CONTROL PLAN Page No.

1 of 9

Document .NO. : DEV/D/06

Prototype Pre-Launch Production

Control Plan Number : Key Contact / Phone : Date (Orig.): 07.09.2016 Date (Rev.): 21.11.2016 / 01
CP/ CASING / 01 PARTHIBAN - 9944736996
Part Number / Rev Level : CAS0001 / Rev 09 Core Team :Mr.Apalaraju,Mr.Sai Shankar,Mr.Parthiban,Mr.Sasi Kumar,Mr.Rajesh Kumar Customer Engineering Approval / Date (if Req'd.)

Part Name / Description : CASING Material Spec : LM6 Customer Quality Approval / Date ( if Req'd.)

Drawing Code : 01 Organization / Plant: Organization Code Organization / Plant Approval / Data
Inticore VJP Advanced Systems
Pvt Ltd.,
METHODS
PART/ CHARACTERISTICS
PROCESS NAME/ MACHINE, DEVICE, SPECIAL SAMPLE
PROCES PRODUCT / PROCESS EVALUATION /
OPERATION JIG, TOOLS FOR CHARA. CONTROL REACTION PLAN
S SPECIFICATION / MEASUREMENT
DESCRIPTION MFG. No: PRODUCT PROCESS CLASS SIZE FREQ. METHOD
NUMBER TOLERANCE TECHNIQUE

10 Incoming Inspection of Aluminium Ingot

LM 6 Colour coding Supplier Test

Colour code
a. Manual 1 DOC . REF : – – YELLOW Visual 5 nos / batch Every Batch report /inticorevjp
inspection
STO /D /01 Test Report -
Supplier Test report /
b. Heat code inspection Manual 1 Heat code – – Refer Delivery challan Visual 1no /Heat Every Batch inticorevjp Test
Report

1 Chemical Composition – – BS 1490:1988 LM6

2 Copper – – 0.10 %Max

3 Magnesium – – 0.10%

4 Silicon – – 11.50 - 13.00 % Reject the lot and send

back to supplier
5 Iron – – 0.50 % Max Supplier Test report /
Spectro Analyser 1 No / Heat
c. Raw material testing Spectrum analysis Every Heat No inticorevjp Test
(IDV-SPC_01) No
6 Manganese – – 0.50 % Max Report

7 Zinc – – 0.15% Max

8 Nickel – – 0.10% Max

9 Titanium – – 0.20 % Max

each 0.05 % max
10 Others – –
total 0.15 % max
Asper customer accepted
d. Ingot DP test Conventional Lathe 1 Heat code – – Visual 1no /Heat Every Batch Resp. -QA
level

20.Ingot storage & identification

LM 6 Colour coding FIFO Register &
Ingot storage & Colour coding chart
1 DOC . REF : – – YELLOW Weighment & visual 100% Every Batch colour code (Resp.
identification & paint
STO /D /01 -Store)
Create area or stop
a.
Supplier Test report / storage
Inticorevjp Test
Heat code inspection Manual 2 Heat code – – Refer Delivery challan Visual 1no /Heat Every Batch
Report (Resp.
-Store)

PREPARED BY Mr.Saravana kumar

Revision Change details Rev.No: 01 -Control plan Released for production
CHECKED BY Mr.Parthiban

APPROVED BY Mr.Apalaraju
Note :
Special characteristic: Product characteristic or manufacturing process parameter which can affect safety or compliance with regulations, fit, function performance or subsequent processing of product.
© - Critical character.
- Key Character.
AS 9100 requirement - critical , key character applies and which are include under the section of special character.
 Document No :DEV /D / 06-00

CONTROL PLAN Page no 2 of 9

Document.no : DEV /D /06

Prototype Pre-Launch Production

Control Plan Number : Key Contact / Phone : Date (Orig.): Date (Rev.): 21.11.2016 / 01
CP/ CASING / 01 PARTHIBAN - 9944736996 07.09.2016

Part Number / Rev Level : CAS0001 / Rev 09 Core Team :Mr.Apalaraju,Mr.Sai Shankar,Mr.Parthiban,Mr.Sasi Kumar,Mr.Rajesh Kumar Customer Engineering Approval / Date (if Req'd.)

Part Name / Description : CASING Material Spec : LM6 Customer Quality Approval / Date ( if Req'd.)

