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Centurion Pipe Bending Machine 16-30”

One source. One proven solution.  A stronger, re-engineered frame offers increased
bending capacity.
CRC-Evans is the industry’s largest manufacturer of
pipeline construction equipment. Designed in-house to  New diesel engine designed for rugged dependability
precise customer specifications, our welding machines, in all weather conditions. Engine support, contains
pipe bending equipment, end prep equipment, clamps, diesel fuel tank and batteries for easy access
padding/crushing equipment, weighting systems, and  New hydraulic system has a larger hydraulic tank
laybarge equipment have been used to complete more and utilizes a new valve system which allows easy
than 60,000 miles of pipeline in more than 100 countries. lever control for all hydraulic functions, safe
CRC-Evans builds today’s most comprehensive line of operator’s platform.
onshore and offshore pipeline construction equipment.  Engine and air compressor platform (air compressor
All equipment is manufactured within a Quality optional) are now side-mounted, lowering center of
Management System certified to the internationally gravity and greatly increasing stability.
 Cover on the engine to reduce its noise level.
recognized ISO 9001:2008 standard and CRC-Evans’
own Quality Policy.
 Stiff back and tongue have been re-engineered to
For pipe from 16” (406mm) to 30” (762mm). CRC-Evans
allow for mandrel storage.
 Optional two-stage pump.
state-of-the-art bending machines.

 Outboard cylinder travel is now 68% faster than our


 Optional Mandrel operation:
standard machine (increase due to improvement to
 Pneumatic Mandrel with 3 section valve
hydraulic system design).
 Hydraulic Wedge Mandrel with 5 section valve
 Bending cylinder force is now 39% greater than
standard machine (due to increased cylinder size and
higher pressure rating).

CRC-Evans Pipeline Equipment


General Data

HYDR. MANDREL CONNECTIONS


Qty. 4
Size 3/4”

HYDRAULIC Units
Outboard
Bore 10/254 inch/mm
Stroke 19.25/489 inch/mm
Qty. 2
Inboard
Bore 7/179 inch/mm
Stroke 5/127 inch/mm
Qty. 2
Control Panel 16-30”
Pin Up
Bore 6/152 inch/mm
ENGINE Units Stroke 23/584 inch/mm
Mfg CAT-Perkins Qty. 1
Model 1144PT
Net Power 100/74.5 hp/kW
WINCH Units
Speed 2,200 rpm
No of Cylinders 4 Type Planetary
Bore x Stroke 4.1x5.0/105x127 inch/mm Drive Hydraulic
Displacement 269/4.4 cu.inch/l Pulling Force 15,000/66 Lbf/kN
Fuel Tank Capacity 80/302 gal/l Cable Diamter 0.563/14 inch/mm

HYDRAULIC Units ELECTRICAL Units


Pump Type Fixed Volume Voltage 12 VDC
Maximum Flow 41/155 gpm/lpm No. Batteries 1
Operating Pressure 3,000/207 psi/Bar Total Rating 190 Amp Hr @ 20 F
Valve Type Manual Alternator 75 Amp
No. Sections 3 or 5 Starter 3 kW
Relief Valves 5 + 1 Total
System Relief
Filtration 10 Micron UNDERCARRIAGE
Hyrd. Tank 60/227 gal/l Type Track 15 ton

Available with or without air compressor


AIR COMPRESSOR Units
Output 29.2/827 acfm/lpm
Pressure 200/13.6 psi/Bar
Drive Type Hydraulic
Pipe Bending Data [Metric]

Nominal
Pipe OD Maximum Wall Thickness by Grade Recommended Bend

Degree Arc Radius Max degree per


mm X52 X60 X65 X70 X80 x100
(per meter) (meters) 12 meter joint
406 - - - - - - 4.90 11.58 42.22
457 - - - - - - 3.60 15.85 30.85
508 - - - - - 41.02 2.90 19.51 25.07
559 - - - 48.62 42.22 33.39 2.60 21.95 22.28
610 - 47.37 43.54 40.27 35.00 27.73 2.50 23.16 21.11
660 46.33 39.86 36.65 33.92 29.52 23.43 2.30 24.99 19.56
711 39.50 34.02 31.31 28.99 25.25 20.07 2.10 26.82 18.23
762 34.11 29.41 27.07 25.08 21.86 17.40 2.00 29.26 16.71

 406mm - 762mm (CENTURION) PIPE BENDING DATA - ALL DIMENSIONS IN MILLIMETERS.


