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Enabling Trade:

From Farm to Fork

In collaboration with Bain & Company


January 2014
The Context of Enabling Trade:
From Valuation to Action
The World Economic Forum’s Enabling
Trade initiative works to reduce practical
barriers to trade. The initiative’s 2013
report, Enabling Trade: Valuing Growth
Opportunities, indicated that reducing
supply chain barriers could increase the
world’s gross domestic product (GDP) by
over US$ 2.5 trillion. Building on the
momentum of this finding, the 2014 report
looks at how to accelerate reform. It
concentrates on sectoral, regional and
functional areas where the positive
impacts of supply chain facilitation could
be greatest, or where momentum for
change is building. The four sections
comprising the report are:
- Enabling Trade: From Farm to Fork
- Enabling Automotive Trade
- Enabling Trade in the Pacific Alliance
- Enabling Smart Borders
Each section is designed to be stand-
alone, but the reader is nonetheless
invited to become familiar with the
broader Enabling Trade initiative.

Published by World Economic Forum,


Geneva, Switzerland, 2014
All rights reserved. No part of this publication may be
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Contents
5 Foreword

6 Executive Summary

8 1. Introduction

9 2. Scope and Approach

10 3. Case Study Highlights

11 4. Benefits of Improved Agricultural


Supply Chains

13 5. Tipping Points: Saving Food


through Economic Efficiency

16 6. Case Studies

17 Nigerian Cassava Flour:


Broadening Value Chains for
Traditional Crops

26 Indian Tomatoes: Adding Value


and Reducing Losses through
Processing

34 Kenyan Avocados: Connecting


to High-value Export Markets

42 7. Lessons for Implementation of


Solutions

46 Acknowledgements

Enabling Trade: From Farm to Fork 3


Enabling Trade:
From Farm to Fork

4 Enabling Trade: From Farm to Fork


Foreword
Cutting food loss and waste is a great way
to drive sustainability and development. It
is a crucial step on the way to providing
quality, nutritious food to a growing global
and urban population. Supply chain
improvement is an important tool in this
effort. We see opportunities for
businesses to collaborate in building
better links between farmers and
Pier-Luigi consumers, and for governments to ease
Sigismondi trade and supply chain barriers in many
Chief Supply Chain forms, creating possibilities for growers
Officer, Unilever and affordable choices for customers. To
realize these benefits, we need improved
communication between stakeholders,
and an enhanced understanding of where
food loss and quality reduction occur as a
result of supply chain bottlenecks. We
have embarked on concrete initiatives to
smooth the path from farm to fork, and
hope to contribute to a virtuous cycle of
improvement linking farmers,
transporters, processors, regulators,
retailers and consumers.

Enabling Trade: From Farm to Fork 5


Executive Food loss has significant negative
social, environmental and economic
more resources that are available to
ensure it gets from farm to fork.7

Summary
impacts.
Three main levers exist to improve
Globally, up to 1.3 billion tons of food is economic efficiency of agricultural value
lost or wasted each year around the chains: reduced volatility of supply and
Getting agricultural goods to world, representing a massive set of prices, increased end-market prices and
inefficiencies in terms of environmental reduced costs. If investments do not allow
market more efficiently offers impact, hunger alleviation and economic farmers, companies and, subsequently,
huge potential benefits across development.1 In the case studies entire value chains to reach sustainable
researched as part of this report, esti- profitability by pulling these levers, govern-
social, environmental and mates of food loss ranged between 10% ments will expend a huge amount of
economic dimensions. and 40%. Food loss depresses incomes energy and resources with no momentum
along agricultural value chains, and can developed. An example is the low
Through a combination of case have particularly devastating impact on success rate of efforts to introduce grain
studies and secondary smallholder farmers. It also drives up the storage technologies in sub-Saharan
research, this report highlights end prices of food, restricting access for Africa; implementation was often done
poor consumers and contributing to without a clear path to financial sustain-
the most significant supply- hunger and malnutrition. Lost or wasted ability, and the focus on enhancing
chain-related barriers faced by food drives approximately 4% of world storage often overlooked economic
energy consumption,2 20% of freshwater incentives.8
different actors, including their consumption,3 and uses 30% of the
If, on the other hand, policy-makers
impact, and suggests potential world’s agricultural land area. In 2007, the
carefully coordinate food loss reduction
total economic cost of food loss and
solutions. waste was estimated at US$ 750 billion.4
efforts as part of a broader strategy to
promote promising, high-potential value
chains, tipping points of profitability can
Reducing food loss will require a
be reached. When this happens, the
global effort to improve agricultural
private sector is able to reinvest its
supply chains.
retained earnings into the industry, and a
In North America and Europe, 40% of virtuous, self-promoting cycle of
losses occur at the household level after development is triggered.
consumers purchase food. In sub-Saha-
ran Africa and South/South-East Asia, Reducing supply chain barriers
however, only 6% of food loss and waste contributes significantly to achieving
occurs at this stage. The remaining 94% economic efficiency.
is a result of inefficiencies in the supply
Supply chain barriers directly impact
chain, from harvesting through distribu-
economic efficiency. The World Economic
tion.5 In the past 30 years, over 95% of
Forum’s 2013 report Enabling Trade:
horticultural development funding has
Valuing Growth Opportunities estimated
gone towards pre-harvest efforts such as
that reducing just a few supply chain
yield increases, while less than 5% has
barriers halfway to the world’s best
gone to postharvest improvements.6 This
practices could increase global GDP by
flow of resources has driven important
5%. The potential gains are even higher in
advancements in production. Now,
the developing world: 12% in sub-
stakeholders have a direct interest in
Saharan Africa and 8% in South and
ensuring that the increased production
Central Asia. Given the characteristics of
resulting from their efforts enjoys a
agricultural goods and their susceptibility
smooth and efficient route to market.
to supply chain barriers, the value at stake
for the agricultural sector is likely even
Specific solutions to food loss vary
higher. For example, agricultural goods
across value chains, but achieving
are extremely time-sensitive. Even for less
tipping points of economic efficiency
perishable crops like cereals, each day of
helps across the board.
delay from harvest to market equates to a
In the three case studies covered in this 0.8% tariff equivalent, versus 0.6% for
report, losses occur in different percent- textiles and 0.3% for pharmaceuticals.9
ages at varying stages in the value chain.
However, one thing seems consistent
across value chains: the lower the value of
the food, the more susceptible it tends to
be to loss. Reducing food loss requires
resources, which must be outweighed by
the expected benefits of loss reduction.
The more profitable a crop is to all
stakeholders along the value chain, the

6 Enabling Trade: From Farm to Fork


Impacts of the four types of supply Business environment. Private-sector 3. Plan. For each barrier identified during
chain barriers are felt in various ways investment in commercial farming, vertical the diagnostic phase, the core team
across agricultural value chains: integration, transport services, food can then define a long list of potential
processing and large-scale retail net- actions for reducing costs. A cost/
Market access. Because of their health
works allow for better logistics, improved benefit analysis of this list is important
risks, agricultural exports are subject to
technology and capacity building, if to ensure that resources are allocated
additional regulatory controls. Overly strict
implemented well. Governments can take where they will have the biggest
standards are sometimes used as a form
steps to create an enabling regulatory impact.
of protectionism, and lack of information
environment to facilitate these structural
about requirements and how to meet 4. Mobilize. A project manager for
improvements. Modernization should be
them mean that high-quality markets are improving a value chain should be
accompanied by inclusive planning,
often out of reach for developing-country chosen from a stakeholder group that
involving local stakeholders and helping
suppliers. Overcoming market access is trusted by all stakeholders. Clearly-
those producers and traders with less
barriers requires collaboration among defined owners from various
competitive potential to find alternative op-
governments, downstream actors and stakeholder groups should take
portunities.
farmers to implement measures such as responsibility for each initiative.
improved transparency and capacity Subowners should be assigned and
Solutions differ across value chains,
building. milestones set within each initiative,
so a thorough supply chain
and transparent mechanisms for
Transport and communications assessment is a pivotal part of taking
tracking progress should be put in
infrastructure. Transport costs are the action.
place.
most important challenge cited by
Some solutions fall primarily under the
developing-country suppliers in Public-private collaboration is critical
purview of the public sector (e.g. infra-
connecting to global value chains.10 The throughout this process, as policy reforms
structure improvements, redesigned
impact of poor transport infrastructure is and infrastructure investments should aim
border processes), and tend to have a
especially pronounced for agricultural to maximize benefits for the private sector,
positive impact across multiple crops.
goods because of inherent characteristics such as providing as much regulatory
Others are primarily private-sector-led
such as low value-to-bulk ratios, fragility consistency as possible.
(e.g. farmer training, logistical arrange-
and perishability. Initiatives to improve
ments), and tend to be value-chain-specif- Through coordinated action, leaders from
underlying infrastructure are typically
ic. Almost every supply chain improve- various communities can share their
government-led, but private-sector
ment, however, can only be implemented expertise and resources to reduce supply
involvement is critical in ensuring efficient
successfully through a collaborative, chain barriers in agriculture, triggering
allocation of resources along key
data-driven process: increased economic efficiency and a
transport corridors. Regulations
virtuous cycle of investment. In the long
impacting transport services should be 1. Prepare. Tackling supply chain barriers
term, this will contribute to increased
designed to help enable competition, in a given country starts with esta-
incomes along the value chain, improved
scale and standardization. Development blishing a group of public and private
food security and increased
of technologies to facilitate efficient stakeholders with a clear governance
environmental sustainability.
movement and storage of crops is also structure. For example, the World
important, and must be tailored to the Economic Forum’s New Vision for
constraints of specific value chains. Agriculture initiative and Grow Africa
Creative ownership models can help to platforms could be expanded to include
overcome the challenges of mobilizing stakeholders from the supply chain and
capital for investment in these improved transport community, as well as govern-
technologies and logistical arrangements. ment representatives from ministries of
trade and transport. To facilitate
Border administration. Border delays
focused use of resources towards
have significant impacts on the movement
achieving tipping points, stakeholders
of food, especially in developing countries.
should align on trade routes and crops
For example, the Burundi–Rwanda
with the highest potential.
border adds the equivalent of 174
kilometres (km) in terms of increasing food 2. Diagnose. The flow of goods along
prices; the Democratic Republic of these high-priority trade corridors or
Congo–Rwanda border adds a value chains should then be mapped,
staggering 1,600 km.11 Redesigning from inputs to cultivation, to distribution
border processes through streamlined and consumption. Interviews can help
government agencies, information and to develop first hypotheses of supply
communications technology (ICT), and chain bottlenecks. Their magnitude
risk-based screening offer promising can be thoroughly assessed by
mechanisms to reduce delays; however, gathering cost, time and food-loss data
implementation requires overcoming while travelling along the corridor with
vested interests, and strong political shipments of agricultural goods. Much
leadership is needed to create change.12 of the value comes by taking an
integrated look across the whole chain
and understanding the interactions
among stakeholders.

Enabling Trade: From Farm to Fork 7


1. Introduction Figure 1: Increasing Prices and Low Self-sufficiency Threaten Food Security for
Low-income Countries

World real food price index Country classifications


With food prices on the rise (1961-2013, index 100 in 2002-04) by raw food trade (2004/05)
and food security challenges 33 countries 105 countries 58 countries
being faced by a number of 200 100
%
developing regions (Figure 1),
80
the question of how to feed 150
61% 66%
72%
growing populations is a key 60
100
concern of the international
40
community. Efforts to increase
50
food production in developing 20 39% 34%
28%
countries have achieved 0 0
important successes through 1961 1970 1980 1990 2000 2010 Industrial Middle-income Low-income
collaborative multistakeholder Net importer Net exporter

platforms, including the World


Economic Forum’s New Vision Sources: Food and Agriculture Organization of the United Nations (FAO), “Who Are the Net Food Importing Countries?” World Bank,
January 200814
for Agriculture initiative and
Grow Africa partnership (Box Despite the importance of reducing
1).13 However, in a world where post-harvest losses, governments and
donors have directed limited resources
scarce resources and climate- towards this goal.15 In light of this, the Box 1: The World Economic
change challenges curb the Forum’s Global Agenda Council on Forum’s New Vision for
potential for continued Logistics & Supply Chain Systems has Agriculture initiative and Grow
championed the research for this report. Africa partnership
production increases, post- Linking the Forum’s Enabling Trade and
harvest food-loss-reduction New Vision for Agriculture initiatives, as The Forum’s New Vision for Agriculture
well as the Grow Africa partnership, this initiative is a global platform that facilitates
has a key role to play in report aims to raise global awareness and public-private collaboration to realize a
achieving food security. understanding of the impact that supply vision of agriculture as a driver of food
chain barriers have on the movement of security, environmental sustainability and
food, particularly in developing countries. economic opportunity. The initiative
It attempts to answer several questions: collaborates on a global level with the G8
What are the impacts of supply chain and G20, and has catalysed country-level,
barriers on three specific value chains public-private partnership initiatives in 14
and, by extension, the agricultural sector countries across Asia, Latin America and
more generally? What costs do they Africa. A regional partnership is jointly
impose, and what is their contribution to convened with the African Union and the
food loss? What solutions exist, and what New Partnership for Africa’s Development
is required for successful implementation (NEPAD) to accelerate investments and
of those solutions? transformative change in alignment with
the national plans of African countries.
Improving agricultural supply chains will The New Vision for Agriculture initiative is
require increased dialogue and led by a broad network of 33 global
collaboration among leaders from companies in collaboration with 14
government, civil society and the private governments, working with international
sector. As such, this report is targeted organizations, civil society, academic and
towards ministries of agriculture, trade, farmers’ organizations worldwide to
transport, health and finance, as well as advance an action-oriented agenda.
business leaders from agribusiness, Together, these efforts have mobilized
logistics, transport and retail communities. over US$ 5 billion in investment
All of these stakeholders have an commitments and are projected to
important role to play in facilitating the engage over 13 million smallholder
efficient movement of food on its journey farmers in the next three to five years.
“from farm to fork”.

8 Enabling Trade: From Farm to Fork


2. Scope and This report focuses on the steps of the
value chain, from post-harvest storage to
Approach
The conclusions of this report draw from
Approach
transport and distribution. Aside from
post-harvest supply chain barriers, there the findings of the three case studies,
are additional important levers that which are based on a combination of
contribute to achieving a competitive cost primary and secondary research. For
position for any agricultural value chain, each case study, lead firms provided
Scope but they are not a main focus of this access to contacts and data along the
report. For example, breeding, access to value chain. In collaboration with these
This report aims to understand how
inputs, and production and harvesting firms, the authors conducted interviews
supply chain barriers affect agricultural
technologies and practices have (and, where possible, field visits) to identify
value chains. Geographic focus is on
important impacts on post-harvest supply the most significant supply chain barriers
sub-Saharan Africa and South Asia.
chain management and food loss, and restricting the movement of goods along
These regions were chosen based on
should be considered as part of the the value chain and their contribution to
agriculture’s significance to their
broader equation. Retailing and excess costs, including food loss. A total
economies, the potential impact of
consumption patterns are also outside the of 80 interviews were conducted. The
supply-chain-barrier reduction as
scope of this report, as are the impacts of authors are very grateful for the
identified in the 2013 Enabling Trade:
tariffs on the movement of agricultural contributions of the lead firms to the
Valuing Growth Opportunities report,
goods (Box 2). respective case studies: A.P. Moller-
and the magnitude of food losses as
Maersk (Kenyan avocados), Flour Mills of
quantified by the Food and Agriculture
Nigeria (Nigerian cassava flour), and
Organization of the United Nations
Unilever and CHEP, a Brambles Ltd
(FAO). Within these regions, crop/
company (Indian tomatoes).
country combinations (i.e. “value Box 2: Impacts of Tariffs on
chains”) were selected for case studies.
In order to facilitate access to contacts
Global Agricultural Trade Flows
and data, priority was given to value Tariffs continue to be a major factor
chains where Forum partner companies restricting world agricultural trade.
had operations. Additional criteria for Average global tariffs for agricultural
crop selection were the percentage of goods are more than three times higher
waste as reported by the FAO, and the than for non-agricultural goods. Some
potential to alleviate hunger or agricultural tariffs are as high as 800%,
contribute to economic development and in no other area does domestic
through import substitution or exports. support distort international markets to
Additional criteria for country selection the extent it does in agriculture. In 2011,
were government willingness to member states of the Organisation for
promote change, and the ability to Economic Co-operation and
leverage multistakeholder partnerships Development (OECD) provided US$ 252
supported by the New Vision for billion in agricultural support and
Agriculture initiative and Grow Africa protection. World Trade Organization
partnership, in collaboration with the (WTO) trade rules tolerate export
African Union and NEPAD. subsidies in the agricultural sector, even
Three case studies are included in this though they have long since been
report: prohibited for other goods.16

-- Nigerian Cassava Flour: Broadening The case against tariffs has two elements:
Value Chains for Traditional Crops distortions created within a protected
country by higher domestic prices, and
-- Indian Tomatoes: Adding Value and costs imposed on other countries by
Reducing Losses through Processing decreased exports and lower world
-- Kenyan Avocados: Connecting to prices. Export subsidies drive similar but
High-value Export Markets inverse distortions.
In some cases, tariffs or export subsidies
may provide the short-term boost needed
to foster sector development and trigger a
virtuous cycle of private-sector
investment. However, these distortionary
mechanisms are too often used as
long-term forms of protectionism or
subsidization. Continued international
trade negotiations are thus critical to
enabling greater overall efficiency in global
agricultural markets.17

