EXTRUSION HAZOP ACTIONS FOLLOW UP

# P&ID DEVIATION ACTION BY REPLY DATE NOTES STATUS

1 519 PRESSURE Confirm that package VENDOR / 12/10/04 Requirements against DONE
MORE IN 3PK5103 is adequately TCM electrostatic charges
3F5104 protected against have been included in
electrostatic charges. the specification for
the supply of the
Package. See 3164-
WY-SE-04A rev. 2
paragraph 5.1.

2 519 LEVEL MORE HAZOP team VENDOR / 12 May

20 See Operating DONE
IN 3F5104 recommends to provide TCM
batch-wise 3F5104 05 Manual:
(PROCS) > Para 3.6.1.10
emptying instead of
continuous operation, as
indicated in the P&ID.
Provide in the Operating
Manual detailed
instruction for emptying
the system.

3 521C FLOW LESS Provide in the Operating TCM 12 May See Operating DONE
OR ZERO TO Manual proper 20 Manual:
(PROCS)
2C5201 instructions for the 05
> Para 3.6.1.2
operator in case of fan
stop.

2
This document is Tecnimont’s property and cannot be used by others for any purpose without prior written consent
 2PK2205/2PK2401 POWDER TRANSPORT PACKAGE UNIT
HAZOP ACTIONS FOLLOW UP
# P&ID DEVIATION ACTION BY REPLY DATE NOTES STATUS

1 223/224 FLOW NO or MANDATORY VENDOR 2) See 3164-XZ-DM- 20/04/04 DONE

LESS in the 1) Provide instruction 001 Sh. 223 Rev. 3
main circuit in the Operating (RPI 312)
Manual for safe
restart of blower
after emergency 1) See Reply from
shut-down. Vendor:
2) Provide low See ATTACHMENT
pressure alarm II <3>
(PAL22305).

2 223/224 FLOW NO or MANDATORY VENDOR See: 20/04/04 DONE

less of CW in Provide a blower trip - 3164-XZ-DM-001
E2203 for TAHH22301. Sh. 223 Rev. 3
(RPI 312);
- Functional
Description of 2-
PK2205 3164-
WY-VD-G03

2A 223/224 FLOW NO or MANDATORY VENDOR See point 46. DONE

less of CW in Provide a blower trip
E2204 for TAHH22305.

3 223/224 FLOW NO or RECOMMENDED JV See 3164-XZ-DM- 20/04/04 DONE

LESS in Cause 1) 001 Sh. 224 Rev. 3
C2204 Consider installation (RPI 313).
of a line with manual (Vent to safe location
valve to bypass by TCM with valve
C2204 in case of 2HV-2204A)
failure, in order not
to stop the whole
pneumatic haulage.

4 223/224 FLOW MANDATORY VENDOR/ 1) and 2) See 3164- 13/01/04 DONE

OTHER 1) Replace butterfly TCM XZ-DM-001 Sh.223 20/04/04
THAN in valves with slide Rev.3
F2202 valves. 3) See TM-JVM/M-
2) Provide limit 0084S Attachment I
switches, for full pag. 11/12.
close position, on the
two slide valves, to
give an alarm on
DCS and locally in
case both slide
valves are not fully
closed.
3) Limit switches:
SIL classification to
be defined by TCM.

3
This document is Tecnimont’s property and cannot be used by others for any purpose without prior written consent
 # P&ID DEVIATION ACTION BY REPLY DATE NOTES STATUS

5 223/224 PRESSURE MANDATORY VENDOR Safety valve 2PSV- 20/04/04 DONE

MORE Provide also 22310 (3”x 4”/set 0.4
PSV22310 on barg) provided. See
Nitrogen line after 3164-XZ-DM-001 Sh.
PV22305A (verify 223 Rev. 3.
the set point with
reference to the
pressure design of
involved equipment
and the isolation
valves already
provided in the
circuit).

