Specification For Motor Selection

J3 Program 10080‐1‐SSS‐EL‐011
Standarrd Specifications For Lo
ow Voltage Variable Sp
peed Drives Date: 27/07/2012
2, Rev. 0

RECOR
RD OF REVIISIONS
D
Date Reevision Detaails Reviision
Num
mber
This speecification iss prepared referring do
ocument
n
number EPC CMD‐1‐SS‐EEL‐011 Rev. 0
27.0
07.2012 Incorrporated comments recceived from
m Fluor 0
0

2, Rev. 0

Con
ntents
1. Purpose .................................................................................................................................. 1
1
2. Scope ..................................................................................................................................... 1
1
3. Cost competitive enggineering an
nd design ........................................................................... 1
1
4. Conflicts and Deviatiions ....................................................................................................... 1
1
5. Definition
ns: ............................................................................................................................ 1
1
6. Abbreviattions: ....................................................................................................................... 1
1
7. Codes and
d Standardss: ........................................................................................................... 2
2
8. Basic Design/Assemb
bly/Method
dology: ............................................................................... 4
4
9. Accessories: ......................................................................................................................... 11
1
10. Inspection and Testin
ng: ...................................................................................................... 11
1
11. Preparation for shipm
ment: .................................................................................................. 12
2
12. Vendor D
Data Requireement: ................................................................................................ 13
3
13. Attachme
ents: ....................................................................................................................... 14
4

2, Rev. 0

1. Purposse
This doccument is th
he J3 project specification for low voltage varriable speed
d drives.
2. Scope
This doccument covvers generaal requirem ments for th
he design, manufactur
m ring and
testing oof low voltaage Variablee Speed Drive (VSD) paanels and variable speed drive
motor co ontrol centers. This sp pecification shall alwayys be read in conjunctiion with
all data sheets, maaterial requ
uisitions and
d drawings. This docu
ument is ap
pplicable
for all drrives with nominal inpu ut voltage leess than or equal to 69 90 V.
3. Cost co
ompetitive
e engineering and d
design
The engineering team shall mmaintain thee cost focuss throughou
ut all phasees of the
d be done w
project. This should without commpromisingg any speciffication and
d design
ments.
requirem
4. Conflicts and De
eviations
In the evvent of a co
onflict betweeen quoted
d documentts, the order of precedeence for
resolutio
on shall be aas follows:
• VSSD Datasheeet(s)
• Pu
urchase Requisition
• Gu
uaranteed TTechnical Paarticulars (G
GTP)
• This specificattion
• Reeference staandards
The selle ng any confflict to the notice of the
er shall brin t buyer or
o owner in
n writing
and obttain a resolution to the
t conflictting requireements in writing durring the
quotatioon stage.
5. Definitions:
This secttion is not aapplicable fo
or this docu
ument.
6. Abbrevviations:
BTD: Beaaring Temperature Devvice
LCS: Local Control SStations.
DCS: Distributed Co
ontrol System.
PLC: Pro
ogrammablee Logic Conttrol.
PCC: Pow
wer Controll Centre.
MCC: Motor Contro
ol Centre.
10080‐1
1‐SS‐EL‐011
1 Rev0 Pagee 1 of 14