Enabling Trade: From Farm to Fork 9


3. Case Study production zones further north. An
initial donor-funded assessment
Kenyan Avocados: Connecting
to High-value Export Markets
Highlights
identified considerable potential for
reduction of costs and delays along A number of supply chain improvements
this corridor, beginning with accelera- have enabled Kenyan avocados to be
The following summaries provide ting efforts to rehabilitate the nation’s profitably exported to high-value markets
highlights from case studies, along with rail network. Improving this underlying in the European Union (EU). Along the
recommendations for initiatives that could infrastructure will be a key enabler to major trade corridor, the Kenyan govern-
be further explored for implementation in achieving multiple tipping points that ment made targeted infrastructure
the short and long term. Further detail is will drive continued private investment improvements (e.g. Nairobi-Mombasa
provided in the Annex to this report. in Nigeria’s agricultural sector. road, Mombasa port capacity and power),
creating an enabling environment to
promote private-sector investment.
Nigerian Cassava Flour: Indian Tomatoes: Adding Value Exporters and transporters followed suit
Broadening Value Chains for and Reducing Losses through by introducing new technologies and
Traditional Crops Processing capacity building. Their investments in
refrigerated containers and covered
Nigeria is in the early stages of an Tomatoes present a clear picture of the trucks, along with support for smallhold-
agricultural transformation. Cassava is one logistical challenges facing India’s fresh- ers to acquire export certifications, helped
of six target crops identified by the Ministry produce sector. Although India is the reduce quantitative and qualitative food
of Agriculture for special consideration, world’s second-leading tomato producer, loss and granted access to new markets.
given Nigeria’s position as the global leader the supply chain is extremely fragmented, As a result, exports doubled from 10,000
in cassava production and the many the processing industry is underdeveloped metric tons (mt) in 1999 to 20,000 in 2003.
industrial end uses for the crop. Current and losses during harvest, transport and at More recently, exports have declined due
production, however, is used only for “mandis” (i.e. local marketplaces) are to quality-related challenges, largely
traditional foodstuffs, aside from a few first around 25-30%. A number of supply- owing to unlicensed “briefcase exporters”
movers into value-added products such as chain-related barriers contribute to these and missed trans-shipments in Oman. In
high-quality cassava flour (HQCF). Food losses and to overall inefficiency in the addition to loss of value, these and other
loss is lower in the HQCF value chain sector. The path to an efficient supply challenges contribute to food losses of
(about 21%) than in the traditional value chain is long, however, as many solutions around 15% in the export value chain.
chain (about 36%), the latter driven by that are effective in developed countries Overcoming these hurdles will require
traditional processors’ rejection of small or such as the US and Spain are challenging new forms of collaboration among all
woody tubers and the perishability of the to implement in the Indian context (e.g. stakeholders – government, farmers,
end product. Achieving profitability in these cold storage, contract enforcement).18 exporters and shipping companies. The
nascent value chains, however, will require Progress will require public-private collabo- Kenyan avocado experience illustrates
overcoming the logistical challenges of ration, and two of the potential initiatives that value chains must be able to react to
smallholder production networks and identified in this case study are highlighted changes in market dynamics in order to
cassava’s extremely low value-to-bulk here for further exploration and action: maintain a virtuous cycle. Two high-poten-
ratio, along with transport infrastructure -- Quick win: Plastic crates significantly tial initiatives have been identified:
challenges. Two potential solutions are reduce losses during transport, and -- Quick win: A promising initiative is to
highlighted here. Implementation of both are now widely used in India. Further better inform importers about what
will require collaborative effort among the improvements in packaging are they really purchase. Key stakeholders
public, private and donor-funded sectors. possible, along with associated (e.g. exporters, government, importers)
-- Quick win: One promising solution is logistical improvements. Unilever and could agree on a process to validate
the creation of collection points, CHEP are collaborating on a pilot to the quality of products sold, through
allowing smallholders to consolidate test these solutions, evaluating their grading or certification. Unofficial
loads for long-distance transport. The impacts on food loss and overall cost exporters could then sell their products
public-private Cassava Development competitiveness. to less quality-sensitive customers
Corporation (CDC) has been formed to -- Long-term priority: The processing without affecting the reputation of
drive progress in the industry. The industry generates fewer losses and higher-quality exporters and the
implementation of collection points higher yields thanks to the shorter Kenyan origin overall.
could be a way for the CDC to demons- tomato journey and the close working -- Long-term priority: Shipping
trate early results and build momentum relationship with farmers. The Indian companies and port authorities from
for tackling bigger issues, like the government should continue to work Mombasa and Salalah, Oman could
development of large-scale farming. with the private sector to promote the collaborate further and exchange more
-- Long-term priority: In addition to development of this value chain. First information on potential delays and
cassava-specific supply chain barriers, movers in processing and established sensitivity of shipments. When a risk of
an organization is being formed to agribusiness companies can help to trans-shipment is high, specific actions
address poor efficiency of transport provide training and access to inputs or fast-track processes can be put in
along Nigeria’s Lagos-Kano-Jibiya for farmers, demonstrating the benefits place. This would minimize the number
(LAKAJI) corridor, the main artery for of cultivating tomatoes for processing. of missed trans-shipments in Oman.
goods flowing between ports and In the long run, the fresh and pro-
markets in Lagos and agricultural cessed value chains could be comple-
tely separate.

10 Enabling Trade: From Farm to Fork


4. Benefits of Figure 2: Food Loss and Waste Occur in Different Stages
in Developed and Developing Countries

Improved Share of total food loss and waste by stage in the value chain (2009, in quadrillion kcal)

0.81 (quad. kcal) 0.68 (quad. kcal)

Agricultural 100%
Consumption 16%

Supply Chains 80
Consumption 52%
Distribution and Market 16%

Processing and packaging 4%


60

Magnitude and impacts of food Handling and storage 33%


Distribution and Market 9%
loss and waste 40
Processing and packaging 4%

In a world where 12.5% of the population Handling and storage 17%


suffers chronic undernourishment,19 the 20
Production 31%
fact that 30% of food produced for human Production 19%
consumption is lost or wasted between 0
farm and fork is difficult to comprehend Developed countries Developing countries
(Box 3).20 Reducing these losses would
have significant social, environmental and Source: World Resources Institute, based on FAO 28

economic benefits.
Managing food losses has an important
link to environmental benefits. If food loss
Box 3: Food loss versus food were a country, it would rank third in
carbon emissions after only the United Box 4: Tesco’s Approach to
waste States (US) and the People’s Republic of Food Waste Reduction
“Food loss” refers to food that spills, spoils, China (China). Produced but uneaten food
occupies close to 30% of the world’s Food waste is outside the scope of this
incurs an abnormal reduction in quality report, as it is primarily an issue in
such as bruising or wilting, or otherwise agricultural land area. While it is difficult to
estimate impacts on biodiversity at a developed countries and is already the
gets lost before reaching the consumer. focus of extensive research and
Food loss typically occurs at the produc- global level, food waste compounds the
negative externalities that monocropping prevention efforts. However, its magnitude
tion, storage, processing and distribution is worth noting: food waste at the
stages of the food value chain, and is the and agricultural expansion into wild areas
create on loss of biodiversity, including consumer level in industrialized countries
unintended result of agricultural processes (222 million tons) is almost as high as the
or technical limitations in storage, infra- mammals, birds, fish and amphibians.24
total net food production in sub-Saharan
structure, packaging and/or marketing. Furthermore, food loss and waste drive Africa (230 million tons).27 Retailers are
“Food waste” refers to food that is of good economic losses of US$ 750 billion per playing a key role in efforts to reduce
quality and fit for human consumption, year.25 These costs are borne to different waste. For example, Tesco in the UK has
but does not get consumed because it is degrees by a variety of actors, including begun tracking food loss and waste in its
discarded – either before or after it spoils. farmers, transporters, processors, value chains. Its figures show that 68% of
Food waste typically, but not exclusively, retailers and consumers. In developing bagged salad is wasted, and 35% of this
occurs at the retail and consumption countries, smallholder farmers are waste occurs in the home. In addition to
stages in the food value chain, and is the particularly vulnerable to financial losses supply chain initiatives to reduce
result of negligence or a conscious as a result of food loss, as they often upstream losses, Tesco is taking steps to
decision to throw food away.21 depend primarily on the cash generated reduce consumer-level waste. The retailer
from harvests to feed their families. Of the has announced an end to multi-buy offers
developing world’s 5.5 billion people, 1.5 on large bags of salad, and is developing
billion live in smallholder households.26 mix-and-match promotions for smaller
Reduced food losses would contribute to bags. In-store tips are shared with
global food security. The world faces a 6 consumers on how to store apples and
quadrillion kilocalorie-per-year gap Food loss as a supply chain bananas to extend their shelf life, along
between food available today and that issue with creative ways to use leftover bread.28
needed in 2050.22 If loss and waste were
cut in half, the food saved would cover 22% In developed countries, more than half of
of this gap, or enough to feed 500 million the total food loss and waste occurs at the
people.23 Furthermore, access to food is household level, after consumers purchase
often overlooked as a key driver to reducing food (see Box 4 for an example of
hunger and malnutrition. Reducing food strategies to tackle consumer food waste).
loss would increase incomes for partici- In developing countries, however, only 16%
pants along the value chain, thus increasing of loss and waste occur at this stage
their purchasing power. It would also help (Figure 2). The remaining losses are a result
to bring down the cost of food to the end of inefficiencies in the supply chain, from
consumer and thus increase access. harvesting through distribution.

Enabling Trade: From Farm to Fork 11


Figure 3: Supply Chain Barriers, as Defined by the World Economic Forum’s Enabling Trade Index
Market Access Border Administration Transport And Communications Business Environment
Infrastructure
The extent to which a country’s policy The extent to which border The extent to which a country has the The quality of a country’s regulatory and
framework welcomes foreign goods into administration facilitates the entry and transport and communications security environment affecting the
the country’s economy and enables exit of goods infrastructure and services necessary to business of importers and exporters
access to foreign markets for its exports facilitate the movement of goods within active in the country
the economy and across the border
1. Domestic and foreign market access 2. Efficiency of customs administration 5. Availability and quality of transport 8. Regulatory environment
3. Efficiency of import-export infrastructure 9. Physical security
procedures 6. Availability and quality of transport
4. Transparency of border administration services
7. Availability and use of ICTs
Source: World Economic Forum, Enabling Trade Index

Supply chain barriers are key contributors Such instances of physical food loss Reducing agricultural supply
to these losses, both directly and from make a dramatic impression because the chain barriers
consuming resources that could inefficiencies are so tangible. However,
otherwise be invested in loss reduction. the costs that supply chain barriers Big inefficiencies suggest big
The Forum’s annual Global Enabling impose on agricultural value chains are far opportunities for improvement. The
Trade Report defines barrier reduction in greater than the costs of physical losses Forum’s 2013 Enabling Trade: Valuing
terms of “institutions, policies and alone. A number of factors influence the Growth Opportunities report estimated
services facilitating the free flow of goods degree to which supply chain barriers that reducing even a restricted set of
over borders and to destination”. This affect the end cost of a specific type of supply chain barriers halfway to global
definition also includes the movement of product. Due to their inherent best practice would yield a 5% increase in
goods within the domestic economy, characteristics, agricultural goods are global GDP. The potential gains are even
which is often one of the greatest particularly vulnerable to supply chain higher in the developing world: 12% in
challenges facing agricultural value chains barriers (Figure 4). Furthermore, access to sub-Saharan Africa and 8% in South and
in developing countries. agricultural inputs is also restricted by Central Asia. Given the characteristics of
these barriers (Box 5). agricultural goods and their susceptibility
The Forum’s Enabling Trade Index
to supply chain barriers, the value at stake
organizes supply chain barriers into four
for the agricultural sector is likely even
main categories (Figure 3). These barriers
higher. On top of this economic potential,
drive food loss in various ways, in various
the considerable social and environmental
value chains. For example:
benefits of reduced food loss make
-- Market access: If containers of South supply-chain-barrier reduction in
African oranges arriving at US shores agriculture a huge opportunity.
exceed maximum pesticide limits, and
cannot be redirected to an alternate
market, they must be disposed of.30
-- Border administration: Tomatoes
traveling by truck across West Africa Figure 4: Agricultural Product Characteristics Drive Vulnerability
can be delayed for hours at border to Supply Chain Barriers32
crossings, resulting in up to 30% loss in Product Characteristic Implication For Agricultural Goods Examples
firmness, and many tomatoes being
Value to bulk Agricultural goods often have low value Cassava’s low value-to-bulk ratio means
unsuitable for sale upon arrival at per volume, meaning that transportation that transporting tubers to the factory
markets.31 and logistics represent a high percentage can cost as much as growing and
of total costs harvesting them
-- Telecom and transport infrastructure: If
Exposure to Regulations like export bans and sanitary Stricter EU aflatoxin standards were
a truck of Nigerian cassava breaks
regulation and phyto-sanitary standards restrict predicted to reduce annual deaths by 1.4
down in an area without cell phone access to markets and add to delays at per billion, while cutting African exports
reception, within 72 hours the roots will borders by 64%
be unsuitable for human consumption. Time sensitivity Delays have a significant negative impact Sugarcane’s sucrose content decreases
on product value of highly perishable by 8-10% every 24 hours between
-- Business environment: Tomato value crops harvest and processing
chains that include processing can
Supply chain Smallholder supply networks pose In Ghana, tomato processing plants lie
reduce losses significantly versus fresh complexity logistical challenges; variability of idle due in part to challenges in
chains, but lack of reliable access to production poses challenges for capacity consistently obtaining raw materials from
power and water can prohibit utilization outgrowers
processors from investing in a country. Fragility During the movement and storage of After one day, sweet corn stored in warm
goods, environments must be controlled climates loses 12x more sucrose content
to protect crops from damage than if refrigerated
Sources: See endnote

12 Enabling Trade: From Farm to Fork


5. Tipping 3. Reduced costs: The journey that
Indian tomatoes take from farm to fork

Points: Saving
is extremely fragmented, involving
Box 5: Impacts of Supply Chain regional and local marketplaces. The
Barriers on Inputs high number of touchpoints and
Lack of access to high-quality inputs (e.g. Food through middlemen add costs along the way,
meaning that margins for each player
Economic
seeds, fertilizer, pesticide) is a key driver of
become slim. As a result, investment
low agricultural yields in many developing
has been less available for
countries. Efforts to reduce supply chain
barriers should also aim to facilitate the
movement of these inputs. For example,
Efficiency technologies such as plastic boxes,
which reduce transport losses by up to
75%.36
the use of fertilizer nutrients per hectare in
Africa is less than 10, relative to about 100 Across many different value chains, one It is important to put food-loss-reduction
in South-East Asia and South America. thing is consistent: the less that food is efforts into the broader context of
Low usage is partially driven by high costs worth, the more susceptible it is to losses. economic efficiency. As governments and
due to supply chain barriers. Inland Reducing food loss requires resources, companies have limited resources,
transport costs are the single largest cost either in the form of capital expenditures investments to improve supply chains
item for fertilizer in Africa, accounting for or increased operating costs. These costs must be made in ways that will maximize
20% to 40% of farm gate costs. Success- must be outweighed by the expected the long-term positive impact on society.
ful barrier reduction is possible: Kenya benefits of loss reduction. Therefore, the
stands out as a country that has liberal- more profitable a crop is, the more If investments do not allow
ized and expanded fertilizer markets, resources that are available to ensure it
makes its way from farm to fork.34 companies and, subsequently,
resulting in higher rates of fertilizer use and
yield increases of up to 20%. Liberaliza- Three main levers exist to improve the entire value chains to reach
tion efforts would also help to increase economic efficiency of agricultural value sustainable profitability,
access to improved crop varieties and chains (Figure 5). Supply chain barriers
seeds through regional trade.33 influence each of these levers in different
governments will expend
ways: enormous energy and
1. Reduced price volatility: Supply resources with no momentum
fluctuates dramatically in agriculture, developed.
particularly in developing countries. In
years of oversupply, prices drop. As a One example is the low success rates of
result, the cost of harvesting and efforts to introduce grain storage
getting food to market can exceed technologies in sub-Saharan Africa.
potential revenues. Solutions to reduce Implementation was often done without a
volatility include stable policy and clear path to financial sustainability, and
reduced export barriers. For example, the focus on enhancing storage often
when Zambian maize experiences a overlooked missing economic
“bumper harvest” of 30% above incentives.37
average, closed borders drive a 50%
reduction in prices, whereas open If, on the other hand, policy-makers
borders result in only a 26% drop.35 carefully coordinate efforts as part of a
broader strategy to promote promising,
2. Increased prices: Aside from volatility, high-potential industries, tipping points of
low average prices can also drive food profitability can be reached. When this
losses. European importers of Kenyan happens, the private sector is able to
avocados lack visibility on the level of reinvest retained earnings into the industry
quality they will receive, due to the – including loss reduction efforts – and a
existence of unofficial exporters. As a virtuous, self-promoting cycle of
result, they apply a price discount to development is triggered (Figure 6).
the origin in general. If an improved
system of grading were introduced,
price segmentation could be created.