6 223/224 PRESSURE MANDATORY VENDOR MANDATORY 20/04/04 DONE

LESS Relocate Oxygen Oxygen Analyser is
vacuum analyzer upstream located near 2-
condition Nitrogen backup and F2202. See 3164-XZ-
in as close as possible DM-001 Sh. 223 Rev.
circuit to F2202. 3 (RPI 312).
RECOMMENDED
Verify the possibility RECOMMENDED
of deleting the
vacuum breaker 2-PSV22303 at 2-
valve, provided that F2202 is executed as
the structural pressure relief valve
integrity of (no vacuum breaker
equipment is function). See 3164-
guaranteed. Keep in XZ-DM-001 Sh. 223
any case PSV for Rev. 33 (RPI 312).
high pressure on
F2202.

7 223/224 COMPOSITI RECOMMENDED VENDOR See: 20/04/04 DONE

ON PSH22307 to stop - 3164-XZ-DM-001
OTHER the rotary feeder. Sh. 223 Rev. 3
THAN (RPI 312);
bulk
density - Functional
Description of 2-
PK2205 3164-
WY-VD-G03

8 231/241 FLOW MANDATORY VENDOR/ 1) and 2) See 3164- 13/01/04 DONE

/241A/2 OTHER 1) Replace butterfly TCM XZ-DM-001 Sh.241 20/04/04
42/511A THAN valves with slide Rev.3
in F2402 valves. 3) See TM-JVM/M-
0084S Attachment I
2) Provide limit pag. 13/14.
switches, for full
close position, on the
two slide valves, to
give an alarm on
DCS and locally in
case both slide
valves are not fully
closed.

3) Limit switches:
SIL classification to
be defined by TCM.

4
This document is Tecnimont’s property and cannot be used by others for any purpose without prior written consent
 # P&ID DEVIATION ACTION BY REPLY DATE NOTES STATUS

9 231/241 PRESSURE MANDATORY VENDOR/ 1) Safety valve 20/04/04 DONE

/241A/2 MORE 1) Provide also TCM 2PSV-24121 (6”x
42/511A PSV24121 on 8”/set 0.3 barg)
Nitrogen line after provided. See
PV24105 (verify the 3164-XZ-DM-001
set point with Sh. 241 Rev. 3.
reference to the
pressure design of
involved equipment 2) Vendor PSV’s
and isolation valves Vendor confirms
already provided). (see Attachment 3
pag.4).
2) PSV are to be
sized so as to TCM PSV’s
discharge the overall TCM confirms: see
compressor flow rate compressor flow
and are to be rate and and PSV’s
located on top of flow rate included in
hoppers. the Attachment 4.

10 231/241 PRESSURE MANDATORY VENDOR Oxygen Analyser is 20/04/04 DONE

/241A/2 LESS Relocate Oxygen located near 2-
42/511A vacuum analyzer upstream F2402. See 3164-XZ-
condition Nitrogen backup and DM-001 Sh. 241 Rev.
in as close as possible 3 (RPI 289).
circuit to F2402.

5
This document is Tecnimont’s property and cannot be used by others for any purpose without prior written consent
 2PK2301 MEMBRANE SEPARATION HAZOP ACTIONS FOLLOW UP

# P&ID DEVIATI ACTION BY REPLY DATE NOTES STATUS

ON

1 232A LEVEL MANDATORY PROCS/ See “Notice: Mandatory 07/01/04 DONE

, 232 MORE Evaluate whether VENDOR evaluations on the
in D2302 the LSLL23201 is results from HAZOP
able to act as study on 4th December
safeguard against 2003” Issued by Vendor
possible hexane on 07/01/04
overfilling. (Attachment 2).

2 232A LEVEL MANDATORY PROCS Disch. Gas line to 13/01/04 DONE

, 232 LESS Verify the waste gas 2D3302 from 2D2302:
in D2302 line to PK3402 in size 1”. Waste gas line
combination with from 2D3302 to
discharge gas from 2PK3402: size 4”. In
D2302 (see any case 2PK3402 is
consequence n.4). In adequately protected
case of unsuccessful against suction side
verification consider overpressure (see
to provide an Deviation ‘PRESSURE
independent level MORE in c3402 suction
instrument in order line”).
to prevent the
possible Separation
drum D3302
overpressure.

