Professional Documents
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TESTING METHOD
Stamping on the
nameplate
708-2L-
Part No. of the 708-2L-00500 00900 708-2L- 708-2L-
708-2L-00600 • 708-2L-00790
pump 708-2L-00501 708-2L- 00800 00490
00901
PC228US- HB205-1
Machine model PC200-8 PC210-8 PC200- PC220-8 PC230-8 PC240-8 PC270-8
8 HB215LC-
installing these PC200LC- PC210LC- 8E0 PC220LC- PC230LC- PC240LC- PC270LC-
PC228US 1
motors 8 8 (Hybrid) 8 8 8 8
LC-8 (Hybrid)
Machine model added to the first revised edition: PC228US-8 and Hybrid model (PC200-8E0,
Remarks
HB205-1, HB215LC-1)
1
EEN00038-01 2/39
INTRODUCTION
• This document is organized into the following parts
• This document mainly provides the test method using the KHT75-3 hydraulic test stand or equivalent.
• Applicable bench
1) Converted value test: Use the Komatsu general-purpose hydraulic test stand (KHT75-3) or its equivalent.
2) Standard value test: Hydraulic test stand having the same performance as the production plant hydraulic test
stand.
H Use Komatsu genuine engine oil TO10-CD or equivalent. Discoloration of oil during test is managed for
Class NAS10.
• Scope
This document is adopted for quality verification testing of the remanufactured main pump, HPV95 + 95 (112 + 112
cc/rev specifications), which is installed on the following machine.
1) PC200 series-8
• PC200-8
• PC210-8
• PC228US-8
• PC228USLC-8
2) PC220 series-8
• PC220-8
• PC230-8
• PC240-8 (KUK Spec.)
• PC270-8
3) Hybrid (Contents are the same with PC200 series -8)
• PC220-8E0
• HB205-1
• HB215LC-1
2
EEN00038-01 3/39
1. Test Method
1-1) Since high pressure is produced during this HST pump test, great care should be taken when selecting the equip-
ment, device, test jigs and components. Also, great attention should be given to the pump installation condition,
the hydraulic circuit configuration, and the universal joint connection.
200mAp-p
EPC current dither ←
120Hz
3
EEN00038-01 4/39
absence of abnormality
Check for presence or
LS control characteristics
check characteristics
Running-in
Fine
Maximum
Minimum
STD con-
H mode
H mode
L mode
S mode
← ← ←
Test mode trol
flow
Method mode
Standard Q Q Q Q Q Q Q
Q Q Q Q Q Q Q Q Q
Conversion E E *Q × × × ×
H Carry out the converted value test marked with an asterisk (*) to the extent that hydraulic setting is allowed.
4
EEN00038-01 5/39
H For information as to how to install the above devices, see Hydraulic Circuit Diagram (Appendix Figure 1).
H For equipment marked with (*), so you may select equivalents of any markes if they satisfy their specification.
2) Jigs and components to be used: Have jigs and components listed in Table 1-5 ready.
Table 1-5 List of Test Jigs
H The jigs are the same as those used for testing HPV95 + 95 pumps.
H Piston pump discharge port (P1) must be provided with a port for introducing LS pressure, the one for introduc-
ing pump pressure, the one for removing the differential pressure gauge, and the one installing the safety valve.
3) In addition to those listed in Table 1-5, have components such as an adapter and hose ready, which are required for
configuring a test hydraulic circuit.
H For information on manufacturing of jigs and components, see "Section 4 Names of Sections and Related
Dimensions."
4) Have a penetrant testing agent (e.g. developer such as color check) ready.
5
EEN00038-01 6/39
1-7) Preparatory Steps for Test Fig. 7-1 Installation Condition of Pump
Perform the following steps prior to this test.
1) Installing hydraulic test stand (see Fig. 7-1)
Install the test stand so that the sample air bleeder
(PDa) turns up.
a For the pump for PC228US-8, see "Names of
Components and Related Dimensions, Appendix
Figure 3".
• Fig . 7-1
P Da: Air bleeder (used for air bleeding)
P D1 : Pump case drain port on the F side
6
EEN00038-01 7/39
1) Running-in
Check for abnormality (pressure, vibration, sound,
etc) and oil leakage while the pump is running.
Fig. 8-2 Detail of Maximum Flow Adjustment Section
2) How to check and adjust maximum and minimum
pump flow
(1) Check piston pumps P 1f and P 1r delivery for
the maximum and minimum flow under the pre-
determined conditions.
H For the measurement of minimum flow, add
the amount of drain at LS pressure port
(amount of oil flowing when the stop valve
S1 is open = Q3).
• Q T = Q1 + Q3 (l/min)
7
EEN00038-01 8/39
ii) Adjust the minimum flow using the adjust- Fig. 8-3 Minimum Flow Adjustment Section
ment screw (Mb). (See Fig. 8-3.)
H Since the minimum flow adjustment section
has been mounted with the pre-adjusted PC
valve assembly, be sure to check the perfor-
mance of PC valve assembly (PQT perfor-
mance) after you make adjustments (see Fig.
8-4).
[Reference] L1 = 20.1 ± 0.1 mm
• 180° tighten of adjusting screw (Mb): +11.8
l/min
• Fig. 8-1 – 8.4
Ma : Maximum flow adjustment screw
Mb : Minimum flow adjustment screw
MPC: PC valve adjustment screw
2 : Cover Fig. 8-4 Detail of Minimum Flow Adjustment Section
A : Locknut
8
EEN00038-01 9/39
3) How to test and adjust PQT control characteristics Fig. 8-6 P-Q-T Characteristics Chart and Difference
(1) Testing PQT control characteristics (see Fig. 8- in Flow (EQ) Check
6)
Measure the flow caused by the pressure fluctua-
tion and check that the values plot on PC charac-
teristics chart (P-Q) and torque characteristics
chart (P-T) are within the standard value.
H See table 8-2 of test item
H For more information on the PQT control
cha-racteristics (P-Q-T chart), see "Table of
Performance Standard Values and Fig.1" in
Section 3.
H Measure PQT control characteristics at both
pressure rise and pressure drop and, then,
adopt the value at pressure rise.
H Close stop valve S1.
(2) Checking difference in flow of pump discharge Table 8-2 PQT Characteristics Test
amounts Machine
model PC200 series-8 PC220 series-8
H Use H mode
Check that the difference in flow (EQ) between Spec.
EPC cur- Chart EPC cur- Chart
P 1f pump delivery (Qf) and P 1r pump delivery rent (mA) (OK/NG) rent (mA) (OK/NG)
Mode
(Qr) under the same conditions is below the pre-
determined value. (See Fig. 8-6.) H mode 440 x 440 x
H Be sure to make this check to prevent travel S mode 490 Q 520 Q
deviation when installed on an actual L mode 630 x 630 Q
machine.
H Check this when testing PQT control charac-
teristics.
H Predetermined pressure: P A1 = P A2 (same
pressure)
EQ = Less than 7.3 l/min: When making
standard value test
• Both Q 1f > Q 1r and Q 1f < Q 1r are accept-
able.
