Professional Documents
Culture Documents
aqueous materials'
J. C. JOFRIET
School of Engineering, University of C~telph,Cuelph, Ont., Canada N I C 2 W l
R. GREEN
Civil Engineering Departrrzerlt, University of Wr~terloo,Waterloo, Ont., Canada N2L 3G1
AND
T. I. CAMPBELL
Civil Engineering Deprrrtmerzt, Q~teerl'sU~~iversiry,
Kirzg.ston, Ont., Canada K7L 3N6
Rcceived May 12, 1986
Revised manuscript accepted March 24, 1987
The design of cylindrical non-prestressed concrete storage structures in Ontario does not appear governed by any standard
or building code. Many aboveground water storage reservoirs In Ontario have deteriorated badly in a relatively short period
of use. Many farm silos suffer from problems similar to those of the watcr storage reservoirs. This paper is concerned with
the selection of the wall thickness and the hoop reinforcement for cylindrical storage tanks and silos for llquids or wet materials
where tensile cracking of the concrete is to be limited.
Three design criterla are presented. The first limits the circumferential tenslle stress in the concrete from lateral wall pressure,
shrinkage, and temperature gradients in the wall. The second is concerned with the tension in the hoop reinforcement and
guards against collapse. The thlrd limits the crack widths of the cracked concrete section. The most important design loads
are discussed. Maximum values for hoop tension are provided for liquid pressures. A design temperature gradient of 15°C is
recommended for design in southern Ontario. As well, appropriate values of shrinkage tensile stress are suggested. The collapse
limit state criterion must be evaluated for the hoop steel stresses due to the lateral wall loads. The limit state criterion related
to the hoop tensile stress in the concrete must be investigated for all possible load combinations of lateral wall load, shrinkage,
and temperature gradients. Reasonable load combination factors have been recommended. Recommendations on the tensile
strength of concrete and on appropriate strength factors have been made.
Key words: cylindrical tank, design criteria, hoop stresses, reinforced concrete, silo, standpipe, storage of liquids, storage
of saturated bulk materials.
La conception des structures de stockage cylindriques en bCton non-prkcontraint ne semble soumise 51 aucune norme ou aucune
exigence en Ontario. De nombreux rkservoirs d'eau en surface ont subi des dCsordres strieux durant une periode d'utilisation
relativement courte. De nombreux silos ont connu des problkmes semblables a ceux des rCservoirs d'eau. Cette communication
examine le choix de I'Cpaisseur de la paroi et du frettage dans le cas des rCservoirs de stockage cylindriques et des silos pour
liquides ou matCriaux dCtrempCs lorsque la fissuration du bCton doit &trelimitCe.
Trois critkres de conception sont prCsentCs. Le premier limite la contrainte de traction circonfCrentielle dans le bCton, causte
par la pression de la paroi laterale, le retrait et les gradients de temperature dans le mur. Le second tient compte de la traction au
niveau du frettage et prkvient l'effondrement. Le troisikme limite la largeur des fissures de la section de bCton ICzardt. Les plds
importantes charges de calcul sont discuttes. Les valeurs maximales de traction du frettage sont fournies pour les pressions de
liquide. Un gradient de tempirature de calcul de 15°C est recommand6 dans le sud de I'Ontario. De plus, des valeurs approprites
de contrainte de traction due au retrait sont proposCes. Le critkre d'effondrement B 1'Ctat limite doit &tre CvaluC pour les
contraintes circonfCrentielles causCes par les charges de la paroi laterale. Le critkre aux Ctats limites reliC i la contrainte de
traction circonfCrentielle dans le bCton doit &treCtudit pour toutes les combinaisons possibles de charges (charge de la paroi
lattrale, retrait et gradients de tempkrature). Des coefficients de simultanCitC de charges raisonnables sont recommandCs. Des
recommandations relatives a la rCsistance 51 la traction du bCton et a des coefficients de resistance appropriCs sont Cgalement
incluses.
Mots clds : rCservoirs cylindriques, critkre de conception, contraintes circonftrentielles, bCton armC, silo, tuyau d'adduction,
stockage de liquides, stockage de matCriaux en vrac saturCs.
