Professional Documents
Culture Documents
Bre-Anne Sainsbury
August 2012
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ACKNOWLEDGEMENTS
The Author wishes to thank the following persons/organisations for directly and
indirectly providing assistance, support and guidance during the research.
The research presented herein builds upon the initial work completed by Dr. Loren
Lorig, Dr. Mark Board, Dr. Peter Cundall and Dr. Matthew Pierce, from Itasca
Consulting Group, completed during the International Caving Study (ICS I and ICS
II) and Mass Mining Technology (MMT I) Project. My thanks for their initial work
and their ongoing support, input and interest in caving mechanics.
Thanks to the Mass Mining Technology (MMT II) Sponsors for providing financial
support to complete this body of work and for their provision of data for some of
the case-study applications. In particular, thanks to Dr. Andrew Haile and Dr.
Jonny Sjoberg who were the caving mechanics area monitors and devoted many
hours to reviewing this research.
I would also like to thank Professor Bruce Hebblewhite and Dr. Rudrajit Mitra from
the Mining Engineering Department of the University of New South Wales who
supervised the research. My thanks for your continued support and guidance.
ABSTRACT
Cave mining methods allow for the bulk extraction of large, low grade orebodies in
a cost effective manner. The fundamental mechanics of caving involves the self-
propagating yield (failure) of an in situ rock mass in response to production draw
from a mining horizon located at depth. Since the inception of large-scale
mechanised cave mining methods in the iron ore mines of northern Michigan, USA,
during the early part of the 20th century, researchers have sought to understand
and predict the nature of cave propagation through simple one-dimensional
volume based relationships and empirical methods. Although historically these
methods have successfully been applied to many cave operations, numerical
modelling is considered to be able to provide a more fundamental, rigorous and
robust assessment of cave propagation behaviour now and in the future.
A numerical model for cave propagation and subsidence assessment has been
developed based on fundamental rock mass behaviour and the development of
numerical modelling techniques. Unlike most existing techniques, the cave
volume is not introduced manually into the model; rather it is allowed to develop
based on the specified mass-based production schedule, evolving stress conditions
and the simulated constitutive behaviour of the rock mass. In doing so, hang-ups,
over-breaks and rapid advance rates can all be predicted.
The resulting numerical model is able to accurately capture rock mass strength
and deformation modulus anisotropy and scale effects as well as the effect of large-
scale discontinuities on cave propagation behaviour. In addition, the strain-
softening and bulking behaviour during the complex process of caving induced
yield and mobilisation is also considered. A production draw algorithm has been
developed that accurately reflects the mass withdrawn and drawpoint production
variability for all cave mining methods; block, panel and sub-level caving. This
algorithm is complemented by an algorithm that updates the evolving ground
surface profile to reflect the development of a crater. The methodology has been
applied to four large-scale case study back-analyses that provide validation of the
numerical techniques and assessment criteria.
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses i
TABLE OF CONTENTS
1 INTRODUCTION ............................................................................................................................................ 1
1.1 Cave Mining Method .......................................................................................................................... 1
1.2 Development of the Cave Mining Method ................................................................................ 3
1.3 Caving Mechanics ............................................................................................................................... 5
1.4 Terminology....................................................................................................................................... 10
1.5 Thesis Outline.................................................................................................................................... 14
2 DEVELOPMENT OF CAVE PROPAGATION AND ROCK MASS MODELLING
TECHNIQUES .............................................................................................................................................. 16
2.1 Cave Propagation Assessment ................................................................................................... 16
2.1.1 Analytical ................................................................................................................................... 16
2.1.2 Empirical .................................................................................................................................... 18
2.1.3 Numerical .................................................................................................................................. 21
2.1.3.1 Two-Dimensional Elastic Models .............................................................................. 22
2.1.3.2 Two-Dimensional Plasticity Models ......................................................................... 24
2.1.3.3 Axis-Symmetric Strain-softening Models ............................................................... 29
2.1.3.4 Two-Dimensional Distinct Element Models.......................................................... 32
2.1.3.5 Three-Dimensional Distinct Element Models....................................................... 33
2.1.3.6 Three-Dimensional Continuum Methods ............................................................... 36
2.1.3.7 Hybrid Techniques .......................................................................................................... 41
2.1.4 Summary .................................................................................................................................... 42
2.2 Rock Mass Modelling Techniques ............................................................................................. 44
2.2.1 Introduction.............................................................................................................................. 44
2.2.2 Hoek-Brown Strength Criterion ....................................................................................... 46
2.2.2.1 Cohesion and Tension Softening................................................................................ 47
2.2.2.2 Estimation of Critical Plastic Strain ( ps
crit )........................................................... 51
TABLE OF FIGURES
Figure 82. In situ rock mass deformation modulus versus GSI for Disturbance
Factors of 0, 0.5 and 1.0 (after Hoek and Diederichs, 2006). .............................139
Figure 83. Softened deformation modulus versus porosity for particulate matter
determined by laboratory testing..................................................................................140
Figure 84. Best-fit deformation modulus softening equation to compiled
laboratory test data. ............................................................................................................141
Figure 85. Typical deformation modulus softening curves of caving rock masses
using the non-linear softening relation.......................................................................142
Figure 86. Impact on cave propagation behaviour by implementing the non-linear
modulus softening relation in the cave demonstration model..........................143
Figure 87. Simulated evolution of the bulk modulus in the back of demonstration
model undercut; the linear and non-linear relations compared in the
cave demonstration model. ..............................................................................................144
Figure 88. Conceptual models of subsidence a) continuous subsidence (after
Kratzsch, 1983) b) discontinuous subsidence (after Whittaker and
Reddish, 1989). .....................................................................................................................146
Figure 89. Terminology used to describe subsidence features for block- and
panel-cave mines (modified after van As et al., 2003). .........................................148
Figure 90. Conceptual model of the development of block caving subsidence
(after Sainsbury and Lorig, 2005). ................................................................................151
Figure 91. Conceptual model of chimney cave development (Betourney et al.,
1994), b) surface expression of a chimney pipe in a kimberlite caving
operation (after van As et al., 2003). ............................................................................152
Figure 92. Plug subsidence mechanism at the Athens Mine in Michigan USA (after
Obert and Duvall, 1967). ...................................................................................................153
Figure 93. Geometry of Lift 1 cave a) before and b) after plug caving (after Pierce,
1999). ........................................................................................................................................153
Figure 94. Photo showing crater and caved rock zone at Henderson Mine (after
Lupo, 1998). ............................................................................................................................155
Figure 95. Photo showing large-scale surface cracking at Northparkes E26 Lift 1
Mine (after van As et al, 2003). .......................................................................................156
Figure 96. Photo showing tension crack within small-scale displacements at the
Kiirunavaara Mine (after Villegas, 2008). ..................................................................157
Figure 97. Simplified subsurface erosion mechanism (after Van der Merwe 1999). ....159
Figure 98. Photos of subsurface erosion pot holes (after Van der Merwe, 1999)...........160
Figure 99. Photo of sinkhole located outside the limit of large-scale cracking at
the abandoned Grace Mine (after Sainsbury and Lorig, 2005). ........................160
Figure 100. Schematic diagram of how crater shape can be modified by major
geological structure (after Stacey and Swart, 2001). ............................................162
Figure 101. Conceptual development of surface subsidence at the San Manuel Mine
(after Hatheway, 1966)......................................................................................................164
Figure 102. Plan view, section view of subsidence crater at the San Manuel Mine
(after Hatheway 1966).......................................................................................................165
Figure 103. Photos showing cave propagation controlled by weak vertical fault at
the Ridgeway Mine (Brunton, 2009). ...........................................................................166
Figure 104. Photo of Goathill Crater at the Questa Mine (after Gilbride et al., 2005). .....167
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses xiii
Figure 105. Irregular cave growth along a weak intrusive contact at the Henderson
Mine 7210 Level (after Sainbury et al., 2011) ..........................................................168
Figure 106. Section through Kimberly Mine showing over-hang (after Laubscher,
2000). ........................................................................................................................................169
Figure 107. Simulation of subsidence crater formation for different two-
dimensional fault orientations (modified after Vyazmensky et al.,
2010). ........................................................................................................................................170
Figure 108. Estimated shear strength of filled discontinuities (after Wyllie and
Mah, 2007). .............................................................................................................................171
Figure 109. Conceptual mesh of implicit versus explicit technique for fault
representation. ......................................................................................................................172
Figure 110. Conceptual geological structures simulated in numerical
demonstration model. ........................................................................................................173
Figure 111. Simulated direct shear test; normal stress 10 MPa using ubiquitous
joints in FLAC3D. ......................................................................................................................174
Figure 112. Ubiquitous joint faults used to simulate faults within a cave-scale
model. ........................................................................................................................................174
Figure 113. Cross-section of mobilised zone (2m displacement) – implicit,
ubiquitous joint approach used to simulate conceptual discontinuity
surfaces.....................................................................................................................................176
Figure 114. Schematic diagram showing interface logic and how it can be used to
represent a discontinuity in a numerical model of caving. .................................177
Figure 115. Cross-section of mobilised zone (2m displacement) – explicit, interface
approach used to simulate conceptual discontinuity surfaces..........................179
Figure 116. Plan view of subsidence limits at the Grace Mine determined by
observations. ..........................................................................................................................182
Figure 117. Effect of draw strategy on the caveability of a rock mass in the
numerical demonstration model. ..................................................................................183
Figure 118. Cave simulation results for variable maximum bulking rates in the
numerical demonstration model. ..................................................................................185
Figure 119. Schematic representation of a HOD based schedule interpreted for
numerical mesh. ....................................................................................................................186
Figure 120. Representation of (a) typical production schedule (b) mining
increment schedule (c) improved drawpoint scheduling method. .................187
Figure 121. Identification of perimeter gridpoints for production draw simulation
in a numerical mesh. ...........................................................................................................189
Figure 122. Simulated large-scale laboratory tests at different applied loading
velocities and the impact on the sample strength response. .............................190
Figure 123. Impact of selection of draw velocity on cave propagation behaviour in
the numerical demonstration model............................................................................191
Figure 124. Schematic diagram of the mass-based production draw algorithm
developed. ...............................................................................................................................193
Figure 125. Example of evolving mobilised zone based on drawpoint tonnes
algorithm..................................................................................................................................194
Figure 126. Photo showing the effect of topography on subsidence crate at the
Questa Mine (after Blodgett, 2002). .............................................................................196
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses xiv
Figure 127. Survey displacement map above Questa Mine D Orebody (after
Gilbride et al., 2005). ...........................................................................................................196
Figure 128. Schematic diagram showing the three primary modes of toppling
(after Goodman and Bray, 1976). ..................................................................................197
Figure 129. Schematic diagram showing the simulation of evolving surface crater
in small-strain calculation mode. ...................................................................................198
Figure 130. Schematic diagram of subsidence algorithm logic. ................................................200
Figure 131. Geometry and undercut footprint of test model used to validate crater
development algorithm. ....................................................................................................201
Figure 132. Subsidence limits predicted with/without surface update algorithm. ........202
Figure 133. Updated surface elevation in the model after the simulation of mining
with the surface update algorithm. ...............................................................................203
Figure 134. Vertical displacement simulated in the test model and the surfaces
zones that have been nulled to represent the development of the
surface crater. ........................................................................................................................204
Figure 135. Schematic diagram of sub-level caving algorithm logic. ......................................207
Figure 136. Conceptual model of the volumetric changes in the sub-level caving
algorithm logic. ......................................................................................................................209
Figure 137. Photo of the failure in north wall at the Palabora open pit.................................210
Figure 138. The spatial location of each of the rock mass domains and faults
throughout the Palabora model mesh. ........................................................................211
Figure 139. Location of large-scale structure simulated in the Palabora numerical
mesh. ..........................................................................................................................................212
Figure 140. Estimated in situ stress orientation and magnitude at Palabora based
on back-analysis of pit slope failure and stress measurement testing. .........213
Figure 141. Historical mining record at the Palabora block cave mine. ................................214
Figure 142. Observed seismicity at the Palabora Mine during cave initiation and
propagation.............................................................................................................................215
Figure 143. Numerical prediction of seismogenic zones during early production
simulation at the Palabora mine. ...................................................................................216
Figure 144. Numerical simulation - yielding of the crown pillar during Q4 2002.............217
Figure 145. Numerical simulation – cave breakthrough during Q1 2004.............................218
Figure 146. (a) Cave profiles at the Palabora Mine; April 2002 to December 2003
(after Glazer, 2006) compared to the simulated cave profile (b).....................219
Figure 147. Numerical simulation – north wall failure during Q4 2004. ..............................220
Figure 148. North wall failure: observed versus simulated limits. ..........................................221
Figure 149. Development of the pit slope failure mechanism at the Palabora Mine
at various stages of production. .....................................................................................222
Figure 150. Development of the Palabora block cave between 2003 and 2004 in
relation to fault structure..................................................................................................223
Figure 151. Cross section of the Henderson Mine (after Rech, 2001). ...................................225
Figure 152. Geological domains at the Henderson Mine a) plan view of weak
contact; b) 7210 Level yield zone during December 2007. ................................226
Figure 153. Development of the numerical model of the Henderson Mine a)
regional extents of model; b) existing cave volumes. ............................................227
Figure 154. Interface used to simulate the weak Seriate contact at the Henderson
Mine. ..........................................................................................................................................227
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses xv
Figure 155. Simulated production schedule (cumulative solid rock height of draw)
based on actual draw heights. .........................................................................................228
Figure 156. Simulated evolution of the cave yield zone at Henderson compared to
underground instrument observations.......................................................................230
Figure 157. Comparison of modelled verses actual cave shape at break-through to
the overlying lift at the Henderson Mine. ...................................................................231
Figure 158. Comparison of cave initiation at the Henderson Mine simulated with
and without a weak structure. ........................................................................................231
Figure 159. Geometry of the Grace Mine a) extent of underground production
drives (plan view) b) two-dimensional schematic of panel caving at
Grace Mine (after Stafford, 2002). .................................................................................234
Figure 160. Photo showing present day subsidence lake at the Grace Mine. ......................234
Figure 161. Isometric view of orebody and surface topography at the Grace Mine. ........236
Figure 162. Photos showing the evolution of subsidence from 1963 to 1978 at the
Grace Mine...............................................................................................................................239
Figure 163. Limit of large-scale surface cracking observed at the Grace Mine during
2005 (after Sainsbury and Lorig, 2005). ....................................................................240
Figure 164. Conceptual model of subsidence formation at the abandoned Grace
Mine (after Sainsbury and Lorig, 2005). .....................................................................241
Figure 165. Development of a numerical model of the Grace Mine a) regional
extents of model b) simulated undercut footprint. ................................................242
Figure 166. Predicted evolution of cave mobilised and yield zones (looking south)
during simulation of production from the Grace Mine. ........................................243
Figure 167. Measured verses predicted vertical displacements from numerical
model of Grace Mine............................................................................................................244
Figure 168. Comparison of cave propagation results (a) HOD schedule - uniform
bulking factor of 0.2 (b) mass balance (tonnes-based) schedule. ....................245
Figure 169. Location and extent of the Lake and Main Orebody at the Kiirunavaara
Mine. ..........................................................................................................................................247
Figure 170. Subsidence regions at Kiirunavaara. ............................................................................248
Figure 171. Photos showing the development of a crater at northern extent of Lake
Orebody during 2006 and its subsequent enlargement. .....................................249
Figure 172. Fracture mapping at Kiirunavaara (a) plan above Lake Orebody (b)
section through Main Orebody (modified after Villegas et al., 2011). ...........249
Figure 173. Evolution of measured surface total displacement profile around the
Lake Orebody. ........................................................................................................................250
Figure 174. Regional extents of Kiirunavaara numerical mesh. ...............................................250
Figure 175. Simulated evolution of crater and limits of large-scale fracturing within
the numerical model of Kiirunavaara. .........................................................................252
Figure 176. Production rate versus simulated mobilised zone within the numerical
model of Kiirunavaara. .......................................................................................................253
Figure 177. Simulated evolution of total surface displacements within the
numerical model of Kiirunavaara compared to observations onsite. ............254
Figure 178. Plan view of simulated displacement and strain-based subsidence
criteria and subsidence zone of influence at the end of 2010 as
simulated in the numerical model of Kiirunavaara................................................254
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses xvi
Figure 179. Plan view of simulated subsidence limits at the end of 2010 compared
to observations at Kiirunavaara. ....................................................................................255
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses xvii
TABLE OF TABLES
ABBREVIATIONS
BF Bulking Factor
HR Hydraulic Radius
SIGN CONVENTIONS
The following conventions have been used throughout this thesis to present
numerical modelling results:
Shear Stress A positive shear stress points in the positive direction of the
co-ordinate axis. A right-handed co-ordinate system has
been used. +x is east. +y is north and +z is up.
Shear Strain A positive shear strain points in the positive direction of the
co-ordinate axis. A right-handed co-ordinate system has
been used. +x is east. +y is north and +z is up.
Dip, Dip Direction A right-handed co-ordinate system has been used. +x is east.
+y is north and +z is up. Dip direction has been expressed as
positive clockwise from north (+y axis). Dip has been
expressed as positive down from the horizontal plane.
1 INTRODUCTION
Caving is a mass mining method, capable of high and sustained production rates
and is relatively low cost per tonne when compared to other mining methods. In
general, a uniform grade distribution and rock mass strength is required to assure
that the maximum potential of a deposit is achieved (Brady and Brown, 2006).
Presently, there are approximately twenty operating cave mines around the world
and many more in the planning stage. Figure 1 provides the locations of the most
notable caving mines that have been, or are currently in operation.
Figure 1. Location of some historical and currently operating caving mines around the
world.
The caving process involves undercutting (blasting a horizon of in situ rock mass)
and extraction of the broken rock from drawpoints on a production horizon
located at depth. When the plan area of the undercut footprint/active area reaches
a large enough dimension a self-sustained propagating cave will develop so long as
the ore is continued to be withdrawn. This is generally described as the critical
Hydraulic Radius (HR) which can be calculated through the ratio of the
undercut/active footprint area (m2) to the cumulative undercut/active footprint
perimeter length (m).
1 – Introduction
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 2
Figure 2. Schematic representation of a typical block cave mine (modified after Atlas
Copco, 2011).
There are three variations to the cave mining method that include block, panel and
sub-level caving. In block and panel caving operations, the ore is withdrawn from a
single mining horizon (extraction level). The transition of the ore from an in situ
rock mass to a fully fragmented cave material is achieved without drilling and
blasting after the initial undercut development. The fragmentation of the rock
mass is controlled by natural processes that include the in situ fracturing of the
1 – Introduction
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 3
rock mass, stress redistribution, the limiting strength of the rock mass and
progression of the material downward through the muckpile resulting in
autogenous grinding. In block caving, the orebody is fully undercut prior to
production commencing. In panel caving, production commences prior to the
orebody being fully undercut and mining progresses laterally across the orebody.
The cave mining method was developed in the underground coal mines of England
in the late 17th century. At this time it was referred to as the Shropshire Method,
and was developed to induce gravity caving (through undercutting) in highly
fractured, persistent and flat-lying coal seams. The area from which the coal was
extracted was generally back-filled with stone to limit surface subsidence (Energy
Information Association, 1995). As the demand for coal increased during the 18th
and 19th century, the advantages of the cave mining method were noted “… it
enabled a colliery to be opened with less capital expenditure … the yield per acres
(was) greater… (and) shot firing (could) almost be entirely dispensed with (because
the) weight on the face is, in itself, sufficient to bring down the coal…” (Hughes,
1917).
By the late 19th century – early 20th century, coal caving had been adapted to the
metalliferous mines in Michigan, USA whereby the high in situ density of the ore
was exploited to induce a gravity caving mechanism in mining blocks
approximately 60-75 m long, 30-40 m high and 60 m wide, and, after visiting these
caving operations during the 1950s, De Beers commissioned their first diamond
caving operation (Brown, 2003) in South Africa. The ubiquitous application of
cave mining in South African diamond mines since this time has led to the
development of current day empirical cave assessment techniques (Diering and
1 – Introduction
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 4
Laubscher 1987, Laubscher 1990, 1994, 2000) that are further discussed in
Section 2.1.2. In the case of South African diamond mining, effective caving is
enabled without dilution problems by the contrast in strength between the weak
kimberlitic diamond pipe and the comparatively strong host rock mass.
As a result of the continued success of the cave mining method in coal, iron ore and
kimberlite operations and in a number of strong, (UCS, greater than 80 MPa and
GSI, greater than 50) jointed rock masses (e.g. Urad Mine, Colorado, USA; 1914-
1960; Philex Padcal Mine, Philippines, 1959-current and El Teniente, Chile,
1920’s-current), during the mid-1990’s a caving mine was planned at Rio Tinto’s
Northparkes E26 Lift 1 Orebody. Feasibility studies for the mine were carried out
using Laubscher’s empirically derived caveability chart and the orebody was
predicted to fall well within the Caving Zone (Ross and van As, 2005). Production
from the block cave commenced in 1996 and cave initiation followed. However,
once the undercut development was completed, the cave stalled at a height of 95
m. Figure 3 provides a chart showing the initial estimate of caveability at the E26
Mine (a) and the stalled geometry (b).