3 232A COMPO MANDATORY VENDOR See “Notice: Mandatory 07/01/04 DONE

, 232 SITI Verify if the package evaluations on the
ON is already provided results from HAZOP
OTHER with an alarm on study on 4th December
THAN AIC23201. 2003” Issued by Vendor
in Z2302 Otherwise, provide on 07/01/04
an alarm for high (Attachment 2).
and low pH value.

6
This document is Tecnimont’s property and cannot be used by others for any purpose without prior written consent
 2PK3201 RECYCLE GAS COMPRESSOR PACKAGE UNIT
HAZOP ACTIONS FOLLOW UP
# P&ID DEVIATION ACTION BY REPLY DATE NOTES STATUS

1 321C TEMPERATURE MANDATORY BURCKHARDT See P&ID 3164-XZ- 27/02/04 DONE

MORE 1) Increase design DM-001 Sh. 321C
in 1st temperature of Rev. 3
stage equipment in
inlet PK3201 from
interstage up to
delivery from 160
°C to 180 °C.
2) Revise design
temperature of
equipment on P&ID
according to data
sheets.

2 321C PRESSURE MANDATORY BURCKHARDT See P&ID 3164-XZ- 27/02/04 DONE

MORE Revise design DM-001 Sh. 321C
in 1st pressure of Rev. 3
stage Demister (D3206)
inlet on P&ID: shall be 6
bar g, instead of 3
bar g.

3 321C PRESSURE MANDATORY BURCKHARDT See fax by Vendor F- 20/04/05 DONE

LESS Demister D3203 BCA/TCM-02
in 1st and connected (Attachment1) point
stage piping shall be 1.
inlet verified for a design Vendor confirms it.
pressure of 0.8 bar
a.

4 321C COMPOSITION 2) MANDATORY BASELL/ 20 May Further BOP’s CLOSED

OTHER BASELL process BURCKHARDT 05 Letter JVM-TM/L-
THAN design shall 1571 dtd. 04 Jan
in 1st indicate the 05, action with
stage maximum possible Vendor are
inlet Hexane and closed.
Butene
concentration in
compressor feed in
case of abnormal
polymerisation
running or during
polymerisation start
up and PK3201.
VENDOR shall
assess HC
condensation risk
accordingly.

7
This document is Tecnimont’s property and cannot be used by others for any purpose without prior written consent
 # P&ID DEVIATION ACTION BY REPLY DATE NOTES STATUS

5 321C FLOW MANDATORY BURCKHARDT See fax by Vendor F- 20/04/05 DONE

MORE 1) VENDOR shall BCA/TCM-02
in verify the design (Attachment1) point
Ethylene pressure of 2, 1) & 2).
line compressor
components and
shall confirm if they
can withstand the
design pressure of
Ethylene purge line
(25 bar g).

2) VENDOR shall
verify if, when
compressor stops,
Ethylene could flow
through the stuffing
box back to
equipment
upstream 1st
compressor stage.

6 321C PRESSURE TCM and VENDOR TCM/VENDOR See: 20/04/05 DONE

MORE will decide - P&ID 3164-XZ-
appropriate DM-001 Sh.
actions. 321C Rev. 3, for
PSV;
- See fax by
Vendor F-
BCA/TCM-02
(Attachment1)
point 3.