Drawing Code : 01 Organization / Plant: Organization Code Organization / Plant Approval / Data
Inticore VJP Advanced
Systems Pvt Ltd.,

PART/ METHODS
PROCESS NAME/ MACHINE, DEVICE, CHARACTERISTICS SPECIAL
PROCES EVALUATION / SAMPLE
OPERATION JIG, TOOLS FOR CHARA. PRODUCT / PROCESS SPECIFICATION / CONTROL REACTION PLAN
S MEASUREMENT
DESCRIPTION MFG. CLASS TOLERANCE METHOD
NUMBER No: PRODUCT PROCESS TECHNIQUE SIZE FREQ.

30.Metal Charging & Melting

Colour
codification
LM 6 Colour coding
Every Board DOC .
a. Raw material melting Electrical Furnace - DOC . REF : – – YELLOW Visual 100%
charging REF :
STO /D /01
WI/STO/01/ Inform to supervisor
Work Instruction

Weighing Scale & Every Production log

b. Ingot / Runner mixing Weighing scale - - Ratio - 60:40% Ingot:Returns -
No. of Runners charging sheet

Inform to supervisor &

Temperature
1 - Metal Temperture 750±10°C Stop , Wait until reching
indicator
req.temp.

2 - Skimming Coveral 11 - 0.2 % (200 g packet) Weighing scale

Producion Log
Nuclent book / Metal
3 - Before Degassing add 0.450gram Weighing scale
(before degassing) treatment and
obervation report
Rotary degassing Every
40 Metal treatment pyrometer 4 - N2 gas pressure 2 bar minimum Pressure gauge 1 time
Melting
Doc.No :
PROD/R/04-00 Inform to supervisor, Stop
Work Instruction & Correct
Doc.No
Humidity less than 60% -15min - Every 2 hours :WI/PRO/01
5 - N2 gas passing time Humidity 60% to 70% -20 min - Every 1 hours Timer
Humidity 70% to 90% -25min - Every 45 minutes

6 - Modification 1.Metal temp.above 740'C use Coveral 29A-200g Weighing scale

PREPARED BY Mr.Saravana kumar

Revision Change details Rev.No: 01 -Control plan Released for production

CHECKED BY Mr.Parthiban

APPROVED BY Mr.Apalaraju

Note :
Special characteristic: Product characteristic or manufacturing process parameter which can affect safety or compliance with regulations, fit, function performance or subsequent processing of product.
© - Critical character.
- Key Character.
AS 9100 requirement - critical , key character applies and which are include under the section of special character.

DEV /D / 06
 Revision.No : 01
CONTROL PLAN Page 03 of 09 Date :28.10.15

Document . No DEV /D /06

Prototype Pre-Launch Production

Control Plan Number : Key Contact / Phone : Date (Orig.): Date (Rev.): 21.11.2016 / 01
CP/ CASING / 01 PARTHIBAN - 9944736996 07.09.2016

Part Number / Rev Level : CAS0001 / Rev 09 Core Team : Mr.Apalaraju,Mr.Sai Shankar,Mr.Parthiban,Mr.Sasi Kumar,Mr.Rajesh Kumar Customer Engineering Approval / Date (if Req'd.)

Part Name / Description : CASING Material Spec : LM6 Customer Quality Approval / Date ( if Req'd.)

Drawing Code : 01 Organization / Plant: Organization Code Organization / Plant Approval / Data
Inticore VJP Advanced Systems
Pvt Ltd.,
METHODS
CHARACTERISTICS
PART/ PROCESS NAME/ SPECIAL PRODUCT / SAMPLE
MACHINE, DEVICE, EVALUATION /
PROCESS OPERATION CHARA. PROCESS CONTROL REACTION PLAN
JIG, TOOLS FOR MFG. MEASUREMENT
NUMBER DESCRIPTION No: PRODUCT PROCESS CLASS SPECIFICATION / SIZE FREQ. METHOD
TECHNIQUE
TOLERANCE

50.Molten metal inspection

1 Chemical Composition – BS 1490:1988 LM6

2 Copper – 0.10 %Max

3 Magnesium – 0.10 %Max

4 Silicon – 10.00 - 13.00 %

5 Iron – 0.60 % Max

Chemical Analysis Inform to supervisor,Baleout
Molten metal Spectro analyser 6 Manganese – 0.50 % Max Every
50 Spectro analyser 1 no report the material and make a fresh
inspection Test Piece moulds charge
charge
7 Zinc – 0.10% Max