Figure 3. (a) Laubscher’s stability chart showing E26 predicted caveability (b) section
showing cave stall at Northparkes E26 prior to plug failure (modified after
Ross and van As, 2005).
1 – Introduction
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 5
Increased production rates failed to induce further caving of the orebody and an
air-gap developed. In order to stimulate cave growth, a hydraulic fracturing
campaign was conducted. Boundary weakening (blasting a sub-vertical slot on the
south-western boundary of the cave) methods were also employed. After a
significant amount of effort over a two year period, caving once again
recommenced. However, on Wednesday, 24th November, 1999, the cave back
advanced rapidly through to the ground surface and generated a wind-blast
through the underground workings. Four workers were killed. It is estimated that
a total amount of 13 MTonnes of material came down in this collapse - a column
height of 200 m. At the time of the accident, the air-gap was in excess of 180 m
(Ross and van As, 2005).
As a result of the unexpected stall and then rapid failure and air-blast at the
Northparkes E26 Lift 1 Mine, the International Caving Study (ICS 1997-2004) and
Mass Mining Technology (MMT I 2005-2008 and MMT II 2009-2012) projects
were initiated. These industry funded research projects have made significant
contributions to the advance of rock mechanics understanding associated with
cave mining methods in hard, jointed rock masses. The following section provides
a review of the current state-of-the-art engineering for cave propagation and
subsidence assessment in hard, jointed rock masses.
It is commonly understood that all rock masses must cave if they are undercut over
a significant enough area. Caving can occur as a result of two influences – gravity
and stress. The mechanism of caving will depend on the relationship between
induced stresses, geometry of the cave footprint, strength of the rock mass and
joint fabric (Brown, 2003).
Stress caving occurs when the induced stresses in the cave back exceed the
strength of the rock mass causing yielding and fragmentation of the rock mass into
a caved rock state. Gravity caving is characterised by low mining induced stresses
and is often analysed by knowledge of the joint fabric and simple kinematics.
1 – Introduction
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 6
Gravity induced unravelling can be expected to occur in the cave back (roof) as a
tensile failure mechanism under low stress conditions. Failure can occur through
slip along pre-existing joints as the rock is unconfined from below, or through
bending/deflection of the rock layers (voussoir beam theory). Gravity caving
usually results in coarser drawpoint fragmentation since little damage is induced
to the rock mass during its mobilisation. Primary fragmentation in this case, is
usually close to the in situ block size. Example stress-paths for both stress and
gravity caving mechanisms are presented in Figure 4. The disintegration and
mobilisation of a rock mass resulting from yield in the compressive regime is
called stress caving. In the tensile regime, it is gravity caving.
Self-sustained propagation of the cave stalls when a stable arch develops in the
advancing back. In this case, the induced stresses do not exceed the strength of the
intact rock bridges and/or is unable to induce failure along pre-existing joints.
Time-dependent processes (i.e., stress corrosion, ground water etc.) may
1 – Introduction
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 7
eventually mobilise this material, but in most cases, artificial cave stimulation is
usually required. Cave propagation behaviour has been described by Brown
(2003) and Pierce (2010). A summary is provided in Figure 5.
1 – Introduction
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 8
As a result of the two caving processes identified in Figure 5 (stress and gravity),
Pierce, (2010) has defined seven critical factors that impact the cave propagation
behaviour of a rock mass. They are summarised below.
(a) Cohesion and Tension Weakening. During stress caving, the rock mass
undergoes a reduction in strength from its peak in situ value to a much
lower residual value (representative of a caved rock mass state). This
overall response is often termed a “strain-softening” process, and is the
result of strain-dependent material properties. Gravity caving in low
induced stress environments is driven by the ability of the in situ joint fabric
to loosen and mobilise (its tensile strength).
(b) Post Peak Brittleness. The rate at which the rock mass strength drops
from peak to residual is referred to as brittleness. Rocks that maintain their
peak strength with continued loading are referred to as perfectly plastic
(ductile) constitutive models. Rock masses that instantaneously drop to
low residual strength properties when they exceed their peak strength are
referred to as perfectly brittle. In general, brittle rock masses cave more
readily than ductile rock masses.
(c) Deformation Modulus Softening. During caving, the rock mass increases
in volume as intact rock blocks fracture, separate and rotate during the
yielding and mobilisation process. Along with this bulking, a reduction in
the deformation modulus is expected to occur. Representation of the
decrease in deformation modulus is crucial for assessing the evolving stress
state around the cave, since, as the rock mass dilates/bulks its potential to
carry stress decreases.
(d) Dilational Behaviour. Rock mass dilation is the change in volume of a rock
that occurs with shear distortion. An accurate assessment and
representation of the dilation behaviour of a jointed rock mass during cave
initiation and propagation is essential in being able to accurately predict the
correct bulking behaviour and volume increase for air gap assessment.
1 – Introduction
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 9
(f) Production Draw Schedule. The rate of draw and shape of the undercut
footprint has previously been identified by Laubscher (1990, 1994) to
impact the cave propagation behaviour of a rock mass. In addition, the cave
propagation behaviour may be affected by the evolving geometry of the
undercut footprint relative to the principal stress direction. If the caved
mass is withdrawn more heavily in the centre of the undercut the back may
be more arched. Induced stresses will be higher in this case, but they will
be confined to a smaller portion of the cave back.
Due to the low operating cost nature of the cave mining method, the demand for
caving operations is increasing. This demand is driven by the potential for
increasing operational profit and possibility of extracting lower grade orebodies.
However, due to the significant capital investment required prior to production,
the sole reliance on empirical methods is no longer sufficient to justify the
expenditure. In addition, as a result of more complex geomechanical conditions at
proposed locations, empirical methods are unable to answer many questions
regarding expected caving behaviour since they are being applied beyond the
limits of their data set. As a result of this, a robust methodology based on
1 – Introduction
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 10
1.4 Terminology
Elastic Region - The host rock mass around the caving region behaves
mainly elastically and has properties consistent with an “undisturbed” rock
mass.
1 – Introduction
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 11
[1]
Where: and are the Major and Minor Principal Stress Magnitudes
(MPa), is the Damage Threshold Value (%) and is the Uniaxial
Compressive Strength (MPa)
Yielded Zone – The rock mass in this region is fractured and has lost some
or all of its cohesive strength and provides minimal support to the overlying
rock mass. A rock mass within the yielded zone is subject to significant
damage, i.e. open holes are cut-off, Time Domain Reflectometry (TDR)
breakages are expected and cracking is observable in infrastructure. Stress
components within this region are typically low in magnitude. The
reduction in rock block size (compared to the in situ state) due to yielding in
this region can be described as primary fragmentation. Primary
fragmentation from a stress caving mechanism is generally finer than that
from gravity caving (Laubscher, 1994).
1 – Introduction
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 12
1 – Introduction
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 13
1 – Introduction
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 14
The research documented by this Thesis has been broken into chapters based on
unique ideas and concepts. A summary of this break-down is provided below.
Chapter 1 – summarises the problem being studied, outlines the motivations for
the research and provides some background information on the cave mining
method.
Chapter 2 – critically reviews the existing techniques being used by the mining
industry for cave propagation and subsidence analyses in hard, jointed rock
masses.
Chapter 6 – outlines the development of new numerical algorithms that allow the
rigorous consideration of the effect of volumetric changes of a rock mass during
cave propagation that include density, deformation modulus and dilation.
1 – Introduction
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 15
1 – Introduction
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 16
2.1.1 Analytical
Since the application of cave mining methods during the early part of the 20th
century, researchers have sought to understand and predict the nature of cave
propagation. Rice (1934) and later Panek (1984) developed simple one-
dimensional volume based relationships to characterise cave propagation
behaviour according to assumed bulking factors, as illustrated in Figure 8.
Simple volumetric relations are still used today by many researchers to estimate
cave propagation rates (e.g. Beck et al., 2011) and assume that:
(b) cave propagation (and mobilisation of material) is always vertical; and that
(c) the caving rate is constant (based on the use of a constant bulking factor).
Through a number of recent published case studies, these assumptions have been
shown to be incorrect. At the Ridgeway Deeps Mine in NSW, Australia, Beck et al.
(2011) documented a scenario in which cave initiation did not occur in a portion of
the undercut footprint. Carlson and Golden Jr. (2008) describe a situation at the
Henderson Mine in which migration of the propagating cave beyond the undercut
footprint was observed along a weak intrusive contact. And, at Northparkes Lift 1
Mine, Ross and van As (2005) have described in detail the highly variable caving
rate during cave initiation, propagation, stalling and rapid plug failure at this
operation.
Table 1. Documented yield zone propagation rates from caving operations around the
world (after Sainsbury and Sainsbury, 2010).
Yield
Propagation
Operation Method Rate Reference
El Teniente, Chile Panel 5: 1 Villegas (2008)
Henderson Mine, Colorado, USA Panel 7: 1 Board et al. (2009)
Grace Mine, Pennsylvania, USA Panel 8.2: 1 Sainsbury et al. (2005)
Australian Coal Mine Longwall 8.9: 1 Hebblewhite (1995)
DOZ Mine, Indonesia Block 6-10: 1 Szwedzicki et al. (2006)
Kimberley Mines, South Africa Block 6 - 12: 1 Guest (2009)
Lakeshore Mine, Arizona, USA Block 10: 1 Panek (1984)
Questa Mine, New Mexico, USA Block 10: 1 Gilbride et al. (2005)
San Manuel Mine, Arizona, USA Panel 10: 1 Gilbride et al. (2005)
Athens Mine, Michigan, USA Block 14: 1 Boyum (1961)
Palabora Mine, South Africa Block 15: 1 Sainsbury et al. (2008)
Northparkes Lift 2, Australia Block 20: 1 Pierce et al. (2006)
Chinese Coal Mine Longwall 31.3: 1 Liu (1981)
Caving rates in the order of 5:1 up to 31:1 have previously been documented. This
variability can be attributed to variations in the in situ geomechanical conditions
and cave mining method. Based on the values presented in Table 1 it can be seen
that a longwall mining method provides the greatest documented propagation
rate, followed by block caving and then panel caving methods. The ability to
predict and represent this variation in propagation rates between caving methods
2.1.2 Empirical
The use of empirical methods to estimate cave propagation behaviour have been,
and still are, widespread. The most commonly used approach for estimating
caveability was developed by Laubscher (Diering and Laubscher 1987, Laubscher
1990, 1994, 2000) and is based on a compilation of caving case histories - largely
derived from low strength, kimberlitic deposits in South Africa. Laubscher’s chart
(Figure 9) defines, three possible caving states that include; “no caving”,
“transitional”, whereby the cave initiates, but propagation is minimal, and “caving”
whereby self-sustained propagation occurs. The states are defined based on a
measure of the rock mass strength, through the Mining Rock Mass Rating (MRMR)
and the hydraulic radius of the undercut footprint. The MRMR was originally
developed by Laubscher (1975) and includes the consideration of intact rock
strength, discontinuity frequency and weathering, joint orientation, stress and
blasting.
Many mines still use Laubscher’s caving chart to estimate the undercut dimensions
required to induce self-sustained propagation, and, in most cases, good agreement
is achieved. However Lorig et al. (1995), van As and Jeffrey (2000) and De Nicola
Escobar and Fishwick Tapia (2000) have previously reported instances where
significant differences were observed between the actual and predicted cave
propagation behaviour. A detailed review of these cases by Trueman and
Mawdesley (2003) showed that the biggest variance in actual versus predicted
outcome was associated with strong (MRMR greater than 50) rock masses and
misinterpretation of the application of adjustments in the MRMR rating scheme.
As a result of this review, Trueman and Mawdesley (2003) proposed an alternate
method for the prediction of self-sustained propagation through an extension of
the Mathews stope stability chart (Mathews et al., 1981). Their extended stability
chart is provided in Figure 10.
Figure 10. Empirical method for predicting caveability: Extended Mathews Stability
Chart (after Trueman and Mawdesley, 2003).
Although the development of this method extended the application of the existing
empirical approach to stronger rock masses, by necessity, the method is still
limited by the dataset that it was developed from. Additional limitations of
Laubscher’s and Trueman and Mawdesley’s empirical approaches have previously
been documented by Brown (2003) and suggest that the approaches are only
satisfactory for footprint length to width ratios of three or less. Beyond this, the
technique is unable to account for variations in three-dimensional stress
redistribution around rectangular undercut footprints. In addition the influence of
only one joint set orientation can be analysed. Experience suggests that the critical
joint set orientation may vary around the undercut footprint as the principal stress
direction changes during undercutting and cave propagation. Milne et al. (1998)
also suggest that the determination of adjustment factors can be ambiguous and
subject to personal experience. This means, for the same rock mass data set,
different caving behaviour may be interpreted.
2.1.3 Numerical
In his review of cave mining practices, Brown (2003) reasons that numerical
modelling enables a more fundamental and rigorous assessment of cave initiation
and propagation behaviour than empirical (or analytical) methods, since it may
have advantages in cases for which current experience is lacking.
Soon after the introduction of the Finite Element Method (FEM) for the numerical
analysis of stresses and displacements in continuous structures by Clough (1960),
Palma and Agarwal (1973) developed the first known two-dimensional, elastic,
finite element model to study cave propagation behaviour at the El Teniente Mine
in Chile. During this study, they identified the need to consider the nature of the in
situ rock mass fracture network and the impact of principal stress direction in
relation to the undercut dimensions on the cave propagation behaviour.
The high level of fracturing in the El Teniente rock mass was represented by
assigning zero tensile strength to all zones within the model. Although not many
details of the modelling methodology are provided, it is clear that yielding of the
rock mass immediately above the simulated undercut was assumed to propagate
when a tensile stress component was identified within a zone. Figure 11 presents
the results that clearly show the simulated impact of cave height based on in situ
stress and orientation of the undercut footprint.
Figure 12. Conceptual diagram of effect of principal stress direction and undercut
footprint dimensions on caveability.
The results of Palma and Agarwal’s work are the first known application of
computer-based numerical modelling for cave propagation analysis and
successfully provided a means for a more rigorous analysis of the tensile failure
mechanism that develops in advance of a propagating cave. In addition, they
highlighted the effect of stress field variations around the extraction level
geometry on cave propagation height. However, their consideration of a simple
elastic material model was unable to account for a stress-caving mechanism since
no failure criteria is specified. This meant that the rock mass in the cave back
could deform and become stressed infinitely without failing. This basic assumption
may be appropriate for some mining methods in very strong, massive rocks but
can lead to highly misleading results in weaker rock masses when there is the
potential for shear failure of the rock mass and redistribution of stresses.
The softening behaviour in the model was simulated through a periodic review of
the failure states in the numerical mesh. If a zone failed via a compressional or
tensile mechanism, then the strength, density and stiffness were reduced to a
residual value. Production draw was simulated through a force application in the
undercut roof. Figure 13 provides a schematic representation of their modelling
methodology.
The simulations conducted by Barla et al. (1980) do not only account for a
softening material model, but also represent the changes in deformation modulus
and density during cave propagation. In addition, they identified the importance
in being able to accurately represent the mining process within the numerical
model in order to predict the most realistic rock mass response. However no
correlation was made regarding the amount of material withdrawn.
During the early 1990’s, Rech and Lorig (1992) conducted two-dimensional, finite
difference analyses in order to reproduce the existing cave conditions at the
Henderson Mine in Colorado, USA and predict the expected cave propagation
behaviour. These are the first simulations that attempted to correlate the
production schedule with the simulated cave propagation behaviour.
The cave zone was initialised within the model through a number of incremental
undercut expansions that corresponded to the historical and planned production
schedule. Vertical draw and a bulking factor were assumed based on the
volumetric equations outlined by Panek (1984). Stresses were reset to zero within
the cave mass and the rock mass properties were reduced to those consistent with
a fully-bulked rock mass. Simulation of residual rock mass properties and reduced
vertical stress conditions within the caved mass ensured that the mining induced
stress magnitude and directions were accurately captured. However, by manually
initialising the caved rock mass within the model, a true and spontaneous cave
initiation could not be predicted. In addition, by artificially reducing stresses
within the cave, mass and energy were not conserved within the system. As a
result of this, the representation of the exact production tonnage simulated within
the model could not be gauged and the real caving induced stress-damage may
have been under-estimated.
The algorithm used by Rech and Lorig to model the undercutting and mining
advance sequence is provided in Figure 14.
Figure 14. Methodology for the application of a continuum based numerical model for
the prediction of onset of caving (after Rech and Lorig, 1992).
During the International Caving Study (ICS 1997-2004), Karzulovic and Flores
(2003) considered the influence of depth, stress, large-scale discontinuities, rock
mass strength and groundwater on caveability through a generalised sensitivity
analysis with a two-dimensional FEM code. The caving methodology employed
assumed vertical cave propagation, similar to an analytical approach. In order to
estimate the potential for cave propagation, it was assumed that cave growth
would equal 10% of the undercut length (i.e. if the undercut length is 100 m, the
vertical propagation of the cave would be 10 m), as illustrated in Figure 15a.
Figure 15. Determination of the Cave Propagation Factor at Northparkes E26 Lift
1 (after Karzulovic and Flores 2003). Here a 480 m block height, and a
rock mass of fair to good geotechnical quality, (HC = 480 m, B = 180 m,
K = 1.50) has been assessed. The chart indicates that the caving will not
propagate through the 480 m block.
Figure 16. Development of axis-symmetric numerical methods for cave propagation (a)
axis-symmetric concept (b) evolution of the undercut pressure and height (c)
stepwise reduction of undercut pressure (d) details of the pressure evolution
with a simulated reduction step (after Brown, 2003).
Through this approach, even though the true three-dimensional geometry and
stress tensor were not accurately represented, Lorig (2000) was able to predict a
hydraulic radius associated with cave initiation that compared well to Laubscher’s
empirical cave stability chart over a range of MRMR values. This technique is
considered to be an advancement on the CPF method proposed by Karzulovic and
Flores (2003) since failure was not limited to a window of rock mass in the cave
back (dictated by the undercut width), but allowed to evolve based on the rock
mass properties and stress state in the model.
Figure 17. Development of cave geometry resulting from a two dimensional strain-
softening numerical simulation, hydraulic radius 42.5m (a) displacement
vectors (b) cohesion softening ; green represents no softening, red represents
fully softened rock mass(after Lorig, 2000).
For an incrementally expanding undercut size, the resulting cave yield height was
assessed in the numerical model. A hydraulic radius of 42.5 m was required to
reproduce the observed stalled yield zone height at Northparkes of 95 m. This is
consistent with the documented stalled undercut geometry by Ross and van As
(2005). However, although the cave yield height was reproduced, it is clear that the
shape of the yielded rock mass volume is not necessarily realistic when the results
are compared to the conceptual model of a cave. It is simulated with a flat back.
The modelling results of Lorig showed that a strain-softening model could be used
with confidence to predict rock mass damage and cave propagation. However, a
model that was able to simulate the failure mechanisms in the back of the cave in
more detail was required to ensure the flat back shape was addressed.
Two dimensional, Distinct Element Models (DEM) were developed by Lorig et al.
(1995) within the PFC2D code (Itasca, 1995) to provide a greater understanding of
the fracturing of the in situ rock mass and an improved cave back shape based on
the models shown in Figure 17. Conceptual models of cave propagation behaviour
in a high initial stress state were developed and two fundamental failure
mechanisms associated with cave propagation were identified that included; intact
rock block failure and slip along pre-existing joints. The model results are
presented in Figure 18a and Figure 18b. Brown (2003) reports on the extension of
the two-dimensional DEM simulations to three-dimensional axis-symmetric
models which are presented in Figure 18c.
Figure 18. Development of a discrete element model to study cave propagation (a)
particle clusters early in the caving process with superimposed contact force
chains (after Lorig et al., 1995). (b) particle clusters after significant cave
propagation showing internal fractures of blocks in the caving zone chains
(after Lorig et al., 1995). (c) forces arching around the unstable rock mass
(after Brown, 2003).
Within these models, each intact rock block is represented by particles that are
glued together. Upon initiation of the undercut, the bonds between the particles
are broken if the induced force is greater than the bond strength (stress caving).
Unstable particles that have broken their bonds or are unconfined, are free to
dislocate and fall moving into the space created by the undercut. Figure 18C
shows the force distribution in the particles around the cave periphery. The
increased caving induced stresses are seen as arching of these forces around the
cave limits.
These models illustrate the capacity of DEM codes to simulate the two primary
caving mechanisms in a jointed rock mass (stress and gravity). However, at the
present time, the size of these models is limited due to the computational intensity
of the modelling technique.
Figure 19. Large-scale (mine-wide) discrete element modelling of caving and subsidence
phenomena in three-dimensions. Cross section of subsidence mass movement
from block caving and simulated synthetic rock mass triaxial test of PFC
material (after Gilbride et al., 2005).