Enabling Trade: From Farm to Fork 13


Figure 5: Three Levers Can Free Up Resources to Reduce Food Loss A successful example is Kenyan
avocados. In the early 1990s, the Kenyan
All levers are influenced by supply chain barriers (Illustrative) government liberalized the fertilizer
Value per unit of food market, leading to a 14 percentage-point
Price per unit
increase in fertilizer use among
smallholder farmers. Resulting yield
Lever 2:
Increase prices
increases, combined with government
investment in the Nairobi-Mombasa
highway and the provision of reliable
Lever 1:
Lever 3:
Reduce costs
power at Mombasa ports, helped to allow
Margin available for reinvestment in loss reduction Reduce price volatility global shipping companies to invest in
Cost per unit and introduce refrigerated containers.
Beginning the cold chain at the
packhouse gate increased the shelf life of
exported avocados, allowing access to
distant, high-value markets in Europe.
Time
Source: Bain & Company analysis
Exporter profits generated from higher-
end market prices are now being
reinvested to help smallholder farmers
improve product quality, driving further
price appreciation.38
Similarly, coordinated efforts in
Figure 6: Virtuous Cycles Are Triggered when Profitability Is Achieved within an
infrastructure, financing, policy and
Enabling Environmnt
capacity-building helped to drive
agricultural transformations in countries
such as Brazil39 and China40 in recent
decades.
Implementation of the solutions proposed
in the following sections should thus take
Learning place as part of a broader strategy to
Increased curve achieve tipping points within a naturally
aggregate effects competitive agricultural sector. The work
output of the Forum’s New Vision for Agriculture
initiative and Grow Africa partnership
provides an example of how public- and
private-sector actors can work together to
create and implement this type of broader
Retained Economies agricultural transformation strategy.
earnings to of scale
Lower
prices
be reinvested

Increased
Reduced production
costs efficiency

Source: Bain & Company analysis

14 Enabling Trade: From Farm to Fork


Endnotes 29. “Reducing Food Loss and Waste.” World Resources Institute.
May 2013.
1. “Food wastage footprint: Impacts on Natural Resources.” 30. Interview with reefer business head for Africa from a global
FAO 2013. shipping and logistics company. September 2013.
2. Rough calculation based on the assumption that 30% of total 31. Asare-Kyei, Daniel. “Mapping Post-Harvest Transportation
agricultural energy consumption is driven by wasted food. Losses in Vegetable Quality.” ITC, March 2009.
IPCC (2007) Climate Change 2007: Synthesis Report.
32. Sources of examples, in descending order: Interview with
Contribution of Working Groups I, II and III to the Fourth
Assessment Report of the Intergovernmental Panel on Flour Mills of Nigeria; “Africa can help feed Africa,” World
Climate Change. [Core Writing Team, Pachauri, R.K and Bank, October 2012; Interview with Carel Bezuidenhout,
Reisinger, A. (eds).] IPCC. University of Kwa Zulu Natal, September 2013; “The Case of
Tomato in Ghana: Processing,” IFPRI, April 2010; “Supply
3. Rough calculation based on the assumption that 30% of total Chain Strategies for Perishable Products: The Case of Fresh
agricultural water consumption is driven by wasted food. Clay, Produce,” Owen Graduate School of Management, June
J. (2004) World Agriculture and the Environment: A 2008.
Commodity-by-Commodity Guide to Impacts and Practices.
33. “Growing Africa: Unlocking the Potential of Agribusiness.” The
Island Press.
World Bank, January 2013.
4. “Food wastage footprint: Impacts on Natural Resources.”
34. Note: Even if solutions to food loss meet a minimum rate of
FAO 2013.
return, other factors can inhibit their implementation: lack of
5. “Global Food Losses and Food Waste.” FAO. 2011, access to cash, low appetite for long-term investments, lack
Dusseldorf, Germany. of coordination/aligned incentives, and lack of knowledge.
6. Kader, A.A. and Rolle, R.S. 2004. The Role of Post-harvest 35. “Africa can help feed Africa,” World Bank, October 2012.
Management in Assuring the Quality and Safety Horticultural
36. http://www.wbkllc.com/Tomato_Profile.pdf, accessed in
Crops. FAO. Agricultural Services Bulletin 152, 52 p.
October 2013.
7. Even if solutions to food loss meet a minimum rate of return,
37. “MISSING FOOD: The Case of Postharvest Grain Losses in
other factors can inhibit their implementation: lack of access
to cash, low appetite for long-term investments, lack of Sub-Saharan Africa.” World Bank, April 2011.
coordination/aligned incentives, and lack of knowledge.
38. See Annex X for additional detail.
8. “MISSING FOOD: The Case of Postharvest Grain Losses in
39. “Brazilian Agriculture: The Miracle of the Cerrado.” The
Sub-Saharan Africa.” World Bank, April 2011.
Economist. http://www.economist.com/node/16886442.
9. “Calculating Tariff Equivalents for Time in Trade.” USAID, Accessed 27 November 2013.
March 2007.
40. “China’s Quiet Agricultural Revolution: Policy and Programs of
10. “Aid for Trade and Value Chains in Agrifood.” WTO/OECD, the New Millennium.” Eurasian Geography and Economics,
2013. Vol. 52, Issue 2, 2011. http://www.tandfonline.com/doi/
pdf/10.2747/1539-7216.52.2.242.
11. “Growing Africa: Unlocking the Potential of Agribusiness.” The
World Bank, January 2013.
12. See “Enabling Trade: Enabling Smart Borders” for additional
detail on best practices for implementation of border process
improvements.
13. Please see the World Economic Forum website for additional
information on the New Vision for Agriculture and Grow Africa
initiatives.
14. See http://www.fao.org/worldfoodsituation/foodpricesindex/en/.

15. Kader, A.A. and Rolle, R.S. 2004. The Role of Post-harvest
Management in Assuring the Quality and Safety Horticultural
Crops. FAO. Agricultural Services Bulletin 152, 52 p.
16. “Agriculture and the WTO.” Australian Government
Department of Foreign Affairs and Trade. http://www.dfat.gov.
au/trade/negotiations/trade_in_agriculture.html. Accessed 21
November 2013.
17. Hoekman, Bernard, Francis Ng and Marcelo Olarreaga.
“Agricultural Tariffs or Subsidies: Which Are More Important
for Developing Economies?” July 2003.
18. On-field research conducted, November 2013.

19. http://www.fao.org/news/story/en/item/161819/icode/.
Accessed 15 November 2013.
20. “Global Food Losses and Food Waste.” FAO. 2011,
Dusseldorf, Germany; Kader, A.A. and Rolle, R.S. 2004. The
Role of Post-harvest Management in Assuring the Quality and
Safety Horticultural Crops. FAO. Agricultural Services Bulletin
152.
21. “Global Food Losses and Food Waste.” FAO. 2011,
Dusseldorf, Germany.
22. “Reducing Food Loss and Waste.” World Resources Institute.
May 2013.
23. Assumes that the 6,000 trillion kilocalorie gap reflects new
population growth between 2010 and 2050 (i.e. 2.3B) with the
food consumed per capita staying constant. Percent of gap
source: “Reducing Food Loss and Waste.” World Resources
Institute. May 2013. Population data source: http://web.
worldbank.org/WBSITE/EXTERNAL/TOPICS/
EXTHEALTHNUTRITIONANDPOPULATION/
EXTDATASTATISTICSHNP/EXTHNPSTATS/0,,contentMDK:2
1737699~menuPK:3385623~pagePK:64168445~piPK:6416
8309~theSitePK:3237118,00.html, accessed 3 December
2013.
24. “Food wastage footprint: Impacts on Natural Resources.”
FAO 2013.
25. “Food wastage footprint: Impacts on Natural Resources.”
FAO 2013.
26. “Aid for Trade and Value Chains in Agrifood.” WTO/OECD,
2013.
27. “Global Food Losses and Food Waste.” FAO. 2011,
Dusseldorf, Germany.
28. “Tesco tackles food waste.” http://www.tescoplc.com/index.
asp?pageid=17&newsid=881&rssfeed=tescoplcnews.
Accessed 21 November 2013.

Enabling Trade:
Enabling From
Trade: Farm
From to to
Farm Fork
Fork 15
6. Case Studies

16 Enabling Trade: From Farm to Fork


Nigerian 1. Agriculture in Nigeria
In the 1960’s, Nigeria was a major
Cassava is a versatile crop; its starch can
be used in a number of value-added

Cassava Flour:
products, beyond traditional foodstuffs
exporter of groundnuts, cotton, cocoa (Figure 7). The main focus of the ATA’s
and palm oil. In the decades following cassava programme is to facilitate the
Broadening independence, the economy became
increasingly centred on petroleum.
development of these “industrial” value
chains.
Value Chains Agricultural growth stagnated due to lack
of investment and enabling policies. In A small number of private-sector-led
processing facilities for HQCF, starch and
for Traditional 2001, the government launched initiatives
to promote the sector’s development, ethanol have been constructed in recent
years. This case study focuses primarily
Crops
triggering 11% annual growth in agricul-
tural GDP over the following ten years1. on the development of the HQCF value
Despite this growth, the country still chain. The lead partner company for this
imports the vast majority of staple foods case study, Flour Mills of Nigeria, recently
such as rice and wheat. In 2012, the acquired a flour processing subsidiary
Federal Ministry of Agriculture and Rural called Thai Farms International (TFI).
Development (FMARD) announced an Through this connection, data and
updated approach to agriculture through interviews with farmers, transporters and
the Agricultural Transformation Agenda customers were obtained along the flour
(ATA). The programme aims to support the value chain during a three-week field visit
production of target crops through a to Nigeria.
favourable policy environment, access to
finance and land, improved infrastructure 3. High-quality Cassava Flour
and tax benefits.
HQCF (so-called to distinguish it from
less pure, traditionally-processed
2. Cassava in Nigeria cassava flours) can supplement wheat
Cassava is one of six target crops flour in bread, pasta and confectionery.
receiving ATA support. Nigeria’s soil and Due to differences in its structural
climate are well suited to cassava cultiva- composition, however, it can only be
tion,2 and the country is already the used in limited percentages before the
world’s largest producer of the crop, with quality of the baked goods suffer (e.g.
2011 production estimated at 52 million bread does not rise, biscuits crumble).7 In
mt.3 Brazil, the world’s second-largest 2005, the government introduced
producer, produced only half that amount. legislation obligating wheat flour millers to
The Nigerian cassava production land- incorporate 10% cassava flour in their
scape is dominated by thousands of wheat flour. Enforcement of this legisla-
smallholder farmers, with an average farm tion largely failed due to insufficient
size of two hectares.4 Approximately 95% HQCF production capacity, unreliable
of the cassava produced in Nigeria is quality and high costs.8
processed by local small businesses into
traditional West African staple foods like
garri.5 These foods are a key part of local
diets – in fact, cassava makes up 40-50%
of calories consumed in southern and
central Nigeria.6

Figure 7: Alternative End Uses for Cassava

High-quality --Can be used as a supplement for up to 5% of flour in bread (or more, with special additives)
cassava flour --Can be used in cookies and biscuits in larger amounts
--Competes with maize starch
Starch
--Industrial uses include food, adhesive, dextrin
--High cassava fructose syrup, glucose, sorbitol
Sweeteners
--Used in soft drinks and juice industries
--Used for ethanol production and animal feed
Dried chips
--Reduced perishability for transport
--Fermented and distilled cassava
Ethanol
--Industrial uses include fuel, beverages, industrial alcohol

Source: Foundation for Partnership Initiatives in the Niger Delta (PIND), 2011. “A Report on Cassava Value Chain Analysis in the Niger Delta”

Enabling Trade: From Farm to Fork 17


Production capacity has since grown, Transport and Communications Figure 8: Cassava Sourcing Footprint
and bread and biscuit makers are Infrastructure of Thai Farms International: Limited to
increasingly incorporating HQCF. a 200-km Radius
Cassava roots are made up of only Niger
However, producers still struggle to
15-20% starch; the rest is water, fibre,
profitably compete with flour made from
peels and skin.11 Although some waste
imported wheat, despite the 15% wheat
by-products can be sold as animal feed,
tariff protecting the nascent HQCF
the starch is the most valuable
Nigeria
industry.9 A number of supply chain
component. As a result, the tubers have
barriers contribute to this cost differential. Abuja
an extremely low value-to-bulk ratio, so
any reduction in transport cost will have a
4. Impacts of Supply Chain relatively high impact on value chain Thai Farms
Barriers and Potential profitability.
Solutions Lagos
Reduced distances
Cameroon
The HQCF value chain is nascent, Reducing the distance between farm and
fragmented and informal. Farmers factory is one of the biggest long-term
harvesting cassava can choose to sell to levers for improving HQCF profitability.
“garri ladies” (local women who process One way of achieving this is through 60-km radius, avg. load size 2 mt;
~30% of volumes
tubers into traditional foods) or to industrial vertically-integrated farms and factories,
processors. This decision is taken at the which is discussed in further detail in the 200-km radius, avg. load size 7 mt;
time of harvest, typically without long-term section on business environment. ~90% of volumes

contracts. Again, most cassava farmers Whether vertically integrated or not, there
Source: Thai Farms International
own only a few hectares of land; the few is an optimal size for cassava processors,
commercial farms that exist, however, which balances the operational benefits of Potential suppliers can be divided into
tend to supply industrial processors and scale with the cost of transporting tubers local smallholders, mid range
so are particularly relevant for the HQCF across long distances. Finding this smallholders and distant commercial
value chain. After harvesting, tubers are balance is a critical aspect of building a farms. For local smallholders and distant
transported to the processor in trucks. profitable Nigerian cassava industry, and commercial farms, creative solutions have
Cassava tubers must be processed within should be considered when constructing been found to reduce transport costs and
72 hours of harvesting due to rapid any new processing plants. make the transaction profitable for
fermentation that renders them sour and farmers. For mid range smallholders, a
Improved logistics
unfit for consumption.10 As a result, solution has been identified but not yet
harvesting typically only occurs once a Aside from these long-term approaches, implemented (Figure 9).
guaranteed buyer is identified. This short-term solutions are available to
Local smallholders: vertically integrated
precaution helps to avoid food loss during reduce the cost of transporting product to
transport
transport; such loss only occurs in rare existing HQCF processors such as Thai
cases (e.g. a truck breaks down in an area Farms International (Figure 8). Farmers Initially, farmers were expected to arrange
without mobile phone coverage). typically pay for transport themselves, their own transport to processors through
thus reducing their willingness to send third parties. However, the additional
Upon arrival at the HQCF processing tubers across long distances and margins charged by transporters added
facility, the roots are weighed and their encouraging them to sell to local garri costs to the value chain, making it more
starch content measured. After processors. In turn, this barrier reduces difficult to compete with local garri
processing, the HQCF is bagged and sent industrial processors’ ability to procure producers. Consequently, some large
to customers (mainly confectionery the quantity of raw materials needed to Nigerian processors have acquired a
producers). End markets are maintain adequate capacity utilization small number of trucks to transport roots.
concentrated in the south of Nigeria, in (large industrial cassava processors’ Farmers still pay for the transport, but on
and around the major cities of Lagos, utilization ranges from 20% to 50%).12 an “at-cost” basis.
Ibadan and Abuja. Given producer cost structures, current
Distant commercial farms: backhauling
HQCF market prices and average
raw-tuber prices from August A huge amount of cargo enters Nigeria
2012-August 2013 (US$ 82/mt), industry through the ports at Lagos and is then
profitability would be within reach if more trucked north to markets. Trucks typically
raw materials were accessible.13 make the return journey without cargo
due to the limited production of goods in
the north. Recognizing this opportunity,
TFI leverages its sister company, Golden
Transport Company (GTC, also a
subsidiary of Flour Mills of Nigeria), to
move cassava grown in the country’s mid-
regions to the south. GTC charges
farmers for this service at cost, and
everyone wins.

18 Enabling Trade: From Farm to Fork


Figure 9: Creative Logistical Solutions Can Help Mid range smallholders: collection points
to Increase the Supply of Raw Materials
Backhauling is an effective solution for
large farms, which have adequate supply
Cost to deliver 1mt of cassava to factory gate (USD)
to fill an empty 30-mt truck. However, for
midsized farms with harvests of 3-5 mt,
125 other arrangements must be found. Even
109 Collection at current cassava prices, which are
points above the norm, transporting cassava in
Vertically
100
integrated Backhauling 3-mt trucks is generally not economical
transport 80 across distances exceeding around 60
48% 1-year average km.14 The bulk shipments enabled by
75 factory gate price:
61 65 29% $82/mt
collection points could be moved using
40- or even 60-mt trucks, providing
8%
50 35% obvious logistical benefits and reducing
31% 17% 24% Transport risk for the farmer (Figure 10).
17% Harvesting
25 Production Collection points also offer an opportunity
62% 35% 47% to implement improved storage methods.
49%
Tubers kept in the shade while volumes
0 accumulate can reduce the onset of
Local Distant Mid-range Mid-range post-harvest deterioration.15 Other storage
small-holders larges cale smallholders smallholders
(Current) (Future) approaches (e.g. plastic bags, layering
tubers with straw and soil) have extended
Truck size (mt) 3 30 3 40 tuber shelf life to a week or more and
could be further explored, although costs
Distance (km) 20 300 60 60 would have to be carefully managed.16
Farmer education is an important
Note: (*) Procurement is estimated based on the local selling price of avocados in Kenya
component of implementing any of these
Sources: Thai Farms International, farmer interviews, Bain analysis
methods, and could be coordinated jointly
by the public, private and donor sectors.
TFI is currently organizing a pilot to test
the collection point concept, which the
Figure 10: Collection Points Offer Improved Logistics and Reduced Transport Cost
company hopes to have operational in
early 2014.
Current Arrangement Future Arrangement
Future potential: primary processing
Farm Farm Farm Farm Another innovative method of reducing
Fa Fa
F arm rm
Fa
rm rm transport costs is processing tubers into
chips or cakes to reduce bulk and extend
rm

rm
Fa

Fa

shelf life, using small facilities located


rm

rm
Fa

Fa

Collection
Point close to farms or collection points. Dutch
3mt
Agricultural Development & Trading
Company has developed Autonomous
Mobile Processing Units, which travel to
3mt 40mt platforms in rural locations and source
raw materials from local farmers. In the
already uncompetitive HQCF value chain,
Processor Processor this approach creates a main challenge by
adding another layer of costs that are not
easily compensated for by transport
savings. Additional research may yield
Transport cost reduced by about 50%* success in the future as the technology
and efficiency of this model improve.
* Reflects current cost of 8,300 Naira (N)/mt vs 750 N/mt for transport to collection centre + 500 N/mt cost of running collection centre
+ 2,500 N/mt for transport from collection centre to Thai Farms
Sources: Thai Farms International; Bain & Company analysis

Enabling Trade: From Farm to Fork 19


Transport infrastructure Business Environment

While requiring significant government Reduced policy risk


investment, improvements to underlying Box 1: Impacts of regulation on Dramatic fluctuations in supply and
infrastructure would generate benefits transportation services demand make long-term profitability
across a number of value chains, not only elusive for both producers and proces-
Regulation can sometimes be even more
for cassava. sors. Lack of data and poor information
important than infrastructure in enabling
Cassava for industrial processing typically the efficient movement of agricultural flows mean that farmers must rely on price
moves down the LAKAJI corridor, the goods. A recent study found that signals to make production decisions.
most important transport artery in Nigeria, transportation costs along four African Seeing prices spike, farmers increase the
from production areas in the middle of the corridors are no higher than in other area of cassava planted in the following
country (e.g. Kwara state) to processors developing countries like China. However, year. Thousands of smallholder farmers
located closer to Lagos end markets transportation prices are far higher. High may react in this way and overcompen-
(Figure 11).17 Travelling by road along the African profit margins – up to 160% in sate, causing a glut in the market (Figure
corridor takes 130% more time per km Central Africa – are a result of regulations 12). The process then repeats.
and costs 25% more than a similar that restrict entry of new companies.21 Many improvements to the value chain
regional corridor between Burkina Faso can decrease the volatility of supply and
Liberalization of movement within regions
and Ghana.18,19 demand, including better provision of
is also critical, both for reducing direct
costs and for promoting competition.22 In information, improved contract
Figure 11: LAKAJI Growth Corridor – enforcement, vertical integration and
Central America, Guatemalan exporters
Nigeria’s Primary Route for low-cost primary processing to increase
sending goods overland to Mexico are
Transporting Agricultural Goods shelf life. However, one key solution could
forced to offload their cargo from
Guatemalan trucks at the border and be implemented immediately and at
Niger
reload it onto Mexican trucks, and vice essentially no cost: increased consistency
Katsina
versa.23 In both countries, this process in government policy, given past supply
adds direct costs that make exported fluctuation in response to policy changes.
goods less competitive and restricts Unpredictable policies drive volatility in
Nigeria competition in the transportation sector. production volumes and prices (Figure
13). For example, Nigeria imposed a 110%
tariff on rice in January 2013. Changes like
this have immediate and important
Exports of HQCF are not feasible in the impacts on demand for cassava, due to
Lagos garri’s role as a substitute for imported
near future, given Nigeria's huge domestic
Cameroon market and lack of competitiveness grains.
versus other HQCF exporters. However,
port infrastructure is important for this
value chain in two ways. First, agricultural Corruption and fraud
Source: USAID/NEXTT LAKAJI Growth Corridor Project
and processing equipment must be Corruption and other unscrupulous
Investments in improved road imported into Nigeria in order for the business practices impose costs along
infrastructure are important in the long HQCF industry to grow, along with inputs the HQCF value chain as well as all
term, but the most effective and feasible for manufacturing fertilizer. Second, agricultural value chains in Nigeria.
solution to bridge the gap in costs and exports of cassava chips to China or “Informal fees” at the border drive
delays is to restore Nigeria’s extensive rail Costa Rica are seen by some as an additional costs of US$ 70 per 20-foot-
network. Most of it is currently not effective way to sell excess cassava in glut equivalent unit, making it more expensive
operational; however, a significant budget years, helping to smooth prices and to import farm and processing
allocation was made in 2009 to fund reduce the potential “whiplash” effect of equipment.25 Counterfeit fertilizer limits
investments in rail rehabilitation, and a price volatility on production levels. Lagos potential yields in the short term, and
segment between Lagos and Kano port logistics reveal opportunities for reduces fertilizer adoption rates in the long
opened for operation in 2012. Shipping a improvement: almost 100% of transport term. Truck drivers sometimes take
container along this segment is 25% costs between the port and Lagos proper unofficial side jobs along their routes to
cheaper by rail than by road.20 Private could be avoided if best practices were earn extra pocket money. According to
sector investment in wagons is now implemented, such as increased use of some transport operators, a common
needed to help drive increased usage of rail and containers.24 scam is when drivers collaborate with
this segment. In addition to infrastructure,
state border agents to fake truck
regulations can also have important
breakdowns. A tow truck is then “hired”
impacts on transportation efficiency (Box
and exorbitant charges are sent to the
1).
transport parent company, with the driver
and government agent ultimately sharing
the proceeds. Too often, funds earmarked
for development of the agricultural sector
and associated infrastructure somehow
fail to translate into the intended
investments.

