Control Valve (FCV_541)

𝐹𝐶𝑉 = −0.0354𝑉𝑅𝑊 2 + 9.8529𝑉𝑅𝑊 − 18.72

𝐹𝑐𝑣 = 5.61𝑉𝑅𝑊 + 80.28

Nonlinear Tank Pump (FDP_OFF_521)

𝐹𝑁𝐿𝑇 = 0.0336𝑃𝑁𝐿𝑇 2 + 3.9055𝑃𝑁𝐿𝑇 + 8.068

𝐹𝑁𝐿𝑇 = 7.941𝑃𝑁𝐿𝑇 − 86.096

Needle Tank Pump (NTP_OFF_561)

𝐹𝑁𝑇 = −0.0064𝑃𝑁𝑇 2 + 3.614𝑃𝑁𝑇 + 85.271

𝐹𝑁𝑇 = 2.8496𝑃𝑁𝑇 + 103.13

CSTR3 Tank Pump (PP_OFF_681)

𝐹𝑐𝑠𝑡𝑟3 = 0.0483𝑃𝐶𝑆𝑇𝑅3 2 + 0.0833𝑃𝐶𝑆𝑇𝑅3 + 0.0386

𝐹𝐶𝑆𝑇𝑅3 = 2.0167𝑃𝐶𝑆𝑇𝑅3 + 12.889
Nonlinear Tank
𝑑ℎ𝑁𝐿𝑇
𝜌𝐴1 = 𝐹𝑖𝑛1 − 𝐹𝑜𝑢𝑡1
𝑑𝑡
𝐹𝑖𝑛1 = 𝐹𝑐𝑣

= −0.0354𝑉 2 + 9.8529𝑉 − 18.72

𝐹𝑜𝑢𝑡1 = 𝐹𝑁𝐿𝑇

= 0.0336𝑃1 2 + 3.9055𝑃1 + 8.068

𝐴1 = 0.06972𝑚2
𝜌𝐴1 = 69.72

𝑑ℎ𝑁𝐿𝑇 1
= ( 𝐹 − 𝐹𝑜𝑢𝑡1 )
𝑑𝑡 𝜌𝐴1 𝑖𝑛1

𝑑ℎ𝑁𝐿𝑇 1
= [(−0.0354𝑉 2 + 9.8529𝑉 − 18.72) − ( 0.0336𝑃1 2 + 3.9055𝑃1 + 8.068 ) ]
𝑑𝑡 69.72

𝑑ℎ𝑁𝐿𝑇 1
= (−0.0354𝑉 2 + 9.8529𝑉 − 0.0336𝑃1 2 − 3.9055𝑃1 − 26.788)
𝑑𝑡 69.72

𝜕𝑓 −0.0708𝑉𝑠𝑠 + 9.8529
𝛼1 = | 𝑠𝑠 =
𝜕𝑉 69.72
Substituting in steady state value (𝑉𝑠𝑠 = 31)
𝜕𝑓
𝛼1 = 𝜕𝑉
| 𝑠𝑠 = 0.109841

𝜕𝑓 −0.0672 𝑃1𝑠𝑠 − 3.9055

𝛽1 = | 𝑠𝑠 =
𝜕𝑃1 69.72
Substituting in steady state value (𝑃1𝑠𝑠 = 40)
𝜕𝑓
𝛼1 = | 𝑠𝑠 = -0.094571
𝜕𝑉

𝑦1 = ℎ𝑁𝐿𝑇 − ℎ𝑁𝐿𝑇𝑆
𝑚1 = 𝑉1 − 𝑉1𝑠
𝑚2 = 𝑃1 − 𝑃1𝑠
 𝑑𝑦1
= 0.10981 𝑚1 − 0.094571𝑚2
𝑑𝑡
𝑠𝑦1 (𝑠) = 0.109841𝑚1 (𝑠) − 0.094571𝑚2 (𝑠)
0.109841 0.094571
𝑦1 (𝑠) = 𝑚1 (𝑠) − 𝑚2 (𝑠)
𝑠 𝑠

Needle Tank
𝑑ℎ𝑁𝑇
𝜌𝐴2 = 𝐹𝑜𝑢𝑡1 − 𝐹𝑜𝑢𝑡2
𝑑𝑡
𝐹𝑜𝑢𝑡1 = 𝐹𝑁𝐿𝑇

= 0.0336𝑃1 2 + 3.9055𝑃1 + 8.068

𝐹𝑜𝑢𝑡2 = 𝐹𝑁𝑇

= −0.0064𝑃2 2 + 3.614𝑃2 + 85.271

𝐴2 = 0.007851𝑚2
𝜌𝐴2 = 7.851

𝑑ℎ𝑁𝑇 1
= (𝐹 − 𝐹𝑜𝑢𝑡2 )
𝑑𝑡 𝜌𝐴2 𝑜𝑢𝑡1

𝑑ℎ𝑁𝑇 1
= [(0.0336𝑃1 2 + 3.9055𝑃1 + 8.068) − ( −0.0064𝑃2 2 + 3.614𝑃2 + 85.271 ) ]
𝑑𝑡 7.851

