DOCUMENT TITLE: DOC.

NO:
Project Engineering Report (PER) EATL/MPN/ENGRP/024/16

CLIENT: PROJECT: Provision of Composite

Pipeline Repair Services Using REV. NO: 01
FormashieldTM Technology
CONTRACT NUMBER: A2520443

PROVISION OF COMPOSITE PIPELINE REPAIR SERVICES USING

FORMASHIELDTM TECHNOLOGY

FOR
MOBIL PRODUCING NIGERIA UNLIMITED (MPNU)

ENGINEERING REPORT
COMPOSITE REPAIR ON 2” INSTRUMENT GAS LINE AT
UTUE PRODUCTION PLATFORM

05/03/2017 Edieke Aloysius David Oku ChimaEzikpe

Site Lead QA/QC Engineer Project Manager
DATE PREPARED BY CHECKED BY APPROVED

1|Page
 DOCUMENT TITLE: DOC. NO:
Project Engineering Report (PER) EATL/MPN/ENGRP/024/16

CLIENT: PROJECT: Provision of Composite

Pipeline Repair Services Using REV. NO: 01
FormashieldTM Technology
CONTRACT NUMBER: A2520443

EXECUTIVE SUMMARY
This repair was carried out on a 2” instrument gas line at KP Main Deck at UTUE Production
Platform to stop the leak and reinforce the structure.

Based on the extent of the defect, the repair was designed in accordance to ISO 24817 standards,
which resulted in six layers of FormashieldTM material of an overall repair thickness of
0.437inches. The repair was completed from start to finish in two day.

The pipe was mechanically prepared and cleaned with acetone solvent. The leaked area was filled
with proprietary epoxy putty, coated with PPR primer, then the four layers of Formashield TM
material was applied to the entire repair zone for effective repair.

The pipe was then coated with a corrosion and UV-resistant paint as a finish coat over the repair
as stipulated by the ISO 24817 Standards.

2|Page
 DOCUMENT TITLE: DOC. NO:
Project Engineering Report (PER) EATL/MPN/ENGRP/024/16

CLIENT: PROJECT: Provision of Composite

Pipeline Repair Services Using REV. NO: 01
FormashieldTM Technology
CONTRACT NUMBER: A2520443

Table of content
1. INTRODUCTION.....................................................................................................4
1.1 Project Team...................................................................................................4
1.2 Mobilization....................................................................................................4
1.3 Execution........................................................................................................4
1.4 Demobilization...............................................................................................4
1.5 Challenges Encountered................................................................................4
2. Pipe Defect..........................................................................................................4
3. Equipment and Materials....................................................................................5
4. Engineering Design..............................................................................................5
5. Conclusion...........................................................................................................6
6. Attachement.......................................................................................................6

3|Page
 DOCUMENT TITLE: DOC. NO:
Project Engineering Report (PER) EATL/MPN/ENGRP/024/16

CLIENT: PROJECT: Provision of Composite

Pipeline Repair Services Using REV. NO: 01
FormashieldTM Technology
CONTRACT NUMBER: A2520443

1 INTRODUCTION
Engineering Automation Technology Limited was called upon to repair a 2” instrument gas line
at KP Main Deck at UTUE Production Platform. Scoping was carried out which detected that the
pipe has a leak point. Engineering design was done and composite repair was carried out
using FormashieldTM material based on client’s specification.

1.1 Project Team:

The team was made of three:

I. Aloysius Edieke (Team lead)

II. Okure Uko (Installer)

1.2 Mobilization:

Personnel and materials were mobilized through Qua Iboe Terminal (QIT) on 13th
February, 2018.

1.3 Execution Date

The repair was done on 27th February, 2018.

4|Page
 DOCUMENT TITLE: DOC. NO:
Project Engineering Report (PER) EATL/MPN/ENGRP/024/16

CLIENT: PROJECT: Provision of Composite

Pipeline Repair Services Using REV. NO: 01
FormashieldTM Technology
CONTRACT NUMBER: A2520443

1.4 Demobilization:

Both personnel and materials were demobilized on 3th March, 2018.

1.5 Challenges Encountered:

Space constrain, during wrapping.

2 Pipe Defect
The defect being repaired contained 0.154 inches of external wall loss and 0 inches of
assumed end-of-life internal wall loss for a total assumed wall loss of 100%, the total affected
length, considering all defects, is determined as 0.1 inches.

3 Equipment and Materials

i. 2" Formashield LT Quick kit

ii. PPR-2P- Epoxy Primer
iii. EP400- Epoxy Putty
iv. Epoxy Resin (Part A&B)
v. AK-55 Complete Application Kit
vi. Small Constriction Wrap- 5X100ft
vii. 12" Applicator stick
viii. Small Perforator tool
ix. Brass Hand brush
x. Brass Hand file
xi. Non spark scrapper
xii. Sandpaper (Rough)
xiii. Disposable coverall
xiv. Handgloves Impact
xv. Black rubber gloves
5|Page
 DOCUMENT TITLE: DOC. NO:
Project Engineering Report (PER) EATL/MPN/ENGRP/024/16

CLIENT: PROJECT: Provision of Composite

Pipeline Repair Services Using REV. NO: 01
FormashieldTM Technology
CONTRACT NUMBER: A2520443

xvi. Acetone
xix. Pencil Durometer Tester

4 Engineering Design
Engineering design was done based on defect and engineering information and the result is attached.

5 Conclusion
The line was repaired and allowed to cure for the 24 hours. Personnel were demobilized to
base in good condition.

6 Attachemnt
I. Sample of photos
II. Engineering Design
III. QC verification sheet

6|Page
 DOCUMENT TITLE: DOC. NO:
Project Engineering Report (PER) EATL/MPN/ENGRP/024/16

CLIENT: PROJECT: Provision of Composite

Pipeline Repair Services Using REV. NO: 01
FormashieldTM Technology
CONTRACT NUMBER: A2520443

Fig 1. Disjointed fire water line before Repair Fig 2. After surface prep

7|Page
 DOCUMENT TITLE: DOC. NO:
Project Engineering Report (PER) EATL/MPN/ENGRP/024/16

CLIENT: PROJECT: Provision of Composite

Pipeline Repair Services Using REV. NO: 01
FormashieldTM Technology
CONTRACT NUMBER: A2520443

Fig 2. After the application of UV protection

8|Page