2, Rev. 0

PWM: Pulse Width Modulation
n.
RTD: Ressistance Tem
mperature Device
IGBT: Inssulated Gatte Bipolar Trransistor.
MOV: M
Metal Oxide Varistor.
7. Codes aand Stand
dards:
The follo
owing referrenced docu uments are indispensaable for thee application n of this
document. For datted referen nces, only the edition
n cited app
plies. For undated
u
referencces, the laatest editio
on of the referenceed documeent (includiing any
amendm ments) appliies.
7.1. IEC Standards
IEC 600
044 Instrum
ment transfo
ormers
IEC 600
050 International Electtrotechnicall Vocabularyy.
IEC 600
051 Acting Indicating Analo
Direct A ogue Electriccal Measuriing
Instrum
ments and th heir Accesso
ories
IEC 600
073 Basic an
nd Safety Prrinciples forr Man‐Machhine Interfaace,
Markingg and Identtification. Co
oding Princiiples for Ind
dicators
and Acttuators.
IEC 600
085 Electrical Insulation‐Thermal EEvaluation aand Designaation
IEC 601
146‐1 Semiconductor con
nverters ‐ General requ
G uirements aand line
commuutated converters
IEC 601
146‐2 Semiconductor con
nverters ‐ Self‐commuttated
nductor con
semicon nverters inccluding direct d.c. convverters
IEC 602
255 Electrical Relays
IEC 602
269 oltage Fusess
Low‐Vo
IEC 604
417 Graphiccal Symbols for use on equipmentt
IEC 604
445 Basic an
nd Safety Prrinciples forr Man‐Mach hine Interfaace,
Markingg and Identtification. Id
dentification n of equipm
ment
terminaals and of teerminationss of certain designated
conductors. Includ ding generaal rules for aan alphanum meric
system..
IEC 612
204 Low‐voltage power supply devices, d.c. o
output ‐
mance charaacteristics
Perform
10080‐1
1‐SS‐EL‐011

2, Rev. 0

IEC 605
529 Degree of Protection Provided
d by Enclosures (IP Cod
de).
IEC 607
715 Dimenssions of loww‐voltage sw
witchgear annd controlgeear.
Standarrdised mounting on raiils for mechhanical supp
port of
electrical devices in switchgeaar and controlgear
installattions.
IEC 618
800 ower Drive Systems
Adjustaable Speed EElectrical Po
IEC 610
000 Electrom
magnetic Co
ompatibilityy for Industtrial Processs
Measurrement and Control Eqquipment.
IEC 609
947 Low‐voltage Switch
hgear and C
Controlgearr.
IEC 608
898 or Overcurreent Protectiion for Household
Circuit‐Breakers fo
milar Installaations
and Sim
IEC 602
228 Conducctors of Insu
ulated Cables
IEC 602
227 PVC insulated cables of rated voltages up
p to and inccluding
450/7500 V
IEC 604
439 oltage Switchgear and C
Low‐Vo Controlgearr Assembliees
IEC/CISSPR 11 Industrial, scientific and medical equipment ‐ Radio‐‐
ncy disturbaance characcteristics ‐ Limits and
frequen
methodds of measu urement
IEC 607
721‐3‐3 Classificcation of ennvironmentaal conditionns ‐ Part 3‐3
3:
Classificcation of groups of envvironmental parameters and
their seeverities ‐ Sttationary usse at weatherprotected d
locationns
IEC 600
079‐0 heres ‐ Part 0: Equipmeent ‐ Generaal
Explosivve atmosph
requirements
IEC 600
079‐7 Explosivve atmosph heres ‐ Part 7: Equipmeent protection by
increaseed safety "ee"
IEC 600
076‐10 Power ttransformers ‐ Part 10:: Determinaation of sou
und
levels
7.2. IEEE Stan
ndards
IEEE 5
519 ecommended Practicees and Req
IEEE Re quirementss for
Harmon nic Control in Electrical Power Sysstems