Since there is no comparison between actual field data, or presentation of the data
used for the calibration, it is difficult to determine the accuracy of the model
results.
Figure 20. Large-scale (mine-wide) discrete element modelling of caving and subsidence
phenomena in three-dimensions. Plan view cave zones: measured (blue) and
simulated (red) (after Sharrock et al., 2011).
In this case, there is significant difference between the model result and the
subsidence observations on the eastern limits of the crater.
It seems in each case, computational inefficiency of the DEM technique, has limited
the particle size within the models to 13-24 m, and thus restricted the size of the
physical phenomena that can be resolved. As a result of this, the small-scale
cracking / dislocation of the rock mass achieved by Lorig et al. (1995) was unable
to be reproduced with such a large-scale model due to the minimum particle size
required to achieve this scale of model.
As shown by Gilbride et al. (2005) and Sharrock et al. (2011), at present, it is not
practical to simulate the complex large-scale mining/geological processes in DEM
codes due to the computational intensity of the numerical technique. It seems at
the current time, computational constraints continue to limit application of DEM
simulations to small-scale (e.g. <100 m) boundary value problems in densely
By reducing the stresses uniformly across the undercut, material was withdrawn
preferentially from the higher stress areas in the undercut. This methodology
highlighted the need for better control on production draw simulation.
Through this velocity controlled production draw, Pierce et al., (2006) were able to
simulate the evolving cave behaviour at Northparkes Lift 2 cave that was
consistent with the conditions observed in situ. The numerical results presented in
Figure 23 have been validated against measurements of openhole blockages, TDR
breakages and the progression of the seismogenic zone. Material properties
within the model were generated using the Synthetic Rock Mass (SRM) modelling
technique, which is discussed in Section 2.2.3.
The numerical model was able to accurately predict the rate and shape of the
mobilised and yielded rock mass zones through a large-scale application.
Similar to this approach, Beck et al. (2007) developed a methodology for the
assessment of cave propagation behaviour using the numerical modelling package
ABAQUS (Simulia, 2011). An example of some of the results from one of these
models is provided in Figure 24.
An attempt was made to review the caving approach that has been developed in
Abaqus based on a number of publications (Beck et al., 2006; Beck et al., 2011).
However, at the present time there are insufficient details provided in these (and
associated) publications to allow for a detailed critical review. As a result of this, it
was not possible to comment on the appropriateness of the underlying
methodology, constitutive behaviours and associated assumptions for simulating
caving using Abaqus.
Pine et al. (2007) and Vyazmensky et al. (2007) used the combined finite element-
discrete element ELFEN code (Rockfield, 2007) to insert physical fractures into a
continuum finite element mesh that is gradually degraded into discrete blocks
through systemic sampling of the tensile strength and principal stress tensors.
The approach includes an adapted Mohr-Coulomb failure criterion that has been
coupled with a smeared crack model to trace the crack propagation process and
crack interaction. Initially, material is embedded with an initial fragmentation
profile based on a site specific fracture network. Results of recent simulations
conducted with this approach are presented in Figure 25.
The modelling of a jointed rock mass using such an explicit technique requires the
precise specification of the joint locations and mechanical properties. It is
considered impractical to suggest that every joint can be defined and modelled in a
deterministic way for a large scale problem such as a caving. In addition, this
approach, although well able to represent brittle failure, still relies on a macro
failure criterion to determine the initiation of new cracks within the continuum
mesh.
Although many conceptual block cave models have been documented (Rogers et
al., 2010; Pine et al., 2007 and Vyazmensky et al., 2007) this approach has not
been validated against observed behaviour at an existing mine.
2.1.4 Summary
As a result of the low cost nature of the cave mining method, very large caving
operations are currently being planned around the world and the empirical caving
design methods which have long served the industry are no longer adequate for
the assessment of complex rock failure and deformation processes expected at
these locations. In addition, these empirical techniques do not satisfy the
increasingly stringent risk-based criteria for approving the large capital
expenditure in caving mines prior to production.
It is clear that the last ten years have seen significant developments in numerical
modelling methodologies that facilitate the ability to simulate the rock mass
behaviour and failure mechanisms associated with large, cave-scale problems.
Through its consideration of fundamental rock mass behaviour and evolving
production draw schedule, the caving algorithm described by Pierce et al., (2006)
is considered to be the current “state-of-the-art in block and panel caving from a
geomechanics perspective (Brown, 2003)” and should be used as the basis for an
expanded numerical model moving forward.
2.2.1 Introduction
The strength of the intact rock bridges is generally assumed to be the same as the
intact strength of the rock determined by laboratory testing. However, it is well
established that uniaxial compressive strength of intact rock decreases as
specimen size increases. This kind of change in the mechanical properties of rock
with size is referred to as scale effects. Previous investigations (Hoek and Brown,
1980; Pratt et al., 1972) have shown that this scale-dependent decrease may vary
between 20-80% of the measured intact value in the laboratory. The large-scale in
situ and laboratory scale tests of Pratt et al. (1972) are provided in Figure 26.
Figure 26. Measured rock strength-scale effect including large size specimens of in situ
test (after Pratt et al., 1972).
Figure 27. Applicability of the Hoek-Brown empirical rock mass strength criterion at
different scales (after Li et al., 2008).
The following section reviews the current techniques used to represent the
strength response of jointed rock masses that can be used for an assessment of
cave propagation and subsidence behaviour.
The Hoek-Brown failure criterion is widely accepted as the standard for rock mass
strength estimation and is routinely applied to rock mechanics problems. The
criterion was developed during the 1980’s (Hoek and Brown, 1980) based on the
results of research into the brittle failure of intact rock and simulations of jointed
rock mass behaviour. The criterion uses the properties of intact rock and applies
some reduction factors based on the characteristics of jointing to represent a large-
scale peak strength response.
During 1983, most numerical modelling codes were written in terms of the Mohr-
Coulomb criterion and Bray (1983) developed a solution to relate the non-linear m
and s parameters of the Hoek-Brown strength envelope to the Mohr-Coulomb
strength criterion. This allowed Hoek-Brown strength to be expressed in terms of
cohesion and friction and therefore be easily used in numerical modelling
simulations of rock mass strength.
Using the method developed by Bray, values for cohesion and friction can be
obtained by a least-square fit to the Hoek-Brown failure envelope. A bi-linear,
Mohr-Coulomb fit to the Hoek-Brown curve can be used to more accurately
represent the actual non-linearity of the failure envelope. The range of stress over
which the Mohr-Coulomb properties are fit can be limited to ensure a better match
over the range of expected induced stresses. The impact of applying a bi-linear
versus linear fit can be seen in Figure 28a along with the requirement of estimating
the range of 3 expected (Figure 28b).
It can be seen that a bi-linear fit provides a more accurate strength estimate over
the entire range of expected stresses. The use of a low 3 value leads to the over-
prediction of rock mass strength at high 3 values if the induced stresses reach this
range.
However, the Hoek-Brown strength envelope only considers the response of the
rock mass up to the point of failure. The post peak response, which exerts a strong
control on rock mass caveability (Pierce et al., 2006) is not described. In order to
do this, separate consideration of the post-peak behaviour is required.
It can be seen from the conceptual model of caving (Figure 6) that the boundaries
between each of the cave regions are not sharp. It is therefore apparent that
during caving, a rock mass undergoes a gradual change in strength from its in situ
state to a caved-rock state. This behaviour is described as strain-softening. The
rate of change of the strength reduction is affected by the intact strength, joint
configuration and the confining stress level causing failure (Tiwari and Rao, 2006).
Experimental stress-strain curves have previously been idealised to represent
different material behaviour typically used in numerical analyses and are
presented in Figure 29.
Figure 29. Idealised stress-strain curves representing different material behaviour used
in numerical modelling.
Perfectly Brittle - Rock that exhibit a stress-strain response similar to Figure 29E
are called perfectly brittle materials. For a brittle rock, the stress strain curve is
nearly linear at all stress levels, up to and including the final fracture stress. Brittle
failure is the process by which sudden loss in strength occurs. During brittle
failure the strength of the rock mass reduces to a residual value instantaneously.
Strain-softening - When stress has exceeded the elastic limit, the rock mass
begins to yield. It continues to yield until the peak strength is reached before
reducing to a residual value.
The study of the post-peak behaviour of rock is limited (Hoek and Karzulovic,
2000; Russo et al., 1998; Cai et al., 2007) since few apparatus exist that have the
capacity to test large-scale samples. In addition, it is known that the post-peak
behaviour of rocks tested in the laboratory is dependent on specimen geometry
(height: diameter ratio) (Hudson et al., 1971). As a result of this, the current
understanding of the strain-softening behaviour of jointed rock masses is based
largely upon large-scale numerical back-analyses and physical observations.
Cundall et al. (2005) have previously estimated the FLAC3D (Itasca, 2009), post-
peak softening rate (𝜖 ) of a rock mass based on the numerical back-analyses of a
number of large-scale case studies. The data is presented as the blue data points in
Figure 31.
Figure 31. Summary of FLAC3D critical strain relation and data points used for
fitting.
𝜖 ( ) [2]
Where GSI is the Geological Strength Index and 𝜖 is the critical plastic strain of a
10m zone in FLAC3D. It is important to note that this equation is only valid for GSI
values ranging from 0 to 98. The value may be scaled with respect to edge length
by Equation [3].
𝜖 ( ⁄ ) [3]
The 𝜖 values derived from this relation are consistent with the typical stress-
strain relations provided by Hoek and Brown (1997) for strain-softening rock
masses which show that rock masses with higher GSI values are more brittle than
rock masses with a lower GSI.
Since the development of the 𝜖 relation by Cundall et al. (2005), additional case
studies have been completed as part of this research (presented in Sections 11, 12,
13 and 14) and are provided as the red data points in Figure 31. A new linear
relation [4] is proposed to determine a 𝜖 value that fits the combined datasets
and is valid for all GSI values from 0 to 100.
( )⁄
𝜖 [4]
In the case of caving, softening of the tension and cohesion at this rate should be
applied to ensure the rock mass in its post-peak state is represented with the
greatest accuracy.
Trueman and Mawdesley (2003) suggest that numerical methods that use a strain-
softening approach are not robust since the post-peak response is highly sensitive
to mesh size. This is true, if mesh dependency is not accounted for in the
development of material property responses.
There are at least two methods that can be used to alleviate the problem of mesh
dependency as outlined by Dawson and Cundall (1995). They include Cosserat
Theory and the Standard Regularisation Method.
The standard regularisation method relies on the calibration of the softening law
to the results of laboratory triaxial tests. For the calibration, the laboratory test is
simulated numerically for a given zone size, and a best-fit is found by varying the
numerical softening rate. If the same zone size is used for the problem simulation,
no regularisation is necessary. If the zone size is increased, the numerical
softening rate is increased in proportion, and vice-versa. Here, the best-fit can be
determined by Equation [4] if no other information is available.
⁄ [5]
⁄ ⁄ [6]
Where s is the softening slope, is the change in material property value and
is the change in displacement.
[7]
𝜖 ⁄ [8]
Using this relationship, for example, if the zone size is doubled, then the critical
strain must be halved for comparable results.
Through this approach Lorig (2000) showed that cave simulation results are
repeatable with different sized meshes. His results are provided in Table 2.
This scaling approach has also been used by other researchers to account for mesh
dependency in the numerical simulation of other geomechanical processes (Crook
et al., 2003).
It can be shown that for the same numerical zone size, increasing the size of a test
sample will result in a more brittle post-peak response. This is shown in Figure 32
where Unconfined Compressive Strength (UCS) testing has been conducted on a
strain-softening material. The zone size and critical strain have remained
consistent between all simulations, along with the applied loading rate at the
specimen ends.
It can be seen that, as the sample increases in size, the peak-strength remains the
same, but the post-peak response becomes more brittle. This phenomenon has
been considered by Hajiabdolmajid and Kaiser (2003) and is believed to be the
result of differences in failure mechanisms leading to different material brittleness
– or “scale-dependent brittleness”.
[9]
Where is the axial reaction pressure, is the global axial displacement (both
measured at the platen), L is the sample height and is the axial strain.
With all the deformation being associated with the band, the quantity u can be
considered as a material band property. This may be achieved since softening
behaviour may be understood by considering that, viewed from the outside, the
band behaviour is characterised by a stress-displacement law with the slope (S)
characterised by Equation [10].
⁄ [10]
Where α is the band angle in reference to the direction of the axial load.
Thus, the overall stress-strain law is dependent on sample size, and the larger the
size, more brittle the global behaviour. So, in performing simulated laboratory
tests for calibration of material responses, the observed softening rate will be
proportional to sample size and the observed mode of localisation.
Similar modelling results can be achieved in each of the test samples by:
change in stress state such that at least one stress component decreases.
It is the latter two of these possibilities that are expected to occur during caving.
Localisation has been shown to occur by Santarelli (1989) and Besuelle (2001) at
stresses levels of between 60% and 90% the peak strength. However, shear bands
are already in place by the time that the material softening commences. The
development of shear bands is triggered by very small local variations in the initial
conditions of the problem – known as bifurcation. Bifurcation is well known in
laboratory settings, where, for example, in a simple shear test, a sample may either
deform uniformly or develop shear bands. Within numerical modelling codes,
bifurcation entails the occurrence of multiple solutions compatible with
equilibrium equations and boundary conditions.
In a previous study, Cundall (1991) shows that the process of shear band
formation is one of crack coalescence rather than propagation. When the
numerical simulation is run for a long time, bands are seen to coalesce, grow both
in length and intensity and finally become dormant. Furthermore, Cundall (1991)
also shows that the formation of one band will inhibit the formation of another
laterally nearby, i.e., two bands cannot form close together. The inhibiting effect
(i.e., build-up of confining stress at given locations due to a mean stress decrease in
the evolving band) is proportional to the band thickness and is related to
instantaneous band length. The localisation band thickness in a numerical test is
equal to about three element widths whereas in reality they would be related to
grain size (Cundall, 1991). By default, the thickness of shear bands in a numerical
mesh reduces to the smallest dimension resolved by the mesh, which is the zone
size (typically one zone width if the band is parallel to the mesh, or three zones
width if the band cuts the grid at an arbitrary angle). Therefore, although
numerical solution schemes are able to reproduce the physics of band formation
accurately, the thickness of the bands and their spacing are strongly dependent on
the resolution of the numerical mesh.
Provided that the model mesh is fine enough (compared to the problems size) then
any strain-softening numerical simulation should be able to capture the correct
evolving failure mechanism within the rock mass. Cundall (1991) has shown that,
with enough elements within a mesh, many thin shear bands can be resolved in a
continuum calculation.
Figure 33. Schematic diagram of a tensile failure mechanism that does not affect
cohesive strength.
This phenomenon has previously been described by Pine et al. (2007). “Crack
growth orthogonal to the direction of dilation in a compressive stress field does not
immediately produce a mechanical instability, as observed in tensile fields…It is this
stable fracture process in compression that results in large differences between
tensile and compressive strengths.”
The implementation of such a relation suggests that a rock mass is perfectly brittle
in tension. Previous investigations by Cai (2010) suggest that this is a reasonable
assumption.
Through laboratory testing, Schmertmann and Osterberg (1960) showed that the
two strength components, cohesion and friction are not necessarily mobilised
simultaneously during straining and that the cohesive component of strength is
mobilised early in compression tests, while friction (and dilation) requires
additional straining to reach full capacity.
Previous research conducted by Diederichs (2007) has shown that the response of
a rock mass during stress-yielding is predominantly a result of a tensile failure
mechanism, as pre-existing joints propagate. As a result of this, the impact of
friction (and dilation) is limited until a failure plane localises.
Hajiabdolmajid, Kaiser and Martin (2002) have explored this concept in relation to
failure in laboratory specimens and around underground openings. They relate
the mobilisation of the cohesion and frictional strength components to
accumulated plastic strain. A sketch showing their conceptual model is presented
in Figure 35.
Figure 35. Schematic diagram of the mobilisation of the strength components cohesion
and friction (a) in the laboratory (b) around an underground opening; ci and
cr and εcp and εfp represent the plastic strain components when the friction
and cohesion strength components have reached ultimate values (after
Hajiabdolmajid, Kaiser and Martin, 2002).
Hajiabdolmajid and Kaiser (2002), Diederichs (2002) and Zhao and Cai (2010)
propose a plastic-strain dependent CWFS model whereby the softening
characteristics are related to site-specific case study applications. Within this
constitutive relation, after mobilisation to a peak value, friction is gradually
reduced to a residual value. An example of such an implementation is provided in
Figure 36.
A CWFS model has successfully been used in the back-analysis of two breakouts in
different rock types at the Underground Research Laboratory (Hajiabdolmajiod et
al., 2002) as well as in two slope failures in jointed rock (Hajiabdolmajiod and
Kaiser, 2003; Eberhardt et al., 2002). However, it is noted that in a numerical
back-analysis of one of the tunnel break-outs presented in Hajiabdolmajiod and
Kaiser (2002), the non-uniformity of the mesh (i.e., not aspect ratio zones) and no
discussion of critical strain scaling may be affecting the simulation results.
Pierce et al. (2006) have modelled friction as a strain-softening value whereby the
peak value has been estimated by a linear Mohr-Coulomb fit to the Hoek-Brown
curve. Friction is modified to a residual value in response to plastic shear strain (at
the same rate as cohesion) and volumetric strain. Barton and Pandey (2011)
developed a similar approach; however, their friction value is dynamic and has
been calibrated based on the application at two case study locations.
In order to account for the CWFS behaviour of a rock mass, it is proposed that the
peak friction angle/s be estimated by the bi-linear technique described in Section
2.2.2. The values should be modified to a residual value of 43-45 degrees after a
fully bulked rock mass state is achieved and/or at the same softening rate as
cohesion.
A fully bulked rock mass state (or maximum volumetric strain achievable) can be
estimated based on the maximum porosity (η) of a rock mass previously
determined by Pierce et al. (2006) to be approximately 0.4. Based on this, a
volumetric strain cut-off, , of approximately 66% can be determined by
Equation [11].
( ) [11]
Where η is the rock mass porosity. In this instance, the fully bulked rock mass will
have properties consistent with gravel e.g., frictional strength only.
2.2.2.6 Summary
Provided mesh dependency is accounted for within the calibrated rock mass
response, the simulated laboratory response of a bi-linear, strain-softening rock
mass under uniaxial compression and triaxial compression loading conditions
(illustrated in Figure 37) provides the general elastic, peak strength, post-peak
softening and dilatancy mechanisms expected in an isotropic rock mass as
confinement is increased.
Due to the inherent difficulty of testing large-scale rock mass samples in the
laboratory or field, reliance has been placed on empirical classification rules and
systems derived from practical observations (i.e., GSI, MRMR, etc.). Despite the fact
that these systems and relations are in widespread use in engineering design, their
ability to consider strength anisotropy (resulting from a preferred joint fabric
orientation), scale effect (resulting mainly from the combined effect of joint density
and joint persistence), and post-peak strength response remains limited.
Previous investigations (Hoek and Brown, 1980) have shown that the strength and
deformation behaviour of a jointed rock mass is governed strongly by (a) the intact
strength of the rock and (b) the presence of joints/discontinuities. The Hoek-
Brown strength criterion accounts for each of these components implicitly by
using a global strength value and smearing the effect of joints through an isotropic
rock mass response. A technique is required that allows for the independent
failure and degradation of each of these components (joints and intact blocks).
developed (Pierce et al., 2006) to allow for the detailed consideration of the rock
mass joint fabric in the determination of rock mass response at large scales – i.e. 10
to 100 m. The SRM methodology uses PFC3D (Itasca, 2007) to explicitly represent a
Discrete Fracture Network (DFN) embedded within an intact rock matrix.
The intact rock matrix is simulated using the Bonded Particle Model (BPM). The
BPM represents the rock as rigid particles (grains) glued together at their contacts
by parallel bonds that represent a normal and shear stiffness. As a result of these
bonds, the BPM does not impose theoretical assumptions and limitations on
macroscopic material behaviour, as continuum models do. Micro-cracks are able
to form, interact, and coalesce into macroscopic fractures according to local
conditions. In this manner, macroscopic material behaviours not encompassed by
current continuum theories can be investigated. The BPM has a demonstrated
ability to reproduce many features of rock behaviour, including elasticity,
fracturing, acoustic emission, and damage accumulation producing material
anisotropy, hysteresis, dilation, post-peak softening, and strength increase with
confinement (Mas Ivars et al., 2011); all of which have been validated based on
instrumented laboratory tests. The micro-properties of the intact rock in SRM
samples are chosen via a calibration process based on matching laboratory test
results (intact rock UCS, Young’s modulus, and Poisson’s ratio).
Discontinuities within the rock mass samples are represented via the Smooth Joint
contact Model (SJM) which allows the simulation of a smooth interface between
particles regardless of the local particle contact orientations along the alignment as
shown in Figure 38.
Figure 38. The Smooth Joint Contact Model. (a) Graphical representation of how the
smooth joint contact model can be used to realign the default contact
orientation to one that honours a macroscopic joint orientation. (b) By
using the smooth joint contact model to reorient all contacts lying along the
macroscopic joint plane, sliding along a smooth planar feature can be more
accurately simulated (after Mas Ivars et al., 2011).