20 Enabling Trade: From Farm to Fork


Figure 12: Excessive Supply May Force Farmers to Let Cassava Rot to Clear Strong political leadership and an effective
Fields for Planting judicial system are required to drive
change in the long term. Over the short
term, the private sector can help to reduce
the impacts of corruption and fraud, and
to accelerate the rate of change. Scale
gives companies valuable leverage and
resources. GTC has the resources to test
its fuel quality, thus reducing scams in the
long run. When the testing system was
first implemented, 4-5% of loads were
rejected; rejection percentages are now
negligible.26 Large transport companies
have GPS tracking on all trucks to locate
them in case of breakdowns and to
reduce illicit movements. Companies also
maintain in-house maintenance crews,
bypassing the “tow truck” scam. Beyond
individual company scale, collaboration
between private-sector actors can
provide additional leverage in lobbying
governments for transparency on tracking
funds, and for implementation of
electronic processes to reduce corruption
at the borders.
Enabling structural changes
Source: Thai Farms International
HQCF processors face intense competi-
tion for raw materials from local garri
processors. Garri is an important part of
the traditional Nigerian diet and, as such,
Figure 13: Nigerian Cassava Supply Fluctuates in Response to Policy Changes
demand is very inelastic. However, bakers
are extremely price sensitive. Because
Evolution of cassava supply vs population (1987-2011) wheat flour is directly substitutable, HQCF
Cassava production (M mt) Population (M) processors have a maximum price for
60 200 what they can pay for tubers, since they
Wheat flour importation Impact of 2006 oversupply:
ban lifted by Yar’ Adua cannot pass raw material cost increases
“President Obasanjo told
administration 175 everyone to plant cassava in
on to consumers. Development of
50
2005. So we did. In 2006, I commercial-scale farming will expand
Legislation mandating 10% didn’t have a buyer for 80% of
inclusion of HQCF takes effect 150 my crop, so it stayed in the
supply, reduce production costs and
40 ground.” thereby provide a buffer for HQCF
125 Cassava farmer, Kwara state processors, with vertical integration giving
30 ATA launched them control over their own raw material
by President Jonathan “In 2006, people were dumping supply. Nigerian production costs are
100 cassava in ditches by the
Obasanjo launches Presidential Initiative truckload.” around US$ 40/mt compared to Thai-
20 on Cassava; ban on wheat importation land’s at US$ 30/mt; bridging this gap is a
75 MD of Thai Farms International
critical step towards achieving the tipping
10 IFAD sponsored cassava “After I couldn’t sell my crop in point of industry profitability.27
50 2006, I stopped planting
multiplication programme,
1987-1995 cassava until 2010.” Aside from consistent regulatory policy
0 25 Cassava farmer, Ogun state and reduced corruption and fraud, two
additional aspects of Nigeria’s business
1987

1989

1991

1993

1995

1997

1999

2001

2003

2005

2007

2009

2011

environment could encourage private-


Sources: FAOSTAT; World Bank population database; TechnoServe presentation at Cassava Development Corporation workshop,
sector investment in this space: reliable
Abuja, 22 October 2013; interviews non-transport infrastructure and access to
agricultural finance. As part of its Agricul-
tural Transformation Agenda, the FMARD
will create staple crop processing zones
(SCPZs) for target crops. The plan is for the
SCPZs to receive government support,
such as access to finance, land ownership,
and power, water and road infrastructure.
Implementation of this plan would improve
the competitiveness of HQCF and the
agricultural sector as a whole.

Enabling Trade: From Farm to Fork 21


Border Administration Figure 14: Unofficial Border Fees Add Market Access
6% to Transport Costs
Movement of goods within Nigeria is Cassava chip importers, such as China and
subject to regulations and fees that also Transport cost per 30mt truck of
Costa Rica, have minimum standards for
add to total costs. Trucks are stopped at cassava Kwara to Ososa (450 km); USD chip specifications (e.g. maximum moisture
local and state borders and charged content, minimum starch content); these
additional fees, which add approximately 1,250 specifications are clearly communicated
6% to the cost of transporting cassava 1,108 and are not exceedingly strict. Particularly for
Fees: 6%
(Figure 14).28 If permits to operate a truck 1,000
Nigeria’s informal initial shipments, chip exporters must work
fees of US$ 11/100 km
in each area are obtained in advance, the are highest in West with processors to ensure that these quality
impact of these “on-the-spot” fees is Africa; 60% higher standards are met in order to establish a
reduced, but getting permits every year is 750 than thenext highest credible reputation and compete with
country ,Mali
a huge burden. Trucks are required to established Thai chip exporters.
carry about 50 individual permits costing 500 Official cost
94%
US$ 75-150 per truck per year, not to
mention the administrative trouble of 5. Conclusion and
navigating the application process (figure 250 Recommendations
15).29 Reducing this burden should be a
priority for the LAKAJI growth corridor 0
A number of supply-chain-improvement
initiative. Discussions among national, Transport cost initiatives could help to reduce the overall
state and local governments should food loss (Box 2) and bring the HQCF
include an analysis of the potential Sources: Interviews with Kwara state farmers; LAKAJI corridor value chain to its tipping point of competi-
baseline assessment; USAID West Africa Trade Hub
impacts of establishing a “free zone” for tiveness with wheat flour (Figure 17). Some
the movement of trucks – both in terms of would benefit all agricultural value chains,
lost permitting revenues and increased Clearing one container for export requires and others are specific to cassava.
trade. 79-100 signatures.31 The cost of border Promising progress is being made along
clearance for one container (US$ 187) is both fronts. Based on the initial analysis
National border administration is also done in this case study, two priorities are
44% higher than benchmarks of African
relevant for the development of the HQCF highlighted for further consideration.
countries with similar GDPs. The
value chain, both to facilitate access to
challenge of bearing these costs and
equipment and inputs, and to develop
navigating the procedures is so great that
cassava chip exports while reducing tuber
one major third-party logistics provider
price volatility. In 2012, a pioneering Box 2: Food Loss in Nigerian
had to cancel all contracts that involved
agribusiness company attempted to ship
handling goods within the port. Alleviating Cassava Value Chains32
four containers of chips to China. After
these bottlenecks will be critical not only
coordinating the logistics required to Note: Food loss figures are estimates only.
for the cassava value chain development,
source, chip, pack, and transport the Garri-value-chain figures are based on a
but also for Nigeria’s agricultural sector as
cassava to the Lagos port, the company German Federal Ministry for Economic
a whole. Best practices for border
encountered so many challenges at the Cooperation and Development (BMZ)
administration are well understood and
border that it abandoned the effort.30 survey of 200 farmers, 30 garri
documented, but require political
leadership and investment (see the processors, 30 garri marketers and 25
“Enabling Smart Borders” section of the starch processors. HQCF figures are
Enabling Trade: From Valuation to Action based on these BMZ results, adjusted to
report). reflect farmer and processor interviews
conducted by the authors.

Figure 15: Permits Required to Operate a Commercial Truck in Nigeia Food loss occurs at higher rates in the
traditional garri value chain (about 35%) than
in the industrial HQCF value chain (about
20%) (Figure 15). Garri processors peel
tubers by hand, so small tubers are discard-
ed. Also, garri is susceptible to post-process-
ing losses due to higher moisture content
and informal storage methods.
Harvesting: Manual harvesting is the
predominant method across both chains,
resulting in about 5% of tubers being
damaged and left on the field. During
harvesting, about 2% of tubers are left on
the field due to their small size. “Not sold”
reflects the rough estimate that 25% of the
harvests are discarded every five years
due to gluts in supply, driven largely by
changes in policy (import tariffs of
Sources: Bain & Company; Flour Mills of Nigeria substitute products and politically-driven

22 Enabling Trade: From Farm to Fork


Figure 16: Food Loss in Nigerian Cassava Value Chains (Estimates)
Total

Traditional 33-40%
Transport Processing Transport Distribution Consumption

2-4% loss 10-12% loss 2-3% loss 7-9% loss Out of scope
Storage losses Too small Transport losses Moisture
Transport losses Too woody Storage losses
Processing Pests

Harvesting

2-4% loss 6-7% loss ~0% loss ~0% loss Out of scope
Storage losses Low starch/ too old
12% loss
Transport losses Processing
Damage during harvesting
Too small
Not sold Total

Industrialized 20-23%
Transport Processing Transport Distribution Consumption

Note: Totals are estimated, as percentages are based on different quantities.


Sources: Interviews with processors and farmers, October 2013; Oguntade, A., “Food Losses in Cassava and Maize Value Chains in Nigeria”.
BMZ/German Society for International Cooperation (GIZ), June 2013

promotion of certain crops). Importantly, Figure 17: Potential Initiatives to Reduce HQCF Supply Chain Barriers
supply surges reduce prices, making it
less economical to spend money to avoid
Ease of
food loss along the value chain. initiatives Food loss Value at stake
implementation*
Post-harvest handling and storage:
Set up collection points to allow for bulk
Farmers reported losses of 1-2% during
transport of roots
storage of fresh tubers, and 1-2% during
Quick win: medium value, high ease of implementation
transport; losses are roughly consistent
across value chains. While very rare, Educate farmers on best practices in
post-harvest storage
storage and transport losses occur over
entire cassava shipments. For example, if
Logistical

Introduce small processors to reduce


an identified buyer does not arrive to pick transportation distances
up a load within 72 hours, the tubers are
no longer sold.33 Again, this type of loss Develop primary processing model to reduce
occurs more often in years of oversupply, transportation cost
when buyers are difficult to find.
Establish export channels for off-take of
Processing and packaging: Garri excess chips to smooth price/supply volatility
processors reject about 10% of all tubers
deemed too small or too woody for hand Reduce border administration and improve
peeling. HQCF processors can reject transparency through e-customs
Regulatory

entire loads that are spoiled or have


extremely low starch content, although Create a consistent policy environment
this rarely occurs (impact estimated at
5%). After these 5-10% losses due to
Invest in infrastructure along LAKAJI corridor,
rejections, processing itself drives further starting with rail
losses of 1-2% in both value chains.
Structural

Long-term priority: high value, lower ease of implementation


Distribution: Processed garri incurs losses Implement SPCZ plans to facilitate commercial
due to poor storage methods, pest farming
infestation, spoilage/moisture and
transport. HQCF losses have been Note: (*) Ease of implementation is assessed based on the number of stakeholders, nature Low to high
of stakeholders, time for implementation, investment required, need to adapt/change the impact
assumed to be negligible as the product legal framework, and contentiousness of reform.
Low to high
has low moisture and is less vulnerable to Sources: Bain & Company analysis; interviews
feasibility
spoilage; it tends to be packaged,
transported and stored in more
formalized, protected environments.

Enabling Trade: From Farm to Fork 23


Cassava-specific initiatives Sector-wide initiatives Endnotes
A private-sector-led body is being formed In addition to the cassava-specific 1. Nigerian National Bureau of Statistics. http://www.
nigerianstat.gov.ng/. Accessed October 15, 2013. Bain
to further this nascent industry’s initiatives, broader investments in infra- analysis.
development. In October 2013, FMARD structure will benefit the agricultural sector 2. Reference IITA yield successes.
convened a group of public and private as a whole. USAID has funded the NEXTT 3. FAOSTAT online database. http://faostat.fao.org/. Accessed
stakeholders to discuss the structure and project, for which an external consultant September 15, 2013.

role of a new Cassava Development has done an initial assessment of the 4. “Action plan for a cassava transformation in Nigeria.” Federal
Ministry of Agriculture and Rural Development. 2011.
Corporation (CDC). An external consultant LAKAJI corridor’s performance as a trade
5. “Action plan for a cassava transformation in Nigeria.” 2001.
facilitated the session, and the group route. Through primary field research and
aligned on a board structure and an initial extensive interviews with various stake- 6. “Action plan for a cassava transformation in Nigeria.” 2001.

list of activities that should be pursued by holders, data was collected on the costs 7. Interview with Louw Burger, Managing Director of Thai Farms
International. October 2013.
the Corporation. and time required to travel along this route. 8. Interview with Louw Burger. October 2013.
These metrics were benchmarked against
To leverage the CDC, the establishment of 9. Nigerian customs website. https://www.customs.gov.ng/
regional and global best practices to hscode/resulthscode.php?TYPE=DESC&HSCODE=glucose
collection points could be a “quick win”
identify bottlenecks and opportunities for &MODE=ALL. Accessed September 2013.
that would generate results in a short time
improvement. High-level recommenda- 10. Zidenga, Tawanda. “Delaying Postharvest Physiological
frame and create additional momentum Deterioration in Cassava.” August 2012. ISB News Report.
tions to the government have been drafted
for further initiatives. 11. Interview, Managing Director of Thai Farms International.
based on the findings. A list of investment October 2013.
Existing processors can drive progress on opportunities for the private sector along 12. Interviews with representatives from major HQCF, starch and

this initiative by conducting analyses of the the corridor has also been generated, ethanol processing facilities. Abuja, Nigeria. October 2013.

optimal locations for collection points. Thai from cultivation to warehousing to ICT. 13. Confidential underlying data provided by Thai Farms
International/Flour Mills of Nigeria.
Farms has already identified a location
The NEXTT team is now mobilizing a 14. Interview with Managing Director of Thai Farms International,
where it could source raw materials from October 2013. Verified through Bain analysis.
group of public- and private-sector
up to 1,000 local smallholders.34 Donor- 15. Interview with Paul Illona, Harvest Plus Country Manager for
stakeholders to translate these
funded agencies can facilitate the Nigeria. October 2013.
opportunities into action. This process is a
development of farmer cooperatives to 16. “Storage and Processing of Roots and Tubers in the Tropics.”
prime example of how a third-party FAO. http://www.fao.org/docrep/x5415e/x5415e04.htm.
supply tubers to this collection point, open Accessed November 21, 2013.
organization can help catalyse progress
up channels of communication between 17. There are of course exceptions, both in terms of farm and
by creating a data-driven understanding processor locations.
processors and farmers, and potentially
of opportunities. Success will depend on
mediate negotiations. Government’s role 18. “Lagos-Kano-Jibiya (LAKAJI) Corridor Performance: Baseline

how engaged and optimistic various Assessment Report on the Time and Cost to Transport
could be to assist with providing access to Goods.” USAID/NEXTT. 2013.
stakeholders are about the initiative’s
land for the collection point, a potentially 19. Adjusted for differences in total kilometres, as LAKAJI
potential to positively impact Nigeria’s corridor is 10-15% longer than Ouagadougou-Tema.
contentious issue that is already a
agricultural sector. Strong leadership and 20. “Lagos-Kano-Jibiya (LAKAJI) Corridor Performance: Baseline
challenge for Thai Farms with its collection
targeted communications are called for to Assessment Report on the Time and Cost to Transport
point location. Throughout implementa- Goods.” USAID/NEXTT. 2013.
achieve this level of excitement and
tion, the CDC can be used as a forum for 21. Teravaninthorn, Supee and Gael Raballand, “Transport Prices
engagement. and Costs in Africa: A Review of the International Corridors.”
sharing roadblocks and best practices World Bank, 2009.
among processors, as well as the public, 22. Raballand, Gael, Charles Kunana, and Bo Giersing. “The

private and donor sectors. Successful Impact of Regional Liberalization and Harmonization in Road
Transport Services: A Focus on Zambia and Lessons for
performance on this quick win will build Landlocked Countries.” World Bank Policy Research Working
Paper 4482. January 2008.
stakeholder confidence in the potential of
23. Interview, Guatemalan agricultural production company.
the CDC to achieve results, create September 2013.
momentum to drive progress on other 24. “Lagos-Kano-Jibiya (LAKAJI) Corridor Performance: Baseline

initiatives and mobilize additional funding Assessment Report on the Time and Cost to Transport
Goods.” USAID/NEXTT. 2013.
from donors and the government. 25. “Lagos-Kano-Jibiya (LAKAJI) Corridor Performance: Baseline
Assessment Report on the Time and Cost to Transport
Goods.” USAID/NEXTT. 2013.
26. Interview with Managing Director of Golden Transport
Company. October 2013.
27. “Action plan for a cassava transformation in Nigeria.” Federal
Ministry of Agriculture and Rural Development. 2011.
28. Interviews with farmers, Kwara state, October 2013.
Supplemented by findings of LAKAJI corridor baseline
assessment.
29. Interview, Managing Director of Golden Transport Company.
Lagos, Nigeria. October 2013.
30. Interview, Martin Fregene, FMARD. October 2013.