10080‐1
1‐SS‐EL‐011

2, Rev. 0

7.3. Indian Sttandards
IS 557
71 Guide ffor Selection
n and installation of Ele
ectrical
Equipm
ment for Hazzardous Are eas (other thhan mines)
IS 962
28 phase inducction motors with type of protection n
Three‐p
7.4. Other Sttandards
10080‐1‐DBD‐GE‐00
01 Basic En
ngineering D
Design Dataa
8. Basic D
Design/Asssembly/M
Methodolo
ogy:
415 V, 3 phaase, 3 wire,, 50 Hz, solidly earthed
The elecctrical supplly shall be 4 d, with a
A for 1 second. The system voltaage and freequency
maximum fault levvel of 50 kA
ns shall be aas given below:
variation
Voltage: ± 10%
Frequen
ncy: ± 3%
The two o extremes of voltage and frequeency variatio ons are only to be con
nsidered
to coinccide during transient conditions.
c Otherwise, maximum combined voltage
and freqquency variaation will no ot exceed 10%.
Under transient co oltage variaation may be ‐20% orr +10% of nominal
onditions vo
voltage, this shall have no conssequence o on VSD operration.
Protectio
on against o nt and voltagge transients shall be p
over curren provided.
Electricaal harmonics at the sup pply side off the VSD M
MCC shall no ot exceed th he limits
stipulateed in IEEE‐5
519. The po
oint of com
mmon couppling, as refferred in IEEEE 519,
shall be the power control cen nter (PCC) too which the VSD MCC is connected d.
The volttage harmo
onics shall be as per Table 10.2
2 in IEEE sttandard 519
9 which
establish
hes harmon n voltage as 5% for totaal harmonicc distortion and 3%
nic limits on
of the fu
undamentall voltage forr any single harmonic.
The currrent harmon hall be as peer Table 10.3 in IEEE Standard 519
nic limits sh 9.
The VSD
D MCC shall be fitted w with outputt filters to eensure reliaable operatiion with
motor caable lengthss as indicateed in materrial requisitiion.
Power cables between the mootor and the VSD shalll be a standdard 650/11100 V, 3
moured Alu
core, arm uminium cab
ble. The VSD
D shall be suitable for operation w
with this
cable.
In case tthe above mmentioned ccable is not suitable, th
he vendor shall clearly bring to
the noticce of the pu
urchaser, th
heir recommmended cab ble size.

10080‐1
1‐SS‐EL‐011

Standarrd Specifications For Lo peed Drives Date: 27/07/2012
2, Rev. 0

8.1. Service C
Conditions
The VSD D shall be su
uitable for use in an o
oil refinery, chemical p
plant or oth
her such
facility with
w salifero ous, sulphu
urous, dustyy atmospheere. The eq
quipment sh
hall as a
minimum m comply wwith IEC 607721‐3‐3 class 3C2.
Unless otherwise specified, VSD’s shalll be installed in a climate co
ontrolled
environm ors. Please rrefer to thee Basic Engineering and
ment, indoo d Design Doocument
(BEDD) 110080‐1‐DBBD‐GE‐001 ffor service cconditions.
8.2. General
This doccument shaall be read in conjuncttion with all specifications, drawings and
datasheeets attached with the p project purcchase requiisition.
Where motors
m are located in hazardous areas, strin
ng testing shall
s be performed
for the ttotal combination inclu uding any ssupplies cho okes and fillters. The teest shall
be witneessed and ccertified by a notified body. Attacchment‐1 p provides thee testing
procedure to be followed.
The mottor‐VSD‐drivven equipm ment combiination shall also be te
ested for dynamics
(establisshing systeem critical frequenciees and magnitudes
m of pulsatiing and
transient torques).
8.3. Life
D and the component
The life of the VSD c ts forming part
p of it shall be at least 20
years.
8.4. Performance Requirements
Unless otherwise
o s
stated in the requisitio D’s shall be suitable fo
on, the VSD or single
quadrannt operationn and for an n operational speed range betwee en 5% and 100% of
the maxximum speeed, and sho ould be capaable of devveloping at least the fo ollowing
torques::
8.4.1. For consstant torquee drives
• Du
uring startin
ng and restaarting: 150%
% maximum
m rated torque for 10s.
• Aftter startingg and restaarting and during reaccceleration: 120 % maximum
ratted torque ffor 60s.
• Co
ontinuously:: the maximmum torquee according to the maximum rated d torque
curve of the motor or 110% of the
t maximum torquee accordingg to the
maaximum rated torque ccurve of thee driven equuipment.
8.4.2. For all otther drives
• Du
uring startin
ng and restaarting: 120%
% maximum
m rated torque for 10s.
• Aftter startingg and restaarting and during reaccceleration: 110 % maximum
ratted torque ffor 60s.
10080‐1
1‐SS‐EL‐011