With the SJM, macroscopic joints with a given dimension and orientation can be
embedded within the assembly and can experience shearing in the manner of a
smooth, frictional surface without resorting to particle size refinement or particle
relocation along the joint surface (Mas Ivars et al., 2011). It has been demonstrated
that the model can be used to reproduce the extension and coalescence of multiple,
isolated, embedded flaws observed in laboratory experiments (Deisman et al.,
2008).
A SRM sample can explicitly account for the presence of intact rock bridges
between terminating fractures – similar to in situ rock mass conditions. Through
simulated testing of the synthetic samples, it is possible to derive large-scale rock
mass failure mechanisms and properties such as deformation modulus, strength
and brittleness. An example SRM composite sample is presented in Figure 39.
Figure 40. Three-dimensional response of a synthetic rock mass sample tested in three-
opposing directions under unconfined compression; testing directions east-
west, north-south and vertical (after Sainsbury et al., 2009).
The potential power of SRM is that it allows for site-specific consideration of joint
fabric, loading conditions and material property variations. This may be
particularly useful in cases where the joint fabric is highly anisotropic (as shown in
Figure 40) or where the problem is sensitive to post-peak strength. In addition,
large-scale samples can be tested in significant detail – ensuring an accurate failure
mechanism is represented.
Based on a review of the SRM technology, Hoek and Martin (2010) believe that
“there is no doubt that the tools assembled in the SRM approach are the most
advanced available to us today” and that they “believe the physics in the SRM
approach is sound”. In addition they go on to say that “we believe very strongly that
the Bonded Particle Model (BPM), the modelling foundation for the SRM, is the only
commercially available code that can be used to properly capture the behaviour of
intact rock. Sufficient published and independent research using the BPM has been
carried out over the past 10 years to show that the BPM logic can be used to match
the laboratory behaviour of intact rock… We are optimistic that the SRM
methodology should be suitable for studying the behaviour of discontinuous rock
masses; because we believe it has the best representation of the processes that are
active in a yielding discontinuous rock mass… Claims have been made by users of …
ELFEN … that many of the SRM features can be reproduced by these codes. However,
it is difficult to verify some of these claims as critical comparisons are seldom carried
out”. It can be said that this statement rings true for just about all of the existing
numerical techniques for cave propagation assessment (reviewed in Section 2.1),
apart from the technique outlined by Pierce et al. (2006) since, little validation
against real-life case studies has been completed and documented in detail for
verification purposes.
The review by Hoek and Martin endorses the SRM approach developed in PFC3D for
rock mass characterisation above all other SRM approaches that have been
proposed (e.g. Vyazmensky et al., 2007; Beck et al., 2007) and therefore forms the
basis for the characterisation of rock mass strength in the numerical model of cave
propagation behaviour and subsidence assessment detailed herein.
Previous caving investigations have been conducted using the SRM approach at the
Northparkes Mine (Pierce et al., 2007). Through simulated testing of synthetic
samples and carrying tests through to complete disintegration (residual strength),
both pre-peak properties (modulus, damage threshold and peak strength) and
post-peak properties (brittleness, dilation angle, residual strength and
fragmentation) were developed as shown in Figure 41.
The material response of SRM samples has been validated through a comparison of
fracture orientations produced when a SRM sample is subjected to the same
mining induced stress path and that has seismic monitoring data available (Figure
42a); and a comparison of SRM fragmentation predictions with drawpoint
observations (Figure 42b).
Figure 41. Stress-path dependent Synthetic Rock Mass approach (a) stress path, fitted
peak-strength envelope (two separate stress paths), and damage threshold
observed in SRM sample at Northparkes Lift 2 (b) estimates of brittleness
obtained from SRM testing (after Pierce et al., 2006). Steep lines represent
higher brittleness.
Figure 42. Validation of Synthetic Rock Mass response based on observed and
measured fracture modes and fragmentation (after Pierce et al., 2006).
In the case study of Northparkes (above) it can be seen that the microseismic
response generated in SRM samples matches with seismic observations
underground. In addition the predicted SRM fragmentation, after stress-path
dependent testing, closely matches with fragmentation measured at production
drawpoints.
To conduct further analyses (e.g., undercut footprint expansions, etc.) a whole new
set of SRM simulations were required which makes the methodology inefficient
since the costs associated with developing, testing and implementing a SRM
strength model are significant.
2.2.3.2 Summary
3 RESEARCH OUTLINE
3.1 Objectives
The ability to assess the advance rate and shape of a propagating cave in response
to a production draw schedule is critical in being able to plan mining infrastructure
since, once production commences, the ability to modify the mine design is limited.
The requirement to make predictions with confidence, from drill-core data, prior
to the rock mass being exposed on a large-scale (i.e., scanline mapping of a drift) is
of paramount importance.
The numerical model will extend the existing numerical techniques reviewed in
Section 2 through the improvement of:
the simulated rock mass constitutive behaviour that governs the volumetric
response of a material due to caving. This includes the development and
implementation of relationships between volumetric strain and density,
dilation and deformation modulus.
3 – Research Outline
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 79
a validated constitutive model that is able to account for rock mass strength
and deformation anisotropy as described by Synthetic Rock Mass testing
outlined by Mas Ivars et al. (2008).
3 – Research Outline
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 80
3.2 Methodology
The current research aims to further develop the caving model described by Pierce
et al. (2006) – herein described as the 2006 model - through the consideration of
each of the key rock mass behaviours that affect caving – as outlined in Section 1.3.
Application to block and panel caving methods only. Sub-Level caving is not
considered.
3 – Research Outline
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 81
The SRM methodology uses the Particle Flow Code PFC3D to explicitly represent a
DFN embedded within an intact rock matrix. SRM samples can explicitly account
for the joint fabric and its impact on rock mass strength anisotropy and scale
effects.
Previous investigations (Mas Ivars et al., 2011) have shown that it is possible to
determine generalised cohesion/tension weakening and post-peak brittleness
from the testing of SRM samples through a standard suite of laboratory tests. A
procedure is required to allow for the accurate representation of the standard
suite of SRM responses in cave propagation models.
An accurate assessment of the peak rock mass dilatancy within and around an
evolving cave is crucial to ensure that the bulking behaviour of the caved mass is
accurate. Few of the documented cave propagation assessment models discuss the
consideration of this parameter. A critical review of the current understanding of
rock mass dilational behaviour and existing relations is required. This review will
form the basis of the formulation of a rock mass dilational response for cave
propagation and subsidence assessment.
During cave propagation, the rock mass increases in volume as intact rock blocks
fracture, separate and rotate during the yielding and mobilisation process. Along
with this bulking, a reduction in the deformation modulus is expected to occur.
Representation of the decrease in deformation modulus is crucial for assessing the
evolving stress state around the cave, since, as rock mass softens its potential to
carry stress decreases.
The rate at which the deformation modulus decreases from an in situ state to a
fully bulked state in response to production draw has previously been simulated as
a linear decrease based on volumetric strain in the 2006 cave propagation model.
However, Hoek and Diederichs (2006) report that deformation modulus softening
3 – Research Outline
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 82
The rate of production draw and shape of the undercut footprint has previously
been identified by Laubscher (1990, 1994) to impact the caveability of a rock mass.
Evolution of the footprint shape and evolving hydraulic radius can be simulated
through the constant updating of the active production area in the model. At the
current time, most of the methodologies control production draw by a Height of
Draw (HOD) schedule that is estimated based on a pre-determined bulking factor
for the in situ rock mass.
3 – Research Outline
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 83
result of minor variations in the production schedule, cave initiation and stalling
can be predicted with rigour.
When a cave breaches the ground surface a crater is formed. The development of
the crater in the numerical model of cave propagation needs to be simulated to
ensure that the subsidence limits are assessed correctly and that toppling
instability around the crater slope may be predicted and incorporated into
mobilised zone for infrastructure planning purposes.
In block and panel caving, mobilisation of the ore is achieved without drilling and
blasting. Sub-level caving requires the transformation of in situ ore into a mobile
state by drilling and blasting. There is currently no documented methodology that
considers a sub-level caving production draw schedule. An algorithm is required
to be developed in the numerical model of cave propagation that considers this
cave mining method.
3.2.3 Validation
An outline for the development and validation of each of the caving algorithm
components (rock mass constitutive behaviour and production scheduling) is
provided in Figure 44. In addition, a number of case study applications are
required to be completed to validate the model response and ensure that the
methodology described herein can be applied with some confidence.
3 – Research Outline
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 84
Figure 44. Research methodology plan. Red tasks indicate developments that consider
rock mass behaviour and its impact on caving. Green tasks indicate
developments that are associated with numerical modelling techniques
required to simulate caving.
3 – Research Outline
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 85
A typical one lift block cave has been developed. The undercut footprint has
dimensions of 120 m x 120 m (Hydraulic Radius (HR) of 30) and is located at a
depth of 600 m below the ground surface. The maximum principal horizontal
stress has been simulated at twice the vertical stress. Production has been
simulated as a total Height of Draw (HOD) of 10 m. A schematic representation of
the conceptual scenario is provided in Figure 45.
To simulate the undercutting and production process at the start of each mining
advance increment, undercut zones are deleted and the support it provided to the
surrounding rock mass is replaced with reaction forces. Draw is simulated by
applying a small downward-oriented velocity to all gridpoints in the back of the
undercut. This velocity is set low enough to ensure pseudo-static equilibrium
throughout the model. Displacements that match the production height of draw in
the back of the undercut are induced in the back of the undercut zones.
The effect that rock mass strength has on propagation behaviour has been
explored in the Cave Demonstration Model. Four different strength rock masses
have been defined (RM1, RM2, RM3 and RM4) and bi-linear, strain-softening
material responses have been developed for each property set based on the
methodology described in Section 2.2.2. A summary of the measurable material
properties and Mohr-Coulomb strength estimates for each of the rock masses are
provided in Table 3 based on a minor principal stress fit of 15 MPa.
The Hoek-Brown failure envelopes for each of the rock masses and stress-strain
material responses at different confinement levels are provided in Figure 46.
Figure 46. Hoek-Brown failure envelopes and simulated rock mass stress-strain curves
for the rock mass domains in the numerical demonstration model.
The empirical estimates of caveability (after Laubscher, 2000) for each of the rock
masses are provided in Figure 47 for a HR of 30. Each of the rock masses are
classified as having a different caveability potential based on their MRMR values
ranging from ‘caving’ to ‘stable’.
Figure 47. Empirical estimates of rock mass caveability for four rock mass domains
simulated in the numerical demonstration model.
The RM4 rock mass falls within the ‘Stable’ region which suggests that cave
initiation and propagation may be problematic. Caving in the RM1 and RM2 rock
masses is not expected to be problematic. The caveability of RM3 is unable to be
determined since it falls within the ‘Transitional Zone’. The numerical simulation
results are provided in Figure 48. Propagation rates for both the mobilised and
yield zones have been calculated based on their simulated height above the
undercut level and the simulated HOD.
Figure 48. Predicted cave propagation behaviour for variable peak strength rock masses
in the numerical demonstration model.
It can be seen that as the rock mass strength increases, the propagation rate
decreases (from 18:1 in the case of RM1 to 1:1 in the case of RM4). Self-sustained
cave propagation in the lower strength RM1 and RM2 rock masses is predicted.
Stalling is seen in the simulation of caving in RM3 (depicted by the co-incident cave
and yield zones in Figure 48A) at a height of approximately 25 m above the
undercut. The cave fails to initiate in the strong rock mass RM4.
The evolution of the bulked caved mass for each rock mass is also presented for
each of the rock mass strengths through a review of the evolving rock mass
density. It can be seen that bulking is not uniform within the caved mass. Higher
bulking (lower densities) can be seen at the edges of the cave. Results of the RM4
model provide a full-bulked caved rock across the entire undercut footprint, while
the RM1 and RM2 rock masses only reach a maximum bulked rock mass density
around the cave periphery - where the shearing stress is at a maximum. These
numerical results are considered to represent more closely the actual response of a
rock mass during caving than assuming a constant reduced density for production
calculations (such as Beck et al., 2011)
The Damage Threshold ( ) values plotted for each of the rock masses provide
two important pieces of information that include if damage is occurring in the rock
mass; and where this damage is occurring. This is important in understanding the
ongoing caveability of the rock mass and where the cave is likely to evolve.
The simulation of caving in each of the rock mass types agrees with the initial
estimates of caveability based on the Laubscher (2000) caveability chart. In
addition, in the case of RM4 the inability of the cave to initiate and problematic
caving was predicted in the case of RM4 and RM3 respectively are a significant
result.
The prediction of the critical hydraulic radius and the potential for cave stalling is
imperative, and, at the current time there are no other documented numerical
methodologies that are able to do this.
The rate at which the degradation from the in situ to caved state occurs within a
rock mass is referred to as the post peak brittleness. Lorig (2000) has shown,
through numerical simulations of caving in two-dimensions, that cave height is
strongly dependent on the brittleness of the rock mass. In lieu of SRM testing
results to provide an estimate of post-peak brittleness, the response can be
estimated based on a relationship with GSI and zone size within the numerical
model presented in Equation [4].
The effect of variable post-peak brittleness on cave performance has been studied
in the Cave Demonstration Model by modifying the post-peak response of the RM1
rock mass. The stress-strain results of computer simulated, large-scale, laboratory
tests that represent a ductile, average, and brittle post-peak response for RM1 are
provided in Figure 49A. The actual 𝜖 values used are documented in Figure 49B.
Figure 49. Simulated variable post-peak softening responses for the same peak strength
rock mass.
In each case, the rock mass responses have been developed based on the same
peak strength properties. The only difference is the 𝜖 value required to reduce
the strength of the rock mass from a peak to residual value. The effect of each of
the post-peak responses after 10 m draw have on cave propagation behaviour in
the demonstration model have been simulated. The results are provided in Figure
50.
It can be seen that the cave propagation rate is strongly influenced by the post-
peak response of the rock mass. Problematic cave initiation and propagation is
simulated with a ductile post-peak response. Similar propagation rates are
simulated for the Average and Brittle post-peak responses, however, it can been
seen that, as the brittleness increases, the advance of the yield zone in front of the
mobilised zone also increases from 10 – 30 m up to 40 – 50 m. The lateral extents
of the yield zone (beyond the undercut footprint) are also increased in the case of
the more brittle response suggesting ‘easier’ and more vertical cave propagation
behaviour.
The Hoek-Brown mi constant is an intact property that varies with rock type and is
used to estimate rock mass strength. It is a measure of strength gain with
confinement and can be determined from laboratory triaxial testing. This
parameter can be difficult to define, and is often estimated based upon empirical
values which have significant variance. The effect of the assumed mi value on the
simulated caving response has been studied in the Cave Demonstration Model by
modifying the failure envelope for the RM1 rock mass to reflect mi material
constant values of 5, 12 and 25. The resultant Hoek-Brown failure envelopes and
equivalent bi-linear Mohr-Coulomb strength properties are presented in Figure 51.
During cave propagation, in situ stresses are redistributed around the evolving
cave mass as it propagates. The effect that the in situ stress magnitude has on the
evolving cave has been investigated by simulating mining at different depths. The
RM1 rock mass properties have been simulated. It can be seen from Figure 53A
and Figure 53D that, the cave propagation rate, and seismic potential increases
with increased stress/depth. In addition, as the stress magnitude increases, the
rate of the advance of the yield zone in front of the mobilised zone also increases
(Figure 53A). It can be seen that stresses increase at the extraction level, the cave
propagation rate increases. Significant increases are seen between the 600m –
650m simulations as the in situ stress at the extraction level approaches the rock
mass peak strength.
Figure 53. Cave propagation results for increasing stress /depth in the numerical
demonstration model. Significant increases are seen between the 600m –
650m simulations as the in situ stress at the extraction level approaches the
rock mass peak strength.
4.4 Summary
Based on these results of the numerical demonstration model it is clear that the
rate and shape of cave propagation through the in situ rock mass will be affected
by the geomechanical conditions at the site (rock mass behaviour and in situ
stress). However, as discussed previously (Section 3) limitations to this model
exist. These will be explored in the following chapters and developments to the
existing model will be implemented to address these limitations. The
demonstration model will be used to exhibit and validate responses for the
extended numerical model of cave propagation and subsidence assessment.
Continuum models of jointed rock masses are routinely used in rock mechanics;
Salamon (1968), Singh (1973), Chappell (1975), Gerrard (1982), Fossum (1985),
Cai and Hori (1993), Sitharam and Latha (2002), Zhu and Tang (2003), Yoshida
and Hori (2004), Samadhiya et al. (2004), Liang et al. (2004) and Nicieza et al.
(2006). Within these models the rock mass is considered as an isotopic continuum
with equivalent material properties, with the effect of joints accounted for
implicitly. Although the impact of joint frequency and persistence on strength is
considered by this approach, the joint orientation and its impact on strength
anisotropy is not.
Within the Subiquitous constitutive model, both matrix and joint properties are
specified, as illustrated in Figure 54. For each of the Mohr-Coulomb strength
properties, softening tables are defined. The softening tables provide the peak and
residual strength values along with the rate at which softening from the peak to
the residual value will occur. A full description and validation of the Subiquitous
constitutive model can be found in Itasca (2009).
Figure 55. Stages of damage within a simulated UCS test on a subiquitous sample.
Since both the rock block and joint conditions can be modelled with this
constitutive model, the calibration of anisotropic SRM sample responses can be
achieved. The development of a calibrated SRM rock mass response within FLAC3D
using the subiquitous constitutive model has been termed a Ubiquitous Joint Rock
Mass (UJRM) model. The SRM standard laboratory testing environment described
by Mas Ivars et al. (2008) has been used as the basis for the development of this
methodology.
To match the SRM testing environment developed by Mas Ivars et al., (2011) a
rectangular shape has been used for the generation of each test sample.
This shape:
matches the shape and volume of the SRM samples that have been tested;
ensures ease associated with the scaling of critical strain values during the
subsequent modelling process;
ensures ease associated with applying stresses in all three axial directions
(σxx:E-W, σyy:N-S, σzz:vertical) during the laboratory testing process; and
Figure 56. Development of a UJRM sample (a) variation in sample size with equal
zone sizes; (b) joint assignment as a function of sample size.
Note that in Figure 56, the zone size in each sample remains constant. However,
the resolution decreases in the small scale samples - increasing the impact of the
joint assignment and ensuring sample scale bias is honoured. Figure 57 illustrates
the simulated axial loading conditions for each of the UCS, triaxial and direct
tension tests, and the three sample loading orientations that are completed for
each of the simulated loading conditions (UCS, triaxial and direct tension).
Figure 57. UJRM sample testing geometry (a) sample loading conditions (b)
orientation for anisotropy tests completed for each sample loading condition.
A standard zone size is selected for the generation of each sample geometry. To
minimise the zone resolution dependency, described in detail in Section 2.2.2.3, the
UJRM material should be calibrated with the same zone size and shape to be used
in the large-scale model. This size will be dictated by the dimensions of the
undercut footprint to be modelled to ensure a reasonable zone resolution. In
practical terms, at least 8-10 zones are required across the shortest footprint
Figure 58. Examples of (a) poor (b) low and (c) good mesh resolution required for
large-scale analysis of cave propagation.
The loading and end conditions in analytical solutions, physical laboratory tests
and simulated numerical loading experiments can have a significant effect on the
test result. The problem is discussed by Brady and Brown (2006) and illustrated in
Figure 59.
Figure 59. Discontinuity shear strength in a triaxial cell (after Brady and Brown,
2006).
It is clear from Figure 59a, that if relative shear displacement of the two parts of
the sample is to occur, there must be lateral as well as axial relative translation.
Laboratory testing is often conducted with spherical seats (Figure 59b and Figure
59c) which can cause rotation of the sample during loading. An alternative end‐
condition involves the use of lubricated discs, as illustrated in Figure 20d. This
laboratory technique allows the lateral component of translation to freely occur,
however, this unrestrained end‐condition is not encountered in situ.
To be consistent with the end conditions used throughout the SRM testing
conducted by Mas Ivars et al. (2008), fixed end conditions have been applied in the
UJRM testing environment on samples with a length: diameter ratio of 2:1.
However, it is important to note here, the varied strength response that is
generated based on the simulated end-conditions in the tests. By fixing the end
conditions in the model, artificial confinement conditions are simulated, resulting
in higher rock mass strength estimates that what is achieved in situ.
cave analyses, the small-strain calculation mode is required due to the large
displacements (>100 m) induced in the model. The effect of each of these
calculation modes on the behaviour of a UJRM sample has been investigated by
conducting a series of UCS tests on a material that has varying joint orientations.
The results are summarized in Figure 61.