9
EEN00038-01 10/39
(3) How to adjust PC control characteristics Fig. 8-7 Details of PC Control Section
I) For locations of adjustment sections, see Fig.
8-7.
H Prior to adjustment, measure the length
between the alignment mark and the screw
head, L5.
[Reference] L5 assembly dimension
• PC200 series-8: L5=2.1 mm
• PC220 series-8: L5=3.3 mm
• Fig. 8-7
MPC: PC valve adjustmentscrew
Mb : Minimum flow adjustment screw
PC : PC valve assembly
B : Locknut
II) Make adjustments in the following order (See
Fig. 8-8 Details of LS Characteristics Chart
Fig. 8-7).
(i) Loosen lock nut B.
(ii) Adjust the PC control characteristics using
the adjustment plug (M PC).
1 To adjust the PC control characteristics
to a value below the standard → tighten
theplug (turn cw)
2 To adjust the PC control characteristics
to a value above the standard → loosen
the plug (turn ccw)
(iii) After adjustment, temporarily tighten lock-
nut B and measure the PC control character-
istics.
(iv) When the measured value is within the
standard value, fully tighten locknut B to Table 8-3 LS characteristics
the specified torque. A: Normal mode B: Fine control mode
H Locknut B:
Machine
27 – 34 Nm {28 – 3.5 kgm} model PC200 series-8 PC220 series-8
4) How to test and adjust LS control characteristics
Spec. ELS current ELS current
(1) Testing LS control characteristics (see Fig. 8-8)
(mA) Chart (mA) Chart
Measure the flow caused by fluctuation in LS differ- (OK/ (OK/
ential pressure under a constant control pump pres- Control NG) NG)
pressure A B A B
sure and check that it is within the LS control (MPa{kg/cm2})
characteristics chart.
*6.9 {70} 0 720 x 0 720 Q
H Use normal mode (A) and fine control mode (B).
H LS characteristics test see Table 8-3 9.8 {100} 0 720 Q 0 720 Q
H For more information on the LS control character- 19.6 {200} 0 720 x 0 720 x
istics (LS), see "Performance Standard Value Table 29.4 {300} 0 720 x 0 720 x
- Fig. 2 and Fig. 3" in Section 3. 34.3 {350} 0 720 x 0 720 x
H Adopt the value when LS differential pressure is
reduced. H EPC current (mA) = 440 mA (Common)
H For the overall pump capacity (QT), add the * The same standard value is applied to control
amount of drain at LS pressure port (amount of pressure of 6.9 MPa{70 kg/cm2} and 9.8 MPa{100
kg/cm2}.
oil flowing when stop valve S1 is open = Q3).
• Q T = Q1 + Q3 (l/min)
H Be sure to slowly open and close stop valve S1.
10
EEN00038-01 11/39
(2) How to adjust LS control characteristics (see Fig. 8-9 LS Adjustment Section
Figs. 8-9 and 8-10)
Make adjustments in the following order.
H Prior to adjustment, measure the length, L6. (See
Fig. 8-10.)
[Reference] L6 assembly dimension
• PC200/220 series-8:
L6=9.3 mm (Common)
• Figs. 8-9 and 8-10
MLSf : LS adjustment plug on the front pump
MLSr : LS adjustment plug on the rear pump
C : Locknut
i) Loosen locknut C.
ii) Adjust the LS control characteristics using
the adjustment screw (M LS). (See Table 8-
2.) Fig. 8-10 Details of LS Adjustment Section
1 To adjust the LS control characteristics
to a pressure lower than the standard,
tighten the screw (turn cw)
2 To adjust the LS control characteristics
to a pressure higher than the standard,
loosen the screw (turn ccw).
iii) After adjustment, temporarily tighten lock-
nut C and measure the control characteris-
tics.
iv) When the measured value is within the stan-
dard value, fully tighten locknut C to the
specified torque.
H Locknut C: 49-68.6 Nm {5-7 kgm}
5) Checking for Abnormality
Check the following items for abnormality during the
test and after the test and determine pass/fail results.
(1) Oil leakage from the following sections
i) Input shaft oil seal
ii) Valve connections
iii) Plug connections
iv) End cap connections
(2) Abnormal sound, vibration, or temperature
(3) Other abnormalities
6) POST-TEST TASKS
To remove the sample and restore to the original
state, keep the following in mind.
1) Drain the residual oil out of the sample and
check the oil for a foreign substance.
2) Remove all the jigs installed for testing.
3) Seal off all ports with nylon plugs or the like to
prevent the ingress of dirt and dust.
4) Record the test results on appropriate report
forms. (Retention period: 3 years)
11
Note 1) This circuit diagram shows the testing of HPV95 + 95 (112 + 112 cc/rev specifications) pump.
Note 2) The direction of rotation of the sample pump is counter clockwise as viewed from its input shaft.
Note 3) The gauge designations are as follows: 400K = 39.2 MPa {400kg/cm2}, 60K = 5.9 MPa {60kg/cm2}, 25K = 2.5 MPa {25kg/cm2}, and 4K = 0.4 MPa {4kg/cm2}.