2, Rev. 0

• Co
ontinuously:: the maximmum torquee according to the maximum rated d torque
curve of the motor or 110% of the
t maximum torquee accordingg to the
maaximum rated torque ccurve of thee driven equuipment.
The VSD
D shall meet the abovee torque reequirementss at any line voltage b
between
90% and
d 110% of th
he nominal line voltagee.
Suitably rated semiconductor fuses shalll be provide
ed for prottection of the VSD.
MOV’s shall
s be prrovided acrross phasess to make the VSD im mmune to voltage
surges.
The VSD
D shall be speed,
s torq
que or pow
wer controlled as requ
uired by thee driven
equipmeent characteeristics.
The VSD
D control system
s shall be micro
oprocessor based and
d shall pro
ovide all
required
d control, prrotection, in
ndication an
nd meteringg.
The VSD D shall be th
he latest avvailable prod
duct and no
ot a producct at the en
nd of it’s
lifecycle. The vendoor shall provvide guaran port the offfered model for the
ntee to supp
next 20 yyears.
VSD shall be a volttage fed invverter operating on pu
ulse‐width modulation
m n (PWM)
ogy.
technolo
It should M inverters within a
d be possiblle to prograam the carrier frequency for PWM
user sele
ectable rangge.
IGBT’s sh
hall be provvided to ach
hieve higherr switching frequency.
A keypad and display shall be provided as the operaator interfacce on the V VSD. The
control system shaall monitor the VSD, providing metering
m an
nd fault deetails on
demand. The cause of an alarm or shutd down shall be shown o on the disp play. The
keypad shall be suitably
s protected fro om unauth horized operation by having
passworrd controls.
It should
d be possible to downlo
oad the releevant electrrical quantitties of the p
previous
faults for analysis.
All necessary proteection shall be provideed for the complete VSD
V system m, motor
cable, m
motor and th he converteer power, co ontrol and aauxiliary circcuits.
The VSD
D shall have the facility for data co ommunicatiion with DC CS over a seerial link.
The prottocol for thhe serial link shall be aas specified
d in the singgle line diagram or
materiall requisition
n.
D shall also have the facility
The VSD f for data comm
munication with the DCS
D over
hard‐wirred links.
The VSD
D shall be caapable of responding to a 20% alteration inn set point w
within 5
seconds and shall b
be capable o
of continuou
us readjustiing to the seet point
10080‐1
1‐SS‐EL‐011

2, Rev. 0

The VSDD shall have the facilityy for data coommunicattion with local control stations
over hard‐wired lin
nks. The emmergency stop
s button
n on the lo
ocal control station
shall perrform an Eleectrical breaak operatio
on.
Output cchokes to reduce surges at motor terminals shall be prrovided. Thee length
of the cable
c shall be provideed by the purchaser to design the outputt choke.
Maximum cable leength and choke oveerheating shall be accounted fo or while
designinng the chokee.
The VSD
D shall havee "catch‐on‐‐the‐fly" (sp
peed search
h) feature i.e the VSD shall be
capable of starting a coasting m
motor.
It shall be
b possiblee to program skip freq
quencies ass required by the mechanical
equipme ent for the V
VSD.
Where u used for fin fan applicaation, the V
VSD shall haave fan beltt broken pro
otection
in‐built.
The VSDD shall be suitable for
f reaccelleration schemes (Po ower ride through
feature), i.e. the VSSD shall restart the mo otor after re
esumption of power fo ollowing
a powerr failure automaticallyy, unless a STOP
S commmand is enaabled. It sh
hould be
possible to enablee or disablle the reaccceleration facility through the control
keypad.
D shall be capable
The VSD c of accepting a
a thermisto
or input (PTTC‐130°C) frrom the
motor foor over‐tem mperature p protection. Additionallyy, the VSD shall also hhave the
provision for conneecting RTD aand BTD inp puts.
The VSDD shall be capable of w withstanding the therm mal and dyn namic stressses and
transient mechaniccal torques resulting frrom a short circuit of the level stated in
the dataa sheets or ssingle line d
diagram.
Requirem
ment of braaking shall b
be as indicatted in mateerial requisttion or data sheets.
8.5. Construcction of VSD
D MCC
The equipment shall be design
ned and manufactured to facilitatee inspection n, repair
and maiintenance and
a ensuree absolute safety during operatio
on, inspecttion and
mainten
nance.
Equipmeent shall bee arranged in a logicaal manner. The MCC enclosure shall be
comparttmentalized d to preven
nt faults in one sectio
on spreadin
ng across to
t other
sections and to provide safe m maintenancee.
The MCC C shall be d
designed such that individual com mponents caan be taken n out for
mainten nance or repair withou n of the remaining
ut affectingg the normaal operation
VSD’s.
Compon nents and teerminals of different voltage ratinngs shall bee clearly seggregated
and iden
ntified by m
means of labels, phase b barriers or ccolor codingg.
10080‐1
1‐SS‐EL‐011