It can be seen that small-strain and large-strain calculation modes yield the same
results for those samples that have horizontal and random joints sets. However,
significant differences in the peak and residual strengths are apparent in the
sample that has a vertical joint set. The small-strain sample yields much higher
peak strength. The large-strain sample yields in tension along the joint surfaces
and, as expected, progresses to a fully degraded state with the continued
application of load. In order to allow for very large displacements, the UJRM rock
mass is calibrated using the small-strain calculation mode. Provided the same
calculation mode is used for the SRM calibration and the large-scale cave
propagation analysis, this should not cause any issues.
The following section outlines the methodology for the selection of the input
parameters for calibration of a UJRM to SRM responses. The methodology has
been based on four rock mass units detailed in Mas Ivars et al. (2008).
For the calibration of UJRM samples, it is assumed that all input properties can be
estimated based on measurable rock mass parameters. By modifying the input
strength parameters (defined in Figure 54), the calibration of deformation
modulus, unconfined compressive strength (UCS), tensile strength and the
softening behaviour of different sample sizes and in different loading directions
can be completed. In addition, SRM failure mechanisms are also honoured through
the monitoring of progressive matrix degradation, joint slip and joint dislocation
within the sample during failure.
As discussed in Section 2.2.3, the SRM methodology has been developed to define
generalised stress-strain curves of a large-scale sample of a rock mass in three
opposing loading directions, and at a number of different scales. This ensures that
the material properties derived from the technique are not specific to one
particular stress path (as in the case of Pierce et al., 2006) and may be applied to a
number of different numerical modelling applications (i.e. cave analysis, slope
stability).
The standard suite of laboratory tests, as discussed in Section 2.2.3 have been
carried out on four rock mass domains at the Palabora Mine in South Africa. A
detailed description on the testing program and results can be found in Mas Ivars
et al. (2008). The measured rock mass UCS strength used for the intact calibration
is provided in Table 4.
Table 4. Mean target intact rock block properties for the lithology at Palabora.
Foskorite Carbonatite Dolerite Pyroxenite
A Discrete Fracture Network (DFN) for each of the rock mass domains was
developed by Mas Ivars et al. (2008) based on borehole and scanline data (from
both underground and open pit exposures). The DFN models encompassed
statistical distributions for the fracture persistence and orientation, coupled to a
density parameter. The DFN realisation is calibrated both to fracture frequencies
and orientation distributions observed. A summary of the mapping data is
compiled in Table 5.
Table 5. Measured joint frequencies and persistence from mapping at Palabora (after
Mas Ivars et al., 2008)
Lithology Mean joint frequency (min.–max.) Mean joint dia. (min.–max.)
Open Pit
Carbonatite 0.77m-1 (0.21–3.33) 15m (10–354.7)
Dolerite 2.26m-1 (0.35–16.00) 7.5m (5–658)
Pyroxenite 0.37m-1 (0.12–0.73) 15m (10–246)
Underground
Carbonatite West 0.83m-1 (0.16–3.33)
Carbonatite South 0.53m-1 (0.04–3.64)
Dolerite West 1.88m-1 (0.02–4.80)
Dolerite South 2.54m-1 (0.16–10.00)
Pyroxenite West 0.39m-1 (0.04–0.94)
Joint orientation data for each of the domains is provided in Figure 62.
Figure 62. Joint orientations considered in the development of the DFN for (a)
carbonatite (b) micaceous pyroxenite (c) dolerite (d) foskorite (after
Sainsbury et al., 2008).
Fractures are represented within the sample as ubiquitous joints. The assignment
of the joint dip, dip direction and radius is achieved via a random sampling
procedure from the DFN developed for the rock. The persistence of joints can be
honoured throughout the grid via extrapolating the joint dip and dip direction to
adjoining zones, which honours the fracture radius. To ensure complete
randomness in the model, a random list of all the zones is generated for the
importation of the fracture network and the presence of existing joints is honoured
(i.e., not overwritten) when importing the DFN.
Figure 63. Representation of DFN in a UJRM sample (a) actual DFN (b) DFN
represented in numerical model (after Sainsbury et al., 2008).
The joint properties were estimated from the roughness and hardness of joints
measured in the open pit at Palabora. The joint properties are listed in Table 6.
The friction and cohesion values were considered as direct inputs for the
ubiquitous joint strength.
Table 6. Estimated joint properties for the rock mass domains at Palabora (after Mas
Ivars et al., 2008).
Carbonatite Dolerite Pyroxenite Foskorite
Results of the SRM testing are provided in Table 7. The results show significant
strength anisotropy and scale effects in all testing directions.
Table 7. SRM-derived strengths for the rock mass domains at Palabora - triaxial 5-
MPa confinement (after Mas Ivars et al., 2008).
N-S E-W Vertical
Sample Width Sample Width Sample Width
40 m 20 m 10m 40 m 20m 10m 40m 20m 10m
Carbonatite (MPa) 65 60 69 38 42 61 45 38 46
Pyroxenite (MPa) 56 39 41 47 58
Foskorite (MPa) 38 38 36 39 35 33 27 28 29
Dolerite* (MPa) 66 70 78 68 79 104 61 62 100
* Dolerite samples were tested at 10 m, 5m and 2.5m sample sizes
The SRM testing considered an intact rock block Young’s modulus based on
laboratory testing of intact samples. When the joints were embedded within the
SRM sample, the simulated modulus decreased. In order to match the SRM-
derived deformation moduli for each domain, the deformation modulus in the
UJRM samples was reduced by 30% and 50% of the laboratory measured intact
Young’s Modulus. A summary of the calibrated modulus values is provided in
Section 5.2.2.
Rock mass friction, cohesion and tension were selected based on a calibration of
the UJRM matrix material to the intact rock block strength (80% of laboratory UCS
strength) of each rock mass (Mas Ivars et al., 2008). A summary of the cohesion,
friction and tension values required to calibrate the intact material response for
each rock mass domain are provided in Table 8. Independent tension softening of
the matrix material based on plasticity state has also been assumed for the
calibration as discussed in Section 2.2.2.4.
Joint cohesion was varied to achieve a match in peak strength between the SRM
and UJRM materials. Joint cohesions between 0.1% and 1% of the matrix cohesion
were required to calibrate the UJRM response. A summary of the calibrated joint
cohesion values for each lithology is provided in Table 8.
Joint friction angles were set for each lithology based on estimates determined for
SRM testing. For simplicity, it was assumed that joint friction did not soften. A
summary of the friction values used in each UJRM calibration is provided in Table
8. Joint tension was assumed to be zero. This is consistent with the description of
an open fracture.
Both matrix and joint critical strain values were varied to achieve calibration of the
UJRM sample. Matrix critical strains, (𝜖 ) between 0.01 and 0.15 were required
and joint critical strains (𝜖 ) less than 1% of the matrix values were required to
achieve calibration with SRM results. A summary of the calibrated critical strain
values is provided in Table 8.
Table 8. Calibrated UJRM properties for the rock mass domains at Palabora.
Carbonatite Foskorite Pyroxenite Dolerite
Matrix
Deformation Modulus (% Intact value) 50% 50% 30% 30%
Cohesion (MPa) 15 7 10 37
Tension (% of Cohesion) 40% 40% 36% 56%
Friction (Degrees) 40 35 49 47
𝜖 0.15 0.1 0.015 0.025
Joint
Cohesion (% of Matrix Cohesion) 1% 0.1% 0.2% 0.1%
Friction (Degrees) 30 30 34 26
Calibration of a UJRM for each of the four lithologies has been completed in three
different testing environments, in three loading directions, and at three different
scales. Results of simulated UCS and triaxial tests at 5 MPa confinement for the
Carbonatite domain are provided in Figure 64.
Figure 64. UJRM sample stress-strain responses (a) calibrated 40x80m carbonatite
UCS UJRM rock mass samples showing strength anisotropy (b) calibrated
40x80m carbonatite triaxial UJRM rock mass samples showing strength
anisotropy.
Calibrated UCS results from all the domains are provided in Figure 65.
Figure 65. Calibrated UJRM: SRM results at 5 MPa confinement for each lithology
at Palabora in three testing directions.
As shown in Figure 64 and Figure 65, UJRM samples are capable of reproducing the
anisotropy in peak strengths as well as the ductile stress-strain response observed
during testing of the equivalent size SRM samples. In addition, the average
deformation modulus has also been generally reproduced.
When the result of UCS tests at other scales are compared (Figure 64), it is evident
that the impact of scale on the average strength and on the variability in strength
(shown by the error bars) is stronger the smaller the sample size is.
Figure 66. UJRM UCS results for the carbonatite domain at Palabora compared to
SRM results at three different sample sizes in three loading directions.
Result of the testing show that, as sample size increases the rock mass strength
decreases and becomes less variable and that, in this case the calibrated numerical
UJRM/SRM responses are only valid for resolving failure mechanisms that have a
volume greater than 64,000m3 (40m x 40m x 40m).
In order to test and validate the methodology developed for the calibration of
UJRM-SRM samples, three additional UJRM materials have been calibrated using
the same procedure developed for the lithology at Palabora discussed in Section
5.2. Two of the units exhibit distinct foliation as a result of metamorphism. A
summary of the rock mass characteristics and SRM testing results are provided
below. Details of the SRM testing can be found in Sainsbury, Mas Ivars and Darcel
(2008).
The values that have been used for the intact calibration have been determined
from laboratory testing. The presence of foliation in two units (Domain 1 and 3)
was considered to be an intact property since the spacing between foliation planes
is in the order of millimetres. This is due to the fact that in order to adequately
define a rock block within PFC, at least 5 particle diameters are required and thus,
representing the foliation in a real-life scale would produce a SRM sample that
would be impossible to test with our current computer efficiency.
As a result of this intact strength anisotropy, the intact strength calibration has
been completed in four directions (parallel, perpendicular and at angles of 30
degrees and 60 degrees to the foliation). Values for the intact and foliation failure
have been defined by the description of the failure mechanism in the laboratory
testing database. A summary is provided in Table 9.
Table 9. Summary of laboratory test results for three rock mass domains.
The intact rock calibrations have been completed on samples sizes of 2 m, 5.2 m
and 2 m height (2:1 height: width ratio) for the Domain 1, 2 and 3 rock masses
respectively. Figure 67 illustrates the calibrated UCS response for each of the rock
mass domains.
Figure 67. Calibrated stress-strain curves within PFC for three rock mass domains.
Table 10. Calibrated PFC micro-properties for three rock mass domains (after Sainsbury,
Mas Ivars and Darcel, 2008).
Domain 1 Domain 2 Domain 3
The properties of the foliation planes that have been used in the calibration of the
intact responses for the domains are summarised in Table 11.
Table 11. Calibrated intact foliation strength properties in PFC3D (after Sainsbury, Mas
Ivars and Darcel, 2008).
Domain 1 Domain 2 Domain 3
Kn (GPa/m) 10 n/a 10
Ks (GPa/m) 1 n/a 1
Friction (Deg.) 15 n/a 15
Cohesion (MPa) 0 n/a 0
Tension (MPa) 0.2 n/a 0.2
The joint properties for each of the domains have been completed based on an
assessment of the roughness and planarity of the joints (roughness, waviness,
planarity, JRC, JCS, Js, Jw, Ja, aperture, infilling, weathering etc). A summary of the
estimated joint strength properties for each of the domains is provided in Table 12.
Table 12. Estimated open joint strength properties for simulation of joints in SRM
sample (after Sainsbury, Mas Ivars and Darcel, 2008).
Domain 1 Domain 2 Domain 3
For each of the rock mass domains, a DFN has been developed based on borehole
and scanline data. A complete description can be found in Sainsbury, Mas Ivars
and Darcel (2008). A summary is provided below.
A REV for Domain 1 has been estimated to be a cubic volume with a side length of
18 m. Scanline traces along theoretical boreholes in the SRM rock mass yield P 10
values of 0.55 - 0.59. This relates to an average fracture spacing of 1.7 - 1.8 m or
block volume of approximately 6 m3. A graphical representation of the Domain 1
DFN is provided in Figure 68.
Figure 68. Domain 1 fracture network views: 18m REV edge length (after
Sainsbury, Mas Ivars and Darcel, 2008).
A REV for Domain 2 has been calculated as a cubic volume with a size length of 40
m based on a review of the fracture spacing and persistence. Scanline traces along
theoretical boreholes in the SRM rock mass yield P10 values of 0.94. This relates to
an average fracture spacing of approximately 1 m – 1.42 m or block volume of
Figure 69. Domain 2 fracture network views: 40m edge length (after Sainsbury, Mas
Ivars and Darcel, 2008).
A REV for Domain 3 has been calculated as a cubic volume with a side length of 18
m. Scanline traces along theoretical boreholes in the SRM rock mass yield P 10
values of 0.77 - 0.6. This relates to an average fracture spacing of 1.7 - 1.3 m or
block volume of approximately 3 m3- 6 m3. A graphical representation of the DFN
is provided in Figure 70.
Figure 70. Domain 3 Fracture Network views : 18m edge length (after Sainsbury,
Mas Ivars and Darcel, 2008).
Cai et al. (2007) has previously developed a GSI chart that is based on quantitative
properties of the rock mass jointing. It is provided in Figure 71. When the field
estimates of joint strength properties and block sizes of Domain 1, 2 and 3 are used
to estimate GSI based on this chart, the results are consistent with the GSI values
developed from synthetic scanline mapping for each of the domains (Sainsbury,
Mas Ivars and Darcel, 2008).
The calibrated material input properties used for the UJRM sample are provided in
Table 13 along with the original dataset used to develop the technique for
comparison to provide validation of the developed methodology.
Table 13. Calibrated continuum material properties for seven rock mass domains.
1 2 3 Carbonatite Foskorite Pyroxenite Dolerite
Matrix
Deformation Modulus (% Intact) 70% 70% 70% 50% 50% 30% 30%
Poisson Ratio 0.29 0.33 0.29 0.33 0.35 0.27 0.3
Cohesion (MPa) 19 12 48 15 7 10 37
Tension (% Cohesion) 48% 50% 50% 40% 40% 36% 56%
Friction (Degrees) 36 39 33 40 35 49 47
Dilation (Degrees) 6 6 6 10 10 10 10
𝜖 0.4 0.01 0.4 0.15 0.1 0.015 0.025
Joint
Cohesion (% of Matrix) 5% 30% 5% 1% 0.1% 0.2% 0.1%
Friction (Degrees) 30 30 27 30 30 34 26
𝜖 1.0e-06 1.0e-01 1.0e-02 1.5e-03 1.0e-03 1.5e-04 2.5e-04
Figure 72. Domain 1 SRM test results and UJRM response represented in FLAC3D
: 1 MPa triaxial tests (after Sainsbury, Mas Ivars and Darcel, 2008).
Figure 73. Domain 2 SRM test results and UJRM response represented in FLAC3D
: 1 MPa triaxial tests (after Sainsbury, Mas Ivars and Darcel, 2008).
Figure 74. Domain 3 SRM test results and UJRM response represented in
FLAC3D: 1 MPa triaxial tests (after Sainsbury, Mas Ivars and Darcel,
2008).
The peak strength and post-peak behaviour of the UJRM samples provide good
correlations with the SRM test results. In addition, it can be seen from Table 13
that the material input parameters are consistent across the entire suite of seven
calibrated SRM-UJRM samples – the four from Palabora developed in Section 5.2
and the three Domains (1,2 and 3) described here. As a result of this it can be said
that the methodology developed for deriving calibrating UJRM samples to SRM
responses has been validated for peak strength and post peak responses. The
simulation of more realistic deformation modulus values is described in Section
6.3.
Horizontal joints.
Vertical joints.
Using the rock masses described above, production draw has been simulated in the
demonstration model (as described in Section 4). The cave propagation results are
presented in Figure 75.
Figure 75. Cave propagation behaviour for varying joint orientations simulated in the
numerical demonstration model.
Compared to the empirical approach for cave analysis, where the rock mass is
considered to be an isotropic material (Figure 75(a)), the consideration of jointing
(albeit extreme) allows significant variation (Figure 75(b)–(d)) in the cave shape
and rate of propagation to emerge as a result of production draw.
Joints that are orientated parallel to the direction of draw (i.e. in most cases
vertical joints) are not favourable for cave propagation. Minimal
displacement of the rock mass is achieved above the mining footprint. In
this scenario, shear failure of the rock bridges must occur to enable this
rock mass to yield and the cave to propagate.
In this respect the consideration of joint orientations and rock mass fabric is
essential in determining cave propagation behaviour and the UJRM approach is
able to capture this variability.
5.4 Summary
The time required to develop and implement SRM technology is generally greater
than the current time constraints put on geotechnical feasibility studies. However,
it is considered state-of-the-art and should be applied in instances where
significant strength anisotropy and/or scale effects are expected. In lieu of SRM
testing, the Hoek-Brown approach for strength estimation is considered a
reasonable starting point for cave propagation and subsidence assessment.
Volumetric expansion of a rock mass occurs during caving as a result of intact rock
block fracture, separation and rotation during dilation under shear failure and or
expansion under tensile failure. As a result of this volumetric expansion the
density of the rock mass must decrease and porosity must increase. A typical
simulated porosity profile in a block cave during cave propagation is provided in
Figure 76.
Based on this profile, porosity tends to be highest in actively flowing regions and
lowest in areas that have been stagnant for some time and may have been subject
to re-compaction.
Within the caving model described by Lorig (2000), density of the rock mass
varied in proportion to plastic strain accumulation. This process is not physically
correct since mass is lost due to volumetric expansion (and mobilisation) and not
strength reduction. For example, a rock mass may have yielded due to an increase
in major principal stress but still be confined, and thus, no density changes should
have occurred.
In the Pierce et al. (2006) caving algorithm, the evolving rock mass bulked density
was related to increases in porosity through Equation [12].
⁄[ ( ⁄ )] [12]
Where is the rock mass bulked density (kg/m3), is the rock mass
undisturbed in situ density (kg/m3) and is porosity.
To prevent bulking of the rock mass to unrealistic levels within the model, a
maximum volumetric strain was set within the model that could not be exceeded
as discussed in Section 2.2.2.5. To implement this density reduction relation in the
numerical model of cave propagation, Equation [13] can used.
[ ⁄( )] [13]
Figure 77. Conceptual diagram of dilation associated with sliding along micro-cracks
and particles (after Zhao and Cai, 2010).
Figure 78. Typical stress-strain curve for uniaxial compression of brittle, crystalline
rock (after Rudnicki and Rice, 1975).
It is clear, based on these curves that dilation is not constant and it must be varied
as the rock mass yields and mobilises during cave propagation.
Within the Lorig et al. (1995) caving algorithm, the dilation angle of the rock mass
was increased above the friction angle to induce fracturing parallel to the cave
back (i.e., perpendicular to 3) as the primary mode of failure. In this model, active
yielding was confined to the surface of the material since dilation causes build-up
of isotropic stress in the interior elements, thus causing failure.
Results of SRM testing conducted by Pierce et al. (2006) indicate that alternative
and/or additional fracture modes are likely within the cave back. As a result,
Pierce et al. (2006), simulated dilation as a constant value that was reduced to zero
when the maximum bulking potential was reached.
Based on the published information it appears that the constant dilation angle
assumed by most models is not realistic but should vary with rock mass damage
(decreasing GSI values) and confinement. This is confirmed by triaxial testing of
intact samples undertaken by Medhurst (1996) and Ribacchi (2000) and Zhao and
Cai (2010).
Table 14. Dilation angle in large-scale triaxial tests on rock fill material (after Marachi
et al., 1972)
Maximum
Particle Confining Dilation
Size Stress Angle
Source [mm] [MPa] [Degrees]
Oroville Dam 50 1 6.5
Oroville Dam 150 1 4
Oroville Dam 50 0.2 13
Oroville Dam 150 0.2 11
Crushed basalt 50 0.2 7.5
Crushed basalt 150 0.2 9
Pyramid Dam 50 0.2 7.5
Pyramid Dam 150 0.2 6.5
Vermeer and de Borst (1984) conclude that the dilation angle is at least 20o less
than the friction angle.
Other researchers have provided guidelines for the selection of a dilation angle.
Hoek and Brown (1997) suggest that dilation is greatest in competent rock masses,
and tends to zero as damage accumulated:
GSI = 75 dilation angle is 25% of the friction angle of the rock mass ; 11o –
16o
[14]
Where is the peak dilation angle (o), ø is the angle of friction (degrees), is
the Intact Unconfined Compressive Strength (MPa) and is the Minor Principal
Stress magnitude (MPa).
It is also assumed, that dilation must tend to zero at zero confinement (after
Barton and Bandis, 1982) and once the maximum volumetric strain has been
reached (estimated by Equation [11]).
The implementation of the Alejano and Alonso (2005) relation is considered the
most appropriate for cave propagation and subsidence analysis since it is based on
the reinterpretation of previously published compressive test results for a range of
rocks. The relationship reflects dependencies on confining stress, plasticity and
indirectly on scale through UCS estimates.
The relation does not increase the number of parameters needed to model the
strain-softening rock mass and can be easily implemented with the existing
information in the subiquitous constitutive model.
The implementation of this equation on a conceptual rock mass with a UCS of 100
MPa and friction angle of 45 degrees is provided in Figure 79.
Figure 79. Evolution of peak dilation estimate on a rock mass during cave propagation
using the Alejano and Alonso relation.
