r2 K x 2
materials in fibers to modify moisture content.
The authors have previously highlighted the limitations of nat- where K is the viscous characteristic length.
ural fibers in achieving the desired acoustic absorption perfor- As long as the material is air-filled, then thermal exchange
mance at the desired frequency range, which is below 1 kHz [11]. between pore-borne sound wave compressions and rarefactions
Hence, the current study named and investigated the acoustic per- and the pore walls is significant as well. This is why, the
formance of a new composite which is fibro-granular composite. Johnson-Champoux-Allard model includes a thermal characteristic
Usually, it consists of natural, rubber, or plastic granulates and nat- length and thermal exchange is responsible for the thermal losses.
ural or synthetic fibrous materials. Hence, according to Allard and Champoux [12], the thermal char-
0
The purpose of this study is to investigate the acoustic absorp- acteristic length K , which characterizes the high-frequency
tion characteristics of a natural fibro-granular composite to over- behav-
ior of the bulk modulus K ðxÞ; is given as follows:
come the drawbacks of a single natural fiber composite. The R d
A A
K ¼ 2R
0
acoustic absorption performance of 30 mm thick composite sam- ¼2 ð4Þ
d
ple was plotted through analytical and experimental methods. V V
Subsequently, the possible effects of sample thickness, fiber-grain
0
size, binder additive and fiber–grain ratio were analytically inves- For fibrous materials with porosity close to one, K and K can be
tigated for the enhancement of acoustic absorption of this newly stated as Eqs. (5) and (6), respectively [15], as follows:
developed composite at the low-frequency region (f < 1000 Hz).
K ¼ 1=2prl ð5Þ
Coir fiber and rice husk grain are the acoustic materials which
were used in this study. The well-known rigid frame Johnson- 0
Champoux-Allard model was employed for analytical analysis.
K ¼ 1=prl ¼ 2K ð6Þ
Impedance tube measurement was performed for experimental The total length of fiber l per unit volume can be expressed as
analysis and the results were compared with analytical results follows:
to validate the findings. This innovative material can be applied
in the automotive industry, buildings, and indoor and outdoor 1
l¼ ð7Þ
sound control. pr 2
where r is the cross-sectional radius of the fiber.
2. Methodology Allard and Champoux [12,15], proposed the following expres-
sion of the bulk modulus K ðxÞ of rigid-framed porous materials:
2.1. Theoretical measurement: Johnson-Champoux-Allard model
cP o
K ðxÞ ¼ qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi 1
ð8Þ
02
Various techniques are used to predict the acoustic absorption c ðc 1Þ 1 jK02 Np q
8g
1þ
K N p qo
x x
mechanism in porous media. Almost all these techniques describe o
j 16k
the acoustic parameters, such as characteristic impedance and The characteristic impedance Z c ðxÞ, complex wave number
propagation constants of porous materials. The Johnson- kc ðxÞ, and surface acoustic impedance Z can be estimated as fol-
Champoux-Allard model is a rigid-frame model, in which the solid lows [15,16]:
phase of the frame remains motionless. The model was developed
1 pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
by Allard and Champoux [12], according to the previous work by Z c ðx Þ ¼ qðxÞ K ðxÞ ð9Þ
Johnson et al. [13]. Five non-acoustic parameters, namely, flow
/
resistivity, porosity, tortuosity, viscous characteristic length, and
p ffi ffiffiffiffiffi ffiffiffiffiffiffi ffiffi ffiffiffiffiffi ffiffiffiffiffiffi ð10Þ
thermal characteristic length, are considered in this model to pre- kc ðxÞ ¼ x qð Þx ð = ÞK x
dict the acoustical parameters. Viscous characteristic length and
thermal characteristic length are the shape factors related to vis- Z ¼ Z c ðxÞ cothðkc ðxÞÞ ð11Þ
cous and thermal loss, respectively.
With the surface acoustic impedance Z, the absorption coeffi-
Considering the effects of viscosity, Johnson et al. [14] defined
cient a, at a normal incidence of the porous layer while backed
the frame geometry-dependent parameter of viscous characteristic
with a rigid wall can be calculated as follows:
length (K) as follows:
R 2 Z Z0
2
v
dA fluid a¼1 ð12Þ
K¼2R 2 : ð1Þ Z þ Z0
v fluid dV
where Z 0 ¼ q0 c0 is the impedance of air.