8 Nickel – 0.10% Max

9 Lead – 0.10% Max

10 Titanium – 0.20% Max

each 0.05 % max

11 Others –
total 0.15 % max

12 Aluminum – Remainder

PREPARED BY Mr.Saravana kumar

Revision Change details Rev.No: 01 -Control plan Released for production

CHECKED BY Mr.Parthiban

APPROVED BY Mr.Apalaraju

Note :
Special characteristic: Product characteristic or manufacturing process parameter which can affect safety or compliance with regulations, fit, function performance or subsequent processing of product.
© - Critical character.
- Key Character.
AS 9100 requirement - critical , key character applies and which are include under the section of special character.

DEV /D / 06
 Date :28.10.15
CONTROL PLAN Page 04 of 09

Document.No DEV /D /06

Prototype Pre-Launch Production

Control Plan Number : Key Contact / Phone : Date (Orig.): Date (Rev.): 21.11.2016 / 01
CP/ CASING / 01 PARTHIBAN - 9944736996 07.09.2016

Part Number / Rev Level : CAS0001 / Rev 09 Core Team :Mr.Apalaraju,Mr.Sai Shankar,Mr.Parthiban,Mr.Sasi Kumar,Mr.Rajesh Kumar Customer Engineering Approval / Date (if Req'd.)

Part Name / Description : CASING Material Spec : LM6 Customer Quality Approval / Date ( if Req'd.)

Drawing Code : 01 Organization / Plant: Organization Code Organization / Plant Approval / Data
Inticore VJP Advanced Systems
Pvt Ltd.,
METHODS
CHARACTERISTICS
PART/ PROCESS NAME/ SPECIAL PRODUCT / SAMPLE
MACHINE, DEVICE, EVALUATION /
PROCESS OPERATION CHARA. PROCESS REACTION PLAN
JIG, TOOLS FOR MFG. MEASUREMENT CONTROL METHOD
NUMBER DESCRIPTION No: PRODUCT PROCESS CLASS SPECIFICATION / SIZE FREQ.
TECHNIQUE
TOLERANCE

60.Die assembly & pre heating

Free from Excess die coat

Die cleaning & As per WI/PRO/02 Inform to supervisor, stop &
a. GDC Machine 1 damage,Crack & Visual Die cleaning - clean,No damage,No visual 1 Every load
loading (Resp.-Production) correct
defect crack

As per WI -
GDC Machine & Verify the die Die closing, open & Die Closing gap Every piece Inform to supervisor, stop &
b. Die assembly 1 - visual 1 WI/PRO/02
Mechanisum mechanism & fit ment Ejection Locating pin fit ment & assembly correct
(Resp.-Production)

As per WI -
Burner with LPG Gas Infared Inform to supervisor, stop &
c. Die pre heating 1 - Die heating - 200°C-250°C 1 Every load WI/PRO/02
cylinder thremometer correct
(Resp.-Production)

30 : 70 % (30% die
Die Coating Every Piece As per WI -
coat, 70% water), Measurment cup, Inform to supervisor, stop &
d. (Die coat 140 & Die Spray gun 1 Surface finish Ratio - 1 pouring & WI/PRO/02
Smooth & Even Visual correct
coat 11) Ejection (Resp.-Production)
coating

Every As per WI -
Asbestos coating on Asbestos coating on 100 % surface Inform to supervisor, stop &
e. Visual 1 - - Visual - Startup &50 WI/PRO/02
runner & riser Runner & riser Coverage correct
Shotos once (Resp.-Production)

PREPARED BY Mr.Saravana kumar

Revision Change details Rev.No: 01 -Control plan Released for production

CHECKED BY Mr.Parthiban

DEV /D / 06
 Date :28.10.15

APPROVED BY Mr.Apalaraju

Note :
Special characteristic: Product characteristic or manufacturing process parameter which can affect safety or compliance with regulations, fit, function performance or subsequent processing of product.
© - Critical character.
- Key Character.
AS 9100 requirement - critical , key character applies and which are include under the section of special character.