Based on Figure 79, it is clear that in this relationship dilation decreases with
increasing confinement and peak dilation occurs at low confinement levels when
rock blocks are free to bulk and rotate. Dilation does not exceed friction angles at
its maximum and is close to the Hoek-Brown estimate of dilation at increased
confinement levels.
The result of implementing the Alejano and Alonso (2005) dilation relation within
the Cave Demonstration Model – compared to a constant dilation angle of 20o is
presented in Figure 82. The impact on the evolving dilation, deformation modulus
and propagation rate is noted.
Figure 80. Implementation of a non-constant dilation relation and its impact on cave
propagation behaviour in the numerical demonstration model compared to
the simulation of a constant dilation angle.
Increased bulking (lower densities) immediately above the extraction level in the
demonstration model is seen with the implementation of the Alejano and Alonso
dilation relation. The height of the cave back will be controlled by the confinement
exerted by the bulked rock at the cave periphery.
In the case of cave mining, the reverse can be considered. As the rock mass bulks
during the caving process, the point-to-point contacts that are created are
inherently softer than the face-to-face contacts when the rock mass is sitting in
situ.
The rate at which the deformation modulus decreases from an in situ state to a
fully bulked state in response to production draw has previously been simulated as
a linear decrease based on volumetric strain in the 2006 cave propagation model.
The methodology is based on the implementation of Equation [15].
( ) [15]
⁄( ⁄ ) [16]
A value of 250 MPa has previously been determined for a fully bulked deformation
modulus (Pierce et al., 2006). A schematic representation of the linear softening
relation (defined in Equation [15]) is provided in Figure 81.
Figure 81. Schematic linear relationship for rock mass deformation modulus reduction
based on Pierce et al. (2006) relation.
However, Hoek and Diederichs (2006) report that the deformation modulus is
non-linear in nature and can be related to GSI of the rock mass as shown in Figure
82.
Figure 82. In situ rock mass deformation modulus versus GSI for Disturbance Factors
of 0, 0.5 and 1.0 (after Hoek and Diederichs, 2006).
Figure 83. Softened deformation modulus versus porosity for particulate matter
determined by laboratory testing.
Figure 84. Best-fit deformation modulus softening equation to compiled laboratory test
data.
⁄ [17]
( ) [18]
[19]
Using the equations of Hoek and Diederichs (2006) to estimate the initial in situ
deformation modulus, the non-linear softening curves (based on the non-linear
relation) of four different rock mass domains at increasing levels of porosity are
presented in Figure 85.
Figure 85. Typical deformation modulus softening curves of caving rock masses using
the non-linear softening relation.
Fully softened deformation modulus values are predicted that range between 200
MPa and 500 MPa which is consistent with those values previously reported by
Pierce et al. (2006) for a fully bulked rock mass.
Figure 87. Simulated evolution of the bulk modulus in the back of demonstration
model undercut; the linear and non-linear relations compared in the cave
demonstration model.
Significant variations in the simulated modulus values within each of the linear and
non-linear model relations are presented. The non-linear relation provides results
that soften the rock mass at a greater rate than the linear model. These simulated
differences between the two relations will affect the capacity of the caved rock
mass to carry stress/load and impact propagation rates.
This relation will provide a more rigorous estimate of the cave propagation rates
and allow more realistic bulking factors to develop within the cave.
Brady and Brown (1993) classify subsidence into two types, continuous and
discontinuous. Continuous (or trough) subsidence refers to the formation of a
smooth surface subsidence profile that does not have step changes as illustrated in
Figure 88a. This type of subsidence is the result of the extraction of a thin orebody
such as coal when a longwall mining method is used (Brady and Brown, 1993;
National Coal Board, 1975 and Peng, 1992). Discontinuous subsidence involves
large surface displacements and the formation of steps (or discontinuities) of the
surface as illustrated in Figure 88b. This type of subsidence may be associated
with several mining methods including sub-level, block and panel caving. In these
cases, the subsidence crater can be very large.
Subsidence associated with the extraction of coal seams has been studied in detail
since the late 19th Century. The mechanisms and associated terminologies used in
the analyses are now well understood and largely standardised. However, in
metalliferous mining and especially in massive orebodies, the mechanisms are not
as well established and the terminology used is not standardised. Consequently
there is still some debate over the terminology used and the key parameters used
to analyse or predict discontinuous subsidence. Numerous researchers have
proposed conceptual models of subsidence which have used diverse terminology
as presented in Table 15.
Table 15. Summary of terminology used to define discontinuous subsidence (after Flores
and Karzolovic, 2004).
There is particular confusion regarding the “Angle of Break” term. Kvapil et al.
(1989), Karzulovic et al et al. (1999) and van As et al. (2003) define the Angle of
Break as the angle between the edge of the undercut and the limit of the crater
wall. However, Flores and Karzulovic (2004) propose the angle of break to be the
angle between the edge of the undercut and the limit of the discontinuous
deformation, or fractured zone.
Large-Scale Small-Scale
Small-Scale Surface Displacement
Displacement Zone Cracking Zone
Stable Stable
(Continous Subsidence) Crater (Fractured (Continous
Zone Subsidence) Zone
Zone)
Tension Cracks
Figure 89. Terminology used to describe subsidence features for block- and panel-cave
mines (modified after van As et al., 2003).
Historically, mining engineers have defined the extent of subsidence features using
angles measured from the base of the undercut. However, extreme caution should
be used when using such quoted angles to predict subsidence, because factors such
as the mining depth and rock mass properties can have a significant impact on the
angles of break. The use of angles measured from the base of the undercut implies
that the failure mechanism develops along a plane, although the actual failure
surface may take any shape in situ.
A number of orebody, local geologic and topographic features can influence the
nature and extent of subsidence. Some of these factors include:
major geological features such as faults and dykes intersecting the orebody
and host rock
A conceptual model describing the block caving subsidence process has previously
been described by Abel and Lee (1980) and is provided in Figure 90. It can be
described as follows:
The collapse of rock progresses upward from the mining horizon as ore is
extracted (Figure 90A).
The ground surface does not begin to measurably subside until caving has
so thinned the overlying cap rock so that it cannot transfer the load into the
adjacent solid cave walls. The overlying rock will thus begin to deflect
downward (Figure 90B).
Figure 90. Conceptual model of the development of block caving subsidence (after
Sainsbury and Lorig, 2005).
If ore extraction continues, the surface breach will grow laterally near the surface.
The rock adjacent to the subsided crater either slides along geologic weaknesses,
such as joints or faults, or topples into the open crater.
Chimney caves are secondary draw-collapse structures that may develop over the
mined area. Chimney caves form when the flow channel of the drawpoint(s)
reaches the surface. At this point, the caved ore-flow ellipse changes into
cylindrical flow (Kvapil, 1982), as illustrated in Figure 91.
Figure 91. Conceptual model of chimney cave development (Betourney et al., 1994), b)
surface expression of a chimney pipe in a kimberlite caving operation (after
van As et al., 2003).
van As et al. (2003) suggest that chimney caves are usually the result of poor cave
management, in that, excessive draw from an isolated drawpoint is allowed to
occur that causes these features.
Plug caving (or plug subsidence) is a form of chimney caving that occurs suddenly
rather than progressively and is controlled by one or more major structural
features which provide low strength surfaces on which the plug of undercut rock
may slide under the influence of gravity. In this case, the rock will undergo
essentially rigid body displacement without breaking up or dilating if the vertical
distance through which it falls is restricted (Brown, 2003). Figure 92 illustrates the
observed plug subsidence controlled by intrusive dykes at the Athens Mine, in
Michigan, USA.
Figure 92. Plug subsidence mechanism at the Athens Mine in Michigan USA (after
Obert and Duvall, 1967).
Plug caving resulted in a fatal air-blast at the Northparkes E26 Lift 1 Mine in 1999
as discussed in Section 1.2. The plug cave resulted in the formation of a circular
subsidence crater at the ground surface as illustrated in Figure 93.
Figure 93. Geometry of Lift 1 cave a) before and b) after plug caving (after Pierce,
1999).
The time associated with subsidence resulting from mining is composed of two
distinct phases: (1) active and (2) residual. Active subsidence refers to all
movements occurring simultaneously with the mining operations, while residual
subsidence is that part of the surface deformation that occurs after the cessation of
mining. The duration of residual subsidence is of particular importance from the
standpoint of evaluating the extent of liability of underground mine operators and
developers for post-mining subsidence and land use.
A review of large-scale surface disturbances from block and panel caving mines
was conducted by Lupo (1998), who found that the primary surface features that
develop as a result of block and panel caving include the following zones:
The caved rock zone is a common surface feature of many caving mines; it also is
referred to as the zone of active cave movement (van As et al., 2003) or the crater.
Caved material consists of irregular blocks of mobilised rock, ranging in size from
millimetres to several metres. The caved rock zone develops as the underground
caving influence reaches the ground surface, causing the overlying rock mass
and/or side rock to fall into the mined void. Over time, the surface of the caved-
rock zone may subside as ore is continued to be withdrawn (Lupo, 1998). Figure
94 illustrates the formation of a crater in steep terrain at the Henderson Mine in
Colorado.
Figure 94. Photo showing crater and caved rock zone at Henderson Mine (after Lupo,
1998).
The zone of large-scale fracturing consists of an area in which the ground surface is
broken and has large open tension cracks, benches, and rotational blocks. The
primary failure mechanism of surface cracks associated with cave mines is shear
and tensile failure of the side rock, which results in stepped benches and scarps.
Other types of failure mechanisms, such as toppling and block rotation, are also
present, but they appear to be secondary mechanisms that form after the primary
shear failure develops. Figure 95 illustrates the typical scarp and cracking features
observed at Northparkes E26 Lift 1 Mine, in NSW, Australia.
Figure 95. Photo showing large-scale surface cracking at Northparkes E26 Lift 1
Mine (after van As et al, 2003).
Sainsbury et al. (2010) report that a total strain criterion of 0.005 (0.5%) can be
used to assess the limits of the large-scale fracturing at the Grace Mine. This total
strain criterion has also been used to calibrate the limit of large-scale fracturing at
the El Teniente block cave mine in Chile (Cavieres et al., 2003).
Surface buildings, roads, underground power lines, railroads and other structures
can be impacted by continuous surface subsidence. Lupo (1998) reports measured
subsidence up to 200 mm in a continuous subsidence zone at a distance of 250 m
from a large-scale fractured zone that caused heavy damage to nearby surface
structures.
Sainsbury et al. (2010) report that the limit of measured small displacements at
the abandoned Grace Mine can be derived by generating a contour line that
encompasses all areas of horizontal strain > 0.002 (0.2%) and angular distortion >
0.003 (0.3%). These strain criteria are based on the surface subsidence required to
cause damage to a masonry structure during active subsidence (Singh, 2003).
Figure 96 illustrates a small tension crack within the small-scale displacements
zone at the Kiirunavaara Mine.
Figure 96. Photo showing tension crack within small-scale displacements at the
Kiirunavaara Mine (after Villegas, 2008).
The area outside the small-scale displacement zone is termed the stable zone; it
usually is defined as the area in which mining-induced surface displacements are
insufficient to cause any architectural damage.
Table 16. Observed residual subsidence duration over longwall mines (after Singh, 2003).
Reference Country Residual Subsidence Duration
Luo and Peng (2000) suggest that the main cause of residual subsidence for
longwall coal-mining operations is the compaction in the overburden strata that
was disturbed during the active subsidence process. This mechanism is captured
in the cave propagation model via the non-linear deformation modulus function
that is related to volumetric strain.
Several years, or even decades, after mining-induced subsidence has stabilised, pot
holes have been observed on the surface, mainly around the perimeter of the
subsided area where tension cracks existed at the time of subsidence at the
abandoned Grace Mine (Sainsbury and Lorig, 2005).
Coincident with subsidence, deep-seated tension cracks develop in the rock and
the overlying soils on the surface. van der Merwe (1999) suggests that, due to
surface erosion, the cracks within the soil are filled with loose soil and become
healed, but the deep-seated cracks within the bedrock remain open and become
natural conduits for percolating surface water. As water percolates through the
soil into the cracks, the surface soils are eroded and form a cavity that eventually
breaks through to the surface. A conceptual model of a sub-surface erosion
mechanism is presented in Figure 97.
Figure 97. Simplified subsurface erosion mechanism (after Van der Merwe 1999).
In reality the surface expression of these mechanisms look like pot holes as shown
in Figure 98.
Figure 98. Photos of subsurface erosion pot holes (after Van der Merwe, 1999).
A similar mechanism has been observed at the abandoned Grace Mine panel cave,
whereby a sinkhole was observed outside the limit of large-scale surface many
years after the cessation of mining, as illustrated in Figure 99.
Figure 99. Photo of sinkhole located outside the limit of large-scale cracking at the
abandoned Grace Mine (after Sainsbury and Lorig, 2005).
In situ observations by Crane (1929), Parker (1978), van As et al. (2003), Blodgett
(2002) and Hatheway (1968) have shown that the impact of discontinuities can be
varied based on persistence, strength and orientation relative to the undercut
footprint and principal stress direction. Quantifying the effects of large-scale
discontinuities on cave propagation is complicated by the fact that many features
have not reacted adversely when subjected to subsidence and the results of
scientific investigations are in some instances, contradictory.
Figure 100. Schematic diagram of how crater shape can be modified by major geological
structure (after Stacey and Swart, 2001).
Based on Figure 100, the presence of a steeply dipping fault can terminate the
angle of draw short of its normal value. Whereas, if a gently dipping fault intersects
the collapsing rock column the lateral extent of surface subsidence can increase
outward to the place where the fault intersects the ground surface. Abel and Lee
(1980) report that whether or not this takes place depends primarily on the shear
strength of the fault zone.
Crane (1929) carried out extensive measurements of caving at iron ore mines in
Michigan, USA and developed a system for predicting angle of draw based on joint
measurements. Crane’s observations led him to conclude that rock breaks
according to a systematic arrangement of planes of weakness (joints) with slight
irregularities due to breaking between joints, and, in the absence of faults and
dykes, joint dip determines the angle of break. This is consistent with the results
of the Cave Demonstration Models presented in Figure 75.
Parker (1978) also notes that geological structure is a major controlling factor in
subsidence. In weak rocks there may be no significant geologic structure, hence the
reported cave angles are usually consistent and can be predicted with reasonable
confidence. In stronger rocks however, the cave angle is usually controlled by
geological structures. A well-defined fault plane, which is parallel to a mining face
and steep to moderately inclined, will result in a cave which propagates to surface
fairly rapidly and is defined on the surface by the trace of the fault plane. If the
predominant joints and faults are roughly perpendicular to the mining front,
caving may be inhibited and negative cave angles (overhangs) may occur.
van As et al. (2003) report that in most cases when a mining face encounters a
significant discontinuity with a moderate to steep dip, movement will occur on the
fault regardless of the cave angle. A stepped crack will result where the fault
daylights at the surface. If mining is only on the hangingwall side of the fault there
will only be surface movements on the one side. If the fault dip is steeper than the
cave angle, the extent of surface subsidence will be reduced, conversely, if the fault
dip is less than the cave angle the extent of surface subsidence will be increased.
Faults at the San Manuel Mine are important factors in causing and forming
boundaries to surface subsidence (Blodgett, 2002). Hatheway (1966) reported that
vertical cave propagation was halted and then deflected by the shallow dipping San
Manuel fault, as illustrated in Figure 101.
Figure 101. Conceptual development of surface subsidence at the San Manuel Mine
(after Hatheway, 1966).
In addition, steeply dipping north-west trending faults at the San Manuel Mine
were observed to exert a major influence on the orientation of tension cracks and
development of the subsidence crater. The Cholla fault arrested the development
of the subsidence crater in a north-easterly direction for several years as
illustrated in Figure 102.
Figure 102. Plan view, section view of subsidence crater at the San Manuel Mine (after
Hatheway 1966).
Based on this case study, it can be seen that sub-vertical faults limit the subsidence
crater beyond their extent and faster propagation rates can be expected as the
mobilised rock mass propagates unravelling along them.
At the Ridgeway Mine located in NSW, Australia, the vertically orientated North
Fault significantly altered the propagation rate of the sub-level cave and rapid cave
propagation rate was caused by the weak fault strength, as illustrated in Figure
103.
Figure 103. Photos showing cave propagation controlled by weak vertical fault at the
Ridgeway Mine (Brunton, 2009).
Rapid cave propagation occurred along this fault and surface break-through
occurred much sooner than was anticipated. The cave back advanced at three-
times its previous rate, unravelling along this structure (Brunton, 2009).
The crater at the Questa Mine in New Mexico, USA, has been affected by sliding
along large scale structures (Gilbride et al., 2005). Slide features include
escarpments, fresh cracks, block toppling, surface rubblisation, tree tilting, and
disturbance to hillside vegetation. While no sub-surface measurements of
movement exist, the gross surface expression of the east wall slide suggests that
the slide is relatively shallow-seated (<60 m deep) and is occurring along a planar
or near-planar surface. Sliding originally occurred along a high-angle, southeast-
dipping fault in mid-1997, forming a large head scarp. The head scarp currently
measures more than 60 m in height. The slide and head scarp are shown in Figure
104.
Figure 104. Photo of Goathill Crater at the Questa Mine (after Gilbride et al., 2005).
Geological contacts have also been reported throughout the literature to effect the
formation of surface subsidence features. Crane (1929) reports that igneous
intrusions such as dykes and sills within the iron ore deposits of the Michigan
Upper Peninsula have a significant effect on cave propagation.
Carlson and Golden Jr. (2008) report that a weak intrusive contact at the edge of
the 7210 Production Level at the Henderson Mine was observed to cause a low
angle of break during initiation of the 7210 cave as illustrated Figure 105.
Figure 105. Irregular cave growth along a weak intrusive contact at the Henderson
Mine 7210 Level (after Sainbury et al., 2011)
Figure 106. Section through Kimberly Mine showing over-hang (after Laubscher,
2000).
7.5.1.6 Summary
Based on these case studies, it is clear that in order for a geologic feature to be
considered significant (i.e. to influence the cave angle) two conditions must be met:
the forces driving movement must be greater than the forces resisting
movement. These forces are dependent upon many factors including: dip of
the feature, cohesive strength of infilling material, roughness and planarity
of feature, water pressure in feature and stress.
Figure 107. Simulation of subsidence crater formation for different two-dimensional fault
orientations (modified after Vyazmensky et al., 2010).
It is clear from these simulations that the greatest impact on caving is seen when a
sub-vertical fault forms the boundary of mining limits. In this case rapid cave
growth can be expected along its extent. However, this study does not discuss the
strength of the discontinuities used in the simulation which are known to affect
caving behaviour.
One of the first problems associated with analysing the effects of geologic structure
on ground movements is characterising the properties of the discontinuities. These
properties are highly variable and include: orientation, infill, previous
displacement, planarity and shear strength.
Figure 108. Estimated shear strength of filled discontinuities (after Wyllie and Mah,
2007).
It can be seen that the range of fault properties derived from numerical back
analyses is highly variable, and, at the current time, there is no real way to
determine these properties from large-scale in situ testing. As a result of this,
sensitivity studies are required to determine the range of caving and subsidence
behaviour expected when large-scale discontinuities are present within and
around a propagating cave.
Figure 109. Conceptual mesh of implicit versus explicit technique for fault
representation.
Table 17. Conceptual fault shear strength and stiffness parameters represented in
numerical demonstration model.
Coh. Tens. Kn Ks
(kPa) (Deg.) (kPa) (GPa) (GPa)
Strength 1 0 20 0 1 0.1
Strength 2 75 30 0 10 1
Strength 3 200 40 0 50 5
Figure 111. Simulated direct shear test; normal stress 10 MPa using ubiquitous joints
in FLAC3D.
The same ubiquitous joint technique has been used to simulate the presence of
fault structures within a large-scale cave model, as illustrated in Figure 112.
Figure 112. Ubiquitous joint faults used to simulate faults within a cave-scale model.
It can be seen that a significant disadvantage with this approach is the need to
specify relatively thick fault zones that extend across at least two zones in the
model to ensure strain localisation is possible in these elements (as discussed in
Section 2.2.2.3). Depending on the size of the zones this leads to fault thickness of
20 – 40 m within a large-scale model which is not realistic.
Figure 113 illustrates the predicted mobilised zone on a cross-section through the
conceptual cave models using the implicit fault scheme. The rock mass properties
have only been modified in the zones that the fault passes through.
A minor increase in vertical cave propagation is associated with Fault A and the
weakest fault property set. However, all of the other fault orientations and fault
properties show only a very minor effect on the predicted mobilised zone. Little
impact on the cave growth rate and shape is noted with this approach, unless a low
strength fault is orientated sub-vertically at the cave periphery. These results are
not consistent with the observations from previous documented case studies
presented in Section 0 and therefore the implicit approach is not considered
adequate for the representation of faults in the numerical model of cave
propagation and subsidence assessment.