The effectiveness of any porous material depends on its sound Thereafter, the composite samples with 20, 30, 40, and 50 mm
absorption coefficient which should be close to one over a large thicknesses were prepared using the collected materials and plas-
frequency range. tic molds shown in Fig. 1. Two samples of 28 and 100 mm diame-
The acoustic behavior of a composite structure made from ters were prepared for each thickness to test the acoustic
cylindrical natural fiber and grain was investigated to predict the properties using the impedance tube. The masses of 100 mm
sound absorption coefficient of a fibro-granular composite mate- diam- eter fibro-granular composite samples with 20, 30, 40, and
rial. The effect of varying the other parameters on the acoustic 50 mm thicknesses were measured as 30.15, 46.29, 61.68, and
absorption performance of these materials was also investigated. 95.87 g, respectively. Acoustic absorption was measured within
MatlabR 7.0 editor was used to plot the sound absorption coeffi- the fre- quency range from 0 kHz to 5 kHz.
cients in the frequency range from 0 kHz to 5 kHz.
3. Results and discussion
2.2. Experimental measurement
The basic properties of any material are its bulk density, average
density, length and diameter. These properties are needed to eval-
The acoustic absorption test was performed on a set of two
uate the five geometrical parameters, namely, flow resistivity,
impedance tubes SCS9020B/K, which was manufactured according
porosity, tortuosity, viscous characteristic length, and thermal
to ISO 10534-2 and ASTM E1050-98 standards [17]. The set con-
characteristic length. The sound absorption coefficient of a mate-
sisted of one high- frequency and one low-frequency impedance
rial is determined by these five parameters. The acoustic absorp-
tubes with diameters of 28 and 100 mm, respectively, two channel
tion coefficient of the fibro-granular composite was evaluated in
data acquisition system 01 dB Symphonie, two 1/200 microphone
this study in terms of a well-known analytical approach, for the
types GRAS-40BP in each tube and a random G10 noise generator.
normal incidence of sound waves.
Calibration of the microphones’ sensitivity was performed, by uti-
The flow resistivities of the 20, 30, 40, and 50 mm thick samples
lizing the calibrator type GRAS-42AB at 114 dB level and 1 kHz. were measured experimentally using the ASTM C522 airflow resis-
The acoustic absorption coefficients were determined tance test system [18], which is shown in Fig. 2. Following the idea
independently in the low-frequency range (0–1600 Hz) and
of Kino et al. [16], the porosity u, of new fibro-granular material
high-frequency range (1600–5000 Hz), and the results are
was implemented for the current study as follows:
presented by a combined plot in Figs. 4–10. Both frequency
ranges were linked by the user- qbulk s
friendly SCS8100 software to measure the acoustic absorption ð Þ 13Þ
coefficient through the overall frequency pattern. u¼1 ð
qf þ qg
The air flow resistance of each sample was measured using the
ASTM C522 air flow resistance test system [18]. The test system where qf is the average density of the fiber, qg is the average den-
package consisted of a sample holder, data acquisition system with sity of the grain, and qbulkðs is the bulk density of the fibro-granular
Þ
vacuum pump and software package C522. composite sample.
The average value of flow resistivity from three repeated tests The tortuosity a1 varies typically in the range of 1–1.06 for
was considered for every sample. The materials and the fibrous materials (e.g., rock wool) and 1.1–1.8 for granular materi-
equipment used are shown in Figs. 1–3. als. An empirical formula for tortuosity of the acoustic material
The fibrous component coir fiber and granular component rice (coir fiber), can be expressed as follows [10,19]:
husk grain for the new composite were collected from the local
market. Both components were cleaned by spraying water and a1 ¼ 1 ð14Þ
dried in open sunlight for one week. To measure the physical char- pffi ffiffiffi
u
acteristics such as, average diameter, length, volume, and density A noticeable amount of binder is always needed when prepar-
of fiber and grain, 20 samples were randomly chosen from each ing any composite. This binder additive has an undoubted effect
collected material. The measured values of the physical character- on the sound absorption performance of the composite. Swift
istics of both fibrous and granular components are fabricated in et al. [20] showed that the small pores inside a rubber granular
Tables 1 and 2 at the latter part of the study. composite, become filled with binder causing the formation of
The granular and fibrous components were mixed randomly bridges between the grains. This phenomenon resulted in enlarged
and the ratio of the two was fixed at 50:50 to prepare the surface area, reduced overall porosity, and increased tortuosity
compos- ite samples with different thicknesses. The necessary and flow resistivity of the material.
cohesion between the components was facilitated by a spray In the current study, the influence of sample thickness, fiber–
binder adhe- sive purchased from a hardware shop. Plastic molds grain ratio, fiber-grain size, and amount of binder per unit volume
with four dif- ferent thicknesses were prepared to shape the of the composite material on the acoustic properties of the new
composite samples.