DEV /D / 06
 Revision.No : 01
CONTROL PLAN Page 05 of 09 Date :28.10.16

Document.No DEV /D /06

Prototype Pre-Launch Production

Control Plan Number : Key Contact / Phone : Date (Orig.): Date (Rev.): 21.11.2016 / 01
CP/ CASING / 01 PARTHIBAN - 9944736996 07.09.2016

Part Number / Rev Level : CAS0001 / Rev 09 Core Team : Mr.Apalaraju,Mr.Sai Shankar,Mr.Parthiban,Mr.Sasi Kumar,Mr.Rajesh Kumar Customer Engineering Approval / Date (if Req'd.)

Part Name / Description : CASING Material Spec : LM6 Customer Quality Approval / Date ( if Req'd.)

Drawing Code : 01 Organization / Plant: Organization Code Organization / Plant Approval / Data
Inticore VJP Advanced Systems
Pvt Ltd.,
METHODS
PART/ CHARACTERISTICS
PROCESS NAME/ SPECIAL SAMPLE
PROCES MACHINE, DEVICE, JIG, EVALUATION /
OPERATION CHARA. PRODUCT / PROCESS CONTROL REACTION PLAN
S TOOLS FOR MFG. MEASUREMENT
DESCRIPTION No: PRODUCT PROCESS CLASS SPECIFICATION / TOLERANCE SIZE FREQ. METHOD
NUMBER TECHNIQUE

70.Pouring & Casting Ejection

Temperature Melting
Every 1
1 Metal Temperature 750°C ± 10°C indicator / 2 no temperature run
Hour
Pyrometer chart/Trail sheet
Die temperature
Infared Every 1
2 Defect free casting Die Temperature 280°C - 320°C 2 no monitoring
thremometer Hour
chart/Trail sheet

Every 1
3 Pouring Time 10 - 15 sec Stop watch 2 no
Hour

Pouring & Casting GDC machine , Die Production log

Ejection assembly, Laddle Every 1 book /Trail sheet If low or high temp. Inform
4 Defect free casting Curing time 3 - 5 Min Stop watch 2 no
Hour
70 to supervisor, stop &
correct
Every 1
5 Free from damage Ejection time 5- 10 sec Stop watch 2 no
Hour

Infared Every Die temperature

6 Test bar Die Die Temperature 280°C - 320°C -
thremometer pouring monitoring chart

7 Test bar pouring 1 pouring per charge ( 2 nos) 2 no Per charge -

Verification of casting Casting Weight with Once in a

Weighing M/c - - - 5 Kgs± 200grams Weighing M/c 2 shots -
weight runner & riser shift

PREPARED BY Mr.Saravana kumar

Revision Change details Rev.No: 01 -Control plan Released for production

CHECKED BY Mr.Parthiban

APPROVED BY Mr.Apalaraju

Note :
Special characteristic: Product characteristic or manufacturing process parameter which can affect safety or compliance with regulations, fit, function performance or subsequent processing of product.
© - Critical character.
- Key Character.
AS 9100 requirement – critical , key character applies and which are include under the section of special character.
 Revision.No : 01
CONTROL PLAN Page 06 of 09
Date :28.10.15

Document.No DEV /D /06

Prototype Pre-Launch Production

Control Plan Number : Key Contact / Phone : Date (Orig.): 07.09.2016 Date (Rev.): 21.11.2016 / 01
CP/ CASING / 01 PARTHIBAN - 9944736996

Part Number / Rev Level : CAS0001 / Rev 09 Core Team : Mr.Apalaraju,Mr.Sai Shankar,Mr.Parthiban,Mr.Sasi Kumar,Mr.Rajesh Kumar Customer Engineering Approval / Date (if Req'd.)

Part Name / Description : CASING Material Spec : LM6 Customer Quality Approval / Date ( if Req'd.)

Drawing Code : 01 Organization / Plant: Organization Code Organization / Plant Approval / Data
Inticore VJP Advanced Systems
Pvt Ltd.,
METHODS
PART/ CHARACTERISTICS
PROCESS NAME/ MACHINE, DEVICE, SPECIAL
PROCES EVALUATION / SAMPLE
OPERATION JIG, TOOLS FOR CHARA. PRODUCT / PROCESS REACTION PLAN
S MEASUREMENT CONTROL METHOD
DESCRIPTION MFG. No: PRODUCT PROCESS CLASS SPECIFICATION / TOLERANCE SIZE FREQ.
NUMBER TECHNIQUE

