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Air exchange area and calculation of fans in a poultry house
Air exchange area m3/minute = Length width height
For example
Air exchange area m3/minute = 120m×12m×03m
For example
No. of fan needed for air exchange = Air volume m3/minute ÷ Air exchange capacity of Fan
No. of fan needed for air exchange = 4320 ÷ 566 =7.6 or 8 Fans
Standards
*It means 20m2 (2m in width and 10 m in length) on each side of the house
Rearing ˃ 2.03 meter per second (m/s) OR 400 Feet per minute (fpm)
Production ˃ 2.54 meter per second (m/s) OR 500 Feet per minute (fpm)
For example
No. of fans Needed to exchange required air velocity =(2.03) ÷ { 566 ÷(12×03×60} =7.8 fans
For example
Step:1
Ventilation rate = (Minimum ventilation per bird) ×( Number of Birds)
Ventilation rate= (0.59 cmh) ×(10,000) = 5,900 cmh (cubic meter per houre)
Percentage time the fans needed to be run for
Step:2
Percentage time = (Total ventilation needed) ÷ (Total capacity of fans used)
Percentage time =(5,900cmh) ÷ (15,300) =0.39 or 39%
*It means if a 5 minute timer is used, the run timer required would be then 39% of 5
minutes ,or 117 seconds
( or fan should be 24 sec on and 36 sec off for each minute)
For example
Step:1
Ventilation rate = (Minimum ventilation per bird) ×( Number of Birds)
Ventilation rate= (0.16 cmh) ×(10,000) = 1600 cmh (cubic meter per houre)
Percentage time the fans needed to be run for
Step:2
Percentage time = (Total ventilation needed) ÷ (Total capacity of fans used)
Percentage time =(1600cmh) ÷ (15,300) =0.10 or 10%
*Assuming a 05 minute cycle timer, the run Timer required would then be 10 % of
05 minutes ,or30`seconds
Evaporative Cooling Pads: Use in Lowering Indoor Air Temperature
AEX-127-99
Brian R. Strobel
Extension Associate
Richard R. Stowell
Assistant Professor
Ted H. Short
Professor
The typical evaporative pad cooling system (shown in Figure 3) draws outside air into
the building through wet vertical pads. The major components of this system are: pad
media, water supply, pump, distribution pipe, gutter, sump, and bleed-off line. As air
flows past the moist pad surfaces, some of the moisture evaporates into the air stream.
Heat is withdrawn from the air during this process and the air leaves the pad at a
lower temperature with higher moisture content.
Water is continuously circulated over and through the pad cells during operation. A
pump transports water from a sump through a filter and to a distribution pipe along
the top of each pad. A gutter collects unevaporated water that drains from the bottom
of each pad. Water can be recycled as long as salt or minerals do not collect
noticeably on the pads.
The salt and mineral concentrations of water in a pad system increase as water
evaporates. If the mineral content of the water supply is high, a bleed-off system is
essential to prevent mineral deposits in the pad. A continuous water bleed-off rate of
0.05 gpm for every 1,000 cfm (0.02 L/min per m3/s) of airflow is recommended.
A pad system should match the ventilation needs of a facility. Most pads are made of
either aspen fiber or cellulose (Tables 1 and 2). A cellulose pad typically needs more
air and water flow than does an aspen pad. More evaporation can take place through a
6-inch pad than a 4-inch pad.
Place pads continuously along the entire side or end of a building so that they are
opposite the ventilation fans to provide uniform ventilation. Pad area for a wall-unit
evaporative cooler is calculated by dividing the required airflow by the recommended
face velocity (see Table 2) through the pad. A rule of thumb is to have 250 ft/min of
air flow through a 4-inch-thick pad.
Example
A room has a 48-inch fan (0.5 Hp) that will deliver 14,600 cfm against a static
pressure of 0.10 in. H20 for warm-season ventilation. A 4-inch aspen pad will be
mounted horizontally in the endwall. The pad is 11.75 ft long x 8 ft high. What is the
recommended air face velocity for this pad and is one pad sufficient for this building?