2, Rev. 0

The VSD
D MCC shaall be metaal enclosed for indoor service, vermin
v pro
oof, free
standingg with a deaad front.
The encclosure shall accommo
odate cablee entry as indicated in data sheeets and
single line diagrams. The interior
i shall be dessigned to allow all normal
mainten nance to be performed from the frront.
Equipme ovided to eensure equipment with
ent isolatingg facilities sshall be pro hin each
panel caan be de‐energised for safe workin ng by mainttenance perrsonnel.
C shall be provided witth an incom
The MCC mer to enable the busbaars to be iso
olated.
The degree of protection (type of enclosure) shall b be IP41 or b
better. All ccabinets
shall be provided w
with suitable lifting luggs. Self‐tapping screws shall not be used
onstruction of the equipment.
in the co
d removablle gland plaate(s) shall be provided and adeq
Undrilled quately sized for all
external cables. TThe plates shall be located to provide ease of acccess for
terminatting the sizee and type o
of cable speecified.
Busbars shall be inssulated for power freq
quency volttage withstaand. Power supply
terminalls and terrminals powwered fromm outside sources shall
s be sh
hrouded
(guarded
d).
Suitable rated antti‐condensaation heateers shall be
b provided to preveent the
on of harm
formatio mful condennsation inside the encclosure. Th
he heater shall be
supplied
d complete w with a therm
mostat and ON/OFF sw witch.
All insulaation materrials shall bee non‐hydro
oscopic.
The equipment shaall allow thee removal of components withoutt special too
ols. The
design shall be such
h as to faciliitate rapid rrepair/replaacement.
VSD MCCC shall havve a singlee CT on eacch feeder for
f remotee connection to an
ammeteer in the field. The term minals of thee CT shall bee brought o
out to a CT tterminal
block forr purchaserr connection n.
An amm meter shall be provideed on each VSD feedeer door forr reading thhe drive
current. Alternatelyy, the drive
e display an
nd control keypad
k shaall be removved and
d on the doo
installed or.
The conttrol keypad should havve a history log of minimum 100 aalarms and eevents.
The following annu
unciation shall
s be reaadily available on thee VSD MCC
C, either
through indication lamps or th
hrough the d door mountted control keypad:
• Mo
otor Runnin
ng
• Mo
otor Stoppeed
• Mo
otor Tripped
• ESD Trip
10080‐1
1‐SS‐EL‐011