80.Casting inprocess Inspection

1 Distance - - 120.70 ± 0.50 Vernier caliper

Pistol caliper / Vernier

2 Wall thickness - - 4.50 ± 0.10
caliper

3 Total Height - - 271.00 ± 0.50 Height gauge

4 Distance - - 75.10 ± 0.30 Height gauge

Instruments and
5 Distance - - 267.10 ± 0.50 Vernier caliper 1 no
gauges

6 Distance - - 290.00 ± 0.50 Vernier caliper

First piece inspection
Casting inprocess Every lot /Every 4 Inform to supervisor
80 Report
Inspection hrs once Rejection /Rework

7 Distance - - 257.50 ± 0.50 Vernier caliper

8 Wall thickness varation - - 0.50 max Pistol caliper

Ejection pin & airent

9 - - 0.5 max Vernier caliper
projection / Depression

No handling damage,
No blow holes,
No Shrinkage,
No crack,
Manual 10 Surface Finish - - Visual 100%
No Drag mark,
Year code, Part no, heat no,
letter unfilling,
Casting shift,ect..

PREPARED BY Mr.Saravana kumar

Revision Change details Rev.No: 01 -Control plan Released for production

CHECKED BY Mr.Parthiban

APPROVED BY Mr.Apalaraju

Note :
Special characteristic: Product characteristic or manufacturing process parameter which can affect safety or compliance with regulations, fit, function performance or subsequent processing of product.
© - Critical character.
- Key Character.
AS 9100 requirement - critical , key character applies and which are include under the section of special character.
 Revision.No : 01
Date :28.10.15

CONTROL PLAN Page 07 of 09

Document No DEV /D /06

Prototype Pre-Launch Production

Control Plan Number : Key Contact / Phone : Date (Orig.): Date (Rev.): 21.11.2016 / 01
CP/ CASING / 01 PARTHIBAN - 9944736996 07.09.2016

Part Number / Rev Level : CAS0001 / Rev 09 Core Team : Mr.Apalaraju,Mr.Sai Shankar,Mr.Parthiban,Mr.Sasi Kumar,Mr.Rajesh Kumar Customer Engineering Approval / Date (if Req'd.)

Part Name / Description : CASING Material Spec : LM6 Customer Quality Approval / Date ( if Req'd.)

Drawing Code : 01 Organization / Plant: Organization Code Organization / Plant Approval / Data
Inticore VJP Advanced Systems
Pvt Ltd.,
METHODS
PART/ CHARACTERISTICS
PROCESS NAME/ MACHINE, DEVICE, SPECIAL
PROCES EVALUATION / SAMPLE
OPERATION JIG, TOOLS FOR CHARA. PRODUCT / PROCESS CONTROL REACTION PLAN
S MEASUREMENT
DESCRIPTION MFG. CLASS SPECIFICATION / TOLERANCE METHOD
NUMBER No: PRODUCT PROCESS TECHNIQUE SIZE FREQ.

90.100.Runner,Riser Cutting,Fettling & Inspection

As per work instruction,

Bendsaw machine 1 Free from undercut - Master sample Visual 100% Every Batch Operator control
DOC Ref
Runner,Riser Cutting Inform to supervisor/ Stop
90
& Inspection & Reject the part
No excess runner cutting, no
damage, Inspector control /
Manual 2 free from casting Visual 5 Nos Every Shift
As Per Master sample. inspection report
As per Work Instruction

No excess runner,
Protable grinder 1 - – Reference sample
No damage

100% Operator control

Every batch
Inform to supervisor
100 Fettling & inspection Hand files 2 Surface finish - - No metal depression Reference sample Rework / reject the
casting
Every shift
Inspection report
No metal depression,No excess
Inspection 3 - - riser, Reference sample 5 nos
No damage

PREPARED BY Mr.Saravana kumar

Revision Change details Rev.No: 01 -Control plan Released for production

CHECKED BY Mr.Parthiban

APPROVED BY Mr.Apalaraju

Note :
Special characteristic: Product characteristic or manufacturing process parameter which can affect safety or compliance with regulations, fit, function performance or subsequent processing of product.
© - Critical character.
- Key Character.
AS 9100 requirement - critical , key character applies and which are include under the section of special character.
 Revision.No : 01
CONTROL PLAN Page 08 of 09
Date :28.10.15

Document No DEV /D /06

Prototype Pre-Launch Production

Control Plan Number : Key Contact / Phone : Date (Orig.): 07.09.2016 Date (Rev.): 21.11.2016 / 01
CP/ CASING / 01 PARTHIBAN - 9944736996

Part Number / Rev Level : CAS0001 / Rev 09 Core Team : Mr.Apalaraju,Mr.Sai Shankar,Mr.Parthiban,Mr.Sasi Kumar,Mr.Rajesh Kumar Customer Engineering Approval / Date (if Req'd.)