31. “Corruption Risk Assessment”. Independent Corrupt


Practices and other Related Offences Commission, April
2013.
32. Loss data come from two sources: interviews with
processors and farmers conducted in October 2013, and
“Food losses in cassava and maize value chains in Nigeria.”
BMZ/GIZ.
33. Zidenga, Tawanda. “Delaying Postharvest Physiological
Deterioration in Cassava.” August 2012. ISB News Report.
34. Interview with Louw Burger, Managing Director of Thai Farms
International. October 2013.

24 Enabling Trade: From Farm to Fork


Enabling Trade: From Farm to Fork 25
Indian 1. Introduction
India ranks second in the world for both
2. Indian Tomato Supply
Chain19
Tomatoes: total agricultural land and farm output.2
The country benefits from highly
Indian tomatoes are usually produced and
harvested by smallholder farmers.
Adding Value diversified climatic and soil conditions,
and agriculture is a core part of its
Farmers stuff tomatoes in plastic boxes
and then transport them to mandis, where
and Reducing economic, political and social constitution.
A long period of agricultural expansion
tomatoes are traded in open markets.
Traders purchase the farmers’

Losses through began in the 1970s, but the slowdown in


agricultural growth has become a major
merchandise and sell it at the mandis to
local retailers or to traders from other

Processing
concern.3 The Government of India is now states. When tomatoes are sold to
prioritizing efforts to reduce poverty traders, they are transported to another
through increases in agricultural mandi and the same iterative process
productivity. However, there is a need to occurs. Otherwise, when sold to local
shift away from an over-regulated, fresh distributors, tomatoes are
subsidy-based model towards healthy transported directly to the retail location.
fundamentals, achieved through efficiency Despite the fragmented value chain with
gains along the supply chain.4 Better post- multiple middlemen, evidence shows that
harvest transport and storage of crops is tomatoes are a profitable crop for farmers.
an important piece of the puzzle: one- In 2011, the cost for producing tomatoes
third of food losses in India occur during in Uttarakhand state was around 1.5
storage and transit.5 Improved back-end Indian rupees (Rs)/kg20 (US$ 0.03), while
supply chain processes and better the 2011 average wholesale price was
cold-chain facilities could reduce food 11.7 Rs/kg (US$ 0.25).21
loss and save up to US$ 15 billion
annually, apart from securing over US$ 5 Parallel to the fresh-tomato value chain, a
billion in additional export revenue.6 small but growing22 percentage of the
tomato production is taken to facilities for
Tomatoes, the second most-widely grown processing. According to an Indian
vegetable in India after potatoes,7 provide tomato expert, “the processing industry
a good perspective on the post-harvest currently cannot afford to purchase
challenges facing the country’s tomatoes for more than 4 Rs/kg, so
agriculture. India is the second-largest depending on market conditions and
tomato producer worldwide, with about prices, it might be hard for processors to
17 million tons produced in 2010-11 and secure sourcing of tomatoes.”23 There is
behind only China (about 40-50 million therefore a mixed situation between an
tons).8 Indian tomato production has established fresh market and a
doubled in the past decade.9 developing processing industry (details on
Despite this overall growth, yields are low food loss across the value chain are
at around 20 tons/hectare (ha),10 covered in the Box and Figure 18).
compared to the world average of 33
tons/ha and China at about 48 tons/ha.11
Though there are some regional
disparities,12 the main reasons for low
yields are the lack of knowledge about
agricultural best practices and limited
access to inputs (e.g. seeds, crop
protection, fertilizers, irrigation).13
India’s tomatoes are primarily sold on the
fresh domestic market. The processing
industry represents only about 1% of total
production, versus approximately 14% in
China.14 Only around 1-2% of Indian
tomatoes were exported in 2011,15 but
interstate trade within India is significant.16
This is driven by variations in production
per capita across states (e.g. from 70
kilograms (kg)/capita in Andhra Pradesh
to 10 kg/capita in Bihar17), as well as
varying harvest seasons.18

26 Enabling Trade: From Farm to Fork


Processed-tomato value chain
Overall, the processed chain enjoys fewer
Box 1: Food Loss in the Indian losses thanks to a shorter journey and
Tomato Value Chain24 increased flexibility on quality.

Note: Food loss figures are estimates only. Harvesting: Generally, harvesting losses are
Figures are based on secondary similar across the two value chains, with
research, supplemented by a limited two important exceptions. First, given less
number of primary interviews. strict specifications for processed toma-
toes (e.g. size, colour, damages), farmers’
The amount of food loss in the supply knowledge and efficiency of farms,30 fewer
chain highly depends on the length of the tomatoes are discarded during harvest
tomato journey. Although tomatoes used versus the fresh-tomato supply chain.
for processing and for fresh consumption Second, processors represent a good
come from the same production sources, alternative for farmers in oversupply
losses differ at the harvesting stage. situations, so tomatoes that otherwise may
Fresh-tomato value chain have gone unsold have a route to market.

Harvesting: Tomato harvesting is done Post-harvest: Processed tomatoes benefit


manually in India, which reduces food from a shorter supply chain. Indeed,
loss. Labourers can pass through fields processors typically source directly from
10 to 12 times, picking only the tomatoes the farmer or from the local mandi, which
that have achieved the ideal level of mechanically reduces the impact of loss
ripeness.25 Despite the losses that manual drivers. Although not quantified, evidence
harvesting avoids, handling damages, from interviews indicates that the journey to
quality sorting, pests and diseases drive processors generates fewer food losses
losses of about 10% at this stage.26 than the journey to fresh end-markets.

Post-harvest: The main sources of losses Processing: The extent of losses in tomato
for tomatoes are during transport and processing depends on the equipment and
handling. Poor road quality, exposure to technologies that are used. In general,
unfavourable environmental conditions processing technologies are quite close and
like heat and sunlight, suboptimal therefore opportunities for losses are limited.
packaging quality, long distances and the Distribution/consumption: Once
high number of touchpoints drive losses processed, tomatoes are packed
of about 15-20% at this stage.27 aseptically, and their shelf life can be
Distribution/consumption: Main sources of extended for about 2 years. This further
distribution losses are damages in reduces the losses at distribution and
transport and storage, unmet standards consumer levels compared to tomatoes
or inadequate remaining shelf life due to for fresh consumption.
poor stock rotation. It is estimated that
losses of 15-20% are incurred in India at
this stage.28 In South and South-East Asia,
7% of fruits and vegetables purchased are
wasted at the consumer level.29

Figure 18: Food Loss in Indian Tomato Value Chains (Estimates)


Total
Fresh
~25-30%
~10% loss Transport Processing Transport Distribution Consumption
Damages
Sorting
Pests and diseases ~15-20% loss ~15-20% loss ~7% loss**
Transport (e.g. truck quality, road quality) Transport and storage Over-preparation
Handling Unmet standards Perished items
Inadequate remaining shelf life
Harvesting

Fewer losses than fresh supply chain Not available Fewer losses
Shorter journey for tomatoes in fresh format Longer shelf life,
Fewer losses Less handling due to fewer intermediaries almost 2 years
(e.g. lower
specifications)

Not
Available
Processing Post-harvest Processing* Distribution Consumption

Note: (*) Primary and secondary processing are typically at different places but, in its paste format after being primarily processed, there is no loss due to its long-term perishability and the mode of
transport used (i.e. in metal barrels) (**) South and South-East Asia data for fruits and vegetables

Enabling Trade: From Farm to Fork 27


Figure 19: Farmers in India Use Plastic Crates for Tomatoes Aside from availability of long-term
financing, another barrier to the adoption
of storage technologies is cash
constraints, which farmers face at harvest
time, forcing them to sell quickly. To
overcome this, the Indian government first
removed price-fixing regulations, allowing
cold-storage owners to set prices freely.
This flexibility reassured banks of
profitability and freed up loans. These
loans are offered to the cold storage
operators, amounting to 25-40% of the
current price for a 50-kg sack of
potatoes.37 The cold storage operators
then lend this amount to farmers. Once
the potatoes are in storage, the decision
to sell is taken mutually by the storage
operator with the farmer. After sale, the
farmers pay a flat rental rate for having
stored the potatoes. As Bijay Kumar,
Managing Director of the Indian National
Source: Unilever Horticulture Board, says, "there have
certainly been reductions in post-harvest
Figure 20: Price and Food Loss Estimates for Different Types of Packaging33 losses of potatoes [from the growth in
cold storages in the area]."38
Packing Price* (indexed) Food loss (%)
In the tomato industry, farmers have
Bamboo basket ~1x >5
adapted their harvesting strategy to deal
Big wooden basket ~1x <5
with this lack of infrastructure. They pick
Plastic box ~5x 1-2 their tomatoes when green instead of
*in 2004, for a 27 kg box red-ripe,39 so that the tomatoes can be
Source: http://www.wbkllc.com/Tomato_Profile.pdf, accessed October 2013 sent on longer distances as they will take
longer to ripen (Figure 21).40 Moreover,
farmers have introduced new tomato
3. Impacts of Supply Chain Lack of cold-chain infrastructure varieties that are more resistant to
Barriers and Potential Solutions generates significant food and value transport bumps and handling.41 In the
losses long run, the tomato supply chain could
Cold storage for Indian tomatoes could marginally benefit from the
Transport and Communications
only be realistic in the very long term, and operationalization of the cold chain, mainly
Infrastructure
only for high-end consumers who are to serve the emerging Indian upper
Plastic crates minimize losses during willing to pay a premium for fresh tomatoes. class.42
transport However, the case of Indian cold-chain Absence of large trucking fleets drives
As a result of Indian government support development for potatoes, a higher-value inefficiencies in tomato transport
(e.g. 50% subsidy in Maharashtra) and crop with a longer shelf life, provides an
interesting perspective on the complexities Logistics costs account for 6-10% of
private-sector involvement, farmers are
of post-harvest loss reduction. average retail prices in India, higher than
using plastic crates (Figure 19), which
the global average of 4-5%.43 High
reduces losses by up to about 75% At present, Indian cold-storage capacity is transport costs are a key driver of this gap.
(Figure 20)31. Although the costs for this only around 30 million tons, while
type of packaging can be recovered in requirements are about 60 million tons.35 Variations in taxation across Indian states
10-20 trips,32 farmers cannot afford it due Due to the limited profitability of cold drive fragmentation in the market. India is
to cash constraints and external support storage projects, investors must have a divided into more than 30 states (including
has been required. long-term horizon, which is challenging for the seven union territories),44 each with its
the private sector in high-risk, developing- own taxation specificities. According to
In the future, a new generation of
country environments. To overcome this one large Indian transporter, “each state
packaging could reduce losses even
situation, the Indian government has tries to encourage investment in
further. Pilots are currently being
subsidized up to 50%36 of the cost of warehousing by giving tax deductions.
conducted by Unilever and CHEP to test
building cold-storage facilities (mainly for The resulting landscape of small
the costs and benefits of these new
potatoes) in the Agra region. Once they distribution centres is one of the reasons
solutions. In addition, foldable plastic
have been constructed, local private why large transporters tend not to enter
packaging or nestable containers could
actors have taken over ownership and the perishables sector.”45 Because of the
be introduced. As current plastic crates
operations, and have managed to achieve taxation rules, most logistics companies
cannot be folded or efficiently stacked,
profitability. end up having small stocking points in all
backhauling becomes an inefficient
states where they operate, rather than the
operation, reducing truck utilization rates
hub-and-spoke distribution model
and the overall profitability of tomatoes.34
prevalent in many other large countries.

28 Enabling Trade: From Farm to Fork


Consequently, large logistics companies Business Environment also increases the shelf life of tomatoes
cannot benefit from scale and therefore from weeks to years.51
Certain structural improvements would
lose their competitive advantage when
contribute to efficiencies along the value The main reason why the tomato
compared to smaller transporters.
chain, and should be encouraged through processing industry has yet to
Moreover, many midsized Indian cities – collaboration between the public and successfully develop is that processors
usually Tier 2 or Tier 3 – have enforced private sectors. have not managed to obtain reliable and
“truck curfews”, prohibiting trucks from consistent sourcing of raw materials at the
Develop the processing industry to
accessing the city during daytime. If required cost and quality.52 Volatility in
improve efficiency and reduce losses
trucks arrive after dawn and before dusk, production levels and variations in harvest
they have to wait outside the city, Experience from other countries shows a timing contribute to dramatic price
generating long delays and losses due to high correlation between GDP growth swings. For instance, average prices in
overripe tomatoes.46 and development of the tomato Mumbai declined by over 60% from
processing industry,48 and the Indian January to February 2011 (Figure 22).53 As
All of these factors present risks to the
government is supporting this a result, processors are usually only able
transport of perishables and discourage
development. As the Indian middle class to source their tomatoes during the peak
larger trucking companies from entering
grows, consumption habits change and season. Furthermore, firmness, sugar
the market. This impacts the tomato value
shift towards more processed food.49 content and colour are the most
chain overall because it benefits neither
important factors for determining tomato
from the companies’ investment capacity Processors can create an environment
quality for processing. The primary
(e.g. refrigerated trucks, high-quality that enables better yields for farmers and
objective of processors is to have varieties
vehicles, maintenance), nor from their reduced food loss. First, processors help
that maximize sugar and solid content,
scale and expertise in transport and farmers gain access to inputs, equipment
and the traditional varieties grown in India
logistics (e.g. backhauling, capacity and training on good agricultural
are not optimal for this, which is not
utilization across networks).47 practices. Hindustan Unilever’s public-
necessarily the case for the fresh
private partnership (PPP) in Maharashtra
market.54 Thus, processors are affected
has demonstrated that professionalized
by lower processing efficiency.55
Figure 21: Green Tomatoes Take farms can achieve higher yields and lower
Longer to Ripen Once Harvested waste than unskilled farms.50 Vertical integration can help to circumvent
challenges in raw-material supply.
Post-harvest tomato maximum lifetime Furthermore, processing significantly
Currently, a PPP in Maharashtra involves
by storage condition (2013, in # days) shortens the tomato’s journey from farm
the state government, a local primary
to end customer, in terms of distance and
processing company and Hindustan
20 number of intermediaries. In Maharashtra,
14-21 Unilever.56 This primary-processor,
one primary processing facility is not more
wide-ranging programme aims to improve
than a two-hour drive from farms. In
15 farming techniques, yields and product
contrast, tomatoes sent from this same
quality. Ideally, the benefits that farmers
farm to the large markets in Delhi take
get from this collaboration will create
10 7-10 three days to arrive after being handled,
long-term trust, and encourage farmers to
<7 transported, graded and repacked twice.
supply the local processor and respect
Shorter journeys mean lower costs and, in
5 <4 3-5 contracts.
most cases, reduced losses. Processing
<2 1-2
<1
0
12 to 15ºC 25ºC 35ºC 45ºC Figure 22: Interstate Trade Triggers Price Volaility
Breaker – Turning pike green
Need for interstate trade High volatility in prices
Red-ripe
Tomato consumption by origin in Average monthly fresh tomato price in
Chennai - Tamilnadu (2004, in tons/day) Mumbai (2011, in Rs/Qtl)
Source: WFLO, 2011. “Identification of Appropriate Postharvest
Technologies for Improving Market Access and Incomes for 600 Chennai example 3,000 Mumbai example
Small Horticultural Farmers in Sub-Saharan Africa and South
Asia” ~360
~470

~400
400 210 2,000
~360
270
80 Prices divided
200
by more than 3x
80 over month
200 1,000
300
100
200 200
100
0 0
Apr-Jun Jul-Sep Oct-Dec Jan-Mar
6,950 JAN
5,587 FEB
5,780 MAR
3,951 APR
4,962 May
5,147 JUN
8,419 JUL
7,538 AUG
8,606 SEP
8,149 OCT
9,103 NOV
9,443 DEC

Andhra Pradesh
Karnataka
Tamilnadu Qty (tons)
Source: http://www.wbkllc.com/Tomato_Profile.pdf, accessed October 2013

Enabling Trade: From Farm to Fork 29


Figure 23: Potential Initiatives to Reduce Tomato Supply Chain Barriers 4. Conclusion and Next Steps
for Industry Stakeholders
Ease of
initiatives Food loss Value at stake
implementation* Based on this initial case study, a list of
initiatives has been drafted (Figure 23),
along with a high-level assessment of
Techn.