2, Rev. 0

• Mo
otor tripped
d on Over‐temperaturee (command actuated from PT100
0)
• “M
Motor Availaable” signal.
otor available" signal sh
The "mo hall be healthy only if,
• Co
ontrol and m
mains supplyy is availablle.
• Mo
otor has no
ot tripped
• “Sttop” Push B
Button on V
VSD is not acctivated
• “Sttop” Push B
Button on LC
CS is not activated
• “Sttop” command from D
DCS/PLC is n
not activated
d
• “H
Hand‐Auto” switch on LLCS is in “Au
uto” position
8.6. Wiring
Internal cubicle wirring shall be
b insulated
d stranded copper con
nductor. All wiring
shall be adequatelyy designed tto meet the load and short circuit currents.
Wiring shall
s be run
n in wirewaays with am
mple spare capacity.
c Each
E wire end
e shall
have plastic sleevve type peermanentlyy embossed d markers to match h wiring
diagrams and termiinal numbers.
For conttrol wiring, pre‐insulatted crimped
d terminalss shall be used and for power
wiring crrimped lugss with PVC sshrouds shaall be used.
Terminals shall be o w‐less type.
of the cage‐‐clamp screw
ons to door mounted e
Flexible cable shall be used for connectio equipment. Wiring
shall be wrapped inn flexible PV
VC conduit and shall be
e firmly clamped at bo
oth ends
to preveent movemeent at termiinations.
Wiring termination
t ns at differe
ent voltagees and of different
d siggnal levels shall be
segregatted and cleaarly markedd.
The cable for seriall interface ((RS485) shaall be 0.3/0..5 kV, twisted pair and
d overall
d.
screened
Terminal blocks shhall be sup
pplied and clearly maarked for wiring
w that will be
d by purchaaser. Manufacturer’s wiring for external connection shall be
installed
terminatted to one sside of termminal blockss and no mo ore than on ne wire at each side
of the teerminal shall be permittted.
All terminal blocks shall have 10% sparee terminals.. The minimum terminal size
shall be 2.5 sq. mm.
8.7. Earthingg
An alum
minium or coopper earth h bar, sized according tto equipmeent rating, sshall run
through the equipm
ment full leength, with all non‐currrent carryin
ng metal paarts and
10080‐1
1‐SS‐EL‐011

Standarrd Specifications For Lo peed Drives Date: 27/07/2012
2, Rev. 0

hall have a cconnecting stud, or
cable glaand plates cconnected to it. The earth bar sh
nut and bolt, for terminating tthe plant eaarth. Stud/bolt size shall not be leess than
10 mm.
All doorrs shall be bonded to
o the main structure by means of flexible copper
connection arrangeed so that it cannot be trapped as the door is opened or closed.
8.8. Noise
The soun nd pressuree level of the VSD shall not exceed d 85 dB(A) aat 1 m, measured in
accordan nce with IEC
C 60076‐10 0 unless othherwise statted in the mmaterial requisition.
All equip
pment shalll operate without
w unndue vibratiion and with least no
oise. For
high/higgh speed application
a s, supplierr should quote
q the different options
available
e to reduce the motor noise level..
8.9. Surface Finish
• The finish shaall be in acccordance w
with the man
nufacturer’s standardss for the
service condittions speciffied.
• The colour of the VSD MCC shall be RAL 7032.
• Maanufacturerr shall suppply a small q
quantity (50
00 ml) of fiield touch‐u
up paint
forr each colou
ur used for each MCC.
• Alll componen
nts shall be fully tropicaalised.
8.10. Name Pllate, Labels & Serial Nu
umber
The ratiing plates shall be marked
m with data in accordance
e with Cod
des and
Standardds.
Danger // Warning labels shall have white lettering on a red bacckground. A All other
labels sh
hall have blaack lettering on a whitte backgrou
und. All labeels shall be fixed by
stainlesss steel screw
ws.
Name plates
p shall be machin
ne engraveed phenolicc and shall be attached with
stainlesss steel screw
ws.
Name pllates shall b
be fitted at eeach main aassembly an
nd shall incllude the following:
• Weeight in kilo
ograms.
• Naame of man
nufacturer aand year of manufacturre.
• Type of equip
pment.
• Inp
put and Outtput ratingss, voltage, p
phases and ffrequency.
• Maaximum sho
ort circuit current.
• Pu
urchase ordeer number.
• Maanufacturerr’s serial numbers.
10080‐1
1‐SS‐EL‐011
1 Rev0 Page 10 of 14