Part Name / Description : CASING Material Spec : LM6 Customer Quality Approval / Date ( if Req'd.)

Drawing Code : 01 Organization / Plant: Organization Code Organization / Plant Approval / Data
Inticore VJP Advanced
Systems Pvt Ltd.,
METHODS
PART/ CHARACTERISTICS
PROCESS NAME/ MACHINE, DEVICE, SAMPLE
PROCES SPECIAL CHARA.
OPERATION JIG, TOOLS FOR PRODUCT / PROCESS EVALUATION / REACTION PLAN
S CLASS CONTROL METHOD
DESCRIPTION MFG. No: PRODUCT PROCESS SPECIFICATION / TOLERANCE MEASUREMENT TECHNIQUE SIZE FREQ.
NUMBER

110.Casting Final Inspection

No handling damage,
No blow holes,
No Shrinkage,
No crack,
Manual 1 Surface Finish - - Visual 100%
No Drag mark,
Year code, Part no, heat no,
letter unfilling,
Casting shift,ect..

1 Distance - - 120.70 ± 0.50 Vernier caliper

2 Inner diameter - - 91.00 ± 0.30 Vernier caliper

3 Depth - - 15.00 ± 0.20 Height gauge

4 Inner diameter - - 197.40 ± 0.50 Vernier caliper

5 Total Height - - 271.00 ± 0.50 Height gauge

Casting final
Every lot / Every inspection Report Inform to supervisor
110 Final Inspection 6 Wall thickness - - 4.50 ± 0.10 Pistol caliper / Vernier caliper
batch Rejection /Rework

7 Wall thickness - - 6.50 ± 0.20 Vernier caliper

Instruments and As per sampling

8 Distance - - 75.10 ± 0.30 Height gauge
gauges plan

9 Distance - - 267.10 ± 0.50 Vernier caliper

10 Distance - - 290.00 ± 0.50 Vernier caliper

11 Distance - - 257.50 ± 0.50 Vernier caliper

12 Tensile Strength - - Min 190MPa

UTM
13 Elongation - - Min 7%

14 Hardness - - Min 55 BHN Brinell Hardness

15

PREPARED BY Mr.Saravana kumar

Revision Change details Rev.No: 01 -Control plan Released for production

CHECKED BY Mr.Parthiban

APPROVED BY Mr.Apalaraju

Note :
Special characteristic: Product characteristic or manufacturing process parameter which can affect safety or compliance with regulations, fit, function performance or subsequent processing of product.
© - Critical character.
- Key Character.
AS 9100 requirement - critical , key character applies and which are include under the section of special character.
 Revision.No : 01
CONTROL PLAN Page 09 of 09 Date :28.10.15

Document No DEV /D /06

Prototype Pre-Launch Production

Control Plan Number : Key Contact / Phone : Date (Orig.): 07.09.2016 Date (Rev.): 21.11.2016 / 01
CP/ CASING / 01 PARTHIBAN - 9944736996

Part Number / Rev Level : CAS0001 / Rev 09 Core Team : Mr.Apalaraju,Mr.Sai Shankar,Mr.Parthiban,Mr.Sasi Kumar,Mr.Rajesh Kumar Customer Engineering Approval / Date (if Req'd.)

Part Name / Description : CASING Material Spec : LM6 Customer Quality Approval / Date ( if Req'd.)