Most modelling codes have the capability to simulate interfaces that are
characterised by Coulomb sliding and/or tensile separation. Interfaces have the
properties of friction, cohesion, and dilation, normal and shear stiffness, as
illustrated in Figure 114.
Figure 114. Schematic diagram showing interface logic and how it can be used to
represent a discontinuity in a numerical model of caving.
Figure 115 illustrates the predicted mobilised zone when interfaces are used to
simulate faults within the Cave Demonstration Model. The model results display
much greater influence of the fault structures than what was predicted with the
implicit (ubiquitous joint) approach. Significant over break is predicted with Fault
B and the weakest fault properties, whilst the effect of increasing fault strength
and stiffness is clearly observed.
7.8 Summary
Based on the simulation results provided for both an implicit and explicit
numerical modelling technique, it is recommended that the explicit fault approach
be adopted within the numerical model of cave propagation and subsidence
assessment to ensure the most rigorous assessment of fault behaviour is achieved.
The impact of the production draw schedule on cave propagation behaviour has
previously been documented by Laubscher (1994). Previous experience at the
Northparkes Mines suggests that the success of a mine plan in hard, jointed rock
masses will rely on the ability of the rock mass to cave at a rate greater than the
production draw rate to ensure continuous cave propagation without creation of
an air-gap. The rate of caving can be slowed by controlling the draw as the cave
can only propagate if there is space into which the rock can move. The rate of
caving can be increased by advancing the undercut more rapidly but problems can
arise if this allows an air gap to form over a large area (Laubscher, 2000).
From simulations conducted in the Cave Demonstration Model thus far, it is clear
that the cave propagation rate can vary significantly between orebodies, working
panels and adjacent drawpoints. As a result of this, the realistic and accurate
representation of a mining schedule is essential in being able to accurately assess
the bulking/dilation behaviour and cave propagation rate. As seen previously in
Table 1, the production methodology can have a significant effect on the cave
propagation behaviour as a result of the induced bulking behaviour internal to the
cave mass.
The magnitude and orientation of the regional stress on and around the mining
footprint also plays a significant role in caving (Laubscher, 2000). Caveability is
promoted when the major principal stress direction is perpendicular to the short-
axis of a cave footprint as discussed in Section 1.3.
The redistribution of stresses around a propagating cave causes the cave volume to
evolve into the most stable shape. In most cases this is circular or elliptical. This
phenomenon was observed at the abandoned Grace Mine as illustrated in Figure
116.
Figure 116. Plan view of subsidence limits at the Grace Mine determined by
observations.
As a result of this, an accurate representation of the evolving cave shape and draw
rate is required to ensure that stress redistribution around, above and below the
yielded rock mass is an accurate representation of the evolving in situ conditions.
When planning a cave mine, there are a number of production controls that can be
implemented to ensure optimum cave performance. The effect that a production
schedule has on cave performance has been considered within the Cave
Demonstration Model by simulating a) uniform draw block caving, b) variable
draw block caving and c) incremental draw (panel caving). For each of these
scenarios an average height of draw of 10 m has been simulated across the entire
undercut footprint. The simulation results are provided in Figure 117.
Figure 117. Effect of draw strategy on the caveability of a rock mass in the numerical
demonstration model.
areas are progressively brought online such as in panel caving) the resulting cave
propagation rate is decreased as this induces greater shear stresses within the
caved mass, resulting in increased rock mass bulking.
When caving occurs, due to the translation and rotation of rock blocks, the rock
mass bulks/dilates and occupies a greater volume than its in situ state. The term
‘Bulking Factor’ (BF) defines the ratio of the volume of broken rock, to solid
rock, . It can be calculated based on Equation [20].
⁄ [20]
Where BF is the Bulking Factor (%), is the volume of broken rock (m3) and is
the volume of solid rock (m3).
Highly laminated rock masses, such as mudstones fall in flat slabs and have a low
BF (typically 0.1 – 0.2). Stronger and more massive rock masses such as
sandstones fall in larger irregular shaped blocks. These blocks rotate, giving rise to
a high void ratio and BF’s in excesses of 0.4 are not uncommon. In general, the
higher the BF the lower the propagation rate.
The effect that an assumed BF has on the cave shape has been investigated by
reducing the maximum allowable bulking factor in the Cave Demonstration Model.
The results of the simulations are provided in Figure 118.
Figure 118. Cave simulation results for variable maximum bulking rates in the
numerical demonstration model.
It can be seen from Figure 118A that as the maximum BF of a rock mass decreases,
the cave propagation rate increases. The results of these simulations identify the
problematic nature of assuming bulking rates with analytical cave propagation
assessment techniques.
Within the Pierce et al. (2006) cave model, production is simulated by inducing a
small downwards velocity on gridpoints that are located in the undercut. The
induced gridpoint displacement corresponds to the scheduled Height Of Draw
(HOD). Although the 2006 cave model is able to control the production draw in the
model, the HOD production schedule is not ideal.
At the present time most cave mines use the commercially available block cave
production scheduler PCBC (GEMCOM, 2012) for production planning and
operations control. In instances when PCBC HOD’s are used for scheduling
purposes for geomechanical caving simulations, such as Pierce et al. (2006), this
may lead to over-draw during the early stages of the model simulation. However,
during the later stages of draw, production may be underestimated as a result of
the uniform bulking factors applied to estimate the tonnes withdrawn in the PCBC
schedule. A schematic example of the PCBC-HOD approach is provided in Figure
119.
draw rates during cave initiation. These groups are difficult to change during the
production simulation, and future mining is controlled by average heights of draw
in these initial groupings of model zones. For each production increment, an
average draw rate is assigned based on production tonnes. In general, mining
increments are fixed for the life of mine and defined by the initial undercut
strategy. An example of a mining increment schedule is presented in Figure 120b.
The actual production schedule it may represent is provided in Figure 120a.
Figure 120. Representation of (a) typical production schedule (b) mining increment
schedule (c) improved drawpoint scheduling method.
Using this technique it is known, based on the simulations presented in Figure 117,
that cave propagation rates may be over predicted due to the lack of bulking /
shear induced within the cave mass. The majority of the shear strain will
accumulate at the cave periphery and the internal caved massed will be withdrawn
uniformly as an ‘intact plug’.
The zones immediately below these gridpoints are deleted and replaced with
bulked rock mass properties and stepping of the model is completed to allow the
rock mass to relax. The bulked rock mass is then deleted and the support it
provided to the surrounding rock mass is replaced with equivalent boundary
forces on the floor and walls of the undercut. A summary of the technique is
provided in Figure 22.
Production draw continues to be simulated the same way as the Pierce et al.
(2006) model by applying a small downward-oriented velocity to gridpoints in the
model that correspond to drawpoint locations. However, rather than being
generalised over the entire footprint, the velocity of draw (Vdraw) is scaled at the
individual drawpoint level – based on the planned production schedule tonnes.
For example, if the maximum tonnes extracted from a drawpoint over a production
period is 100, and another drawpoints has 50 tonnes scheduled to be withdrawn
from it, then it would be assigned a Vdraw of 50%.
To determine the actual draw velocity within the model, the Vdraw is multiplied by a
maximum draw velocity (Vmax). The maximum velocity should be set low enough to
ensure pseudo-static equilibrium throughout the model.
Table 18. Example of gridpoint velocity scaling based on variable production draw.
# Easting Northing Elevation Tonnes DrawVelocity
1 1 1 0 1 1/3 Vmax
2 1 2 0 2 2/3 Vmax
3 1 3 0 3 3/3 Vmax
The selection of the Vmax within the model to simulate mining production should be
based on the deformation modulus of the rock mass and the zone size within the
model. Simulated laboratory tests (UCS and direct tension) with varying applied
loading velocities are shown in Figure 122.
Figure 122. Simulated large-scale laboratory tests at different applied loading velocities
and the impact on the sample strength response.
It can be seen from these simulations that as the loading rate (draw velocity)
increases, the simulated compressive strength of the rock mass increases and the
tensile strength decreases.
Figure 123. Impact of selection of draw velocity on cave propagation behaviour in the
numerical demonstration model.
It can be seen that when the applied Vmax is greater than the maximum draw
velocity to maintain pseudo static equilibrium, then a tensile failure develops
immediately above the undercut and the cave stalls as a result of numerical
conditions and not the rock mass strength.
8.5 Summary
Figure 124. Schematic diagram of the mass-based production draw algorithm developed.
Figure 125. Example of evolving mobilised zone based on drawpoint tonnes algorithm.
It can be seen that the evolution of the mobilised zone is strongly affected by small
variations in production draw from adjacent draw points. The implementation of
the drawpoint tonnes scheme will allow the bulking behaviour associated with
differential draw over the undercut footprint (and between drawpoints) to evolve.
By drawing all drawpoints by the same velocity over the mining increment,
minimal bulking behaviour is simulated and higher propagation rates may be
predicted. The algorithm assumes that the isolated movement zones from
drawpoints overlap at a height just above the drawpoint. This assumes a low
height of interaction and makes it difficult to represent isolated draw conditions
within the model. The coupling of results with a flow program such as REBOP
(Itasca, 2012) is recommended to predict these conditions.
Toppling of the crater slopes often occurs (Laubscher, 2000) and this is generally
more pronounced when the crater intersects the side of a slope. At the Questa
Mine, Gilbride et al. (2005) report that large-scale sliding/toppling of the west-
facing hillside above the D Orebody occurred during cave breakthrough as
illustrated in Figure 126. Figure 127 illustrates the surveyed displacements
surrounding the crater.
Figure 126. Photo showing the effect of topography on subsidence crate at the Questa
Mine (after Blodgett, 2002).
Figure 127. Survey displacement map above Questa Mine D Orebody (after Gilbride et
al., 2005).
Toppling failure has been defined by Hoek and Bray (1981) as the ‘rotation of
columns or blocks of rock about some fixed base’. Three types of primary toppling
modes have previously been defined by Goodman and Bray (1976) that include;
block, flexural and block-flexure. A schematic diagram of their modes is presented
in Figure 128.
Figure 128. Schematic diagram showing the three primary modes of toppling (after
Goodman and Bray, 1976).
In each of the toppling cases, it is clear that an unconfined face is required to allow
the failure mechanism to develop through the rotation of the blocks.
Figure 129. Schematic diagram showing the simulation of evolving surface crater in
small-strain calculation mode.
3. If average displacement is greater than the surface zone edge length then
the zone is deleted to form a free face.
Figure 131. Geometry and undercut footprint of test model used to validate crater
development algorithm.
Results with and without the algorithm are provided in Figure 132 below.
Figure 132. Subsidence limits predicted with/without surface update algorithm. The
darker (more bold) lines represent the subsidence limits predicted with the
surface update algorithm switched on, and the lighter (fainter) lines represent
the predicted subsidence without using the surface update algorithm.
The implementation of the algorithm shows that the subsidence limits are
increased when a toppling failure mechanism is allowed to develop at the crater
edges. Additional model results are provided in Figure 133 that shows the
updated surface elevation within the model as a result of the algorithm. Any
changes to the topography shown in the figure are due to the implementation of
the algorithm since the small-strain calculation mode has been used. The
development of a crater (depicted by the blue coloured zones) is clearly seen after
the simulation of mining.
Figure 133. Updated surface elevation in the model after the simulation of mining with
the surface update algorithm.
The removal of this material from the model is accounted for in the production
tonnes calculation. The ‘nulled’ zones are depicted by the grey zones in Figure 134.
Figure 134. Vertical displacement simulated in the test model and the surfaces zones
that have been nulled to represent the development of the surface crater.
In block and panel caving, mobilisation of the ore is achieved without drilling and
blasting. The disintegration is brought about by natural processes that include the
in situ fracturing of the rock mass, stress redistribution, the limited strength of the
rock mass and gravitational forces. Sub-level Caving (SLC) requires the
transformation of in situ ore into a mobile state by conventional drilling and
blasting. This may be a result of a high rock mass strength or strategy to reduce
dilution.
Existing caving algorithms described by Pierce et al. (2006) have been developed
based on a block and panel caving scenarios only. In order to simulate sub-level
caving, some modifications are required.
It is very difficult to estimate the effects of blasting of an in situ rock mass without
site specific trial and/or calibration of numerical results. Empirical evidence from
traditional de-stress blasting in highly stressed mine pillars indicates that blast
patterns with high energy explosives and closely spaced drill holes have been
shown to reduce the strength and deformation modulus of the pillar to some
degree (Andrieux and Hadjigeorgiou, 2008).
The simulation of blasting and damage to the rock mass within the orebody for the
SLC algorithm has been achieved through the modification of joint orientations
within the limits of the blasted sub-level ring. Previous numerical modelling
(Figure 75) has shown that the re-orientation of joints perpendicular to the
direction of draw (in most cases horizontally) will reduce the tensile strength of
the rock mass and promote cave propagation. In order to do this a constitutive
model that allows the specification of joints within the matrix has been used (i.e.,
Subiquitous model in FLAC3D). To ensure an accurate representation of the rock
mass strength, properties were estimated based on the approach discussed in
Section 2.2.2 with the ubiquitous joints glued up and orientated vertically. To
simulate blast damage within the SLC, the joint properties within active sub-level
limits were reduced to zero cohesion and zero tension and the joint orientations
redefined as horizontal. In doing this the rock mass strength was reduced in situ
without causing any damage to the surrounding rock mass material. A schematic
representation of this implementation is presented in Figure 135.
The sub-level caving technique requires the development of draw points within
the ore zone and the subsequent mobilisation of this infrastructure into the caved
mass as production continues on progressively lower levels.
However, since they were previously used to induce displacement in the sub-level
above, a significant amount of compaction of their volume has occurred. As a result
of this, when this material is reinstated it has a negative volumetric strain (due to
its compression) as shown in Figure 136.
Since production in the numerical model is tied to density decreases in a zone, and
this is dependent on increasing volumetric strain (expansion), production from
this re-instated material is impossible unless the displacements are reset to zero.
Doing so transfers the negative volumetric strain to the overlying sub-level
allowing the easy volumetric expansion of material from the currently active sub-
level. A schematic implementation of this algorithm is provided in Figure 136.
Figure 136. Conceptual model of the volumetric changes in the sub-level caving algorithm
logic.
11.1 Background
The Palabora mine began operations as an open cut copper mine in 1964. Today
the pit is approximately 450 m deep and measures nearly 2 km in diameter. A
change in mining method to caving was implemented in the year 2000. Soon after
the breakthrough of the cave to the base of the open pit, a significant pit slope
failure occurred on the north wall, as illustrated in Figure 137.
Figure 137. Photo of the failure in north wall at the Palabora open pit.
Based upon initial numerical back-analyses, the failure mechanism has been
attributed to a persistent joint set that intersects the cave volume at depth
(Brummer et al., 2006).
For each of the caving rock mass domains at Palabora, calibrated continuum
responses have been developed based on the SRM results of Mas Ivars et al.
(2008). The development and calibration of the UJRM’s is discussed in Section 5.
The spatial distribution of each of these domains is provided in Figure 138.
Figure 138. The spatial location of each of the rock mass domains and faults throughout
the Palabora model mesh.
A Hoek-Brown strength estimate has been developed for the granite rock mass
domain that is outside the caving column. The strength properties used to
represent this domain are provided in Table 19.
Table 19. Rock mass properties used for the representation of the granite domain.
Four faults have been represented in the numerical model as presented in Figure
139. Each of the faults has been represented in the model via interfaces as
described in Section 7.7.2. They have been assigned the properties; cohesion = 1.5
MPa, tension = 0.0 MPa and friction = 34 Degrees. These values are consistent with
the joint properties derived for the rock mass and have been developed based on a
sensitivity analysis and calibration to the existing conditions. The joint normal and
shear stiffness’s have been estimated at 1.5 GPa and 0.15 GPa respectively based
on the stiffness of the rock mass and are zone size dependent.
Figure 139. Location of large-scale structure simulated in the Palabora numerical mesh.
There is high uncertainty associated with the magnitude and orientation of the in
situ stress regime at the Palabora Mine. Previous stress testing studies have
resulted in significant variation in the principal stress magnitudes and the
orientation of the principal stress direction has previously been measured at
orientations varying between 0o and 340o. A schematic diagram representing the
variance in magnitude and orientation in the principal stress directions are
presented in Figure 140.
Figure 140. Estimated in situ stress orientation and magnitude at Palabora based on
back-analysis of pit slope failure and stress measurement testing.
(a) The orientation of the large-scale faults mapped at Palabora that strike
north-south and east-west.
(b) The orientation of the major joint sets that strike WNW and NNE.
(c) It is also consistent with the magnitudes derived from a calibration the
existing conditions conducted during 1991 – although the orientation for
this calibration is unknown.
Production draw within the model has been simulated based on the methodology
outlined in Section 8. The historical production schedule simulated in the
numerical is provided in Figure 141. The historical heights of draw are provided.
Figure 141. Historical mining record at the Palabora block cave mine.
During the simulated production draw, each of the cave behavioural regions were
tracked and compared to physical observations made at the Palabora mine during
that time period.
The location and magnitude of seismic events recorded during the early stages of
production at the Palabora mine are illustrated in Figure 142(a). Based on this
data, the location of the yield zone (or aseismic zone) has been inferred to extend
approximately 55–83 m beyond the mobilised zone. As illustrated in Figure
139(b), the predicted yield zone within the numerical model extends
approximately 50–80 m above the cave zone, providing a good correlation with the
monitoring data.
Figure 142. Observed seismicity at the Palabora Mine during cave initiation and
propagation (a) observed mobilised, yield and seismogenic zones during
production (after Glazer and Hepworth, 2004); (b) numerical prediction of
mobilised and yield zones during production simulation at the Palabora
mine.
The seismogenic zone has been predicted at various stages of production in the
numerical model using the methodology described by Diederichs (1999). A
value of 0.42 has been used based on a calibration to SRM test results (Mas Ivars et
al., 2006). As illustrated in Figure 143, the seismogenic zone is seen to manifest
immediately beneath the floor of the open pit in the early stages of mining. As
mining progresses and the crown pillar fails, seismicity migrates to the lateral
extents of the undercut footprint, prior to progressing beneath the extraction level
as production continues. This sequence is consistent with the seismic record
collected on site and discussed by Glazer and Hepworth (2004).
During the fourth quarter of 2002, the yielded rock mass (aseismic) zone connects
through to the open pit. Prior to this time, an un-yielded crown pillar remains.
The yielding of the crown pillar drives seismicity (high induced stresses) beneath
the extraction level. The results of the numerical simulation for this period in time
are provided in Figure 144.
Figure 144. Numerical simulation - yielding of the crown pillar during Q4 2002.
The simulated yielded rock mass zone within the numerical model breaks through
to the open pit at the same time as the aseismic zone on site that was interpreted
by Glazer (2006).
During the first quarter of 2004, the mobilised zone connects through to the pit
floor. Immediately after this first instance of mobilisation, a crater emerges.
Mobilisation within the numerical model occurs initially along pre-existing fault
traces in the base of the open pit as presented in Figure 145.
The simulation results show that the mobilised zone intersects the pit floor during
Q1 -2004. This is consistent with the interpretations made by Glazer (2006). In
addition, immediately prior to the development of the crater within the pit, the
shape of the cave back in the numerical model (Figure 146b) is consistent with the
shape of the cave back interpreted by Glazer (2006) that is provided in Figure
146a.
Figure 146. (a) Cave profiles at the Palabora Mine; April 2002 to December 2003
(after Glazer, 2006) compared to the simulated cave profile (b).
During the fourth quarter of 2004, mining on the extraction level extends further
west. As material is withdrawn from these drawbells the mobilised zone intersects
a number of faults that act, along with localised jointing, as a failure surface.
During this increment, the mobilisation and fracturing of the ground surface up to
the top of the pit in the area of the north wall failure occurs in the model. The
simulated model state at the end of 2004 is provided in Figure 147.
The timing of this event in the numerical model is consistent with the observations
made on site.
An analysis of the location of the north wall failure within the numerical model in
relation to the observed location of the large-scale failure on site is presented in
Figure 148. A good match is observed between the numerical model and the
observed limits of the north wall failure at the ground surface.
Figure 149. Development of the pit slope failure mechanism at the Palabora Mine at
various stages of production.
Based on the current model results, the north wall failure manifests as a result of
mining on the extraction level that progresses west and undermines the slope. The
presence of intersecting faults and an unfavourable joint orientation provides
release surfaces for the slope to unravel along. A view of the model results in
relation to the simulated faults is provided in Figure 150.
Figure 150. Development of the Palabora block cave between 2003 and 2004 in
relation to fault structure.
11.6 Summary
The numerical model used for the simulation of historical conditions at Palabora
are able to provide a propagation rate and cave shape that fits with the interpreted
cave behaviour during 2002-2004.
(c) The effect of structure on the evolution of the cave has been accurately
accounted for within the numerical model through the implementation
of the explicit fault technique.
(d) The criteria for assessing the cave behavioural regions based on the
caving and subsidence criteria outlined in Section 1.4 are valid at the
Palabora Mine site.
A weak geological contact has been observed to effect cave propagation and cave
shape on the 7210 Level of the Henderson Mine (Carlson and Golden Jr., 2008).