[Traduit par la revue]
Can. J. Civ. Eng. 14, 542-549 (1987)
1.05
Fixed Bow
r PCA limit 1
Step-by-step analysis
30 days from casting 0.28 0.52 0.74 0.93
Step-by-step analysis
60 days from casting 0.39 0.73 1.04 1.30
Eq. [31 (A€,,, = 300 1 . ~ ~ 1 0.29 0.56 0.81 1.05
NOTE:f: = 25 MPa, E, = 25 000 MPa, curing time = 3 days
The effect of creep on the temperature stresses is minimal in occur owing to lack of concentricity of the tank, variations in
the case of diurnal variations but should be considered when wall thickness, and moments in the tank wall due to un-
seasonal changes are considered for the analysis of an un- symmetrical heating and shrinkage. Reasonable limits on crack
cracked concrete wall. For a cracked-section analysis, creep widths are those suggested by ACI Committee 350 (1983):
reduction is not appropriate.
The effect of creep on shrinkage stresses constitutes a reduc-
W,,, < 0.25 mm for noncorrosive liquids
tion in concrete tensile hoop stresses. These were taken into [ 101
account in the earlier discussion on shrinkage-induced stresses
W,, < 0.20 mm for corrosive liquids
and the values in Table 1 from the step-by-step shrinkage where W,,, = maximum crack width. Both lateral load and
analysis include the creep effect. restrained deformations due to temperature gradients should be
used when applying [lo].
Design criteria Load factors and load combinations
This paper is restricted to actions that result in tensile stress The most unfavourable effect has to be determined by con-
in the circumferential direction in cylindrical storage contain- sidering stresses L , T, S , and C in [8] acting alone with
ers, and the design criteria that follow relate to these effects. $ = 1, or in combination.
Not included in the discussion are those related to vertical ACI Committee 350 recommendations (1983) for sanitary
wall stresses, the overall stability of the structure, and to the structures introduce strength design as an alternative to allow-
foundations. able stress design. The load factors presented are those used
Some concrete water storage tanks subjected to the type of for buildings but increased by sanitary durability coefficients
climate typical for most of Canada have deteriorated fairly (Gogate 1981) in an attempt to create waterproof structures.
rapidly with time as a result of ice action (Slater 1985). The authors consider that the use of these large load factors,
Freezing and thawing action increases the width of stress cracks which can exceed 2 for hydrostatic pressure, does not clearly
to the extent that leakage occurs. Also, vertical delamination indicate the possible limit states being considered. A more
develops in the saturated concrete wall. The Slater (1985) sur- direct approach is preferred.
vey of a large number of water standpipes confirms that rapid For [8] the authors propose, in the case of liquids, a load
deterioration has occurred in Ontario, especially with rein- factor for the lateral pressure equivalent to that for dead load,
forced concrete tanks. i.e. 1.25. Positive, foolproof provisions should be in place to
A design criterion is required to reduce to a minimum the limit the maximum liquid level or tank pressure. In the absence
development of vertical tensile cracking of the wall of those of such provisions the designer should consider liquid pres-
containers where leakage is to be avoided. Alternatively, the sures exceeding those associated with normal operation. For
concrete silo or tank can be equipped with an effective water- solid materials, including ice, the choice of lateral pressures
proof liner. A cost analysis can provide the most economical for design is more difficult than for liquids. The variability
solution. In cold regions, such as northern Ontario, a water- is comparable to typical live loads and a factor of 1.5 is
proof liner is a necessity if a water tank is not insulated. appropriate.