Solution: The recommended air face velocity (from
Table 2) is 200 ft/min. The pad area required for
complete cooling is found by dividing the required air
flow rate by the recommended air face velocity. For this
case, 14,600 ft3/min ÷ 200 ft/min = 73 ft2. The total pad
area supplied is 94 ft2 (11.75 ft x 8 ft) which is greater
than the 73 ft2required, so one pad provides adequate
face area.
Greenhouse designs usually specify 0.75 to 1 air change per minute as a maximum
ventilation rate for buildings 100 feet to 150 feet long. Summer ventilation needs for
animals may vary from 0.1 to more than 1 air change per minute depending on the
species and the ventilation system that is selected. An air change is represented by the
volume of air in a room.
Table 1. Recommended water flow rates and sump capacities for vertically-mounted cooling pad
materials.
Minimum sump
Minimum water flow rate
Pad type and thickness capacity
per unit length of pad
per unit pad area
gpm/ft L/min'm gal/ft2 L/m2
Aspen fiber
Corrugated cellulose
Aspen fiber
Table 2. Recommended air face velocities through several different pad materials.
If the air inlet opening is larger than the pad, place the pad so that excess open area is
distributed uniformly around the pad. Pad height should not exceed 8 ft (2.5 m). If the
pad height exceeds that of the inlet, the pad should be set back from the wall opening
a distance equal to half the height difference. Construct inlets so they can be easily
closed without removing the pads.
System Control
Three stages of control are preferable to meet the cooling requirements of most
controlled-environment buildings. These stages are designed for hot, mild, and cold
conditions. Water is circulated through the pad system only during hot conditions.
Wire a control switch in parallel with each control stage to permit manual control
when desired. Also, install a safety disconnect switch near each fan and pump. Locate
thermostats at plant or animal height, if possible. Thermostats and other control
sensors should be near the center of the room and away from unrepresentative hot or
cold air streams. If the building is divided into zones, locate a control sensor near the
center of each zone.
Set the ventilation thermostat at least 10°F above the heater thermostat setting to
prevent simultaneous operation. Air inlet controls should operate on the same
thermostat that activates the fan system. Control sensors should be capable of
withstanding extremely humid and dusty conditions.
Suggested Maintenance
Always read the manufacturer's label to determine the correct dosage. As a check, use
this equation for determining disinfectant dosages (note that 78 is a conversion
factor):
dose = = = ____ fl oz
For instance, with a sump capacity of 1,000 gallons, an algaecide with 10% active
ingredient, and a desired concentration of 40 ppm, the disinfectant dosage is:
dose = = 51 fl oz
10 X 78
Summary
Air moving through a wetted pad picks up moisture, and is cooled in the process. A
properly designed and maintained pad-and-fan evaporative cooling system will
effectively cool ventilation air without wetting a room and its contents. Proper design
supplies: 1) water impartially over and through the pad area and 2) the desired air
flow through the room. Good maintenance practices preserve the pad and keep the
water delivery system in proper working condition.
References
Acme Engineering & Mfg. Corp. 1975. The Greenhouse Climate Control Handbook.
Muskogee, OK.
Czarick, M. and M. Lacy. 1998. Evaporative cooling pads reduce incoming air
temperature. Poultry Times. May 4, 1998. pp. 25. Gainesville, GA.
MWPS-1. 1983. Structures and Environment Handbook. Eleventh Edition. pp. 602.1-
602.10. Midwest Plan Service, Iowa State University, Ames, IA.
Wark, K. 1988. Thermodynamics. 5th edition. pp. 434-457. McGraw Hill. New York,
NY.
Wilson, J. L., H. A. Hughes, and W. D. Weaver, Jr. 1983. Evaporative cooling with
fogging nozzles in broiler houses. Transactions of the ASAE, Vol 26 (2): 557-561.