Climax Molybdenum Company’s Henderson Mine is an underground panel-caving
mine located in Clear Creek County Colorado and is 14 km west of Empire,
Colorado, USA. Figure 151 provides a general cross-section of the mining
geometry.
Figure 151. Cross section of the Henderson Mine (after Rech, 2001).
During undercutting of the 7210 Level in 2005, cave initiation was observed with a
relatively small undercut hydraulic radius (22 m) compared to what has been
observed during other cave initiations at the Mine (HR 35 m). Carlson and Golden
Jr. (2008) report that the presence of intrusive contacts along the northern
boundary of the 7210 Level undercut are responsible for the premature cave
initiation (Figure 152a). Past experience at the Henderson Mine has shown that
intrusive contacts are weak zones that fail quickly.
During early August 2006, migration of the propagating cave beyond the undercut
footprint on the north and west sides was observed along the weak intrusive
contact. Figure 152b illustrates the shape of the 7210 Level yield zone during
December 2007.
Figure 152. Geological domains at the Henderson Mine a) plan view of weak contact;
b) 7210 Level yield zone during December 2007.
A large-scale FLAC3D model was constructed to simulate the regional extents of the
Henderson Mine, as illustrated in Figure 153a. The existing cave volumes (8100
and 7700), developed prior to the 7210 Level were initialised within the model
based upon historical mining records, as illustrated in Figure 153b.
Figure 153. Development of the numerical model of the Henderson Mine a) regional
extents of model; b) existing cave volumes.
The weak contact between the Seriate and Urad Porphyry was simulated with an
interface element as illustrated in Figure 154.
Figure 154. Interface used to simulate the weak Seriate contact at the Henderson Mine.
The evolution of production draw height simulated within the model (based upon
the actual production records) is illustrated in Figure 155. It is represented as
solid rock HOD bars.
Figure 155. Simulated production schedule (cumulative solid rock height of draw) based
on actual draw heights.
Multiple geotechnical domains have been mapped throughout the 7210 Level. The
geomechanical properties used to simulate the main caving domain, the Urad
Porphyry, are presented in Table 20.
Table 20. Rock mass geomechanical properties of the porphyry at the Henderson Mine.
Seg.1 Seg.2
ci Erm Tens. Coh Coh.
(MPa) GSI mi (GPa) v (MPa) (MPa) (Deg.) (MPa)
(Deg.)
Porphyry 118 55 10 11 0.2 0.4 2.3 48 6.3 35
Table 21 presents the interface material properties used to simulate the weak
geological contact.
Table 21. Conceptual fault shear strength and stiffness parameters estimated for the seriate
contact at the Henderson Mine.
Coh. Tens. Kn Ks
(kPa) (Deg.) (kPa) (GPa) (GPa)
Strength 1 0 20 0 1 0.1
Due to the significant topographic relief and complex previous mining history at
Henderson, it is difficult to estimate the pre-mining stress regime. A stress
calibration exercise has previously been conducted at Henderson whereby nine
stress measurements taken from 1970 to 1989 were calibrated determining the in
situ tectonic stresses that result in a best-fit of model predicted stress to those
measured by over coring. The results of the stress calibration exercise, which
indicated a major principal stress oriented at 155 degrees, were directly applied to
the back-analysis model.
The evolution of the model-predicted yield zone is illustrated in Figure 156. The
modelled yield zone is observed to provide a close match to the TDR breakages
(blue spheres) monitored during cave propagation. Shear failure along the weak
contact can be observed to develop along the interface - coincident with vertical
propagation of the yield zone. After initial breakthrough of the yield zone to the
overlying 7700 Level in January 2006, the yield zone is observed to follow the
weak contact outside the northern and western limits of the undercut footprint.
The modelled cave breakthrough timing and dimensions match closely the
observed 7700 level breakthroughs as shown Figure 156.
Figure 156. Simulated evolution of the cave yield zone at Henderson compared to
underground instrument observations.
Figure 157 illustrates a comparison between the shape modelled and actual yield
zones after September 2006. The model provides a close match to the actual
observed conditions.
Figure 157. Comparison of modelled verses actual cave shape at break-through to the
overlying lift at the Henderson Mine.
Figure 158. Comparison of cave initiation at the Henderson Mine simulated with and
without a weak structure.
12.5 Summary
The numerical model used for the simulation of historical conditions at the
Henderson Mine are able to provide a propagation rate and cave shape that fits
with the interpreted cave behaviour for the 7210 Level.
(g) The effect of structure on the evolution of the cave has been accurately
accounted for within the numerical model through the implementation
of the explicit fault technique.
(h) The criteria for assessing the cave behavioural regions based on the
caving criteria outlined in Section 1.4 are valid at the Henderson Mine
site.
13.1 Background
Figure 159a illustrates the extent of the underground development at Grace Mine
together with the approximate undercut outline. Figure 159b illustrates a
schematic of the inclined panel caving method employed at the Grace Mine. Mining
operations ceased in 1977 due to an influx in foreign steel imports, increased costs
of environmental regulation and increased costs of underground mining.
Figure 159. Geometry of the Grace Mine a) extent of underground production drives
(plan view) b) two-dimensional schematic of panel caving at Grace Mine
(after Stafford, 2002).
Figure 160. Photo showing present day subsidence lake at the Grace Mine.
Currently, the only core information available from the Grace Mine site is drilling
logs from a diamond drilling programme conducted in 1998 to investigate the near
surface conditions for construction of a large scale industrial facility near the
western edge of the subsidence lake. Owing to the location of the drill holes above
the mining horizon, the intersected rock mass has been disturbed by the caving
process and does not represent the in situ (pre-mining) rock mass condition.
The following descriptions of the rock units at the Grace Mine have been compiled
from the aforementioned drilling logs, mapping of surface outcrops and other
available literature.
Three rock types are associated with the Grace Mine: diabase footwall, replaced
limestone and Triassic sediments. Sims (1968) suggested that the magnetite
deposit occurs in a lens of Cambrian limestone that is overlain unconformably by
Triassic sedimentary rocks. The magnetite deposit was formed by replacement of
contact metamorphic minerals in the limestone lens, caused by the intrusion of an
underlying diabase sheet. The orebody is roughly tabular in shape, strikes
approximately 60o and dips 20–30o to the northeast. It is approximately 1067 m
long and 213–457 m wide, and ranges from less than 15 m to more than 121 m in
thickness. Figure 161a illustrates an isometric view of the original ground surface
and orebody shape. The surfaces were reconstructed from the original mine
geological cross-sections.
Figure 161. Isometric view of orebody and surface topography at the Grace Mine.
Table 22. Rock Mass Parameters used in the simulation of domains at the Grace Mine.
UCS
Material (MPa) GSI mi
Sediments 60 45 12
Limestone 90 55 12
Magnetite 40 45 9
Diabase 200 60 25
The pre-mining stress was measured directly at Grace Mine using the United States
Bureau of Mines (USBM) Deformation Gage Technique. Agarwal et al. (1973)
detailed the measurement procedure for 36 deformation measurements from
three separate boreholes. The boreholes were located to ensure that the measured
stress regime was representative of the pre-mining stress regime (unaffected by
nearby excavations). The stress regime presented in Table 23 is an average of
measurements made at a depth of 731m below the ground surface.
Table 23. Pre-mining stress regime at 731m below surface at the Grace Mine.
Stress Magnitude (MPa) Dip (Deg.) Azimuth (Deg.)
1 51.5 16 027
2 29.0 22 103
3 26.2 85 181
From 1959 to 1969, engineers from the USBM monitored the evolution of surface
subsidence at the Grace Mine. No USBM report of investigation was published on
the extensive subsidence monitoring programme. However, during the course of
this investigation, several hand written memorandums from USBM Engineers to
management of the Grace Mine were recovered from former Grace Mine
superintendent, Mr Charles Taylor’s private collection. Goodman (1970) reported
the evolution of the subsidence trough as follows:
18 February 1963: cracks on the surface were noted, and a slumped zone
widened and steadily descended
3 June 1969: the subsidence trough moves to the northeast following the
development and extraction pattern.
Figure 162 illustrates different aerial views of the subsidence trough. The initial
cave breakthrough appears to have been facilitated by the presence of a steeply
dipping joint/fault structure oriented at approximately 60o. As the subsidence
trough progressed to the northeast, the actual cave did not break through to the
surface. In the south-western section of the subsidence trough, large concentric
surface cracks can be observed, while two sets of cracks oriented at approximately
60o and 110o are observed in the north-eastern section. The ground within the
approximate extent of surface cracking can be clearly observed to be highly
fractured and disturbed.
Figure 162. Photos showing the evolution of subsidence from 1963 to 1978 at the
Grace Mine.
Figure 163 illustrates the results of a field survey conducted during June 2004 to
identify the extent of large-scale surface cracking surrounding the subsidence
trough. The furthest observable surface cracks from the orebody outline have been
mapped and used to generate a contour line that represents the limit of the large-
scale surface-cracking zone (fractured zone).
Figure 163. Limit of large-scale surface cracking observed at the Grace Mine during
2005 (after Sainsbury and Lorig, 2005).
Figure 164 illustrates a conceptual model of the caving and subsidence formation
at the Grace Mine. In the years after initial breakthrough, the size of the actual
crater did not increase significantly, indicating that bulking-controlled caving had
prevented the progression of the caved zone to the ground surface. The
subsequent subsidence was observed to manifest as a subsidence trough following
the direction of mining.
Figure 164. Conceptual model of subsidence formation at the abandoned Grace Mine
(after Sainsbury and Lorig, 2005).
In order to simulate the mass based production schedule at the Grace Mine,
recovered from actual hoist records (Table 24), production simulation within the
numerical caving model has completed based on the methods described in Section
8.
Figure 165(a) illustrates the regional model geometry, while Figure 165(b)
illustrates the reconstructed undercut geometry used to represent the historical
production schedule.
Figure 165. Development of a numerical model of the Grace Mine a) regional extents of
model b) simulated undercut footprint.
The evolution of the cave mobilised and yield zones above the undercut footprint
is illustrated in Figure 166. The predicted cave behaviour provides a close match
with the reported evolution of cave breakthrough and subsidence trough
formation. The yield zone is predicted to intersect the ground surface during 1962
(Figure 166b); while the mobilised zone is predicted to intersect the ground
surface towards the end of 1963 (Figure 166c). This coincides with the first
indication of subsidence reported on Dec. 10, 1962 and the breakthrough of the
caved (mobilised zone) on Dec. 16, 1963.
As production progresses to the thinner and deeper extents of the orebody (to the
east), the predicted mobilised zone does not reach the ground surface (Figure
166f). This coincides with the formation of a subsidence trough, rather than an
extension of the subsidence crater over the northeast region of the orebody.
Figure 166. Predicted evolution of cave mobilised and yield zones (looking south) during
simulation of production from the Grace Mine.
The predicted vertical displacement was monitored within the model at the same
locations as the USBM subsidence monitoring monuments that were documented
by Goodman (1970). The measured versus predicted vertical displacement at three
survey monuments surrounding the subsidence trough are illustrated in Figure
167. The predicted surface displacements provide a close match to the monitoring
results and provide good confidence in the predicted surface displacements
beyond 1969.
Figure 167. Measured verses predicted vertical displacements from numerical model of
Grace Mine.
Figure 168. Comparison of cave propagation results (a) HOD schedule - uniform
bulking factor of 0.2 (b) mass balance (tonnes-based) schedule.
13.6 Summary
The numerical model used for the simulation of historical conditions at the
abandoned Grace Mine are able to provide a propagation rate and cave shape that
fits with the interpreted cave behaviour.
(c) The criteria for assessing the cave behavioural regions based on the
caving criteria outlined in Section 1.4 are valid at the abandoned Grace
Mine site.
14.1 Introduction
Figure 169. Location and extent of the Lake and Main Orebody at the Kiirunavaara
Mine.
production from the Lake Orebody was the 792 Level, and the 935 m Level (693 m
below ground surface) in the Main Orebody (Figure 169).
Since sub-level caving commenced at the Kiirunavaara Mine, the hangingwall has
experienced surface displacements ranging from millimetres up to several metres
in magnitude. The development of caving induced subsidence around the Lake
Orebody has been monitored through routine ground surveys since production
commenced in 2003. The following section provides a summary of the
observations and measurements. The observations are made in reference to cave
subsidence zones that are described in Section 1.4. A view of the existing surface
conditions are presented in Figure 170.
Approximately three years after mining commenced in the Lake Orebody, a crater
developed on the northern extents of the existing open pit - as illustrated in Figure
171. Initially developed as an isolated subsidence feature during 2006, additional
production during 2007 and 2008 caused the enlargement of the crater towards
the south. The development of this isolated crater can best be described as a
chimney or plug cave. Lupo (1997) completed a detailed review of the chimney
subsidence features that occur east of the Main Orebody, and suggested that they
are formed when the flow channel of a sub-level ring reaches the ground surface.
Figure 171. Photos showing the development of a crater at northern extent of Lake
Orebody during 2006 and its subsequent enlargement.
The progression of the large-scale fracture limits at the ground surface between
1997 and 2006 is presented in Figure 172. An angle of break for the fractured
zone of approximately 60o has been reported by Villegas et al. (2011), Lupo (1996)
and Stephansson et al. (1978). Surface disturbances in this zone have previously
been documented by Lupo (1997) and consist largely of surface cracks, and shear
displacements.
Figure 172. Fracture mapping at Kiirunavaara (a) plan above Lake Orebody (b)
section through Main Orebody (modified after Villegas et al., 2011).
Figure 173. Evolution of measured surface total displacement profile around the Lake
Orebody.
Where ym represents the depth below -100m RL and the stresses are expressed in
terms of MPa.
Historically, material properties for the Lake Orebody have been developed based
on a calibrated response of drive scale displacements and failure mechanisms in
the Main Orebody. Previous analyses conducted by Perman et al., (2011) have
derived a lower bound property set for the hangingwall domain in the Main
Orebody that is defined by a UCS 130 MPa, GSI 58, mi 16 and Erm 15.8 GPa. This
GSI value has been confirmed for the Lake Orebody by scanline mapping
conducted during 2010.
In order to ensure an accurate induced stress state in the model prior to the
simulation of mining from the Lake Orebody, simulation of the extents of open-cut
mining was conducted during the development of the initial model state.
Production from the Main Orebody has been simulated based on an elevation and
tonnes basis. Production from the Lake Orebody has been scheduled on a
drawpoint and tonnes basis consistent with the technique described in Section 8.
Figure 175. Simulated evolution of crater and limits of large-scale fracturing within the
numerical model of Kiirunavaara.
Mobilisation of the ground surface above the Lake Orebody during 2006 is
observed in the numerical model. The location of this initial break-through is on
the northern extents of the existing open pit and is consistent with the in situ
observations. As the mining simulation continues beyond 2006, the crater is
observed to advance towards the south and joins with the main orebody crater
during the production years 2007 – 2008.
The development and enlargement of this crater can be attributed to the draw
schedule at the mine, since it occurred immediately above an area where draw was
occurring on multiple sub-levels that overlapped each other (vertically) at the
same time (Figure 176). The crater has formed when the flow channels of the sub-
level rings have combined. The rapid propagation to the surface suggests that the
secondary and tertiary flow channels have also contributed to the formation of the
isolated crater.
Figure 176. Production rate versus simulated mobilised zone within the numerical model
of Kiirunavaara.
Figure 177. Simulated evolution of total surface displacements within the numerical
model of Kiirunavaara compared to observations onsite.
The 1 m displacement contour has been used to define the crater limits within the
numerical model at the end of 2010 (Figure 178). The simulated limits compare
well with the in situ observations based on their comparison to the visual
observations presented in Figure 171.
Figure 178. Plan view of simulated displacement and strain-based subsidence criteria
and subsidence zone of influence at the end of 2010 as simulated in the
numerical model of Kiirunavaara.
A total strain criterion of 0.5% was used to confirm the limits of large-scale
fracturing that have an angle of draw consistent with approximately 60o. The
simulated extent and shape also compares well to the fracture limits defined by
Stöckel et al. (2012) presented in Figure 179.
The limits of continuous subsidence at the end of 2010 have been derived by
generating a contour line that encompasses all the areas of horizontal strain >0.2%
and angular distortion >0.3%. It extends approximately 200 m beyond the limits
of large-scale fracturing which is consistent with previous observations
documented by Villegas et al. (2011).
Figure 179. Plan view of simulated subsidence limits at the end of 2010 compared to
observations at Kiirunavaara.
14.5 Summary
(c) The criteria for assessing the cave behavioural regions based on the
caving and subsidence criteria outlined in Section 1.4 are valid at the
Kiirunavaara Mine site.
The numerical model of cave propagation and subsidence assessment that has
been developed provides an assessment of the evolving cave propagation
behaviour and subsidence zones of influence in response to the actual production
draw at the undercut/extraction level. The evolving cave shapes, propagation
rates, abutment stresses and subsidence limits can be readily assessed within the
one numerical model.
Comparison of the model predictions with the results of the four large-scale back-
analyses demonstrates that the model and cave and subsidence assessment
criteria are robust.
15 - Recommendations
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 258
A model for cave propagation and subsidence assessment in jointed rock masses
has been developed that relies on the fundamental behaviour of rock masses for
caving analyses. In the process, original contributions were made to the numerical
simulation of rock mass behaviour and numerical methods for cave propagation
and subsidence assessment. A summary of the contributions are provided below.
Synthetic Rock Mass Modelling (SRM) is generally accepted as the existing state-of-
the-art in anisotropic rock mass behaviour analysis. A methodology has been
developed that can be used to derive material input properties for the FLAC3D
Subiquitous (Strain-Softening Ubiquitous Joint) constitutive model so that it
exhibits strength and deformation behaviours similar to what may be derived from
SRM testing. The successful implementation of these strengths in a large-scale
caving back-analysis at the Palabora Mine provides validation for the technique.
Due to computational constraints at the present time, the numerical model of cave
propagation must be implemented using a small-strain calculation mode. As a
result of this, the manual modification of the density and bulking/dilational
behaviour of the rock mass during volumetric expansion is required. A non-linear
deformation modulus softening and dilation relation has been implemented within
the numerical model of cave propagation to provide a more rigorous assessment of
rock mass bulking. The methodology has been validated based on four large-scale
back-analyses of cave propagation behaviour detailed herein.
15 - Recommendations
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 259
The existing methods for the simulation of production draw in a numerical model
have been expanded to include the simulation of production draw through mass-
balance calculations - rather than HOD estimates. In addition, a methodology has
been outlined that provides a production scheduling technique based on
drawpoint tonnes to allow for the accurate consideration of the bulking/dilational
behaviour evolving within the cave. The methodology has been validated based on
four large-scale back-analysis of cave propagation behaviour detailed herein.
In block and panel caving, mobilisation of the ore is achieved without drilling and
blasting. The disintegration is brought about by natural processes that include the
in situ fracturing of the rock mass, stress redistribution, the limited strength of the
rock mass and gravitational forces. Sub-level caving requires the transformation of
in situ ore into a mobile state by conventional drilling and blasting. The existing
numerical techniques for cave behaviour analysis were unable to represent a SLC
mining method. A technique has been developed that allows a sub-level caving
scheduled to be accurately reflected in the numerical model of cave propagation. It
has been validated through a large-scale back-analysis of caving behaviour at the
Kiirunavaara Lake Orebody.
15 - Recommendations
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 260
Since the numerical simulations are conducted in small-strain (i.e., the mesh
gridpoint locations are not updated as a result of displacement) toppling failure
cannot be simulated around the evolving crater trough. An algorithm has been
developed that updates the ground surface profile as ore is withdrawn. This
allows additional instability around the crater trough to be predicted and a better
assessment of large-scale fracturing to be predicted for infrastructure stability
assessment.
15.2 Validation
Calibration of the UJRM assumes that the SRM testing is an accurate representation
of the rock mass strength and deformation behaviour in the tested loading
directions and sample scales. As changes are made to the SRM technique, a review
of the UJRM methodology is required to ensure that it still provides calibrated
results.
Although the existing UJRM technique has provided good calibrated results for the
case studies undertaken the methodology could be further validated through
additional application.
The tensile strength of the rock mass may currently being over predicted since
only one ubiquitous joint orientation can be specified for each zone. The ability to
15 - Recommendations
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 261
define up to three joint orientations for each zone would reduce this mesh
dependency on the tensile strength results.
The small-strain calculation mode does not allow the simulation of movement of
material through the cave or along slopes in a state of collapse. The
implementation of some large-strain marker logic would assist in interpreting
these conditions within the model.
15.3.2.3 Hardware
Simulation run times are still prohibitive. The development of technology to enable
the model to run on high performance clusters or supercomputers would be
beneficial.
15.3.3 Validation
15 - Recommendations
A Model for Cave Propagation and Subsidence Assessment in Jointed Rock Masses 262
16 REFERENCES
Abel, J.F. and Lee, F.T. (1980) Subsidence Potential in Shale and Crystalline Rocks, USGS,
OFR 80-1072.
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