8
This document is Tecnimont’s property and cannot be used by others for any purpose without prior written consent
 2PK3401/2 CRACKER /OFF GAS COMPRESSOR PACKAGE UNIT
HAZOP ACTIONS FOLLOW UP

# P&ID DEVIATION ACTION BY REPLY DATE NOTES STATUS

1 341D FLOW MANDATORY PROCS According to 13/01/ DONE

and MORE Verify the feasibility 2PK3402 Logic 04
341B in pot of providing a new Description, 2IS3410
drain interlock in order to doesn’t allow
line isolate the drain simultaneous
collecting system in opening of XV valves
case of low low from 2D3404 and XV
level in the drain valve on
pot. 2D3405drain line.
See Interlock
Description by
Vendor 3164-GP-VD-
038 Rev.1

2 341D FLOW MANDATORY PROCS Refer to Letters: DONE

and MORE Provide a low low TM-JVM/L-1038
341B in D3403 level alarm, whose
drain signal is to be JVM-TM/L-1375
line derived from an TM-JVM/L-1106
additional level
transmitter on
D3403 standpipe.

9
This document is Tecnimont’s property and cannot be used by others for any purpose without prior written consent
 2PK6101 REFRIGERATION PACKAGE UNIT HAZOP ACTIONS FOLLOW UP

# P&ID DEVIATION ACTION BY REPLY DATE NOTES STATUS

1 612A, PRESSURE MANDATORY PROCS / See 3164-XZ-DM- 27//02/04 DONE

612 MORE Cause 1) The PSV VENDOR 001 Sh. 612 Rev.3
in E6102 must be set at 20
bar g (design
pressure of the
heat exchanger).

RECOMMENDED
Cause 3) Provide
an instruction for
operators to:
- check periodically
pressure
- purge non
condensible gases
from the system
through the manual
vent valve provided
on top E6102.

2 612A, LEVEL RECOMMENDED JV See 3164-XZ-DM- 23/01/2004 DONE

612 MORE Consider providing 001 Sh. 612 A Rev.
in E6103 LO valve on 3" 2
shell stand pipe isolation
side valve.

3 612A, LEVEL RECOMMENDED JV See 3164-XZ-DM- 23/01/2004 DONE

612 MORE Consider providing 001 Sh. 612 A Rev.
in E6101 LO valve on 3" 2
shell stand pipe isolation
side valve.

4 612A, LEVEL RECOMMENDED JV See 3164-XZ-DM- 23/01/2004 DONE

612 MORE Consider providing 001 Sh. 612 A Rev.
in E2206 LO valve on 3" 2
shell stand pipe isolation
side valve.

10
This document is Tecnimont’s property and cannot be used by others for any purpose without prior written consent
 FLARE PACKAGE HAZOP ACTIONS FOLLOW UP

# P&ID DEVIATION ACTION BY REPLY DATE NOTES STATUS

1 341A FLOW MORE of MANDATORY TCM / For the final 20/04/04 DONE
HX in cold flare Provide a VENDOR / Calculation and
stack calculation of the BASELL agreement see the
amount of Hexane following official
that should be letters:
discharged in this - JVM/TM/L-283-
case (see minutes
910-1051-1197
of meeting TM-
JVM/M-0072 S, - TM-JVM/L-0698-
paragraph n. 5 0899
"COLD FLARE").

2 341A TEMPERATURE MANDATORY TCM/BASE Provided 2-TI34120 20/04/04 DONE

LESS Provide the LL and water seal
temperature instead of oil;
indication also on See 3164-XZ-DM-
DCS. 001 Sh. 341A Rev. 3
In case of system
redesign using
water consider
deeply this
condition.

3 341A LEVEL MORE in MANDATORY TCM/BASE Vendor provided 20/04/04 DONE

D3401 Consider redesign LL water seal system.
Level control in Dip See 3164-XZ-DM-
Pot or install a 001 Sh. 341A Rev. 3
water seal system.

4 5102 TEMPERATURE MANDATORY TCM/VEND See Vendor P&ID 20/04/04 DONE

3164-WY-VD-5102
LESS in D6801 Provide a TAL on OR
Rev.04 Master (TCM
TI68134 (alarm on
P&ID 3164-XZ-DM-
DCS).
001 Sh. 681A)

11
This document is Tecnimont’s property and cannot be used by others for any purpose without prior written consent