(Common to all machine)
Appendix Figure 1: Pump Test Basic Circuit Diagram
EEN00038-01 12/39
All tests
Test Items
12
EEN00038-01 13/39
13
EEN00038-01 14/39
Test conditions
Conversion 1400rpm LS differential pressure (ΔPLS) 0 MPa{kg/cm²}
PC mode (Epcf) 460 mA PC mode selection pressure (Pmf) (0.99{10.1}) MPa{kg/cm²}
Pump type HPV95+95
(Pump capacity) (112+112cc/rev)
PC mode (Epcr) 460 mA PC mode selection pressure (Pmr) (0.99{10.1}) MPa{kg/cm²}
Current
708-2L-00500/00501
Part number 708-2L-00900/00901 A 0 mA A 0 MPa{kg/cm²}
708-2L-00490 LS set LS set switching
(ELS) pressure
Values at pressure
Applicable chart B 0 mA B 0 MPa{kg/cm²}
rise are applied
Others Hysterisis standard at pressure drop (reference): 1.96 MPa {20 kg/cm²}
P1f + P1r
2
P1 =
Pump discharge pressure
14
EEN00038-01 15/39
Test conditions
input shaft Conversion 1400rpm LS differential pressure (ΔPLS) 0 MPa{kg/cm²}
PC mode (Epcf) 460 mA PC mode selection pressure (Pmf) (0.99{10.1}) MPa{kg/cm²}
Pump type HPV95+95
(Pump capacity) (112+112cc/rev)
Current
PC mode (Epcr) 460 mA PC mode selection pressure (Pmr) (0.99{10.1}) MPa{kg/cm²}
Part number 708-2L-00800 A 0 mA A 0 MPa{kg/cm²}
LS set LS set switching
Values at pressure (ELS) pressure
Applicable chart B 0 mA B 0 MPa{kg/cm²}
rise are applied
Others Hysterisis standard at pressure drop (reference): 1.96 MPa {20 kg/cm²}
P1f + P1r
2
P1 =
Pump discharge pressure
15
EEN00038-01 16/39
Test conditions
(Pump capac- HPV95+95 PC mode (Epcf) 440 mA PC mode selection pressure (0.8{8.2})MPa{kg/cm²}
ity) (112+112cc/rev) (Pmf)
PC mode selection pressure
PC mode (Epcr) 440 mA (Pmr) (0.8{8.2})MPa{kg/cm²}
708-2L-00500/
00501
708-2L-00900/ Current
Part number 00901 A 0 mA A 0 MPa{kg/
708-2L-00800/ LS set switching pressure cm²}
00490 LS set (ELS) (Psig)
708-2L-00600/
00790
ΔPLS = P1 - PLS
LS differential pressure
16
EEN00038-01 17/39
Test conditions
Pump type
(Pump capac- HPV95+95 PC mode (Epcf) 440 mA PC mode selection pressure (0.8{8.2})MPa{kg/cm²}
ity) (112+112cc/rev) (Pmf)
PC mode selection pressure
PC mode (Epcr) 440 mA (Pmr) (0.8{8.2})MPa{kg/cm²}
708-2L-00500/
00501 Current
Part number 708-2L-00900/ A 0 mA A 0 MPa{kg/cm²}
00901 LS set switching pressure
708-2L-00800/ LS set (ELS) (Psig)
00490
Applicable Values at pressure
B 720mA B (2.17{22.1}) MPa{kg/
chart rise are applied cm²}
1. A: Normal mode B: Fine control mode
2. Hysterisis standard (reference):
Others 1 pump
At 19.6 MPa {200 kg/cm²} discharge
: 0.29 flow or
MPa {3.0 kg/cm²} rate
less QT
ΔPLS = P1 - PLS
LS differential pressure
17
EEN00038-01 18/39
Test conditions
PC270 series-8 of input LS differential pressure
(#20001-) shaft Conversion 1300rpm (ΔPLS) 0 MPa{kg/cm²}
Pump type PC mode (Epcf) PC mode selection pressure
520 mA (Pmf) (1.1{11.4})MPa{kg/cm²}
(Pump capac- HPV95+95
ity) (112+112cc/rev) PC mode selection pressure
PC mode (Epcr) 520 mA (1.1{14.4})MPa{kg/cm²}
Current
(Pmr)
708-2L-00600/
Part number 00790 A 0 mA A 0 MPa{kg/cm²}
LS set (ELS) LS set switching pressure
Applicable Values at pressure (Psig)
chart rise are applied B 0 mA B 0 MPa{kg/cm²}
Hysterisis standard (reference):
Others 1 pump
At 19.6 MPa {20 kg/cm²} discharge flow rate QT
ΔPLS = P1 - PLS
LS differential pressure
18
EEN00038-01 19/39
Test conditions
PC270 series-8 of input
(#20001-) shaft Conversion 1500rpm LS differential pressure 0 MPa{kg/cm²}
(ΔPLS)
PC mode (Epcf) PC mode selection pressure
Pump type 630 mA (Pmf) (1.7{17.0})MPa{kg/cm²}
(Pump capac- HPV95+95
ity) (112+112cc/rev) PC mode selection pressure
PC mode (Epcr) 630 mA (1.7{17.0})MPa{kg/cm²}
Current
(Pmr)
Part number 708-2L-00600/ A 0 mA A 0 MPa{kg/cm²}
00790 LS set switching pressure
LS set (ELS)
Applicable Values at pressure (Psig)
chart rise are applied B 0 mA B 0 MPa{kg/cm²}
Others Pump
Hysterisis standard (reference): absorption torque T
At 1.96 MPa {20 kg/cm²}
P1f + P1r
2
P1 =
Pump discharge pressure
19
EEN00038-01 20/39
Test conditions
PC270 series-8 of input LS differential pressure
(#20001-) shaft Conversion 1100rpm (ΔPLS) See chart
PC mode (Epcf) 440 mA PC mode selection pressure (0.8{8.2})MPa{kg/cm²}
Pump type HPV95+95 (Pmf)
(Pump capac- (112+112cc/rev)
ity) PC mode (Epcr) 440 mA PC mode selection pressure (0.8{8.2})MPa{kg/cm²}
Current
(Pmr)
708-2L-00500/
Part number 00790 A 0 mA A 0 MPa{kg/cm²}
LS set (ELS) LS set switching pressure
Applicable (Psig)
Values at pressure
B 720mA B (2.17{22.1}) MPa{kg/
chart rise are applied cm²}
1. A: Normal mode B: Fine control mode
Others 2. Hysterisis standard (reference):
1 pump
At 19.6 MPa {200 kg/cm²} discharge
: 0.29 flow rate
MPa {3.0 kg/cm²} or less QT
ΔPLS = P1 - PLS
LS differential pressure
20
Test Items Running-in Pump flow check
Running-in at Maximum Minimum
Conditions and Sym- Unit Allow- 1 2 3 4 5 6 7 8 9 10 swash plate flow with flow with
Category
Standard Value Items bols able range no load no load
angle
Standard 1000 1500 2000 1000 1500 2000 ← ← ← ← 2000 2000 ←
Rotational speed of input
Conver- M2 rpm ±10
shaft 500 1000 1500 1000 1300 ← ← 1300 1500 ←
sion
Right
Direction of input shaft rotation — — — hand ← ← ← ← ← ← ← ← ← ← Right hand ←
Front P1f ±0.5 2.94 9.8 13.7 19.6 25.5 29.4 37.3 14.7 1.96 4.9
Pump discharge pressure No-load ← ←
Rear P1r {±5} {30} {100} {140} {200} {260} {300} {380} {150} {20} {50}
0 ⇔ 2.94 or more
LS differential pressure 2.45 or more
ΔP 0 ← ← ← ← ← ← ← ← ← {0 ⇔ 30 or 0
(ΔP = P1 - PLS) {25 or more}
more}
MPa
Test Conditions
{kg/cm²} 3.14 3.14
EPC primary pressure PEPC ±0.1 ← ← ← ← ← ← ← ← ← ← ←
{32} {32}
{±1}
(Reference) PC mode switching C Pmf (0.8) (0 or 0.8)
← ← ← ← ← ← ← ← ← ← ←
pressure C Pmr {8.2} {0 or 8.2}
(Reference) LS set switching pres- C sig (0) ← ← ← ← ← ← ← ← ← ← (0) ←
sure
Stop valve S1 — — Closed ← ← ← ← ← ← ← ← ← ← Closed Open
Operating time and number of times — min and num- Three times Twice or
ber of times — 1 min ← ← ← ← ← ← ← ← ← or more more ←
Lower and
Standard upper lim- Within — — — — — — — — — — — 222 – 226 24 – 28
range
Pump its
delivery QT
Lower and
Conver- Within
sion upper lim- l/min range — — — — — — — — — — — 166 – 170 18 – 21
its
Standard — — — — — — — — — — — — —
Difference in flow of F
ΔQ Or less
Standard Value
and R discharge Conver-
— — — — — — — — — — — — —
sion
(PC200/220 series-8 Hybrid series • Common [1/1])
Table 1: Performance Standard Value Table
Standard — — — — — — — — — — —
Pump delivery Conver- QT —
sion — — — — — — — — — — —
LS pressure drain amount Q3 l/min — — — — — — — — — — — — —
Standard — — — — — — — — — — — — —
Difference in flow of F ΔQ —
and R discharge Conver-
— — — — — — — — — — — — —
sion
Rotational speed of input shaft M2 rpm — — — — — — — — — — — — ( ) ( )
EEN00038-01 21/39
Measurement Value
(Reference) PC mode switching pres- C Pm
— — — — — — — — — — — — — —
21
sure MPa
{kg/cm²}
Test Items PQT characteristics (H mode) (1/3) For test items with an asterisk (*), measure the difference in flow.