The Portland Cement Association publication for the design The calculated stresses induced by nonuniform heating and
of nonprestressed tanks (PCA 1947) suggests that the wall cooling of the storage structure and by shrinkage or creep of the
thickness of reinforced concrete tanks should be determined by concrete should be multiplied by the load factor of 1.25 as
limiting the circumferential tensile stress in the concrete. Many recommended in the Ontario Building Code (OBC 1984).
design engineers appear to neglect this concept, and the recom- Equation [8] does not deal with a life-threatening limit state.
mendations of ACI Committee 350 (1983) do not make direct It may be appropriate to use an importance factor, y, of 0.8,
reference to this procedure. similar to that used for low human occupancy buildings and
The maximum tensile stress in the concrete due to hoop structures. This inclusion of the importance factor with the load
tension effects, including lateral wall pressure, shrinkage, factors will not be suitable for all storage structures. The use of
creep, and thermal gradients, can be limited by the following, non-prestressed unlined concrete construction for the storage of
which has the same format as used in the Ontario Building materials for which leakage is a critical limit state is inap-
Code (OBC 1984): propriate and not recommended.
The load factors appropriate for [9] are identical to those for
[8] except for the importance factor. A value of 1.0 would
where +, = resistance factor for concrete in tension, r , = generally apply. Farm tower silos can in most instances be
resistance of concrete in tension, y = importance factor, $ = designed as low-occupancy structures, allowing an importance
load combination factor, L = stress due to lateral load, T = factor of 0.8. Potable water storage tanks could be classified as
restraining stress due to temperature gradients, S = restraining essential in a postdisaster situation and should be designed with
stress due to shrinkage, C = stress due to creep, and a are the an importance factor of 1.2.
associated load factors. The limit state considered in [lo] is a serviceability-type
To guard against yield of the reinforcing steel, and thus limit state and thus the load factors would be 1.0.
collapse, the following applies: Equation [8] includes a large number of load combinations.
The manner in which loads must be combined will depend on
the probable mode of operation of the storage structure. How-
in which 4, = resistance factor for the reinforcing steel and ever, some general comments can be made.
f, = yield strength of the reinforcing steel. Stresses due to the lateral wall load and the temperature
As a serviceability limit state, the reinforcing steel should be gradient across the wall depend upon the content of the storage
distributed in such a way as to limit crack widths. Cracking can tank. If the tank or bin is filled to a design level most of the
lOFRlET ET AL. 547
time, it would appear reasonable to design for the full com- in which f: is the 28-day compressive strength in MPa. The
bined effect of both the lateral wall load and the temperature values obtained from [ l l ] are 20-25% higher than those in
gradient. The effect of creep can be taken into account to get Table 3.2 of the report by ACI Committee 224 (1986). The
a reasonable estimate of the tensile concrete h o o ~ stress. If the moduli of rupture calculated with [12] agree well with those
content level fluctuates, it would be reasonable to assume a listed by ACI Committee 224. The direct tensile strength values
load factor appropriate for combining two loads that vary with are similar to those given by the CEB-FIP model code (CEB
time and the Ontario Building Code (OBC 1984) load combi- 1978).
nation factor of 0.7. In this case, creep should not be included. Standard CAN3-A23.3-M84 (CSA 1984) specifies a
Since an ice cap forms only at the top surface level of the strength reduction factor of 0.6 for concrete at the ultimate limit
contents, lateral pressure due to ice and to contents should not state. No strength or stiffness reduction factor is used for ser-
be combined. he maximum of the hoop tensions due to ice viceability limit states. The selection of the appropriate
pressure and to liquid pressure should be considered for all +,
strength reduction factor, , for use in [8] requires an accept-
levels where an ice cap may form. able value for the probability of cracking during the life of the
Shrinkage tensile stresses will develop before the tank or silo structure.
is first filled. For the design criterion of [8] one load combina- Considering past experience (PCA 1947) and allowing a
tion should consider shrinkage multiplied by the appropriate probability of approximately 3-5% that cracking will occur,
load factor. After filling starts, some shrinkage will be re- the authors find that a strength reduction factor of 0.75 is
covered and the amount of shrinkage remaining must be com- appropriate for direct tension and flexural tension. This is based
bined with maximum lateral load. The maximum combined on a mean to specified strength ratio of 1.2, a separation factor
effect depends on the rate of first filling, which is usually not of 0.7, a safety index of 2 corresponding to a probability of
-
under the control of the structural designer 0.002, and a coefficient of variation of 15%.