Drawing Code : 01 Organization / Plant: Organization Code Organization / Plant Approval / Data
Inticore VJP Advanced
Systems Pvt Ltd.,
METHODS REACTION
PART/ CHARACTERISTICS PLAN
PROCESS NAME/ MACHINE, DEVICE, SPECIAL SAMPLE
PROCES EVALUATION /
OPERATION JIG, TOOLS FOR CHARA. PRODUCT / PROCESS CONTROL
S MEASUREMENT
DESCRIPTION MFG. No: PRODUCT PROCESS CLASS SPECIFICATION / TOLERANCE SIZE FREQ. METHOD
NUMBER TECHNIQUE

120.130.Packing & Dispatch

Dispatch Stop & Inform to

1 Packing Qty - - 1 box /pallet as per work instruction Visual 100% Every box
Tag,D.C,Invoice supervisior

2 Free from Moisture - - Dry condition Visual 100% Every box

3 Wooden box size - - Visual 100% Every lot

Corrugated Box
4 - - NA Visual 100% Every lot
Size
Packing & Dispatch Wooden pallet with
120
to customer carton partition 5 Partition size - - NA Visual 100% Every box
Stop & Inform to
Visual Inspection
supervisior
6 No. of items / layer - - Visual 100% Every box

7 No.of layer / Box - - Visual 100% Every box

8 GSM - - NA Visual 100% Every box

Free from moisture, damage, dent,

9 FOD - - Visual 100% Every box
dust & burr

Dispatch Stop & Inform to

130 Lifting Transportation 10 - - Manual D.C,Invoice 100% Every Despatch
Tag,D.C,Invoice supervisior

PREPARED BY Mr.Saravana kumar

Revision Change details Rev.No: 01 -Control plan Released for production

CHECKED BY Mr.Parthiban

APPROVED BY Mr.Apalaraju
 Revision.No : 01
Date :28.10.15

Note :
Special characteristic: Product characteristic or manufacturing process parameter which can affect safety or compliance with regulations, fit, function performance or subsequent processing of product.
© - Critical character.
- Key Character.
AS 9100 requirement - critical , key character applies and which are include under the section of special character.
 CONTROL PLAN Document No: DEV /D /06

Control Plan No. CP/ Casing / 01

CONTROL PLAN INDEX sheet for REVISION / ISSUE Status
Part. No.: CAS0001 / Rev 09

Revision Revision
Revision Details
No Date

00 20.09.2016 Control plan internal released

01 21.11.2016 Control plan released for Production

 THINGS GONE RIGHT / THINGS GONE WRONG DURING DEVELOPMENT Date (Rev.):21.11.2016/ 01

Customer : Berkel Industries PART NO./REV. : CAS0001 / Rev 09

Part Name /
Description : Casing Material : LM 6

Drawing Code : 01

FAILURE DETAILS POSSIBLE REASONS COUNTER MEASURE

THINGS GONE RIGHT

PREPARED BY: APPROV

 Document Code DEV /D /06
Rev.No. 00
PACKAGING DATA SHEET Date of Issue
Page No. 01 Of 01
PRODUCT NAME Casing PART/ DRAWING NUMBER & REV NO CAS0001 / Rev 09
CUSTOMER CODE - PROCESS PACKING

SL.NO DESCRIPTION DETAILS SKETCH IF REQUIRED

1 PRIMARY PACKAGE

PACKING MATERIAL Nill

PACK SIZE Nill

QUANTITIES TO BE PACKED Nill

WITH OR WITHOUT PARTITION Nill

Photo not available

NO OF PARTITIONS Nill

NO OF LAYERS / PARTITION Nill

NO OF ITEMS (ROWS - ?,COLUMN - ?) / LAYER Nill

WEIGHT/ PACK Nill

2 SECONDARY PACKAGE

PACKING MATERIAL Wooden Box

PACK SIZE 1030mm x 1030mm x 750mm

NO OF LAYERS / SECONDARY PACKAGE 4 Layers

NO OF ITEMS (ROWS - ?,COLUMN - ?) / LAYER 25 Nos (Rows - 5, Column - 1)

NO. OF PRIMARY PACKAGE IN SECONDARY 100 Nos

TOTAL QUANTITY IN SECONDARY PACKAGE 100 Nos

TOTAL WEIGHT OF SECONDARY PACKAGE 360 Kgs

3 RUST PREVENTIVE METHOD NA

4 LABELLING DETAILS 1) Part Name 2) Part Number

3) Qty / Box 4) Heat Number
5) Customer Name 6) Customer Address
7) Invoice Number / date 8) No of packages

5 SPECIAL REQUIREMENTS IF Not Applicable

ANY

PREPARED BY APPROVED BY
SARAVANA KUMAR.M PARTHIBAN.S

(Engineer - NPD) (Manager - NPD)