Conditions and Allowable
Standard Value Items Symbols Unit range 1 2 3 *4 5 6 7 *8 9 10 11 12 13 14
Category
Standard 2000 ← ← ← ← ← ← ← ← ← ← ← ← ←
Rotational speed of input
shaft Conver- M2 rpm ±10
(1200) (←) (←) 1200 (1200) (←) (←) (←) (←) (←) (←) (←) (←)
sion
Right
Part No.: 708-2L-00500
Front P1f ±0.5 4.51 9.8 11.6 13.7 16.7 19.6 21.6 22.5 26.5 29.4 29.4 34.3 37.2
Pump discharge pressure {±5}
No-load
{46} {100} {120} {140} {170} {200} {220} {230} {270} {300} {320} {350} {380}
Rear P1r
LS differential pressure
(ΔP = P1 - PLS)
ΔP 0 ← ← ← ← ← ← ← ← ← ← ← ← ←
MPa 3.14
Test Conditions
EPC primary pressure PEPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32}
(Reference) PC mode switching C Pmf {±1} (0.8)
pressure C Pmr {8.2} ← ← ← ← ← ← ← ← ← ← ← ← ←
Standard Value
and R discharge — — — 4.3 — — — (4.3) — — — — — —
sion
Refer- Pump absorption Nm (255) (657) (689) (704) (695) (701) (701) (677)
Standard T Or less — — — — — —
Table 2: Performance Standard Value Table
ence torque {kgm} ({26.0}) ({67}) ({70.3}) ({71.8}) ({70.9}) ({71.5}) ({71.5}) ({69})
Standard
Pump delivery Conver- QT —
—
sion
LS pressure drain amount Q3 l/min — — — — — — — — — — — — —
Standard — — — — — — — — — — — —
Difference in flow of F
Conver- ΔQ —
and R discharge — — — — — — ( ) — — — — — —
sion
Rotational speed of input shaft M2 rpm — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
(Reference) pump absorption torque T Nm{kgm} — — ( ) — — — ( ) ( ) — ( ) ( ) — ( ) ( ) ( )
EEN00038-01 22/39
Measurement Value
C Pm — ( ) — — — — — — — — — — — — —
sure MPa
22
Machine model: PC200/210/PC228US-8
{kg/cm²}
PC200-8E0: HB205/215LC-1
Category
Standard 2000 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Rotational speed of input
shaft Conver- M2 rpm ±10
sion 1400 ← ← ← ← ← ← ← ← ← ← ← ← ←
Right
Direction of input shaft rotation — — — hand ← ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.5 4.9 6.9 8.8 11.8 13.7 16.7 19.6 23.5 24.5 26.5 29.4 34.3 35.3 37.2
Pump discharge pressure {±5}
No-load
{50} {70} {100} {120} {140} {170} {200} {240} {250} {270} {300} {350} {360} {380}
Rear P1r
LS differential pressure
ΔP 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
(ΔP = P1 - PLS)
MPa 3.14
Test Conditions
EPC primary pressure PEPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32}
(Reference) PC mode switching C Pmf {±1} (0.99)
pressure C Pmr {10.1} ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Conver- Lower and Within 155 – 154 – 153 – 151 – 142 – 132 – 116 – 101 – 80 – 75 70 62 49 41
upper lim- l/min —
sion its range (159) (159) (159) (159) (159) (156) (140) (126) (105) – (101) – (96) – (87) – (73) – (70)
Standard — — — — — — — — — — — — — — —
Difference in flow of F
Conver- ΔQ Or less
Standard Value
and R discharge — — — — — — — — — — — — — — —
sion
Refer- Pump absorption Nm (270) (545) (589) (616) (621) (633) (630) (626) (630)
Standard T Or less — — — — — —
Table 3: Performance Standard Value Table
ence torque {kgm} ({27.5}) ({55.6}) ({60.1}) ({62.8}) ({63.3}) ({64.5}) ({64.2}) ({63.8}) ({64.2})
Standard
Pump delivery Conver- QT —
—
sion
LS pressure drain amount Q3 l/min — — — — — — — — — — — — — — — —
Standard — — — — — — — — — — — — — — —
Difference in flow of F
Conver- ΔQ —
and R discharge — — — — — — — — — — — — — — —
sion
Rotational speed of input shaft M2 rpm — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
(Reference) pump absorption torque T Nm{kgm} — — ( ) — — — ( ) ( ) ( ) ( ) — ( ) ( ) — ( ) ( )
EEN00038-01 23/39
Measurement Value
sure C Pm — ( ) — — — — — — — — — — — — — —
MPa
23
Machine model: PC200/210-8/PC228US-8
: HB205-1/HB215LC-1
Category
Standard 2000 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Rotational speed of input M2 rpm ±10
shaft Conver-
1400 ← ← ← ← ← ← ← ← ← ← ← ← ←
sion
Front P1f ±0.5 4.9 6.9 8.8 11.8 13.7 16.7 19.6 23.5 24.5 26.5 29.4 34.3 35.3 37.2
Pump discharge pressure {±5}
No-load
{50} {70} {100} {120} {140} {170} {200} {240} {250} {270} {300} {350} {360} {380}
Rear P1r
LS differential pressure
ΔP 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
(ΔP = P1 - PLS)
MPa 3.14
Test Conditions
EPC primary pressure PEPC {kg/cm²} {32} ← ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1
(Reference) PC mode switching C Pmf {±1} (0.99)
pressure C Pmr {10.1} ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Standard Value
and R discharge — — — — — — — — — — — — — — —
sion
Refer- Pump absorption Nm (270) (545) (589) (568) (621) (633) (630) (626) (630)
Standard T Or less — — — — — —
Table 4: Performance Standard Value Table
ence torque {kgm} ({27.5}) ({55.6}) ({60.1}) ({58.0}) ({63.3}) ({64.5}) ({64.2}) ({63.8}) ({64.2})
Standard
Pump delivery Conver- QT —
sion —
Measurement Value
(Reference) PC mode switching pres- C Pm
— ( ) — — — — — — — — — — — — — —
24
sure
Machine model: PC200-8E0
MPa
(Reference) LS set switching pres- {kg/cm²}
C sig — — — — — — — — — — — — — — — —
sure
Test Items PQT characteristics (L mode) (3/3)
Conditions and Allowable
Symbols Unit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Standard Value Items range
Category
Standard 2000 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Rotational speed of input
shaft Conver- M2 rpm ±10