Reviewed by: Joe Beiler, Mercer Co. Extension; Steve Ruhl, Morrow Co. Extension;
and Mike Lichtensteiger, Food, Agricultural, and Biological Engineering.
during periods of intense hot weather. This requires a non-turbulent potential flow through the greenhouse
to avoid mixing the cooled air at plant level with warmer air in the top of the greenhouse.
Exhaust Fans
The fan and pad cooling system consists of large volume exhaust fans and a correctly sized continuous
wet pad system, both properly located with respect to the greenhouse layout. The fans exhaust the air and
develop a slight vacuum or negative pressure throughout the entire house because it is substantially air
tight.
This slight vacuum draws air in through the cooling pad system and causes cooled air to move
smoothly through the growing region of the crops absorbing heat. The warmed air is then expelled by the
exhaust fans in the opposite wall. This system produces a potential type air flow that moves a cool layer
Pad System
The pad system requires a sufficient flow area to accommodate the large air volume needed to
remove the intense solar heat. It is composed of wettable, fibrous material, in the form of self supporting
special fluted cellulose cooling cells. It is kept wet by water recirculating through it. The pad system also
distributes the air uniformly and by virtue of its resistance, restricts the turbulence from the outdoor air,
Because the solar heat comes into a greenhouse on a ground surface area basis, the air flow rates for
ventilation are always determined on a cubic feet per minute (cfm) for each square foot of floor area. The
basic air flow rate of 8 cfm per square foot has been determined to be sufficient for moderately shaded
greenhouses having a maximum interior light intensity of about 5000 foot candles. However, in warm
climates and houses with tall gutters (>12 feet), 11-14 cfm per square foot is advisable. This basic air
flow rate is then adjusted for elevations over 1,000 feet above sea level, the expected interior light
intensity, the allowable greenhouse temperature increase, and the distance from the pad to the fan.
Elevation: The heat removal capacity of air depends on its weight and not on its volume. Because air is
less dense at higher altitudes the elevation of the greenhouse must be considered in design calculations.
At higher elevations a greater volume of air is needed to provide the equivalent weight of air required at
normal elevations. Corrections for elevations (FElev) greater than 1000 feet are in table 1.
Light Intensity: The interior light intensity, which depends on the location of the greenhouse and the
amount of shading, determines the amount of heat input into the greenhouse. The interior light intensity,
Temperature Increase: The greenhouse temperature increase from pad to fan is a design factor. It is
inversely proportional to the air flow rate and can be adjusted to any value desired. Usually a 7°F rise in
temperature is tolerated. If it is important to hold a more constant temperature across the greenhouse, it
will be necessary to raise the velocity of air movement through the greenhouse. Corrections for pad-to-fan
This completes the adjustment and design factors necessary for a heat balance. Combining all these
Pad-to-fan Distance: The pad and fans should be located on opposite walls. The preferred pad-to-fan
distance ranges from 100 to 200 feet. This distance is an important design consideration. Distances
greater than 200 feet can result in unacceptable temperature increases across the house. For very long
houses (>200 feet), consider installing pads in each end and roof-mounted fans at the midpoint. For short
pad-to-fan distances (<100 feet) the cross sectional air flow velocity within the house becomes too low
and the house feels clammy or stuffy even though the air flow rate is technically correct. This can be
compensated for by increasing the size of the fans which increases the cost of the system. The correction
The correct factor FVel is ignored for pad-to-fan distances of 100 feet or greater. For pad-to-fan
distances less than 100 feet, calculate BOTH FHouse and FVel and use the LARGER of the two to complete
Next select the size and number of fans that collectively equal or exceed the rate of air movement
required and should be rate to do so at a static water pressure of 0.1 inches. If slant-wall fans are used, the
fans should be rate to do so at a static water pressure of 0.5 inches. The static pressure rating takes into
account the resistance encountered by drawing air through the pad and the fan itself. Fans should not be
Pad Design
The size of the pad system is determined by adding the total cfm for each exhaust fan selected and
dividing the cfm that can be moved through one square foot of pad per minute. Cross-fluted cellulose
pads, 4 inches thick can move 250 cfm/ft2 and cross-fluted cellulose pads, 6 inches thick can move 400
cfm/ft2 (6-inch pad flutes are designed differently than 4-inch pads). This area is then divided by the
length of the wall on which the pads will be mounted to determine the actual pad height (not including
hardware).