 Based on 85% efficiency and maximum strength.

Pipe Bending Data [Imperial]

Nominal
Pipe OD Maximum Wall Thickness by Grade Recommended Bend

Degree Arc Radius Max degree per


inch X52 X60 X65 X70 X80 x100
(per foot) (feet) 40 foot joint
16 - - - - - - 1.51 38.00 42.22
18 - - - - - - 1.10 52.00 30.85
20 - - - - - 1.615 0.90 64.00 25.07
22 - - - 1.914 1.662 1.314 0.80 72.00 22.28
24 - 1.865 1.714 1.585 1.378 1.092 0.75 76.00 21.11
26 1.824 1.569 1.443 1.335 1.162 0.922 0.70 82.00 19.56
28 1.555 1.340 1.233 1.141 0.994 0.790 0.65 88.00 18.23
30 1.343 1.158 1.066 0.987 0.861 0.685 0.60 96.00 16.71

 16” - 30 ” (CENTURION) PIPE BENDING DATA - ALL DIMENSIONS IN INCHES.


 Based on 85% efficiency and maximum strength.

Notes Bending Tables:

 A cell marked with a dash [-] represents the ability to  Skill of the operator handling the bending
bend up to 2.00 inch thick. For Wall thickness greater machine and mandrel.
than shown, please contact CRC-Evans.  Origin of pipe (pipe mill, plate mill, etc.) and

 Figures are recommendations only and do not


quality of pipe.
 Type of pipe. Spiral seam pipe will normally
constitute a warranty.
accept only 75% of recommended bend.
 All bends shown include the use of CRC-Evans  Type of die and/or bending set being used
bending mandrels. Figures given are “average” (e.g., polyurethane lining or special radius dies).

and will vary due to:
An unbent end (tangent) is produced at each
 The wall thickness of the pipe. end of the pipe where the pipe contacts the stiff
 Actual (as opposed to nominal) yield of the back. Normal unbend tangent for PB 16-30 is 6
pipe. feet.
Dimensions and Weights

DIMENSIONS Units WEIGHT Units


Length 267.6/6.80 inch/meter Shipping 28,730/13,029 lb/kg
Width 100.1/2.54 inch/meter Operating 29,730/13,483 lb/kg
Height 87.8/2.23* inch/meter
* Without air compressor. Optional air compressor changes
the unit overall height.

87.8 in
2.23 m

17.7 in
267.6 in
0.45 m
6.8 m

100.1 in
2.54 m

87.3 in
2.22 m

Options Extra Attachments


Available at time of manufacture against additional costs. Available at time of manufacture against additional costs.

 Power units to customer specifications  Bending sets for out-of-range pipe


 Electric motor  Bending sets for specific coating
 Stationary base to replace undercarriage  Hydraulic-power takeoffs
 Cold weather operating kit (-40°C or F)
 Hydraulic-driven air compressor and tank to
operate pneumatic mandrel
 Hydraulic-power takeoff for either a plug
mandrel or wedge mandrel

! Disclaimer
Although great care has been taken in compiling the information contained in this catalogue, CRC-Evans does not accept
responsibility for the consequences of any errors, nor for the effects of any subsequent changes made by the various sources of data.
Dimensions and weights provided for reference only. Dimensions, specifications and weights can vary depending upon final
configuration of the equipment. Please contact CRC-Evans to confirm final weights and dimensions prior to shipment.

Houston: (832) 249-3100 Toll Free: (800) 664-9224 • Tulsa: (918) 438-2100
Netherlands: +31-36-711-7500 • www.crc-evans.com

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