sion 1500 ← ← ← ← ← ← ← ← ← ← ← ← ←
Right
Direction of input shaft rotation — — — hand ← ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.5 4.9 7.8 11.5 12.7 14.7 18.1 19.6 22.1 24.5 27.0 29.4 31.9 34.3 37.2
Pump discharge pressure {±5}
No-load
{50} {80} {117} {130} {150} {185} {200} {225} {250} {275} {300} {325} {350} {380}
Rear P1r
LS differential pressure
ΔP 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
(ΔP = P1 - PLS)
MPa 3.14
Test Conditions
EPC primary pressure PEPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32}
(Reference) PC mode switching C Pmf {±1} (1.72)
pressure C Pmr {17.5} ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Standard — — — — — — — — — — — — —
Difference in flow of F ΔQ Or less
Conver-
Standard Value
and R discharge — — — — — — — — — — — — —
sion
Refer- Pump absorption Nm (218) (277) (328) (371) (400) (422) (442) (441) (413)
Standard T Or less — — — — — —
Table 5: Performance Standard Value Table
ence torque {kgm} ({22.2}) ({28.2}) ({33.4}) ({37.8}) ({40.8}) ({43}) ({45.1}) ({45}) ({42.1})
Standard
Pump delivery Conver- QT —
—
sion
LS pressure drain amount Q3 l/min — — — — — — — — — — — — — — — —
Standard — — — — — — — — — — — — — — —
Difference in flow of F
Conver- ΔQ —
and R discharge — — — — — — — — — — — — — — —
sion
Rotational speed of input shaft M2 rpm — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
(Reference) pump absorption torque T Nm{kgm} — — ( ) ( ) ( ) — ( ) ( ) — ( ) — ( ) — ( ) — ( )
EEN00038-01 25/39
Measurement Value
sure C Pm — ( ) — — — — — — — — — — — — — —
MPa
25
Machine model: PC200/210/PC228US-8
PC200-8E0: HB205/215LC-1
Category
Symbols range in 1 2 3 4 5 6 7 Running-in 1 2 3 4 5 6 7
← ← ← ← ← ← ← ← ← ← ← ←
Front P1f ±0.5 9.8 9.8 9.8 9.8
Pump discharge pressure ← ← ← ← ← ← ← ← ← ← ← ←
Rear P1r {±5} {100} {100} {100} {100}
LS differential pressure 0 ⇔ 2.94 1.57 1.67 1.77 1.86 1.96 1.45 0 ⇔ 1.47 0.49 0.59 0.69 0.78 0.88 0.98
(ΔP = P1 - PLS) ΔP {0 ⇔ 30} 0 {16} {17} {18} {19} {20} {25} {0 ⇔ 15} 0 {5} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure PEPC {kg/cm²} {32} ← ← ← ← ← ← ← {32} ← ← ← ← ← ← ←
Test Conditions
±0.1
(Reference) PC mode switching C Pmf {±1} (0.80 (0.80
pressure C Pmr {8.25}) ← ← ← ← ← ← ← {8.25}) ← ← ← ← ← ← ←
Closed ⇔ Closed ⇔
Stop valve S1 — — Open Closed ← ← ← ← ← ← Open Closed Open ← ← ← ← ←
Three Three
Operating time and number of times — min and num- — times Twice ← ← ← ← ← ← times Twice ← ← ← ← ← ←
ber of times or more or more or more or more
its
Standard — — — — — — — — — — — — — — — —
Difference in flow of F Or less
Table 6: Performance Standard Value Table
Conver- ΔQ
Standard Value
and R discharge — — — — — — — — — — — — — — — —
sion
Checking LS MPa
differential pressure Standard ΔPL {kg/cm²} Or less — — — 0.29{3.0} or less at 34.3{350} — — — — — — — — —
Standard — — —
Pump delivery Conver- QT —
sion — — —
26
Checking LS differential pressure ΔPL — — — — — — — — — — — — —
Measurement Value
(Reference) PC mode switching pressure C Pm MPa — — ( ) — — — — — — — ( ) — — — — — —
{kg/cm²}
Test Items
LS characteristics (2/4): Normal mode (A) Fine control mode (B)
Conditions and Allowable
Standard Value Items Symbols Unit Running-
range
Category
1 2 3 4 5 6 7 8 9 Running-in 1 2 3 4 5 6 7
in
Standard 2000 2000 ← ← ← ← ← ← ← ← 2000 2000 ← ← ← ← ← ←
Rotational speed of input
Conver- M2 rpm ±10
shaft 1200 1200 ← ← ← ← ← ← ← ← 1200 1200 ← ← ← ← ← ←
sion
Right Right
Direction of input shaft rotation — — — Right hand hand ← ← ← ← ← ← ← ← Right hand hand ← ← ← ← ← ←
← ← ← ← ← ← ← ← ← ← ← ← ← ←
Front P1f ±0.5 19.6 19.6 19.6 19.6
Pump discharge pressure ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Rear P1r {±5} {200} {200} {200} {200}
LS differential pressure 0 ⇔ 2.94 0.78 0.88 1.47 1.67 1.77 1.86 1.96 2.45 0 ⇔ 1.47 0.39 0.59 0.69 0.78 0.88 0.98
ΔP 0 0
(ΔP = P1 - PLS) {0 ⇔ 30} {8} {9} {15} {17} {18} {19} {20} {25} {0 ⇔ 15} {4} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure P EPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
{32} {32}
Test Conditions
±0.1
(Reference) PC mode switching C Pmf {±1} (0.8) (0.80)
pressure C Pmr {8.25} ← ← ← ← ← ← ← ← ← {8.25} ← ← ← ← ← ← ←
Closed ⇔ Closed ⇔
Stop valve S1 — — Open Closed Open ← ← ← ← ← ← ← Open Closed Open ← ← ← ← ←
Conver- ΔQ Or less
Standard Value
and R discharge — — — — — — — — — — — — — — — — — —
sion
Checking LS MPa
differential pressure Standard ΔPL {kg/cm²} Or less — — — — — — — — — — — — — — — — — —
Standard — —
Pump delivery Conver- QT —
sion — —
27
Checking LS differential pressure ΔPL — — — — — — — — — — — — — — — — — — —
Measurement Value
(Reference) PC mode switching pressure C Pm MPa — — ( ) — — — — — — — — — ( ) — — — — — —
{kg/cm²}
Test Items
LS characteristics (3/4): Normal mode (A) Fine control mode (B)
Conditions and Allowable
Standard Value Items Symbols Unit range Running-
Category
in 1 2 3 4 5 6 7 8 9 Running-in 1 2 3 4 5 6 7
Direction of input shaft rotation — — — Right hand Right ← ← ← ← ← ← ← ← Right hand Right ← ← ← ← ← ←
hand hand
PC mode switching current EPC 440 440 ← ← ← ← ← ← ← ← 440 440 ← ← ← ← ← ←
mA ±10
LS set switching current ELS 0 0 720 720
PPM model: HPV95+95 piston pump
← ← ← ← ← ← ← ← ← ← ← ← ← ←