Invest in new generation plastic packaging (e.g.


foldable) expected benefits and ease of
Quick win: Medium value; high ease of implementation implementation. While this exercise is
Improve farmer cooperation and facilitate access intended to be directional only, two
to inputs (e.g. seeds, varieties) or training on initiatives emerge as high-priority and
agricultural best practices merit further discussion. The first –
Shorten supply chains and promote direct investing in a new generation of plastic
Logistical

marketing (e.g. Maharashtra farmers having packaging and related supply-chain


access to Delhi without having to go through
enhancements identified by mapping –
several mandis)
could be considered a quick win due to
Develop processing industry through better the relatively high ease of implementation.
contract enforcement or backward integration The second initiative – developing the
Long-term priority: High value; low ease of implementation processing industry – is a longer-term
opportunity with possible high value (e.g.
Harmonize state regulations to facilitate the
scalability of transport
fewer food losses, potential to export) but
Regulatory

more challenging implementation


requirements.
Relax truck movement limitations to mitigate delay
risks for perishables
Quick win: invest in new-generation
plastic packaging and improved
logistics
Develop cold chain infrastructure (facilities, trucks)
Unilever and CHEP are collaborating on
Structur.

a pilot to test further improvements in


Invest in rural road infrastructure
packaging technologies and logistical
arrangements. For example, before a
packaging solution was identified, a
discussion and mapping effort were
Note: (*) Ease of implementation is assessed based on the number of stakeholders, nature
of stakeholders, time for implementation, investment required, need to adapt/change the
Low to high executed in order to understand the pain
impact
legal framework, and contentiousness of reform. points in the supply chain. From this, the
Low to high
Sources: Bain & Company analysis; interviews
feasibility decision was made to compare the
performance of nestable crates with
foldable crates. As part of the loading
Attract large retailers to modernize supply Legislation can either encourage or and unloading processes, crates are
chain efficiency discourage this type of foreign investment. usually thrown onto the ground for
sorting. Farmers identified that, during
Local small-scale retailing, the prevalent this step, mud can become stuck in
Border Administration
distribution method in India, also struggles foldable crates due to the open cavities
to overcome the impact of barriers. Exports of Indian tomatoes are very in the base of the container. The
Fragmented local retailers lack the limited; therefore, the tomatoes do not nestable solution was preferable in this
experience, scale and capital to face international border-crossing issues. regard.
professionalize distribution through Domestically, many permits and various
investments like cold-chain facilities. documents are needed to use different Future trials defined by Unilever and
When multinational retail chains enter roads.58 According to interviews, however, CHEP will work to identify the best crate
developing markets, their investments tomato transporters are able to cope well and will include the following:
reduce costs and food loss along the with this barrier, and it was not cited as a -- Test crates over varying distances and
value chain. A 2008 study shows the major concern.59 storage times to quantify impact on
impact of bringing a modern supply chain food loss
with consolidation points, where losses Market access
are reduced by 50-60% compared to -- Evaluate robustness of the selected
Given the low level of international trade crate to meet supply chain conditions
traditional vegetable supply chains in
for Indian tomatoes, market access
India.57 -- Determine potential cost savings from
challenges are not highlighted in this
study. the selected crate (beyond reduced
food loss)

30 Enabling Trade: From Farm to Fork


Figure 24: Equipment Pooling Solutions along the Agricultural Supply Chain In addition to container selection, there
are other potential benefits of an overall
supply chain solution. Optimized crate
storage, for example, can allow for
Producer Grower space-saving and protection from the
elements during the off season. In
addition, as volumes increase, tomatoes
Pooling will need to be transported further than
solutions the current 50-km radius, so a supply
provider
IBCs RPCs chain solution incorporating equipment
pooling may become more viable (figure
24). In this model, a service provider
retains ownership of transportation
equipment (e.g. pallets, reusable plastic
containers), and manages the network,
Manufacturer Retailer
providing customers with equipment
when necessary. This model allows
Pallets
farmers, processors, manufacturers and
retailers to utilize the equipment without
having to make a capital investment.
Other efforts are underway to optimize the
packaging and movement of semi-
Source: Brambles Ltd processed tomatoes, such as using
1,000-litre intermediate bulk containers
(Figure 25).
Finally, standardization of supply chain
Figure 25: Intermediate Bulk Containers Are evaluated for Indian Tomatoes infrastructure will be a critical step along
the path to modernization, especially as
labor costs increase and mechanization
becomes more attractive (Box 2).

Box 2: Australian example of


standardization as a supply
chain enabler
Australian supply chain infrastructure was
first regulated decades ago, and
benefited from the 1,165 millimetre (mm) x
1,165 mm pallet already being a de-facto
standard for a unit load device.
Accordingly, truck-trailer widths and
lengths, warehousing racking dimensions
and forklift specifications were all
developed to efficiently optimize the
seamless interaction of all elements of the
supply chain infrastructure. In an
Source: CHEP emerging or non-standardized economy
such as India, such issues should be
considered within policy-makers’ broader,
aligned interests.

Enabling Trade: From Farm to Fork 31


Long-term priority: develop the Endnotes October 2013.

processing industry 32. Assumptions of tomato price 10.5 Rs/kg (2011 average),
1. On-field research conducted, November 2013. 20-kg capacity crates, 4% loss differential with other types of
packaging, 2044 prices for packaging on http://www.wbkllc.
The current PPP in Maharashtra provides 2. http://www.slideshare.net/rvmfinishingschool/indian- com/Tomato.profile.pdf, accessed in October 2013.
agriculture-sector, accessed on 2 December 2013, India
promising evidence of the potential Brand Equity Foundation report on agriculture, August 2013. 33. http://www.wbkllc.com/Tomato_Profile.pdf, accessed in

benefits of a developed processing 3. India Brand Equity Foundation report on agriculture, August
October 2013.

industry in India.60 However, to be 2013. 34. On-field research conducted, November 2013.

sustainable, the private sector needs a 4. http://web.worldbank.org/WBSITE/EXTERNAL/ 35. Hindu Business Line article “India seeks New Zealand’s help
COUNTRIES/SOUTHASIAEXT/EXTSAREGTOPAGRI/0,,cont for developing cold storages” 3 September 2013.
push from the government in order to entMDK:20273764~menuPK:548214~pagePK:34004173~pi
36. Indian potato cold storage example is a summary of an article
establish proof of concept. Farmers, PK:34003707~theSitePK:452766,00.html, accessed on 2
December 2013. from the Economic times in India “How Agra became India's
seeing improved yields and reliable 5. http://www.state.gov/e/rls/rmk/204965.htm, accessed on 2
cold storage hub and what impact it has on the price of
potatoes”, http://articles.economictimes.indiatimes.
streams of higher revenues, would want December 2013. com/2012-08-12/news/33154080_1_cold-storage-potatoes-
vegetable-prices accessed in November 2013 and published
to take advantage of this opportunity. 6. Outlook on the logistics and supply chain industry World on 12 August 2012.
Economic Forum report: “Potential of Retail Logistics in India:
Eventually, processing could not compete A Perspective” published in July 2013. 37. “How Agra became India's cold storage hub and what impact

with the fresh market for harvested 7. http://agricoop.nic.in/hort/hortrevo5.htm, accessed on 2


it has on the price of potatoes”, 12 August 2012.

tomatoes, but rather on land utilization (i.e. December 2013. 38. Celestine, A., “How Agra became India's cold storage hub
and what impact it has on the price of potatoes”. http://
which tomatoes to grow, processing- 8. In 2011, FAOSTAT, http://faostat.fao.org/site/567/ articles.economictimes.indiatimes.com/2012-08-12/
DesktopDefault.aspx?PageID=567#ancor, accessed on 2 news/33154080_1_cold-storage-potatoes-vegetable-
dedicated or fresh-dedicated). The final December 2013, and “Indian Horticulture database 2011”, prices/3, 12 August 2012.
aim would be to have the land profitability National horticultural board, March 2011.
39. Interview with Indian tomato expert, 15 October 2013.

converging between processing- 9. “Indian Horticulture database 2011”, National horticultural


board, March 2011. 40. “Identification of Appropriate Postharvest Technologies for
dedicated and fresh-dedicated tomato 10. “Indian Horticulture database 2011”, National horticultural
Improving Market Access and Incomes for Small Horticultural
Farmers in Sub-Saharan Africa and South Asia”, World Food
varieties. board, March 2011. Logistics Organization report, March 2010.
11. “Indian Horticulture database 2011”, National horticultural 41. On-field research conducted, November 2013.
One critical enabler for developing the board, March 2011.
processing industry is a business-friendly 12. “Indian Horticulture database 2011”, National horticultural
42. Interview with commercial tomato farmer, November 2013.

environment for established companies board, March 2011. 43. “WEF GAC Logistics Supply Chain Systems Outlook_2013”
report, “Potential of Retail Logistics in India: A Perspective”
that can provide expertise and 13. Interview with Indian tomato expert, 15 October 2013. article, July 2013.
investment. For example, companies like 14. Production output derived from FAOSTAT, accessed in 44. http://www.mapsofindia.com/states/, accessed on 2
November 2013; Processed output derived from “WPTC December 2013.
BASF, Bayer or Unilever can facilitate World production estimate of tomatoes for processing as of 6
access to better-suited inputs and September 2013”, World Processing Tomato Council. 45. Interview with Indian large transporter, Regional sales
manager, 1 November 2013.
technologies (e.g. seeds, crop protection, 15. http://faostat.fao.org/DesktopModules/Faostat/
46. http://www.mbaskool.com/business-articles/
WATFDetailed2/watf.aspx?PageID=536, accessed on 2
soil treatments) and train farmers on good December 2013. operations/5472-barriers-in-indian-food-supply-chain-
management.html, accessed on 2 December 2013; Interview
agricultural practices. 16. Interview with Indian tomato expert, 15 October 2013. with Indian large transporter, Regional sales manager, 1
November 2013.
Despite the promising progress to date, 17. Production quantities derived from “Indian Horticulture
database 2011 », National horticultural board, March 2011, 47. Interview with Indian large transporter, Regional sales
the processing industry will require time to state populations accessed in October 2013 and derived from manager, 1 November 2013.
http://fr.wikipedia.org/wiki/Andhra_Pradesh and http://fr.
develop. The government can further wikipedia.org/wiki/Bihar. 48. Analysis done in 2011 for countries producing at least 1 million
tons of tomatoes, percentage processing assessed against
ensure that the necessary elements are in 18. Interview with Indian tomato expert, 15 October 2013. the GDP per capita. For population data, World Bank data; for
place to ease progress. First, creating a 19. Interview with Indian tomato expert, 15 October 2013.
GDP, Economist Intelligence unit data; for tomato production,
FAOSTAT; for level of processing, World Processing Tomato
conducive policy environment to facilitate 20. “Sustainable Agriculture for Increasing Efficiency of Tomato
Council.

investment is critical. In addition, - Value Chain in Uttarakhand (India)”, Rohatash K. Bhardwaj, 49. http://www.niir.org/profiles/profiles/tomato-products-tomato-
March 2011. juice-tomato-puree-tomato-ketchup-tomato-chutney-
continued support of multistakeholder tomato-sauces-tomato-powder-tomato-ready-eat-products-
21. “Indian Horticulture database 2011”, National horticultural
platforms like the World Economic board, March 2011.
tomato-paste-instant-tomato-soup-tomato-processing/
z,,26,0,a/, accessed on 11 December 2013.
Forum’s New Vision for Agriculture 22. http://www.niir.org/profiles/profiles/tomato-products-tomato- 50. Forbes article “Cultivating India, One tomato at a time”,
initiative can help to disseminate best juice-tomato-puree-tomato-ketchup-tomato-chutney-
tomato-sauces-tomato-powder-tomato-ready-eat-products-
published November 2013. For more information, see: http://
www.hul.co.in/sustainable-living/casestudies/Casecategory/
practices and identify opportunities for tomato-paste-instant-tomato-soup-tomato-processing/ Tomato-Sourcing.aspx.
z,,26,0,a/, accessed on 11 December 2013.
collaboration along the value chain. 51. Interview with Indian tomato processor, 23 October 2013.
23. Interview with Indian tomato expert, 15 October 2013.
Finally, investments in underlying 52. Interview with Indian tomato processor, 23 October 2013.
infrastructure and distribution networks 24. Losses data based on interviews and “Identification of
Appropriate Postharvest Technologies for Improving Market 53. “Indian Horticulture database 2011”, National horticultural
provide the backbone for private sector Access and Incomes for Small Horticultural Farmers in board, March 2011.
Sub-Saharan Africa and South Asia”, World Food Logistics
companies like Unilever and CHEP to Organization report, March 2010. 54. On-field research conducted, November 2013.

continue innovating towards more efficient 25. On-field research conducted, November 2013. 55. “Sustainable Agriculture for Increasing Efficiency of Tomato

movement of goods. These companies 26. On-field research conducted, November 2013; “Identification
- Value Chain in Uttarakhand (India)”, Rohatash K. Bhardwaj,
March 2011.
are working closely with the government of Appropriate Postharvest Technologies for Improving
Market Access and Incomes for Small Horticultural Farmers in 56. Forbes article “Cultivating India, One tomato at a time”,
to define initiatives and policy that best Sub-Saharan Africa and South Asia”, World Food Logistics published 1 November 2013.
Organization, March 2010.
support growth in the sector. 57. “Supply chain management in vegetable marketing: a
27. On-field research conducted, November 2013; “Identification comparative analysis”, table 4.7, Shilpa, K., July 2008.
of Appropriate Postharvest Technologies for Improving
Market Access and Incomes for Small Horticultural Farmers in 58. World Economic Forum Global Agenda Council, Logistics
Sub-Saharan Africa and South Asia”, World Food Logistics Supply Chain Systems Outlook_2013 report; “Potential of
Organization, March 2010. Retail Logistics in India: A Perspective” article, July 2013.
28. On-field research conducted, November 2013; “Identification 59. On-field research conducted, November 2013.
of Appropriate Postharvest Technologies for Improving
60. Forbes article “Cultivating India, One tomato at a time”,
Market Access and Incomes for Small Horticultural Farmers in
Sub-Saharan Africa and South Asia”, World Food Logistics published 1 November 2013.
Organization, March 2010.
29. “Global food losses and food waste”, FAO, 2011.

30. Forbes article “Cultivating India, One tomato at a time”,


published 1 November 2013.
31. http.//www.wbkllc.com/Tomato.profile.pdf, accessed in

32 Enabling Trade: From Farm to Fork


Enabling Trade: From Farm to Fork 33
To prolong shelf life,
Kenyan avocados are
harvested while still green.
Source: A.P. Moller-Maersk

Kenyan 1. Introduction
Kenya is frequently cited as a “bright spot”
Kenya is one of the world’s largest
producers of avocados, with production

Avocados:
of 110,000 tons in 2010.6 For comparison,
in African agriculture.1 Conducive the largest producer is Mexico with about
government policy, strong donor support 1 million tons produced annually.7 Local
Connecting to and private-sector leadership have helped
to create success stories in exports to the
varieties dominate Kenyan production
(about 70% of total), whereas Fuerte and
High-value EU; for example, French bean exports
climbed from zero in the late 1980s2 to
Hass, the varieties suitable for export,
make up approximately 20% and 10%,

Export Markets 19,000 tons by 20103. Policy changes


supporting this growth include the
liberalization of the fertilizer market.
respectively.8 Most of the avocado farms
are near Nairobi, where the export
packaging factories are located.9
Following the removal of price controls
and subsidies, increased competition led Of the total production, 20-25% is
to lower fertilizer end-prices, triggering a exported.10 Europe is the main destination,
14 percentage-point increase in adoption with 75% of exports in 2010.11 Kenya
rates among smallholders4. Today, ranks as the sixth-largest exporter to
agriculture amounts to half of Kenyan Europe, with a 5-6% share of volume in
GDP and employs 75% of the Kenyan 2010,12 and enjoys a competitive
workforce5. Kenyan policy-makers and advantage versus Peru, its main
agribusiness players continue to prioritize competitor in Europe: the Kenyan Hass
the growth of agricultural exports, both in harvesting season extends later in the
green beans and other cash crops like year than Peru’s, granting Kenya a
avocados. window of opportunity.13
The focus of this case study is on the
high-value, high-growth market of
avocado exports to Europe. Kenyan
avocados sell in Europe at roughly three
times their domestic price, making the
export opportunity extremely attractive.14

34 Enabling Trade: From Farm to Fork


2. Kenyan Avocado Export Figure 26: Kenyan Smallholder Avocado Farmers Typically Use Manual Harvestng
Supply Chain15
An estimated 70% of Kenyan avocados –
even those for export – are produced on
smallholder farms (Figure 26).16 When not
linked to exporters through an out-grower
scheme, farmers market their avocados
through middlemen, either legally
government-certified agents or unofficial
brokers17. These middlemen typically
harvest avocados themselves and
organize transport to Nairobi
packhouses.18 This initial leg of transport is
usually done with small pickup trucks.19
Once at the factory, avocados are
quality-checked, sorted, washed, waxed,
pre-cooled and packed in cartons (Figure
27). Once packed, exporters stuff the
cartons into refrigerated containers
(“reefers”) outside the processing gate,
and shipping companies then transport
the reefers to the Mombasa port. There,
Source: A.P. Moller-Maersk
the reefers, which are controlled-
atmosphere-treated, are loaded onto a
ship and later trans-shipped in Salalah,
Oman. Finally, the reefer containers are Figure 27: Avocados Are Packed in Nairobi before Export
unloaded in Europe and delivered to
importers (see Figure 28 for an illustration
of the overall value chain economics.).
Most often vertically integrated with
exporters, packers procure and package
a 4 kilogram (kg) carton of avocados at a
cost of about US$ 4.10. An additional US$
1.60/carton is required for shipping to
Europe by sea in a reefer (Figure 28). With
the import price fluctuating around US$
7-8/carton, the supply chain overall is
profitable.20

Figure 28: Kenyan Avocados Sell for a


Healthy Margin in the EU, Freeing Up
Resources for Investment2

Avocado Europe CIF exporter cost bar


(2013, in $/kg) (Estimates)
2.50

Peruvian
2.06 sellingpoint in EU Source: A.P. Moller-Maersk
2.00
Kenyan
1.71 sellingpoint in EU
0.20 Exporter margin
1.50
0.40 Sea Shipping

0.08 Transport to port


1.00
0.44 Packaging

0.50
0.59 Producing

0
Cost bar

Note: (*) Procurement is estimated based on the local selling


price of avocados in Kenya
Source: Interviews

Enabling Trade: From Farm to Fork 35


This situation was enabled by Figure 29: After Pre-cooling, Reefer Containers Are Packed Next to the
government-led infrastructure Packing Facilities
investments, followed by private-sector
investment in reefers, which helped to
reduce transport costs versus expensive
air shipments. Once this tipping point of
profitability was reached, investments
started to naturally flow into the sector.

3. Impacts of Supply Chain


Barriers and Potential
Solutions
Successful initiatives to overcome supply
chain barriers are presented, as well as
some remaining opportunities to
overcome challenges to future growth.