Fig. 1. (a) Plastic molds, (b) shaping samples in molds, and (c) prepared samples.
Fig. 2. (a) Equipment and experimental set up for flow resistivity measurement. The equipment is composed of data acquisition system including vacuum pump, software
package C522 and sample holder. (b) Fibro-granular composite sample holder.
Fig. 3. Experimental set up of fibro-granular acoustic absorption measurement. The equipment is composed of two tubes, a noise generator and two channel data
acquisition system 01 dB.
Fig. 4. Sound absorption coefficient of fibro-granular composite to validate the analytical outcome through impedance tube measurement.
composite were investigated. The effect of the amount of binder dfiber = diameter of natural fiber,
was compensated by reconstructing the fiber diameter as a new qbulkðbinderÞ ¼ mass of binder
= density of binder additive.
volume of the sample
parameter in the following equation:
qbulk binder
ð
Consequently, the total length of the fiber per unit volume of
dfiberðmixÞ ¼ dfiber þ dfiber Þ ð15Þ
qbulk ðs the material was developed into the following equation-
Þ
qf
where lmix ¼ ð1=pr 2mix Þ ð16Þ
dfiberðmixÞ = diameter of fiber with binder additive,
qbulk ðs
Þ
Fig. 5. Analytical results of the acoustic absorption coefficients at different sample thickness.
Fig. 6. Experimental results of the acoustic absorption coefficients at different sample thickness.
where, interaction of air molecules with the material surface, resulting
rmix ¼ dfiber
Þ
ð mix
= radius of fiber with binder additive, in higher sound absorption of the material.
2
qf The pore size in a fibro-granular composite is controlled by the
qbulkðsÞ = fraction of fiber existing in the composite material.
binder additive, fiber and grain size and amount of the grains.
Some compensation was considered in the Johnson-Champoux-
The viscous characteristic length and thermal characteristic Allard model due to the introduction of rice husk granular
length are the two shape factors which describe the acoustic material and the binder additive in the new composite. It was
absorption mechanism of porous materials. The former is related assumed that binder became the part of the fiber and grain and
to the viscous losses in the smaller pores, while the latter is filled the porosity between them. Hence, Eq. (5) is amended
related to the thermal losses in the larger pores of the porous accordingly, to obtain the new viscous characteristic length as
materials [21]. Champoux and Stinson [22] stated that below:
effective density and bulk modulus are the two most important
acoustical parame- ters which can be determined by the pores K ¼ ð1=2pr mix lmix Þ u ð17Þ
with small and large cross-sectional areas, respectively. The main
Allard and Champoux [12] and Allard [15] showed that, at nor-
parameter influencing the sound absorption of a porous material
mal incidence of sound waves, the thermal characteristic length of
is the flow resistivity which depends on the pore size
the material with porosity close to one is twice as much as its vis-
distribution, porosity, pore shape and tortuosity. The viscous and
cous characteristic length. The porosity of the new composite
thermal effects, which are respon- sible for the dissipation of
ranges between 70% and 80% for all samples. Hence, the thermal
incident sound wave energy, are con- trolled by pore size.
characteristic length of the new composite can be evaluated by uti-
Higher energy dissipation is due to higher
lizing Allard’s [15] expression, as stated in Eq. (6).
Fig. 7. The acoustic absorption coefficients at different percentages of binder additive.
Table 2
Physical characteristics of natural rice husk grain collected from local market.
3 3
Sample no. Diameter of grain (mm) Weight of grain (mg) Length of grain (mm) Volume of grain (mm ) Density of grain (kg/m )
Table 3
Five geometrical parameters of fibro-granular composite.
Thickness Mass of the sample for 100 mm Flow resistivity r Porosity Tortuosity Viscous characteristics length Thermal characteristics length
(mm) diameter (g) (Nsm )
4
u / K (mm) 0
K (mm)
1
Table 4
Measured values of the sound absorption coefficients (aÞ at different thicknesses of the coir fiber-rice husk fibro-granular composite.