2, Rev. 0

In additiion to the manufacturer’s nameplate, the equipment
e shall be id
dentified
with purrchaser's eq quipment taag number pplate(s).
Each maajor electriccal componeent shall haave a label ffitted to it ((or alongsid de), with
an item description
n, number or significant data ind
dicated on it. This shalll reflect
the components ideentified in eequipment internal circcuit diagram ms.
One com mplete set o
of schematiic diagramss inside a w weatherprooof documen nt wallet
shall bee provided. This shall be stored
d in an ap
ppropriate holder
h beh
hind the
enclosurre door of eeach unit.
8.11. Spares
The manufacturer shall provvide with his quotatiion, separaate priced lists of
recommmended commmissioning and operatting spares.
oved by thee purchaser, shall be included with
Commissioning spaares, appro w the
equipme
ent.
9. Accesso
ories:
A compllete set of accessoriess, includingg any speciaal tools, shaall be provided for
operatin ng, maintainning and testing the eq quipment. Manufactu urer shall provide a
list of acccessories and special ttools, if required, separately priceed. The accessories
shall be housed and d individuallly labelled in a suitable e lockable ccabinet / to ool chest
with extternal identtification laabel, which clearly ideentifies thee contents and the
associateed equipmeent.
Accessories and special to ools shall include any softwaare, manuaals and
commisssioning toolls required to operate and commiission the V
VSD's.
10. Inspecttion and TTesting:
VSD’s su
upplied shall be a type tested desiggn.
All equipment, inncluding anny sub‐sup
pplier equip
pment, shaall be sub
bject to
on, at any ttime prior tto shipment, and witn
inspectio nessing of te
ests by purrchaser's
represenntative at th
he place of manufacturre.
Manufaccturer shall perform all
a standard d routine tests
t in acccordance with
w the
relevantt standardss and agreeed test pro
ocedures. The followwing tests shall
s be
included
d as a minimmum:
• Full load heatt run (one unit of each rating for 8
8 hours).
• No
oise test
• Accceleration//deceleratio
on test usingg a simulateed load.
• Invverter curreent limiting..
10080‐1
1‐SS‐EL‐011

2, Rev. 0

• Inp
put and ou
utput voltage waveform measurrements/an
nalysis at 50%
5 and
10
00% load (onne of each rrating).
• Functional alaarm and trip
pping checkk.
• Op
peration of all equipme
ent.
Manufaccturer shall carry outt all tests on the co
omplete eqquipment and
a any
remediaal work or co
orrection off faults foun nd during innspection orr testing.
Manufaccturer shall notify purcchaser eightt weeks prior to when the tests are to be
performed. Client or
o his repre
esentative reserves thhe right to inspect thee VSD at
any timee prior to dispatch and witness thee tests at th
he factory.
Before final
f inspecction by purchaser, mmanufacturrer shall coonfirm satisfactory
completion of all in‐house rooutine testts and shop
p inspectio
on. A certiffied test
ncluding osccillograms sshall be submitted to p
report in purchaser.
11. Preparaation for sshipment:
de after all inspectio
Preparattion of shipment shaall be mad on and tessting of
equipme ent has beeen accomplished and equipment h has been reeleased for sshipping
by the Purchaser.
The VSDD shall be sh
hipped in the largest prractical secttions whilstt permittingg ease of
handlingg for transportation and installatio
on.
Each shipping sectio on shall be provided wwith supportts such as stteel section ns, lifting
eyes, etcc. to maintain alignmeent of partss during shipping, han ndling, hoistting and
installatiion. Location of lifting points shall be clearly maarked on shipping
s
containeers and on drawings. Each shippping sectio
on shall havve the weight and
centre oof gravity cleearly markeed on the coontainer.
Preparattion for shipment shaall protect the
t component parts against coorrosion,
dampness and breaakage or vib bration injurry during traansportatio
on or handling.
Each shhipping con
ntainer shaall be iden
ntified with the con
ntents, purrchaser's
purchasee order nummber and ittem number. Packing list should b be providedd in each
shippingg enclosure//container.
Where equipment
e has to be split
s for shiipping, instructions shall be provided for
reassem
mbly. Mateerials and special too ols shall bee provided, if necesssary, for
reassem
mbly at site.
Loose eq quipment sshall be app
propriately packaged && secured ffor shipmen nt inside
the enclosure or shipping conttainer. Thesse items shaall be prope
erly tagged for easy
identification.
Space heater leadss shall be accessible
a w
without disturbing thee shipping package
and shalll be tagged
d for easy identification n.
10080‐1
1‐SS‐EL‐011