Transport and Communications


Infrastructure
Corridor infrastructure investments benefit
multiple value chains.
Mombasa is the pivotal port for East African
countries and is accessed via the main
Source: A.P. Moller-Maersk
corridor, the Nairobi-Mombasa highway. By
the early 1990s, the quality of this road had
deteriorated due to high traffic. The Kenyan
Figure 30: Avocados Are Transported from Farmer to Packhouse in Pickup Trucks
government, with the help of the World
Bank and the EU, decided to invest in
rehabilitating the highway.22
Investments were made over
approximately a decade, ending in 2005.
Travel time from Nairobi to Mombasa was
reduced by 40%, from 12 to 7-8 hours,
and costs decreased as well.23 Typically,
road rehabilitation projects in East Africa
drive operational cost reductions of 15%.24
Although this saving has a marginal
impact on the Kenyan avocado industry
– less than 1%25 of the European end
price – the incremental benefit is applied
to many different value chains. The overall
benefit for Kenya and Kenyan agricultural
export value chains is thereby important.
Introduction of reefer container
technology has made Europe accessible
for Kenyan avocados.
One of the major challenges previously
faced by this industry was the lack of
suitable transport equipment. If not cooled,
avocados ripen faster than the time it takes
to ship them to Europe.26 Exports to Europe, Source: A.P. Moller-Maersk
therefore, were only possible through
expensive air shipments. Alternatively,
transporting by sea was only feasible for the
more proximate Middle East,27 where avoca-
dos sell for much less than in Europe.
Recognizing this opportunity, exporters first
engaged temperature-controlled, break-
bulk vessels to replace expensive air
freight.28 They then approached A.P. Moller-

36 Enabling Trade: From Farm to Fork


Maersk to present the business case for Kenyan smallholder model. This challenge Figure 32 Avocados Are Trans-
refrigerated container transport. Shipping could be addressed by exporters introduc- shipped in Oman
companies consider a number of factors ing shaded collection points.36 Second,
when evaluating a value chain for reefer access to finance is a common challenge
investment. Most importantly, they look at for actors in agricultural value chains,
the economics and growth potential of the making the upfront investment required for Arrival in Antwerp (Belgium)
value chain. In this case, if Kenyan avoca- a covered truck difficult from a cash-flow in 25-40 days
dos were able to be sold profitably when perspective. Here, farmers could form
transported by air, there was a clear case cooperatives to pool resources, and
for investment in sea freight, provided governments or donors could provide
quality could be maintained during the guarantees or loans. A long-term solution is
Trans-shipment in Salalah
journey. In addition, key enablers must be in to develop commercial farming, where (Oman)
place to ensure sustainable operations.29 scale and access to resources facilitate
Fortunately, the Kenyan government had such investments.
invested in the Mombasa port and was
Figure 31: With Sufficient Volumes, Departure from Mombasa
able to provide the necessary infrastructure port
Investment in Covered Trucks Is
(e.g. specific plugs, berth capacity) to
Rapidly Paid Back
support reefers. Continuous investments
are being made to accompany the growth Cumulative savings of operating a
of reefers in the Mombasa port, including a covered vs. open truck by number of trips*
(2013, in $/ton) (Illustrative)
new berth to open this year.30 Need to go wide of the
Somalian coasts due to
piracy issues
Early packing of containers ensures an 12,500
US$ 10,000 investment
uninterrupted cold chain. paid back in about 20-25trips*

10,000
When dealing with perishable produce,
maintaining an uninterrupted cold chain is Sources: Bain & Company analysis; interviews
critical for food quality and safety.31 When 7,500
reefers were first introduced, exporters When trans-shipment is missed, importers
preferred to transport avocados to 5,000 must either maintain additional inventory or
Mombasa in regular trucks and pack the default on customer commitments.
reefers at the port. Over time, exporters 2,500 Relationships are thus damaged, and
realized that they could command a price Kenyan avocados as a whole are seen as a
premium in EU markets if a cold chain 0 less reliable product. In addition to the
was begun as close to the farm as 0 5 10 15 20 25 reliability issue, avocados can become
possible. This price premium outweighed Number of trips overripe from delay, driving both quantita-
the costs of bringing an empty reefer to tive and qualitative losses.42 Qualitatively,
Note: (*) For a 5-ton truck capacity, assumption made of saving
Nairobi and loading it at the packhouse 5% of food losses at European prices of 1.70 US$/kg overripe avocados suffer from price
gate. This extended cold-chain-arrange- Sources: Bain & Company analysis; interviews discounts, meaning exporters lose revenue
ment also simplified logistics by eliminat- on a per-avocado basis. Quantitatively, avo-
ing one touchpoint at the port, and is now Trans-shipment in Salalah is unreliable cados lose physical weight over time. In
common practice32 (Figure 29). and leads to quality issues. practical terms, the decrease in weight
creates the need to repackage cartons at
The use of open-truck transport from In addition to overland transport chal-
arrival. Traded in 4 kg cartons, avocados
farmers to packhouse results in sun lenges, Kenyan exporters face a strong
are often overpacked in Mombasa (to
damage. competitive disadvantage versus export-
around 4.4 kg when leaving Kenya) in
ers in Peru and South Africa due to
Transporting avocados from the farm to anticipation of weight loss during transport.
trans-shipping at the Salalah port in
the packhouse is often done using small, With a normal journey of around 25 days
Oman37 (Figure 32). Peruvian and South
open trucks (Figure 30). This transport (Figure 33), the cartons arrive weighing
African avocados are shipped directly to
mode triggers approximately 5% food above 4 kg. If the cartons miss the
Europe.38 Ships from Kenya, however,
loss, mainly due to sun exposure on the trans-shipment in Oman, they risk weighing
have to steer wide of the Somalian coast
top layer of fruit, but also due to spillage.33 less than the required 4 kg; thus the need
for piracy reasons39, making the trip longer
to repack the avocados to comply with the
When sourcing directly from farmers, and more expensive due to insurance
4 kg standard. Repackaging triggers a loss
exporters have introduced covered trucks coverage. Moreover, vessels sometimes
of value because importers charge
for this leg of the transport route. This miss the trans-shipment in Oman and
exporters a US$ 2,700 fee per reefer for this
investment can be recovered quickly, given must wait for a week in Salalah’s port40.
additional handling.
avocados’ high value and the gains from While specific data on the frequency of
eliminating losses.34 An investment of about this issue is difficult to obtain, both
US$ 10,000 in a covered truck can be paid exporters and importers indicate it has a
back in approximately 20-25 trips35 (Figure significant impact on operations. Another
31). However, scaling this intervention to the contributing factor is that the peak period
broader market faces two issues. First, for for Kenyan avocados occurs during the
the investment to be paid back quickly, the Khareef, or monsoon season, in Oman;
truck must make frequent filled trips, which the severe weather significantly affects
does not always occur due to the atomized operational efficiency at Salalah’s port.41

Enabling Trade: From Farm to Fork 37


Figure 33: Avocados Arrive in Rotterdam after a 20- to 45-Day Sea Voyage

Box 2: Food Loss in the Kenyan


Avocado Value Chain
Note: Food loss figures are estimates only
and based on a limited number of primary
interviews with various actors along the
value chain.
Although functioning and suitable for
exports to Europe, the Kenyan avocado
supply chain – as it is structured today –
still suffers from around 15% food loss at
the different stages of the avocado
journey from farm to importer (Figure 34).
Harvesting: Current manual harvesting
techniques, still widely used among
smallholder farmers, generate about 7%
in avocado losses due to fruit damage
from falling on the ground, poor handling
and loading on pickup trucks.
Transport: Since pickup trucks are open
vehicles, the first layers of avocados are
Source: A.P. Moller-Maersk
exposed to the sun and must be
discarded as they become overripe, even
Market Access imposed SPS requirements is not always
to the point when they cannot be
clearly communicated, or exporters lack
A number of market access barriers can redirected to domestic markets.
access to the information. As a result,
restrict the movement of agricultural Moreover, avocados can fall off trucks
~0.85% of agricultural products are
goods (Box 1). In the case of Kenyan due to bumpy roads between farmers
rejected at import borders, equating to an
avocados, the biggest barriers are the and packers in Nairobi. This step of the
annual product value of approximately $4
challenges of attaining consistent supply chain causes about 5-6% in
billion in 2000-01.45
compliance with quality requirements of avocado losses.
European customers. Governments have a primary
Packaging: Once at the packaging gates,
responsibility to ensure that their own
avocados are quality checked. Harvesting
policies impacting market access are
techniques are not always well suited to
harmonized, scientifically justifiable, and
exports (e.g. the picking timing for
predictable. They also have a central role
Box 1: Market access in to play in helping domestic producers and
avocado size), due to lack of training on
agriculture European standards. This stage gener-
exporters successfully navigate market
ates many rejections, but rejected
access barriers.
Many non-tariff barriers can restrict the avocados are redirected to domestic value
movement of agricultural goods, including chains. During the peak season, it is
sanitary and phytosanitary standards estimated that around 10% of avocados
(SPS), technical barriers to trade (TBT), are rejected at the packhouse gate due to
Overall, farmers lack a clear
export and import bans, variable import small size.
understanding of optimal harvesting
tariffs and quotas, restrictive rules of techniques (e.g. the effect of picking Sea shipment: Shipment to Europe is a
origin, and price controls. Lack of open timing on avocado size, pest critical and risky step in the supply chain
borders contributes to price volatility, management).46 The resulting practices regarding food losses. The losses are
drives food loss, and creates trigger losses for exports, especially at the binary. If vessels arrive on time, losses
unpredictable environments that reduce processing gate during the quality check are essentially zero due to reefer
the private sector’s willingness to invest.43 performed by packers (details on food technology; however, if a container
For example, sanitary and phytosanitary loss across the value chain are covered in misses trans-shipment in Oman, a delay
standards (SPS), are intended to protect the Box 2 and Figure 34). Although of one week can occur and, as a result,
human, animal, or plant life or health. redirected to local markets, rejections are the avocados become overripe during
However, according to the WTO, “a around 10% during the peak summer transport. These avocados are not
sanitary or phytosanitary restriction which season,47 even if they vary during the year. completely discarded, but significant
is not actually required for health reasons weight loss occurs. Although it is difficult
can be a very effective protectionist to quantify the frequency of missed
device, and because of its technical trans-shipments, importers claim that
complexity, a particularly deceptive and these situations drive avocado losses of
difficult barrier to challenge.”44 about 1-5%.
Furthermore, information about newly

38 Enabling Trade: From Farm to Fork


Figure 34: Food Loss in Kenyan Avocado Value Chains (Estimates)
Total

Domestic N/A*
market Transport Distribution Consumption

redirected to local markets


Rejected avocados are
Harvesting ~10% rejections
Quality check for
European standards

~7% loss
Manual harvesting
(e.g. avocados falling
on the ground)
Total

Exports Sea shipment 13-18%


Transport Packaging Transport to port to Europe Distribution Consumption

~5~6% loss Limited ~1~5% loss


Avocados falling over Overripe avocados
First layers of Avocados losing weight
avocados sun-exposed

Source: Interviews

At the other end of the value chain, quality Business Environment 4. Conclusion and Next Steps
issues mainly stem from “briefcase export- for Industry Stakeholders
One structural improvement to the value
ers” who sell avocado containers on the
chain that would mitigate the impacts
spot, usually with no long-term contracts. The Kenyan avocado value chain has
from a number of barriers is large-scale
These small exporters significantly affect the passed the tipping point of profitability
farming. The development of such farms
reputation of Kenyan origin, as most of their and is now functioning well. However,
offers many benefits: lower losses during
shipments are of lower quality and consist- some challenges are slowing the virtuous
harvesting and quality checks, profitable
ing of poorly sorted avocados that are circle of investments in this industry. Two
investment in covered trucks and
difficult to sell in Europe.48 Importers main priorities or initiatives for the Kenyan
improved long-term relationships with
purchasing Kenyan avocados struggle to supply chain have emerged (Figure 35).
importers. Kakuzi Farms, a vertically
predict the level of quality they will receive, The first – mitigating the impact of
integrated, large-scale Kenyan avocado
creating a climate of mistrust. As a result of unofficial exporters – could be considered
farm/packer/exporter, generated on
this and other factors, Kenyan avocados sell a quick win due to the relatively high ease
average 18% earnings before interest and
at a 15-20% discount to Peruvian avocados of implementation. The second initiative –
tax (EBIT) in the avocado segment over
in European markets.49 mitigating missed trans-shipment in
the last three years,50 compared to the
Oman – is a longer-term opportunity with
industry average of about 10-15%.51
high value at stake but more challenging
Government should provide the enablers,
implementation requirements.
where feasible, for replicating this
success story, for instance by facilitating
access to finance and land ownership Quick win: mitigate the situation
while integrating high-potential concerning “briefcase exporters”
smallholders. European importers and Kenyan
exporters agree that unofficial exporters
Border Administration have a negative effect on the reputation
and pricing of the overall Kenyan origin.49
Kenya is implementing a redesigned
To begin with, the industry could benefit
border management system to reduce
from an organization established to
costs and delays (see the case study in
develop and promote Kenyan avocados.
the report’s “Enabling Smart Borders”
The organization could be composed of
section for more details).
the Horticultural Crop Development
Authority, an exporters’ association
(potentially created as a division of the
Fresh Produce Exporters Association in
Kenya), shipping companies and customs
authorities (KenTrade).

Enabling Trade: From Farm to Fork 39


Figure 35: Potential Initiatives to Reduce Avocado Supply Chain Barriers Endnotes
Ease of 1. “Growing Africa: Unlocking the Potential of Agribusiness.” The
initiatives Food loss Value at stake World Bank, January 2013.
implementation*
2. “Are Horticultural Exports a Replicable Success Story?
Evidence from Kenya and Côte d’Ivoire”, p.16, IFPRI, August
Enable use of covered trucks through 2004.
consolidated collection points to protect
avocados from sun exposure
3. “The Bean value Chain in Kenya”, executive summary, SNV,
August 2012.
4. “Unlocking the potential of agribusiness” p.110, the World
Bank, January 2013.
Logistical

Promote avocados of Kenyan origin


5. “Kenya Fact sheet”, Feed the Future, January 2013.
6. “2010 Horticultural Crops Production Report”, Horticultural
Develop commercial farms to ensure quality Crops Development Authority (HCDA).
for importers and reduce losses during harvest 7. FruiTrop 2011 avocado report, p.13, Eric Imbert, September
and quality checks 2011.
8. “National avocado Business Plan”, p.27, Richard Isiaho,
August 2012.
Mitigate missed Salalah trans-shipping risks 9. Interview with Kenyan avocado exporter, 2013.
10. Interview with Kenyan avocado exporter, 2013.
Regulatory

Long-term priority: High value; low ease of implementation


11. “2010 Horticultural Crops Production Report”, Horticultural
Improve avocado traceability and export Crops Development Authority (HCDA).
monitoring to mitigate “briefcase exporters” effect 12. “FruiTrop statistical yearbook supplement Avocado”, FruiTrop
No. 202, July-August 2012.
Quick win: Medium to high value; high ease of implementation
13. “Avocado market in the European Union”, p.11, Queensland
government, 2009.

Low to high 14. Interview with Kenyan Sales representative for APM Maersk,
Note: (*) Ease of implementation is assessed based on the number of stakeholders, nature
of stakeholders, time for implementation, investment required, need to adapt/change the impact 2013.
legal framework and contentiousness of reform. 15. “Impacts of the KBDS and KHDP Projects in the Tree Fruit VC
Low to high
Sources: Bain & Company analysis; interviews feasibility of Kenya”, p.19, USAID, September 2008.
16. Interview with Kenyan avocado exporter, 2013.

17. Interview with association of exporters, October 2013.

18. Interview with Kenyan avocado exporter, October 2013.

19. Interview with Kenyan Sales representative for APM Maersk,

Using this organization as a platform, a next Longer-term opportunity: mitigate the 2013.

step would be to further understand and trans-shipment risk in Oman 20. Interview with Kenyan avocado exporter, 2013.

quantify the issue, including an assessment 21. Interview with Kenyan avocado exporter, 2013.
In the short- or medium-term future, direct
of root causes through primary data 22. “Nairobi Mombasa road rehabilitation project”, The World
routes from Mombasa to Europe are not Bank, February 2005.
gathering and interviewing key stakehold-
feasible because volumes are far from
ers (including importers). The findings could 23. http://www-wds.worldbank.org/servlet/WDSContentServer/

sufficient.53 Consequently, the risk of WDSP/IB/2005/02/10/000090341_20050210092537/


help drive a brainstorming session for Rendered/PDF/31525.pdf.
missing trans-shipment can only be
developing potential solutions, along with a 24. “Transport Prices and costs in Africa: A review of the main
mitigated through improved processes international corridors”, table 9.2, p.109, AICD, July 2008.
preliminary assessment of value, ease of
and coordination between key 25. “Transport Prices and costs in Africa: A review of the main
implementation and risks.
stakeholders. The root cause of missed international corridors”, table 4.2, p.56, AICD, July 2008.

As a short-term initiative, exporters could trans-shipments could not be pinpointed 26. Interview with Kenyan avocado exporter, 2013.

create a consortium of high-quality by any actor along the value chain. To 27. Interview with Kenyan avocado exporter, 2013.

growers and define common standards. determine the cause, solutions must 28. Interview with Regional General manager – Reefer business
development for APM Maersk, October 2013.
This could include an advertising budget begin with additional investigation.
29. Main criteria come from interviews with Kenyan avocado
to communicate on the Kenyan “brand”,
Without the benefit of that analysis, importers and APM Maersk representatives.
as well as specific packaging or labels.
however, a few potential solutions can 30. Article from business daily “New berth to ease congestion at
Importers could potentially have access to Mombasa port”, published on 26 August 2013, available on
already be suggested. Concerned http://www.businessdailyafrica.com/New-berth-to-ease-
an online database for checking exporter congestion-at-Mombasa-port/-/539546/1968490/-/
shipping companies, as well as Mombasa n02kh3/-/index.html, accessed on 26 November 2013.
compliance with the brand’s standards. In
and Salalah port operators, could better
the long term, possible initiatives include 31. “Containers vs. Break bulk – when quality matters”, available

coordinate with each other when the risk on http://www.maersklinereefer.com/expert-panel/raul-saca/


investing in more traceability, monitoring containers-vs-break-bulk-when-quality-matters, accessed on
of missing trans-shipment is high. The 26 November 2013.
and testing resources.
Kenyan government could continue to 32. Interview with Kenyan Sales representative for APM Maersk,
2013.
invest in the Mombasa port to increase
capacity and improve processes, in order 33. Interview with Kenyan Sales representative for APM Maersk,
2013.
to better manage vessels and avoid 34. Interview with association of exporters, October 2013.
delays. Shipping companies could better 35. Based on a Kenyan avocado price of ~5€/4 kg carton, 5%
communicate the time sensitivity of their losses per trip and 5-ton average truck capacity.
vessels’ merchandise to Salalah port 36. “National avocado Business Plan”, p.19, Richard Isiaho,

authorities. Finally, prioritization of loading August 2012.

and unloading could be done jointly to 37. Interview with Kenyan avocado exporter, October 2013.

create fast-track processes for containers. 38. Interview with Kenyan avocado importers, October 2013.

40 Enabling Trade: From Farm to Fork


39. Fresh fruit portal article “Kenyan avocados struggle under
pressure from Peru”, available on http://www.freshfruitportal.
com/2013/07/15/kenyan-avocados-struggle-under-pressure-
from-peru/?country=france, accessed on 29 September
2013.
40. Interview with Kenyan avocado exporter, October 2013.