Front P1f ±0.5 29.4 29.4 29.4 29.4
Pump discharge pressure {±5} {300} {300} ← ← ← ← ← ← ← ← {300} {300} ← ← ← ← ← ←
Rear P1r
LS differential pressure 0 ⇔ 2.94 0.78 0.88 1.47 1.67 1.77 1.86 1.96 2.45 0 ⇔ 1.47 0.39 0.59 0.69 0.78 0.88 0.98
ΔP 0 0
(ΔP = P1 - PLS) {0 ⇔ 30} {8} {9} {15} {17} {18} {19} {20} {25} {0 ⇔ 15} {4} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure P EPC {kg/cm²} {32} ← ← ← ← ← ← ← ← ← {32} ← ← ← ← ← ← ←
Test Conditions
±0.1
(Reference) PC mode switching C Pmf {±1} (0.8) (0.80)
pressure C Pmr {8.25} ← ← ← ← ← ← ← ← ← {8.25} ← ← ← ← ← ← ←
Standard — — — — — — — — — — — — — — — — — —
Difference in flow of F
Conver- ΔQ Or less
Standard Value
Table 8: Performance Standard Value Table
and R discharge — — — — — — — — — — — — — — — — — —
sion
Checking LS Standard ΔPL MPa Or less — — — — — — — — — — — — — — — — — —
differential pressure {kg/cm²}
Standard — —
Pump delivery Conver- QT —
— — — — — — — — —
sion
LS pressure drain amount Q3 l/min — — [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ] — [ ] [ ] [ ] [ ] [ ] [ ] [ ]
Standard — — — — — — — — — — — — — — — — — —
Difference in flow of F
Conver- ΔQ —
and R discharge — — — — — — — — — — — — — — — — — —
sion
EEN00038-01 28/39
28
Checking LS differential pressure ΔPL — — — — — — — — — — — — — — — — — — —
Measurement Value
(Reference) PC mode switching pressure C Pm MPa — — ( ) — — — — — — — — — ( ) — — — — — —
{kg/cm²}
Test Items
LS characteristics (4/4): Normal mode (A) Fine control mode (B)
Conditions and Allowable
Standard Value Items Symbols Unit Running-
range
Category
in 1 2 3 4 5 6 7 8 9 Running-in 1 2 3 4 5 6 7
← ← ← ← ← ← ← ← ← ← ← ← ← ←
Front P1f ±0.5 34.3 34.3 34.3 34.3
Pump discharge pressure {±5} {350} {350}
← ← ← ← ← ← ← ←
{350} {350}
← ← ← ← ← ←
Rear P1r
LS differential pressure 0 ⇔ 2.94 0.78 0.88 1.47 1.67 1.77 1.86 1.96 2.45 0 ⇔ 1.47 0.39 0.59 0.69 0.78 0.88 0.98
ΔP 0 0
(ΔP = P1 - PLS) {0 ⇔ 30} {8} {9} {15} {17} {18} {19} {20} {25} {0 ⇔ 15} {4} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure P EPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
{32} {32}
Test Conditions
±0.1
(Reference) PC mode switching C Pmf {±1} (0.8) (0.80)
← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
pressure C Pmr {8.25} {8.25}
(Reference) LS set switching pres- (2.17)
sure C sig (0) ← ← ← ← ← ← ← ← ← {22.1} ← ← ← ← ← ← ←
Closed ⇔ Closed ⇔
Stop valve S1 — — Closed Open ← ← ← ← ← ← ← Closed Open ← ← ← ← ←
Open Open
Conver-
Standard Value
and R discharge — — — — — — — — — — — — — — — — — —
sion
Checking LS MPa
differential pressure Standard ΔPL {kg/cm²} Or less — — — 0.294{3.0} or less at 9.8{100} — — — — — — — — — —
Standard — —
Pump delivery Conver- QT —
sion — — — — — — — — — — — — — — — — — —
29
Checking LS differential pressure ΔPL — — — — — — — — — — — — — —
Measurement Value
(Reference) PC mode switching pressure C Pm MPa — — ( ) — — — — — — — — — ( ) — — — — — —
{kg/cm²}
Test Items PQT characteristics (H mode) (1/3) For test items with an asterisk (*), measure thedifference in flow.
Conditions and Symbols Unit Allowable 1 2 3 *4 5 6 7 *8 9 10 11 12 13 14 15
Standard Value Items range
Category
Standard 2000 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Rotational speed of input M2 rpm ±10
shaft Conver-
(1200) (←) (←) 1200 (1200) (←) (←) (←) (←) (←) (←) (←) (←) (←)
sion
Right
Direction of input shaft rotation — — — ← ← ← ← ← ← ← ← ← ← ← ← ← ←
hand
PC mode switching current EPC 440 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
mA ±10
LS set switching current ELS 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Front P1f
PPM model: HPV95+95 piston pump
±0.5 4.51 9.8 11.6 13.7 16.7 19.6 21.6 22.5 25.5 28.4 30.0 32.3 34.3 37.2
Pump discharge pressure No-load
Rear P1r {±5} {46} {100} {120} {140} {170} {200} {220} {230} {260} {290} {306} {330} {350} {380}
LS differential pressure
ΔP 0 ← ← ← ← ← ← ← ← ← ← ← ← ← ←
(ΔP = P1 - PLS)
MPa 3.14
Test Conditions
EPC primary pressure PEPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32}
(Reference) PC mode switching C Pmf {±1} (0.8)
pressure C Pmr {8.2} ← ← ← ← ← ← ← ← ← ← ← ← ← ←
Lower and
Standard upper lim- Within 222 – 220 – 218 – 217 – 217 – 193 – 172 – 158 – 152 – 132 – 115 – 110 – 103 – 97 – 88 –
range (226) (226) (226) (226) (226) (226) (225) (210) (201) (180) (150) (145) (134) (126) (112)
Pump its
QT
delivery Lower and
Conver- Within (133 (132 (130 (130 (130 (115 (103 (94 (91 (79 (69 (66 (61 (58
(PC220 series-8 • [1/6])
sion upper lim- l/min range – 136) – 136) – 136) – 136) – 136) – 136) – 135) – 126)) – 121) – 108) – 95) – 87) – 81) – 76) —
its
Standard — — — 7.3 — — — — 7.3 — — — — — —
Difference in flow of F
Conver- ΔQ Or less
Standard Value
and R discharge — — — 4.3 — — — — (4.3) — — — — — —
sion
Refer- Pump absorption Nm (255) (769) (786) (792) (764) (758) (740.4)
ence torque Standard T {kgm} Or less — ({26.0}) — — — — ({78.4}) — ({80.4}) ({80.8}) — ({77.9}) — ({77.3}) ({75.5})
Table 10: Performance Standard Value Table
Standard
Pump delivery Conver- QT —
—
sion
LS pressure drain amount Q3 l/min — — — — — — — — — — — — — — — —
Standard — — — — — — — — — — — — —
Difference in flow of F
and R discharge Conver- ΔQ —