2, Rev. 0

12. Vendorr Data Req
quirement:
Followin
ng documen
nts are at a minimum tto be submitted to the
e client in so
oft copy
format.
12.1. Documeents to be su
ubmitted along with qu
uotation
Followin
ng documen
nts shall be submitted aalong with q
quotation
• Deetailed reference list o of customerrs already u using VSD’s offered during the
lasst five yearss with particcular emphaasis on unitts of similar design and
d rating.
• Maanufacturin
ng facilities aand highligh
hts.
• Testing facilities.
• Calculations ssupporting aadequacy of power com
mponents.
• Calculations ssupporting ccompliance to IEEE‐519
9.
• Sizzing calculattion of chokkes and filteers.
• Calculations sshowing adeequacy of p
protective devices.
• Preeliminary geeneral arran
ngement drrawings.
• Preeliminary block logic.
• Deerating Charrt for VSD's
• Lisst of fittingss and accesssories, inclu
uding their m
make.
• Preeliminary lo
ogic diagram
m
12.2. General documentaation
Followin
ng documen
nts as a minimum shall be submittted during e
engineeringg.
• Calculations to substan
ntiate choicce of electrical, structural, mechanical
component siize / ratingss.
• Heeat load calcculation forr panel and componentts.
• Qu
uality Plan.
• ptance Test Procedure / Routine TTest Procedure.
Factory Accep
• Sitte Acceptan
nce Test Pro
ocedure.
• Painting Proceedure.
• Co
omplete testt reports.
• Ceertificate indicating all the VSD’s supplied against th
he purchase order
comply with tthe specificaations and aall the relevvant codes aand standarrds.
• Type Test Cerrtificates.
10080‐1
1‐SS‐EL‐011

2, Rev. 0

• Lisst of recomm
mended spare parts fo or five yearss of operation with prices and
spare parts caatalogue with price listt for future requiremennts.
• Test certificattes of all bought out iteems.
• Insstallation an
nd commisssioning instrructions.
• Op
peration and
d maintenaance manuaal.
• Co
onfiguration
n Files in ediitable formaat.
• Blo
ock logic an
nd ladder loggic diagram
ms in editablle format.
• Software CD'ss.
12.3. Documeents for each
h VSD
Followin
ng documen
nts as a minimum shall be submittted for each
h VSD.
• Fin
nal outline drawings showing main
m dimensions, mass, arrangem
ment of
components, cable terminations and lifting poiints.
• Filled up VSD datasheet(s).
• Foundation reequirementts.
• Heeat dissipatiion.
• Raating and Naame Plate.
• Parts List / Billl of Materiaal.
• Wiring diagraam coveringg all equip
pments and
d auxiliariess pertainingg to the
VSSD and VSD MCC.
• Insspection and test reports carried o
out in manu
ufacturer’s works.
• Shipping dim
mensions an
nd weight, space req
quired for handling parts
p for
maaintenance..
• Gu
uaranteed TTechnical Paarticulars.
• Ro
outine test rreports for eeach VSD.
12.4. Training Documents
• Traaining Manuals
13. Attachm
ments:
Attachmen
nt-1.docx

10080‐1
1‐SS‐EL‐011

Specification For Motor Selection

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Specification For Motor Selection

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