41. Interview with Salalah Port statistics supervisor, November


2013.
42. Following paragraph comes from an interview with a Kenyan
avocado exporter.
43. “Africa can help feed Africa,” World Bank, October 2012

44. “Understanding the WTO Agreement on Sanitary and


Phytosanitary Measures” WTO, May 1998. http://www.wto.
org/english/tratop_e/sps_e/spsund_e.htm. Accessed
November 2013.
45. Jaffee, Steven and Spencer Henson. “Standards and
Agro-Food Exports from Developing Countries: Rebalancing
the Debate.” June 2004. World Bank. Pg 21.
46. Interview with Kenyan avocado exporter, October 2013.

47. Interview with Kenyan Sales representative for APM Maersk,


2013.
48. Interview with Kenyan avocado importers, October 2013.

49. Interview with Kenyan avocado exporter, October 2013.

50. Kakuzi financials http://www.kakuzi.co.ke/investor-relations/


regulatory-news, accessed in November 2013.
51. Interview with Kenyan avocado exporter, October 2013.

52. Interviews with Kenyan avocado exporters and importers.

53. Interview with Kenyan Sales representative for APM Maersk,


2013.

Enabling Trade: From Farm to Fork 41


7. Lessons for Lead actors differ by type of
solution
countries. Benefits accrue more directly to
those who bear the costs, and payback

Implementation
periods are often shorter. Wherever
Because many supply chain barriers have possible, companies should take the lead
impacts across multiple crops, on these solutions: for example, a
of Solutions programmes to reduce barriers often
begin with an industry-wide approach.
programme to introduce plastic tomato
containers to smallholder farmers will
Within this broader approach, specific likely be more efficient and sustainable if
As demonstrated through the value chains with the highest potential can led by a large processor rather than the
be identified based on private-sector government, due to the private sector’s
case studies, specific input, and initiatives to support specific more rigorous focus on obtaining a return
requirements for identification value chains can be created. on its investment.
and implementation of Figure 36 provides a simplified view of the Across these efforts, donors or other
solutions vary, depending on key solutions by type of barrier, scope external agents are important providers of
(industry-wide versus value-chain- various forms of support to both public
the crop, end market and specific) and proposed lead actor. and private partners, including coordina-
starting point of any particular Typically, the public sector is best
tion, capacity building, analysis and
resources. First, donor involvement can
country and value chain. This positioned to tackle solutions that reduce help to ensure that the interests of the
makes it difficult to define the barriers themselves, usually with poorest stakeholders, such as smallholder
positive impacts across the agricultural farmers, are properly represented. Donors
broadly prescriptive sector. Many barrier reduction solutions can also support access to best practices
recommendations. Across require regulatory changes. Non- and the delivery of improved information
regulatory solutions, such as infrastructure
various scenarios, however, projects, typically relate to the provision of
on agricultural output and food stocks, to
enhance policy-making and guide
certain best practices a public good, which has incremental decisions on infrastructure. Given their
benefits for various actors throughout the
regarding roles, collaboration entire agricultural sector (and, in most
relative impartiality, third parties can be
well placed to facilitate collaboration
and process can be identified. cases, other sectors as well as between actors. For example, international
communities). It is therefore difficult for the organizations such as the World Bank can
private sector to pool resources and align explore financial-support mechanisms to
incentives to address these issues. help governments exploit cross-border
Furthermore, the public sector has a role synergies from coordinated policy reforms
to play in managing externalities (Box 6). that are otherwise difficult to achieve.
Solutions aimed at reducing barrier Finally, external agents help with monitor-
impacts are often targeted towards ing the impact of interventions: identifying
specific value chains. For these efforts, and overcoming roadblocks to implemen-
the private sector is better equipped to tation, encouraging transparency,
allocate resources, implement solutions ensuring that poor stakeholders benefit,
and drive results, especially in developing and capturing and disseminating lessons.

Figure 36: Public- or Private-Sector Solutions – All Require Collaboration (Not Exhaustive)

Market Access Border Administration Transport and communications Business Environment


infrastructure
Solutions led by --Mechanisms to lobby for fair --Coordination among state / --Targeted investment in --Reduced corruption
public sector international SPS & TBT national border agencies that transport infrastructure (road, --Effective systems for contract
standards inspect agricultural goods rail, port and ICT) enforcement
Objective: Reduce barriers --Effective processes for testing, --Implementation of e-customs --Regulation that allows the
themselves --Consistent/predictable policy
tracking, and certification --Fast lanes for perishable goods development of a competitive, environment
--Free provision of information on standardized transport
Scope of benefits: Entire --Investment in power/ water
existing standards services industry
agricultural industry infrastructure
--Access to finance*

Public-private collaboration

Solutions led by --Training of private-sector actors --Training of private-sector actors --Optimized packaging and --Structural supply chain
private sector on standards and how to meet on how to navigate border storage technology (e.g. plastic improvements (consolidation,
them processes boxes, silos) vertical integration, processing)
Objective: Reduce impacts of --Coordinated marketing to --Improved logistical
existing barriers promote reputation of product arrangements (e.g. collection
quality points, equipment pooling)
Scope of benefits: Specific
agricultural value chains

* Public support in accessing agricultural finance should be a temporary measure, only used when absolutely necessary to facilitate sector development (example: initial investments for grain silos or cold storage)
Source: Bain & Company analysis

42 Enabling Trade: From Farm to Fork


Figure 37: Both Vertical and Horizontal Collaboration within a Value Chain are
Important (Illustrative)

Box 6: Managing Social and


Environmental Externalities Farmers

Externalities resulting from food value


chains are significant, and their costs are Transporters
borne by society as a whole, rather than
by actors along the value chain. The Processors
government’s role must, therefore, include
putting measures in place that attempt to
compensate for these externalities. One of Transporters
the biggest societal risks resulting from
increased supply chain efficiency in the
Exporters
agricultural sector is the impact that
commercialization and consolidation of
production can have on vulnerable Shippers
smallholder farmers. Smallholders lacking
the potential to undertake profitable
agricultural activities should be supported Retailers

in exiting agriculture and seeking nonfarm


employment opportunities. Another Consumers
important externality is the environmental
impact of food loss. Governments must
estimate the societal costs that losses Vertical collaboration Horizontal collaboration

impose, in terms of water and land usage Source: Authors


and carbon emissions. These costs
should be included as a consideration sector has traditionally fallen under the Downstream actors are often more
when making policy and investment Ministry of Agriculture’s jurisdiction. consolidated and have better access
decisions. However, experience increasingly to information and capital, and can
shows that managing post-harvest thus invest to provide training to
routes to market can be equally fragmented smallholder farmers.
important in improving the long-term
-- Horizontal. Companies operating at the
Collaboration between sustainability and scalability of growth.
same stage in the same value chain are
stakeholders This new approach requires various
typically competitors. However,
ministries to overcome a siloed,
collaboration between competitors
jurisdictional way of thinking. Ministries
Public and private through industry associations can be
of transport, trade, investment, health
an effective way of lobbying the
Almost every solution in Figure 36 requires and finance, and even the judicial
government to prioritize barrier
a flow of information from one sector to branch of government, are all
removal, especially in nascent,
another. For example, in order for the implicated in providing support to
high-growth markets. For example,
government to lobby on behalf of achieve agricultural tipping points.
exporters can advise border agencies
domestic companies for fair standards in
-- Federal, state and local governments. on ways to streamline testing
export markets, the relevant government
Federal, state and local governments processes. Horizontal collaboration
agency needs to understand which
must align incentives to reduce can also occur across different value
standards domestic producers feel are
domestic transport checkpoints and chains – exporters may be dealing with
questionable and problematic. In addition
coordinate resource allocation for different crops, but they share a
to information, some solutions require
infrastructure investments. common interest in reducing border
complex negotiations if competing
delays.
interests or joint project investment and
Within the private sector (Figure 37)
ownership are involved. -- Cross-industry. Supply chain barriers
-- Vertical. While the public sector works impact not only agriculture, but all
Within the public sector to reduce barriers, companies industries that involve the movement of
operating at different stages in the goods. Hence, private-sector
-- Nation to nation. Negotiations between
value chain must collaborate to companies across industries all stand
national governments are important in
overcome the impacts of existing to benefit from the reduction of barriers
establishing harmonized standards for
barriers. For example, Unilever and and their impacts, and can join forces
agricultural goods, regional
CHEP are partnering on a pilot in India to drive action. The Borderless Alliance,
liberalization of transport industries,
that maps the supply chain, identifies a multisector consortium of West
alignment on investments for
bottlenecks and evaluates tomato African companies, has organized and
international corridor infrastructure and
containers that will deliver multiple funded the provision of transparent,
improved border processes.
benefits, including reduced food loss, freely available information on
-- Ministry to ministry. Logically, the enhanced food safety, and improved companies’ rights when crossing
development of a country’s agricultural efficiency and sustainability. borders.

Enabling Trade: From Farm to Fork 43


Structured process to drive Figure 38: Proposed Process for Supply-Chain-Barrier Reduction
action
1. Prepare 2. Diagnose 3. Plan 4. Mobilize
The process proposed in this section --Establish governance --Map supply chains --Co-create list of --Convert roadmap into
could be applied during implementation at structures and --Gather public- and initiatives an actionable
a variety of levels and stages – either at the sources of funding private-sector input on --Conduct cost/ benefit implementation plan

sector or the value-chain level (Figure 38). --Identify priority impact of barriers analyses
corridors and value --Measure and --Phase initiatives into
chains benchmark supply an integrative
1. Prepare chain performance roadmap

Establish governance structures and 0. Communicate - Manage open channels for input and provision of information

sources of funding. Establishing a core Source: Authors


group of representatives is important to
drive progress in an inclusive way. A new
structure can be formed, or existing
Figure 39: USAID/NEXTT’s Time and Cost Benchmarking Exercise along the
structures may be leveraged. For example,
LAKAJI Corridor
the Forum’s New Vision for Agriculture
initiative and Grow Africa partnership have United States Nigeria Burkina Faso - Ghana
achieved great success in accelerating
investments in agriculture through public- Ouagadougou
Jibiya
private partnerships. These platforms could Burkina Faso

be expanded to include stakeholders from Chicago


the supply chain and transport community,
as well as government representatives from
ministries of trade and transport.
Newark Lagos
Resources are required to support a core Tema
team that will coordinate actors, conduct Ghana

analyses and manage communications.


EXPORTS IMPORTS

Donors and third-party consultants can 5 days 19.5 days 7-14 days
play a role as part of this team. $ 1,958 USD $ 4,737 USD $ 1,958 USD
Identify priority corridors and value
chains. To facilitate focused use of resourc- 3 days 12.5 days 4-5 days
es for achieving tipping points, stakeholders $ 1,583 USD $ 3,041 USD $ 2,451 USD
should be aligned on trade routes and crops
with the highest potential. The types of Source: United States Agency for International Development (USAID)/Nigeria Expanded Trade and Transport (NEXTT)

questions that can be explored include:


-- Which crops are best suited to the
country’s climate, and in which
regions? Figure 40: Criteria for Ease of Implementation of a Supply-Chain-Barrier
-- Are there structural barriers-to-entry Reduction Initiative
prohibiting long-term competitiveness?
Scoring
-- Will production be targeted towards 1 2 3
the domestic market or export Easy Difficult
markets? Which export markets?
--High number of stakeholders to
--Limited number of stakeholders
-- Does the country have greater potential Number of stakeholders engage
to engage
(10 or more)
to be competitive in fresh or processed
--Limited complexity level of
goods? Nature of stakeholders stakeholders
--High complexity level of
stakeholders (e.g. governments)
(e.g. public companies)
-- Along which trade routes do the highest
Time for --Implementation can be done in a --Implementation will require several
volumes of these products move?
implementation few months years
-- How profitable are actors in existing --CAPEX/resources required --CAPEX/resources required
Investment required
value chains, or how far from estimated in US$ million estimated in US$ billion
profitability are they? Need to adapt/change --No/limited need to adapt legal --Important change in legal
legal framework framework of countries involved framework of countries involved
-- What existing initiatives can be
Contentiousness of --Limited reluctance to change --High reluctance to change given
leveraged? reform given stakeholder’s interests stakeholder’s interests

-- Which anchor companies are willing to Source: Authors


provide initial investments to generate
momentum along the corridor?
Based on the answers to these questions,
stakeholders should align on strategic
objectives for the project.

44 Enabling Trade: From Farm to Fork


2. Diagnose 3. Plan
Map supply chains. The flow of goods Co-create a list of initiatives. For each
along these high-priority trade corridors or barrier identified during the diagnostic
value chains should then be mapped, phase, the core team can then define a
from inputs to cultivation, through long list of potential actions for reducing
distribution and consumption. It is costs. This list should form the basis of an
important to identify all relevant integrative discussion among
stakeholders that are active along the stakeholders. This session is useful to
chain, and to understand their roles. generate additional ideas, eliminate
unfeasible ones and begin to assess what
Gather public-and private-sector input
would be required for implementation.
on the impact of barriers. Interviews,
workshops and focus groups can help Conduct cost/benefit analyses. A critical
generate a first hypothesis on supply- analysis of the resulting list of initiatives is
chain pain points. The views of members vital to ensuring that resources are allocated
of each key stakeholder group identified where they will have the biggest impact. A
during the mapping phase should be cost-benefit analysis is imperative, with a
taken into consideration. Quantitative cost view to achieving a minimum rate of return
data from actors operating along the route on capital invested. Key factors for prioritiz-
can be helpful in informing the ing initiatives should be their potential value
benchmarking exercise. and the ease of implementation, with the
latter depending on a variety of factors.
Measure and benchmark supply chain
Figure 40 presents an example of criteria
performance. To thoroughly assess the
that could be considered.
impact of barriers, three types of data
should be gathered through field research: Prioritize and phase initiatives into an
costs, time and food loss. By travelling integrative roadmap. Action plans can be
along a corridor with shipments of agricul- structured so that different pieces can be
tural goods, a research team can measure presented to sources of outside funding.
the costs (both official and unofficial) and For example, the public sector could
time required for each step, which can then provide the initial investment in cold
be compared against benchmarks (see storage, while a private company could
Nigerian example in Figure 39). Input from assume ownership of operations.
interviews should guide this research; for
example, if transporters indicate that 4. Mobilize
conditions vary dramatically between day
Convert roadmap into an actionable plan.
and night, or between different seasons,
For each initiative, clear owners from
these variations should also be measured.
various stakeholder groups should take
Average time per step is a helpful indicator
responsibility; moreover, subowners
of performance, but variations in time can
should be assigned, milestones set and
increase food loss, reduce processing
transparent mechanisms to track
capacity utilization and drive additional
progress put in place. Potential key
inventory costs.
performance indicators include transport
Measuring food loss within the priority time, cost, trade volumes, food loss and
value chains is another important part of land use around corridors. Risks should
the process. Food loss can occur not only also be identified at this stage, and
during transport, but also during mitigation measures incorporated into the
harvesting, processing and packaging. plan.
Defining the scope of the measurement
Through coordinated action, leaders from
exercise is thus important.
various communities can share their
Measurement is not straightforward; loss expertise and resources to reduce supply
can be measured in calories, nutritional chain barriers in agriculture, triggering
value, weight or economic value. To increased economic efficiency and a
address these challenges, the World virtuous cycle of investment. In the long
Resources Institute is designing a Global term, this type of development will
Food Loss and Waste Protocol. Lack of contribute to higher incomes along the
available data on food loss means that value chain, improved food security and
benchmarking may have to be done increased environmental sustainability.
through field visits to best-practice
countries. As part of their research for the
Indian tomatoes case study, Unilever visited
suppliers in Spain and the US to measure
loss levels and learn about best practices
that could be applied in the Indian context.

Enabling Trade: From Farm to Fork 45


Acknowledgements
Enabling Trade: From Valuation to Action -- Dimitri Sculy-Logothéti, Senior
is the result of collaboration among many Associate Consultant, Bain &
individuals, institutions and firms. The Company
authors are very grateful to all the firms we
-- Tania Tanvir, Senior Project Manager,
interviewed for their valuable contribu-
Consumer Industries, World Economic
tions, as well as those who reviewed
Forum
materials. We would like to specifically
thank A.P. Moller-Maersk, Flour Mills of Other key contributors and reviewers
Nigeria, Unilever and CHEP for their
support in developing the agricultural -- A.P. Moller-Maersk Group
case studies, and the Inter-American -- Apollo Tyres
Development Bank for its leadership on
the “Enabling Trade in the Pacific Alliance” -- Audi AG
section. -- Brazilian Ministry of Development,
Industry and Foreign Trade (MDIC)
Project team
-- China Association of Automobile
-- Marisol Argueta, Senior Director, Head Manufacturers
of Latin America, World Economic
Forum -- CHEP, a Brambles Ltd company

-- Juan Blyde, Integration and Trade -- Deutsche Post DHL


Economics Senior Specialist, -- Flour Mills of Nigeria Plc
Integration and Trade Sector
-- Food and Agriculture Organization of
-- Jieun Chung, Senior Manager, Supply the United Nations
Chain and Transport Industry, World
Economic Forum -- Hyundai Motor Company

-- Sean Doherty, Director, Head of Supply -- International Food Policy Research


Chain & Transport Industry, World Institute
Economic Forum -- KCingle-CUPIA; Korea Customs
-- Antoni Estevadeordal, Manager, UNI-PASS & Single Window Agency
Integration and Trade Sector -- Kenya Trade Network Agency
-- Fernando J. Gómez, Associate (KENTRADE)
Director, Latin America, World -- Renault-Nissan Alliance
Economic Forum
-- Schaeffler Technologies AG & Co. KG
-- Mark Gottfredson, Partner, Bain &
Company -- Syngenta AG

-- Abby Gray, Case Team Leader, Bain & -- Unilever Plc


Company -- Tenneco Inc.
-- Gerry Mattios, Principal, Bain & -- The Inter-American Development Bank
Company
-- The World Bank
-- Christophe Menger, Senior Associate
Consultant, Bain & Company -- Transport Intelligence

-- Alex Mitchell, Director, Head of -- United Parcel Service, Inc. (UPS)


Automotive Industry, World Economic -- Verband der Automobilindustrie
Forum
-- Wal-Mart Stores, Inc.
-- John Moavenzadeh, Senior Director,
Head of Mobility Industries, World -- World Customs Organization
Economic Forum -- World Economic Forum’s New Vision
-- Carolyn Robert, Integration and Trade for Agriculture
Lead Specialist, Integration and Trade -- World Trade Organization
Sector
-- Philipp Sayler, Associate Director, Consultative group
Automotive Industry, World Economic
Forum Finally, the authors would like to thank all
the companies that generously provided
interviews for the various case studies.
46 Enabling Trade: From Farm to Fork
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