Equation [9] applies to a cracked-section analysis and hence
The authors consider that for a reasonably slow filling rate of
approximately 1 week to operating level, 50% of the shrinkage the yield strength of the circumferential reinforcing steel applies.
stress present at the time of filling should be added to the The strength reduction factor of 0.85 (CAN3-A23.3-M84)
stresses due to lateral load (L) $us temperature (T) with should be used.
+ = 0.7. The shrinkage stresses should be reduced by creep For the determination of crack width due to direction tension
(Table 1). for [lo], the work by Broms and Lutz (1965) is recommended
Equation [lo] includes two loads, since both lateral pressure over that by Gergely and Lutz (1968) incorporated in the ACI
and temperature gradient need be considered. The same load Committee 350 (1983) standard. Broms and Lutz recommend
+
combination factors, = 1.0 or 0.7, as were recommended for that
[8] are appropriate.
It is difficult to generalize concerning all possible load com- [13] W,,, = ~ , c d 1 6+ ( s / c ) ~
binations. Each designer should be familiar with the way in where W ,, is the maximum crack width, c is the cover to the
which the structure is built, tested, commissioned, and even- centre of the steel, E, is the strain in the reinforcing steel
tually used. Only then can reasonable decisions be made about assuming a cracked section, and s is the spacing of the hoop
load combinations and load combination factors using the guid- steel. For a typical value of c = 60 mrn and a typical spacing
ance of the available codes for buildings. of 150 mm, [13] limits the working stress in the steel to about
180 MPa at working loads. This limit agrees with CEB recom-
Resistance
mendations (Walther 1982).
The design criteria ([8]-[lo]) are expressed in terms of fac- Finally, the authors recommend that an upper limit be placed
tored resistances. For [8], a concrete tensile strength is re- on the amount of circumferential reinforcement. Such a limita-
quired. The tensile strength can be measured in a number of tion would indirectly guard against high shrinkage and radial
ways, each leading to a different strength value (ACI Commit- tensile stresses if [8] is not properly applied or neglected. A
tee 224 1986). Common types of measurement are (a) direct limit of 1% of the gross cross-sectional area is recommended.
tensile strength, (b) splitting strength, and (c) modulus of rup- Such a limit would lead to a minimum wall thickness of
ture. The direct tensile strength is appropriate when consid- 575 mm in the lower portion of a 10 m diameter reservoir with
ering a predominantly uniform tensile stress across the wall. 30 m water height reinforced with 400 MPa steel.
This is the case with the hoop stress due to the lateral wall
pressure, provided the wall thickness is small relative to the Summary and recommendations
diameter (less than 0. ID). Uniform shrinkage and creep also The design of cylindrical non-prestressed concrete storage
give a uniform stress. The modulus of rupture is the applicable structures for the hoop stresses has been examined in detail.
strength when considering the differential temperature stress This review was initiated through the apparent lack of design
f,,. When combining effects from the temperature load with standards or codes that could be used in the design of concrete
a uniform stress distribution, the interaction equation is storage structures, and by the poor performance of some above-
recommended. ground water tank designs in cold regions.
It is convenient to relate the tensile strengths to the 28-day This paper is not an in-depth research of hoop stresses in
compressive cylinder strength. Raphael (1984) recommends cylindrical non-prestressed concrete tanks and silos. However,
the following for the direct tensile strength, f,', under static it reflects the experience of the authors in reinforced concrete
loads: design and behaviour, and with cylindrical tanks and silos in
[ l l ] f,' = 0.32(f:)~/~ particular. The paper was written with the intention of pro-
voking discussion. It is the expectation that eventually a design
and for the modulus of rupture, f:: standard or code may be developed.