𝑑ℎ𝑁𝐿𝑇 1
= (0.0336𝑃1 2 + 3.9055𝑃1 + 0.0064𝑃2 2 − 3.614𝑃2 − 77.203)
𝑑𝑡 69.72

𝜕𝑓 0.0672𝑃1𝑠𝑠 + 3.9055
𝛼2 = | 𝑠𝑠 =
𝜕𝑃1 7.851
Substituting in steady state value (𝑃1𝑠𝑠 = 40)
𝜕𝑓
𝛼2 = | 𝑠𝑠 = 0.8398
𝜕𝑃1

𝜕𝑓 0.0128 𝑃2𝑠𝑠 − 3.614

𝛽2 = | 𝑠𝑠 =
𝜕𝑃2 7.851
Substituting in steady state value (𝑃2𝑠𝑠 = 30)
𝜕𝑓
𝛽2 = 𝜕𝑃2
| 𝑠𝑠 = -0.4114
 𝑦2 = ℎ𝑁𝑇 − ℎ𝑁𝑇𝑠
𝑚2 = 𝑃1 − 𝑃1𝑠
𝑚3 = 𝑃2 − 𝑃2𝑠

𝑑𝑦2
= 0.8398 𝑚2 − 0.4114𝑚3
𝑑𝑡
𝑠𝑦2 (𝑠) = 0.8398𝑚2 (𝑠) − 0.4114𝑚3 (𝑠)
0.8398 0.4114
𝑦2 (𝑠) = 𝑚2 (𝑠) − 𝑚3 (𝑠)
𝑠 𝑠

CSTR3 Tank
𝑑ℎ𝐶𝑆𝑇𝑅3
𝜌𝐴3 = 𝐹𝑜𝑢𝑡2 − 𝐹𝑜𝑢𝑡3
𝑑𝑡
𝐹𝑜𝑢𝑡2 = 𝐹𝑁𝑇

= −0.0064𝑃2 2 + 3.614𝑃2 + 85.271

𝐹𝑜𝑢𝑡3 = 𝐹𝐶𝑆𝑇𝑅3

= 0.0483𝑃3 2 + 0.0833𝑃3 + 28.5

𝐴3 = 0.12566𝑚2
𝜌𝐴2 = 125.66

𝑑ℎ𝐶𝑆𝑇𝑅3 1
= (𝐹 − 𝐹𝑜𝑢𝑡3 )
𝑑𝑡 𝜌𝐴2 𝑜𝑢𝑡2

𝑑ℎ𝐶𝑆𝑇𝑅3 1
= [(−0.0064𝑃2 2 + 3.614𝑃2 + 85.271) − ( 0.0483𝑃3 2 + 0.0833𝑃3 + 28.5 ) ]
𝑑𝑡 125.66

𝑑ℎ𝑁𝐿𝑇 1
= (−0.0064𝑃2 2 + 3.614𝑃2 − 0.0483𝑃3 2 − 0.0833𝑃3 + 56.771)
𝑑𝑡 125.66

𝜕𝑓 −0.0128𝑃2𝑠𝑠 + 3.614
𝛼3 = | 𝑠𝑠 =
𝜕𝑃2 125.66
Substituting in steady state value (𝑃2𝑠𝑠 = 30)
𝜕𝑓
𝛼3 = | 𝑠𝑠 = -0.03182
𝜕𝑃2
 𝜕𝑓 −0.0966𝑃3𝑠𝑠 − 0.0833
𝛽3 = | 𝑠𝑠 =
𝜕𝑃3 125.66
Substituting in steady state value (𝑃3𝑠𝑠 = 10)
𝜕𝑓
𝛽3 = 𝜕𝑃3
| 𝑠𝑠 = -0.0083503

𝑦3 = ℎ𝐶𝑆𝑇𝑅3 − ℎ𝐶𝑇𝑅3𝑠
𝑚3 = 𝑃2 − 𝑃2𝑠
𝑚4 = 𝑃3 − 𝑃3𝑠

𝑑𝑦3
= −0.03182 𝑚3 − 0.0083503𝑚4
𝑑𝑡
𝑠𝑦3 (𝑠) = −0.03182𝑚3 (𝑠) − 0.0083503𝑚4 (𝑠)
−0.03182 0.0083503
𝑦3 (𝑠) = 𝑚3 (𝑠) − 𝑚4 (𝑠)
𝑠 𝑠