Pump Capacity
Water must be delivered to the top of a 4-inch thick pad at the rate of 0.5 gpm per linear foot of pad.
For pad lengths of 30 to 50 feet, a 1¼-inch water-distribution pipe is required, while for lengths of 50 to
60 feet, a 1½-inch pipe is needed. Sixty feet is the longest recommended pipe length. A 120-foot pad
length could be serviced from a water supply at the midpoint supplying two 60-foot distribution pipes. At
The flow rate for a 6-inch thick pad is 0. 75 gpm per linear foot of pad. A 1¼-inch distribution pipe
is used for pads 30 feet and shorter, while a 1½-inch pipe is used for 30- to 50-foot pad lengths. The
longest pipe length recommended is 50 ft. Again, 1/8-inch holes are spaced 3 inches apart in these
distribution pipes.
The sump tank volume should be at least 0.75 gal/ft2 of 4-inch thick pad and 1.0 gal/ft2 of 6-inch
thick pad. These sump volumes are designed to operate at half the depth of the tank and will provide room
to accommodate water returning from the pad when the system is turned off.
Example: Design a pad-and-fan system for a detached, glass-covered greenhouse that is 100 feet long and
50 feet wide at an elevation of 3000 feet above sea level. The pads and fans will be mounted on opposite
walls over the 100 foot distance (50 foot width). The greenhouse has a moderate covering of shade cloth
with a maximum interior light intensity of 5,000 FC. A 7°F rise in temperature can be tolerated. Assume a
design air flow rate of 8 cfm/ft2 and 4-inch cross-fluted cellulose pads.
1. Determine FElev, FLight, and FTemp from tables 1, 2, and 3, respectively. Calculate FHouse.
2. Look up the FVel for a pad-to-fan distance of 100 feet in table 4. Because the pad-to-fan distance is
4. Determine the number of fans required. Because fans should not be over 25 feet apart and will be
5. Determine the minimum size for each fan by dividing the TOTAL CFM by the number of fans
6. Next determine the pad area. Divide the capacity of all fans by the capacity of the 4-inch pads per
square foot: (22,400 cfm × 2 fans) / 250 cfm = 179.2 square feet.
7. Divide this value by the length of the wall to get the required pad height: 179.2 / 50 = 3.6 feet
8. The pump capacity for a 4-inch thick pad is 0.5 gpm per linear foot of pad and 1¼-inch water-
distribution pipe. The pad length is 50 feet: pump capacity = 0.5 gpm × 50 ft = 25 gpm
9. The sump tank is 0.75 gal/ft2 of 4-inch thick pad. Multiply this value time the total square feet of
pad area found in #6: 0.75 gal/ft2 × 179.9 ft2 = 134.4 gallons
Table 1. Factor used to correct rate of air removal for elevation above sea level.
feet < 1000 1000 2000 3000 4000 5000 6000 7000 8000
FElev 1.00 1.04 1.08 1.12 1.16 1.20 1.25 1.30 1.36
Table 2. Factor used to correct rate of air removal for interior light level.
FLight 0.80 0.90 1.00 1.10 1.20 1.30 1.40 1.50 1.60
Table 3. Factor used to correct rate of air removal for pad-to-fan temperature rise.
F° 4 5 6 7 8 9 10
Table 4. Factor used to correct rate of air removal for pad-to-fan distance.
Feet 20 25 30 35 40 45 50 55 60
Fvel 2.24 2.00 1.83 1.69 1.58 1.48 1.41 1.35 1.29
Feet 65 70 75 80 85 90 95 100