[12] f: = 0.44(f:)'/~ The recommendations presented include three design cri-
548 CAN. 1. CIV. ENG. VOL. 14. 1987
teria. The first attempts to guard against vertical cracking of the methods to sanitary structures by F. Klein et al. Concrete Inter-
cylinder wall by limiting the tensile hoop stresses in the con- national: Design & Construction, 4(2): 58-59.
crete. It provides a first estimate of wall thickness. The lateral JOFRIET, J. C., and JIANG, S. 1986. Measured temperatures of haylage
load from the stored material, shrinkage, creep, and the various in a 6.1 m diameter silo. Annual Meeting, North Atlantic Region,
effects of temperature fluctuations are considered as force ef- American Society of Agricultural Engineers, Quebec City, Que.
fects in this first criterion. KLEIN,F., HOFFMAN, E. S., and RICE,P. F. 1981. Application of
strength design methods to sanitary structures. Concrete Inter-
The second criterion deals with a "cracked section" collapse national: Design & Construction, 3(4): 35-40.
limit state. Shrinkage, temperature gradients, and creep are not KONG,W. L., and CAMPBELL, T. I. 1987. Ice pressure in elevated
considered here. Finally, the third design criterion suggests water tanks. Canadian Journal of Civil Engineering, 14(4):
limits for the crack widths and so provides a serviceability limit 519-526.
state in the event of cracking. NEVILLE,A. M. 1973. Properties of concrete. Pitman Publishing,
The paper includes initial recommendations on the mag- London, England.
nitude of temperature gradients, shrinkage, and creep stresses, OBC. 1984. Ontario Building Code. Ontario Ministry of Municipal
and on applicable load combinations. It provide's tentative rec- Affairs and Housing, Toronto, Ont., 0. Reg. 549184.
ommendations for load factors, importance factors, and load PCA. 1947. Circular tanks without prestressing. Portland Cement
combination factors, and for strength reduction factors. Association, Publication no. IS072D.
PETERSON, R. E. 1953. Stress concentration design factors. John
T o illustrate the recommendations, they have been applied to Wiley and Sons, New York, NY.
the partial design of the wall of a potable water standpipe with PRIESTLEY, M. J. N. 1975. Thermal stresses in cylindrical prestressed
7 m inside diameter and a maximum water depth of 30 m. The concrete water reservoirs. Department of Civil Engineering, Uni-
design calculations (see Appendix) are for the wall thickness versity of Canterbury, Christchurch, New Zealand, Research report
and the circumferential reinforcement near the bottom and at 75/13.
mid-height. RAPHAEL, J. M. 1984. Tensile strength of concrete. Journal of the
The implication of the recommendations in this paper is that American Concrete Institute, 82(2): 158- 165.
the design of trouble-free cylindrical storage structures for SLATER, W. M. 1985. Concrete water tanks in Ontario. Canadian
liquids or wet materials will require proportionally less circum- Journal of Civil Engineering, 12(2): 325 -333.
1986. Inspection, maintenance, repair and strengthening of
ferential steel and thicker walls than has been the case in some
above ground concrete water tanks damaged in cold region environ-
tanks and silos constructed in the past. ments. loth International Congress of the Fkdkration Internationale
de la Prkcontrainte, New Delhi, pp. 245-248.
Acknowledgement TuoMIOrA, M., JUMPPANEN, P., and RECHARDT, T. 1973. Jaan
The authors appreciate the helpful comments made by lujuudesta ja muodonmuutoksista (The strength and deformation of
Mr. W. M. Slater of W. M. Slater and Associates Inc. during ice). Rakennustekniika, 1: 233-326.
the preparation of this paper. WALTHER, R. 1982. Fkdkration Internationale de la Prkcontrainte
recommendations on practice design. Ecole Polytechnique FCdkrale
ACI. 1983. Building Code requirements for reinforced concrete and de Lausanne, Lausanne, Switzerland.
commentary (ACI 318-83). American Concrete Institute, Detroit, WOOD,J. H., and ADAMS,J. R. 1977. Temperature gradients in a
MI. cylindrical concrete reservoir. 6th Australasian Conference on the
ACI COMMITTEE 209. 1971. Prediction of creep, shrinkage, and tem- Mechanics of Structures and Materials. University of Canterbury,
perature effects in concrete structures. American Concrete Institute, Christchurch, New Zealand.
Special Publication SP-27, pp. 51 -94.
ACI COMMITTEE 224. 1986. Cracking of concete members in direct Appendix
tension. Journal of the American Concrete Institute, 83(1): 3- 13.