sion — — — — — — — ( ) — — — — — —
Measurement Value
(Reference) PC mode switching pres- C Pm — ( ) — — — — — — — — — — — — — —
sure MPa
PC240/270-8
Machine model: PC220/230-8
30
(Reference) LS set switching pres- {kg/cm²}
C sig — — — — — — — — — — — — — — — —
sure
Test Items PQT characteristics (S mode) (2/3)
Conditions and Symbols Unit Allowable 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Standard Value Items range
Category
Standard 2000 1500 ← ← ← ← ← ← ← ← ← ← ← ←
Rotational speed of input
shaft Conver- M2 rpm ±10
1300 ← ← ← ← ← ← ← ← ← ← ← ←
sion
Right
Direction of input shaft rotation — — — hand ← ← ← ← ← ← ← ← ← ← ← ← ←
Front P1f ±0.5 4.9 7.9 10.8 11.8 14.3 17.6 21.6 23.5 25.5 28.4 31.4 34.3 37.2
Pump discharge pressure No-load
Rear P1r {±5} {50} {80} {110} {120} {146} {180} {220} {240} {260} {290} {320} {350} {380}
LS differential pressure
(ΔP = P1 - PLS) ΔP 0 ← ← ← ← ← ← ← ← ← ← ← ← ←
MPa 3.14
Test Conditions
EPC primary pressure PEPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32}
(Reference) PC mode switching C Pmf {±1} (1.11)
pressure C Pmr {11.4} ← ← ← ← ← ← ← ← ← ← ← ← ←
Standard — — — — — — — — — — — — — —
Difference in flow of F ΔQ Or less
Conver-
Standard Value
and R discharge — — — — — — — — — — — — — —
sion
Refer- Pump absorption Nm (270) (575) (623) (655) (655) (667) (668) (659) (657)
ence torque Standard T {kgm} Or less — ({27.5}) — — — ({58.6}) ({63.5}) ({66.8}) — ({66.8}) ({68}) ({68.1}) ({67.2}) ({67})
Table 11: Performance Standard Value Table
Standard
Pump delivery Conver- QT —
—
sion
LS pressure drain amount Q3 l/min — — — — — — — — — — — — — — —
Standard — — — — — — — — — — — — — —
Difference in flow of F ΔQ —
and R discharge Conver- — — — — — — — — — — — — — —
sion
Rotational speed of input shaft M2 rpm — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
(Reference) pump absorption torque T Nm{kgm} — — ( ) — — — ( ) ( ) ( ) — — ( ) ( ) — ( )
EEN00038-01 31/39
Measurement Value
C Pm — ( ) — — — — — — — — — — — — —
sure MPa
31
PC240/270-8
Machine model: PC220/230-8
Category
Standard 2000 ← ← ← ← ← ← ← ← ← ← ← ← ←
Rotational speed of input
shaft Conver- M2 rpm ±10
sion 1500 ← ← ← ← ← ← ← ← ← ← ← ←
Right
Direction of input shaft rotation — — — hand ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.5 2.45 4.9 88.3 12.8 14.7 16.5 19.6 21.6 25.1 27.4 31.4 34.3 37.2
Pump discharge pressure {±5}
No-load
{25} {50} {90} {130} {150} {168} {200} {220} {256} {280} {320} {350} {380}
Rear P1r
LS differential pressure
ΔP 0 ← ← ← ← ← ← ← ← ← ← ← ← ←
(ΔP = P1 - PLS)
MPa 3.14
Test Conditions
EPC primary pressure PEPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ←
±0.1 {32}
(Reference) PC mode switching C Pmf {±1} (1.67)
pressure C Pmr {17} ← ← ← ← ← ← ← ← ← ← ← ← ←
Standard — — — — — — — — — — — — — —
Difference in flow of F ΔQ Or less
Conver-
Standard Value
and R discharge — — — — — — — — — — — — — —
sion
Refer- Pump absorption Nm (157) (325) (394) (431) (453) (492) (502) (507) (502) (487)
Standard T Or less — — — —
ence torque {kgm} ({16}) ({33.1}) ({40.2}) ({43.9}) ({46.2}) ({50.2}) ({51.2}) ({51.7}) ({51.2}) ({49.7})
Table 12: Performance Standard Value Table
Standard
Pump delivery Conver- QT —
—
sion
LS pressure drain amount Q3 l/min — — — — — — — — — — — — — — —
Standard — — — — — — — — — — — — — —
Difference in flow of F
Conver- ΔQ —
and R discharge — — — — — — — — — — — — — —
sion
Rotational speed of input shaft M2 rpm — ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )
(Reference) pump absorption torque T Nm{kgm} — — ( ) — ( ) ( ) — ( ) ( ) — ( ) ( ) ( ) ( ) ( )
EEN00038-01 32/39
Measurement Value
C Pm — ( ) — — — — — — — — — — — — —
sure MPa
PC240/270-8
Machine model: PC220/230-8
32
(Reference) LS set switching pres- {kg/cm²}
C sig — — — — — — — — — — — — — — —
sure
Test Items
LS characteristics (2/4): Normal mode (A) Fine control mode (B)
Conditions and Allowable
Standard Value Items Symbols Unit Running-
range
Category
in 1 2 3 4 5 6 7 8 9 Running-in 1 2 3 4 5 6 7
← ← ← ← ← ← ← ← ← ← ← ← ← ←
Front P1f ±0.5 19.6 19.6 19.6 19.6
Pump discharge pressure {±5} {200} {200} ← ← ← ← ← ← ← ← {200} {200} ← ← ← ← ← ←
Rear P1r
LS differential pressure ΔP 0 ⇔ 2.94 0 0.78 0.88 1.47 1.67 1.77 1.86 1.96 2.45 0 ⇔ 1.47 0 0.39 0.59 0.69 0.78 0.88 0.98
(ΔP = P1 - PLS) {0 ⇔ 30} {8} {9} {15} {17} {18} {19} {20} {25} {0 ⇔ 15} {4} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure P EPC {kg/cm²} {32} ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
{32}
Test Conditions
±0.1
(Reference) PC mode switching C Pmf {±1} (0.8) (0.80)
← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
pressure C Pmr {8.25} {8.25}
(Reference) LS set switching pres- (2.17)
sure C sig (0) ← ← ← ← ← ← ← ← ← {22.1} ← ← ← ← ← ← ←
Closed ⇔ Closed ⇔
Stop valve S1 — — Closed Open ← ← ← ← ← ← ← Closed Open ← ← ← ← ←
Open Open
Standard Value
and R discharge
Table 13: Performance Standard Value Table
sion — — — — — — — — — — — — — — — — — —
Checking LS MPa
differential pressure Standard ΔPL {kg/cm²} Or less — — — — — — — — — — — — — — — — — —
Standard — —
Pump delivery Conver- QT —
sion — —
33
Checking LS differential pressure ΔPL — — — — — — — — — — — — — — — — — — —
Measurement Value
