Professional Documents
Culture Documents
Insulated Switchgear
Karl Haubner
Doble Engineering
Australia
khaubner@doble.com
Abstract— Metal Clad Switchgear is one of the key assets of the A condition-monitoring program to assess the condition of the
electrical distribution system. An in-service failure has significant switchboard is required to:
consequences on the reliability of supply and is associated with a
substantial risk of personal injury. This contribution describes 1. Assess the risk of failure.
some common and not so common on and off-lime condition 2. Identify deteriorated components and initiate maintenance
monitoring techniques to assess the insulation condition of Medium or refurbishment (if possible). There is no point replacing
Voltage switchboards. Several case studies show the effectiveness of
oil circuit breakers with modern vacuum breakers if the
the various techniques. In the second part, the most common
condition monitoring techniques for Gas Insulated Switchgear are condition of the busbar or CT chamber insulation has
covered. deteriorated to an unacceptable degree.
3. Identify the priority for replacement or refurbishment to
ensure that limited resources are distributed effectively.
DDF is the ratio between the resistive power loss and the
reactive power loss of the insulation material. This is equal to
the tan of the angle and typical displayed as % Dissipation or
Power Factor.
When the breakdown strength of the gas or air inside the void
is exceeded the void capacitance is temporarily shorted so the
voltage across the void drops to 0 V and a charge transfer from
one side to the other side of the void occurs. Ca now needs to Figure 11 Standard PD measurement circuit.
“supply” the lost charge to Cb to compensate. This is
associated with some current pulses between Ca and Cb/Cc. Apart from replacing the coupling capacitor with for example a
HF-CT there are several options as far as the PD
instrumentation is concerned such as narrow band, wide band
and ultra-wide band detectors going up to hundreds of MHz
with the ability to resolve features of individual pulses. Each
Figure 9 Typical current transients associated with a Discharge from a single system has their own merits and disadvantages. The most
void common method employed nowadays is the wide band
technique described in IEC 60270. With modern digital
detectors the detection center frequencies and bandwidth are
freely adjustable permitting investigation of the pattern a
different frequencies and superior noise suppression. However,
it should be noted that the frequency range used is outside of
the IEC guidelines and results expressed in pC may not be
comparable with factory data or measurements taken at other
detection frequencies.
Input Unit DAQ DSP PC
Figure 38- Acoustic tests showing PD activity Figure 41- Pinpointing techniques using both acoustic and corona camera
with covers removed
The audible discharge was clearly identifiable to originate The discharge in this case was clearly occurring over an
from one end of the switchboard therefore after initial extended period of time which went undetected until
testing which confirmed that the discharge activity was discharge levels were severe enough to be audibly heard
originating from the bus section and not the circuits; during general substation inspections. This confirms the
inspections were focused in this region. Inspections requirement for regular monitoring of electrical apparatus
revealed extensive corrosion to copper components, severe both online and offline which helps to minimise repair
surface deterioration of resin components and signs of costs through early detection or in a worst case scenario
localised heating on heat shrink. This inspection confirmed save the apparatus from catastrophic failure.
the offline measurement which indicated that multiple PD
sources were present with different partial discharge Case Study 3 Loose mounting bolts on spout flange
characteristics.
This case study focuses on an older bitumen/pitch filled
switchboard (oil circuit breaker). During a scheduled
outage on a single CB, audible discharge was heard, upon
racking down the CB. Testing staff were called to the site
and through the use of an ultrasonic detector were able to
pinpoint the discharge to the Red phase Front Bus spout.
Based on the tester’s onsite assessment and
recommendations, the Asset Manager decided to de-
energise the Front Bus in order to perform offline testing
and subsequent fault finding.
Figure 45 Busbar connection at rear of spout with cover removed
Figure 51 Front Bus shutter in fouled position
Figure 48 Switchboard tested showing Bitumen bus bar insulation & oil The switchboard was successfully returned to service, with
circuit breakers follow up online testing and acoustic surveys confirming
that the discharge activity has not returned.
>100
L3 <0.2 0.89 <10 <10
0
>100
L1 <0.2 0.88 <10 <10
Figure 53 Surface deterioration found when Top CT was removed 0
>100
Normal Section L2 <0.2 0.85 <10 <10
0
The CT’s were replaced and secondary wiring damage
>100
repaired before retests were completed but large level L3 <0.2 0.91 <10 <10
0
discharge was still measured. Further investigation Routine off-line testing of a section of the switchgear
identified that the close proximity of the secondary wiring returned the following results:
of the Top CT to the body of the Bottom CT. The
discharge activity was successfully rectified by simply Figure 55 Test Results Off-line test
increasing the clearance of the secondary wiring from the
CT body. It appears that only the combined field strength
of both CT’s being energised together was enough to Panels of the board were removed and PD activity was
create the discharge that was measured. located (whilst the busbar was energised from the test
transformer) using a PD probe. It was interesting to
observe that no ultrasonic discharge activity could be
detected as the defect was internal to the busbar insulation.
A visual inspection of the L2 CT busbar also revealed
pitting and burn marks of the screen conductor. It was
concluded that the PD activity already caused further
deterioration of the insulation evident from the reduction
in insulation resistance and increase in DDF. The CT
busbar was removed and was retested in the Laboratory.
Similar high levels of partial discharge activity were
found. The area of highest PD intensity was located usimg
a differential RFI senor to be at the end of the internal
Figure 53 Secondary wiring in close proximity
screen.
Particles
This is a common problem and exists in almost every GIS
Particle with several mm length can reduce the AC
withstand level considerably.
If they settle on epoxy spacers and insulators surface
treeing my result leading to flashovers. Particles can be
introduced from contamination during manufacturing or
assembly on site or from metal abrasion due to vibrations
or from moving parts from e.g. switching operations
Floating Components
Figure 66 Source: Cigre TB 513 Final Report of the 2004 - 2007 Floating Electrical and mechanical loose shields or other
International Enquiry on Reliability of High Voltage Equipment Part 5
GIS 2012
metal parts not bonded to either HV or ground potential
can generate large discharges that degrades the SF6 gas.
Internal PD
Internal PD from Voids and defects in spacers and epoxy
components such as insulators are due to manufacturing
issues and factory routine tests should detect these before
shipment.
P article on s pacer
Electrically floating
Protrusion shield
Protrusions
Any sharp points on earthed and live parts in the GIS in
the vicinity of on electric field causes a field enhancement. Figure 70 Frequency tuned resonant bolt on test sets for on-site testing of
This reduces the ability of the GIS to withstand Switching GIS
and Lightning Surges. Any sharp protrusions exceeding a
Once energized the following monitoring options are
available:
A valid alternative or a complementary technique to assess The following UHF and corresponding signals were
the GIS for any defects is the acoustic measurement detected using a portable device that combines both UHF
already covered in part 1 of the paper. and acoustic modes.