Sample thickness (mm) Frequency (Hz) Analytical results of A Frequency (Hz) Experimental results of A
Binder additives (% of Flow Frequency Sound Grain length Flow resistivity Frequency Sound absorption
4
30 mm sample weight) resistivity (Hz) absorption (mm) (Nsm ) (Hz) coefficient
4
(Nsm ) coefficient
4.5 4411 727 0.8472
12 3616 819 0.8903 7.5 4051 764 0.8604
22 4042 777 0.8730 10 4042 777 0.8730
32 6394 739 0.8553
Table 8
samples of different fiber diameters were prepared for this investi- Measured values of the sound absorption coefficients at different ratios of the coir
gation. The average grain length was fixed at 10 mm for all three fiber–rice husk fibro-granular composite at 30 mm sample thickness.
samples. Table 6 shows the analytical results of the sound absorp- Fiber:grain Flow resistivity Frequency Sound absorption
tion coefficients for 30 mm thick samples with three different (Nsm )
4
(Hz) coefficient
fiber
diameters of 150, 200 and 300 lm. The significant enhancement of 75:25 3272 795 0.8808
the acoustic absorption performance at the low-frequency region 50:50 4042 777 0.8730
was observed with the reduction of fiber size, which is shown in 25:75 5662 752 0.8617
Fig. 8.
The potential role of the grain size on the acoustic absorption
was investigated by Swift et al. [20]. Where the authors reported, at constant sample thickness of 30 mm are plotted in Fig. 10,
the smaller grain size leads better acoustic performance by con- according to the Johnson-Champox-Allard model.
tributing larger surface area in the composite. In order to investi- The fiber–grain ratio is one of the key features for good acoustic
gate the effectiveness of grain size on the sound absorption of absorption performance. Approximately equal amounts of fiber–
the fibro-granular composite, three composite samples of different grain component were needed to achieve high absorption coeffi-
grain sizes were prepared and for all three samples the average cient [5,26]. Khan [5] reported the best value of the sound absorp-
fiber diameter was fixed at 200 lm. Like other investigations on tion coefficient when the fiber–grain ratios were 40:60 and 60:40
the factors such as, sample thickness, binder amount and fiber for the composite with combined nylon fiber and PVC carpet
size, the specific combination of fiber-grain was maintained at grain. In the current study, the best value of the acoustic
50:50 for this case too. Table 7 shows the analytical results of absorption coef- ficient of fibro-granular composite was
the sound absorption coefficients for 30 mm thick samples with obtained at fiber–grain ratio of 25:75 at the low-frequency
three differ- ent grain lengths of 4.5 mm, 7.5 mm and 10 mm. Fig. region.
9 shows the acoustic absorption response of the fibro-granular Thus, the fibro-granular composite is superior to the simple
composite at three different grain sizes, in terms of rigid frame fibrous composite for commercial application, especially for low-
Johnson- Champoux-Allard method. The enhancement of the frequency acoustic absorbent material. This results was derived
acoustic absorption performance at the low-frequency region was by increasing the sample thickness, binder amount, changing the
observed with the reduction of grain size. fiber-grain sizes, fiber-grain ratio in terms of analytical and exper-
In Figs. 9 and 10, the analytical outcomes of the absorption imental methods. The result can be described by the fact that the
coef- ficients are plotted for 30 mm thick fibro-granular composite introduction of granular materials in the fibrous composite causes
sam- ples with varying fiber and grain sizes respectively. Results the reduction in porosity and two shape factors by filling the pores
show the both agreements enhanced the acoustic absorption of in an optimal way which contributes to higher flow resistivity and
the com- posite at low frequency region. This phenomena can be tortuosity and thereby higher acoustic absorption, which exactly
explained by the fact, that a composite with the combination of mimicked the simple law of the compression effect described by
thinner fiber and smaller grains possessed the higher surface Castagnede et al. [27], where they pointed out that, in a com-
area, more tortu- ous path and higher airflow resistance. Hence, pressed fibrous material, the fibers are brought nearer to each
it leads to higher absorption coefficient and shifts the peak other without experiencing any deformation in radius. Similarly,
towards the low fre- quency, which follows the previous work as in the current study, the granular component of the fibro-
addressed by previous researchers [9,20]. granular composite formed bridges between the fibers by filling
The acoustic absorption properties of the fibro-granular com- the small pores within the composite without resulting in any
posite with varying ratios of fiber–grain combination were also deformation in the fiber radius. Furthermore, a larger surface area
evaluated in this study. Three samples with fiber–grain ratios of was created within the composite for more interaction among air
75:25, 50:50, and 25:75 were prepared to predict the best molecules within the frame. Hence, more sound energy was con-
acoustic behavior at the low-frequency region. Table 8 verted into heat energy, leading to higher acoustic absorption.
demonstrates the acoustic absorption behavior of these fibro-
granular composite samples. The sound absorption coefficients
4. Conclusions
of these composites