(Reference) PC mode switching pressure C Pm MPa — — ( ) — — — — — — — — — ( ) — — — — — —
{kg/cm²}
Test Items
LS characteristics (3/4): Normal mode (A) Fine control mode (B)
Conditions and Allowable
Standard Value Items Symbols Unit Running-
range
Category
in 1 2 3 4 5 6 7 8 9 Running-in 1 2 3 4 5 6 7
← ← ← ← ← ← ← ← ← ← ← ← ← ←
Front P1f ±0.5 29.4 29.4 29.4 29.4
Pump discharge pressure {±5} {300} {300}
← ← ← ← ← ← ← ←
{300} {300}
← ← ← ← ← ←
Rear P1r
LS differential pressure 0 ⇔ 2.94 0.78 0.88 1.47 1.67 1.77 1.86 1.96 2.45 0 ⇔ 1.47 0.39 0.59 0.69 0.78 0.88 0.98
ΔP 0 0
(ΔP = P1 - PLS) {0 ⇔ 30} {8} {9} {15} {17} {18} {19} {20} {25} {0 ⇔ 15} {4} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure P EPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
{32} {32}
Test Conditions
±0.1
(Reference) PC mode switching C Pmf {±1} (0.8) (0.80)
← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
pressure C Pmr {8.25} {8.25}
(Reference) LS set switching pres- (2.17)
sure C sig (0) ← ← ← ← ← ← ← ← ← {22.1} ← ← ← ← ← ← ←
Closed ⇔ Closed ⇔
Stop valve S1 — — Closed Open ← ← ← ← ← ← ← Closed Open ← ← ← ← ←
Open Open
Standard Value
and R discharge
Table 14: Performance Standard Value Table
sion — — — — — — — — — — — — — — — — — —
Checking LS MPa
differential pressure Standard ΔPL {kg/cm²} Or less — — — — — — — — — — — — — — — — — —
Standard — —
Pump delivery Conver- QT —
sion — — — — — — — — — — — — — — — — — —
34
Checking LS differential pressure ΔPL — — — — — — — — — — — — — — — — — — —
Measurement Value
(Reference) PC mode switching pressure C Pm MPa — — ( ) — — — — — — — — — ( ) — — — — — —
{kg/cm²}
Test Items
LS characteristics (4/4): Normal mode (A) Fine control mode (B)
Conditions and Allowable
Standard Value Items Symbols Unit Running-
range
Category
in 1 2 3 4 5 6 7 8 9 Running-in 1 2 3 4 5 6 7
Right Right
Direction of input shaft rotation — — — Right hand hand ← ← ← ← ← ← ← ← Right hand hand ← ← ← ← ← ←
← ← ← ← ← ← ← ← ← ← ← ← ← ←
Front P1f ±0.5 34.3 34.3 34.3 34.3
Pump discharge pressure {±5} {350} {350}
← ← ← ← ← ← ← ←
{350} {350}
← ← ← ← ← ←
Rear P1r
LS differential pressure 0 ⇔ 2.94 0.78 0.88 1.47 1.67 1.77 1.86 1.96 2.45 0 ⇔ 1.47 0.39 0.59 0.69 0.78 0.88 0.98
ΔP 0 0
(ΔP = P1 - PLS) {0 ⇔ 30} {8} {9} {15} {17} {18} {19} {20} {25} {0 ⇔ 15} {4} {6} {7} {8} {9} {10}
MPa 3.14 3.14
EPC primary pressure P EPC {kg/cm²} ← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
{32} {32}
Test Conditions
±0.1
(Reference) PC mode switching C Pmf {±1} (0.8) (0.80)
← ← ← ← ← ← ← ← ← ← ← ← ← ← ← ←
pressure C Pmr {8.25} {8.25}
(Reference) LS set switching pres- (2.17)
sure C sig (0) ← ← ← ← ← ← ← ← ← {22.1} ← ← ← ← ← ← ←
Closed ⇔ Closed ⇔
Stop valve S1 — — Closed Open ← ← ← ← ← ← ← Closed Open ← ← ← ← ←
Open Open
Standard Value
and R discharge
Table 15: Performance Standard Value Table
sion — — — — — — — — — — — — — — — — — —
Checking LS MPa
differential pressure Standard ΔPL {kg/cm²} Or less — — — 0.294{3.0} or less at 9.8{100} — — — — — — — — — —
Standard — —
Pump delivery Conver- QT —
sion — — — — — — — — — — — — — — — — — —
35
Checking LS differential pressure ΔPL — — — — — — — — — — — — — —
Measurement Value
(Reference) PC mode switching pressure C Pm MPa — — ( ) — — — — — — — — — ( ) — — — — — —
{kg/cm²}
EEN00038-01 36/39
C P1f Front pump discharge pressure checking port Connected M10 × 1.25 Installation of pressure gauge
(with plug)
C P1r Rear pump discharge pressure checking port Connected M10 × 1.25 Installation of pressure gauge
(with plug)
C enf Control pressure checking port (front) Connected M10 × 1.25 Installation of pressure gauge
(with plug)
C enr Control pressure checking port (rear) Connected M10 × 1.25 Installation of pressure gauge
(with plug)
C LSf Load pressure checking port (front) Connected M10 × 1.25 Installation of pressure gauge
(with plug)
C LSr Load pressure checking port (rear) Connected M10 × 1.25 Installation of pressure gauge
(with plug)
C EPC EPC primary pressure checking port Connected M10 × 1.25 Installation of pressure gauge
(with plug)
C Pmf PC mode switching pressure checking port Connected M10 × 1.25 Installation of pressure gauge
(front) (with plug)
C Pmr PC mode switching pressure checking port Connected M10 × 1.25 Installation of pressure gauge
(rear) (with plug)
C sig LS set switching pressure checking port Connected M10 × 1.25 Installation of pressure gauge
(with plug)
M af Maximum flow adjusting section (front) Non-connected —
M ar Maximum flow adjusting section (rear) Non-connected —
M bf Minimum flow adjusting section (front) Non-connected —
M br Minimum flow adjusting section (rear) Non-connected —
M PCf PC valve adjusting section (front) Non-connected —
M PCr PC valve adjusting section (rear) Non-connected
M LSf LS valve adjusting section (front) Non-connected —
M LSr LS valve adjusting section (rear) Non-connected —
E PCf PC mode switching current connector (front) Connected —
1. Installed positions of pump and ports (* For PC228US/228USLC-8, see Appendix Figure 3) [Page 37]
37
EEN00038-01 38/39
Details of Discharge Poart (P1f and P1r) Details of Suction Port (PS)
38
EEN00038-01 39/39
4. Ports (Only parts different from PC200-8 are indicated. Other parts are the same.)
39