ACI COMMITTEE 350. 1983. Concrete sanitary structures. Journal of The design recommendations are applied to a potable water
the American Concrete Institute, 80(6): 467-486. standpipe, 7 m inside diameter, 30 m absolute maximum water
BROMS,B. B., and LUTZ,L. A. 1965. Effects of arrangement of depth. The water level fluctuates with water demand. The
reinforcement on crack width and spacing of reinforced concrete design temperature gradient through the wall is 15°C. An addi-
members. Journal of the American Concrete Institute, 62(11): tional tensile stress of 0.5 MPa (estimated) allows for non-
1395- 1410. uniform heating of the outside face of wall by solar radiation.
CAMPBELL, T. I. 1984. Environmental loading in concrete water Materials: Concrete: fi = 35 MPa; E, = 29 600 MPa;
tanks. 1st interim report to Ministry of the Environment, Ontario. a, = 11 x 10-6/0C; eq. [ l l ] , f; = 3.42 MPa; eq. [12],
CAMPBELL, T. I., and KONG,W. L. 1985. Environmental loading of f: = 4.71 MPa. Reinforcing steel: f, = 400 MPa; E , =
concrete water tanks. 2nd interim report to Ministry of the Environ-
ment, Ontario
200 000 MPa.
CEB. 1978. Comitk Euro-International du BCtonlFkdCration Inter.. Two depths will be considered: the first is where the maxi-
nationale de la Prkcontrainte model code for concrete. ComitC mum circumferential tension occurs near the bonom of the
Euro-International du Bkton, Paris, France, Bulletin d'information standpipe, the second at 15 m water depth. The wall will be
no. 1251125-E. considered fixed at the bonom.
CSA. 1984. Design of concrete structures for buildings. National ( a ) Near the bottom
Standard CAN3-A23.3-M84, Canadian Standards Association, Assume b = 700 mm, H2/bD = 184, a = 0.89, P = 0.925
Rexdale, Ont. (Fig. 2):
GERGELY, P., and LUTZ,L. A. 1968. Maximum crack width in rein-
forced concrete flexural members. American Concrete Institute, T,, = 0.925 X 9.81 X 30 X 7.012 = 953 kN/m
Spacia Publication SP-20, pp. 87-117.
GOGATE, A. B. 1981. Structural design of reinforced concrete sanitary (uncracked)
structures - past, present and future. Concrete International: De-
sign & construction, 3(4): 24-28.
JOFRIET,J. C. 1982. Discussion of: Application of strength design (cracked)
JOFRIET ET AL. 549
Reduce spacing to 120 mm, A, = 5000 mm2/m, and s/c = T' = 9.81 X 15 X 7.37512 = 543 kN/m (cracked)
120160 = 2: Reinforcing steel applying [9]: clL = 1.25, y = 1 .O,
Eq. [13]: W, = OS5 O0O X 60-
+, = 0.85
5 000 x 200 000 L = T/A,
Add 0.5 MPa tension to allow for nonuniform heating: Use 15 M at 150 E.F.
T = 2.44 + 0.5 = 2.94 MPa Wall thickness applying [8]; try 375 mm
T acting alone: y = 0.8; JI = 1; a7 = 1.25; 4, = 0.75: L = 515 000/(375 000 + 5.75 X 2 667) = 1.319 MPa
Eq. [8]: 0.75 x 4.71 > 0.8 x 1 x 1.25 x 2.94 OK L acting alone: y = 0.8, JI = 1, aL= 1.25, +, = 0.75:
L and T acting together: y = 0.8; JI = 0.7; aL= a~ = 1.25; Eq. [8]: 0.75 X 3.42 > 0.8 X 1 X 1.25 X 1.319
+, = 0.75: OK
Temperature stresses are not wall thickness dependent:
T = 2.94 MPa
+
L T acting together about the same as before.
Shrinkage and creep:
Restraint stress due to shrinkage, S , and creep, C: p = 2 6671375 000 = 0.0071 1 same as before
L + T + 0.5(S + C) about the same as before.
Say drying period is 30 days; Table 1 provides an estimate for In summary, at 15 m depth the wall thickness can be reduced
+
S C of 0.38 MPa. to 375 rnm with 15 M at 150 circumferential steel each face.