Professional Documents
Culture Documents
Jacques Charles
ARCELOR MITTAL, Stainless R&D General Manager, 5-7, rue Luigi Cherubini, 93210 La Plaine Saint-Denis Cdx, France;
jacques.charles@arcelormittal.com
Duplex stainless have always been an exiting area of interest for researchers, stainless steel producers, fabricators and end users. They
present very diversified technical challenges and simultaneously attractive in-service properties at excellent cost/properties ratios,
particularly in critical markets including oil and gas, chemical industry, pulp and paper industry, water systems, desalination plants, pollution
control equipments, chemical tankers, etc. This explains why although they still remain a marginal production in the stainless steel business
(less than 1%) dedicated international conferences have been organised since about 25 years. The purpose of this paper is to present a
review of the 100 scientific contributions presented during the latest international duplex stainless steel conference witch took place in
Grado, Italy, on 18-20 June 2007. The main topics concerned microstructure and mechanical properties, weldability, corrosion resistance
and in-service properties. The "standard" duplex stainless steels, Le. the 2304, 2205, and the family of 2507 (Cu,W,oo.) grades were
confirmed as very valuable grades with outstanding performances proven in more than 20 years successful in-service applications. New
grades including the so-called lean duplex dedicated to volume oriented markets (possible replacement of 304/316 grades) and some
"niche" grades dedicated to very specific markets were presented. It was pointed out that the duplex grades start to be well established
products particularly suitable for corrosion resistance applications. They show a two-digit yearly growth thanks to the production of new
grades and production ranges (coils and bars) targeting the replacement of the more costly 300 series including 304 but also rusty carbon
steel in e.g. structural application.
Keywords: Duplex Stainless Steel, Markets and Applications, Chemistries, Metallurgy, Mechanical Properties, Corrosion Resistance
Properties, Weldability.
which has since many years imported a part of its demand material price. As a result, a rise of several thousands of
will soon be able to export stainless steel due to possible euros per ton has been observed for the 300 series prices
overcapacities. The booming demand in Asia particularly within a few years. Of course, ferritic steels are almost not
in China and a certain lack of regulations made it possible affected by those effects. Replacement of 304 and 316
to develop new grades with less alloying elements. China grades by ferritic grades is nowadays the cost saving
and India are the countries where the new 200 series were solution. This concerns particularly thin gauge
developed. More recently China has used more than 1 applications since ferritics are difficult to weld in thicker
million of tons of those new grades which are not subject sections.
to any specific norm [5].
Austenitics remains the most popular grades thanks to
their unique combination of high ductility, high potential ~""'£'''''~ 304L
8000
of strengthening, weldability, toughness even at extra-low '~_316L
7000 Ni Mo Cr
temperatures and of course corrosion resistance. Ferritics 1 6 7 0,8
2101
_ _ 2304
represent about 25% of the total production. Due to 6000 2 10 17 1
........ 2205
3 14 35 1,5
welding aspects and toughness properties, they are 5000 4 30 40 1,5 _2507
restricted to thinner gauges even if they are often the cost 5 52 42 1,5 430
4000 439
saving grades. Duplex grades cover about 1% of the total 445
production [5]. 3000 --.434
_444
2000
" '.',,~
_ _ 204201
Duplex Stainless Steels - Market Applications 1000
175Cu
Most of the duplex grades in service are 2205 hot rolled 151 Cu
The recent evolutions of raw material costs, particularly Although the Schaeffler diagram (Figure 2) is mainly
Ni, have a drastic impact on 304 and 316 alloy surcharges used for welded structures, it is very useful to roughly
(Figure 1). They are nowadays higher than the base illustrate the areas of stability of the different stainless
Table 1. Typical chemical compositions (in wt.%) of duplex stainless steels in comparison to the 300 series.
Standard
DUPLEX
S 32304
S 32205
S 32750
1.4362
1.4462
1.4410
23
22
25
°
3
3,5
4
6
7
1
1
1
0,13
0,17
0,27
23
32
37
25
35
41
25
35
41
(1996) S 32760 1.4501 25 3,8 7 1 0,7 0,27 0,7W 38 42 43
S 32520 1.4507 25 3,5 7 1 1,5 0,25 37 41 41
S 31500 18,5 2,7 5 1 0,1 27 29 29
S 32101 1.4162
New
S 32001
S 32003
21
20
20
°
0,3
1,7
1,5
1,7
3,5
5
5
2
0,3
0,2
0,15
0,15
21
21
26
24
23
28
24
23
28
DUPLEX
S 31260 27 3 7 1 0,5 0,16 0,3W 37 39 40
(EX)
S 39274 25 3 7 1 0,6 0,27 2W 35 39 42
S 32906 1.4362 29 2 6 1 0,4 36 42 42
S 32707 27 5 6,5 1 0,4 44 49 49
P
1400
1200
t The chi phase is often observed as an intermediate
precipitation before transforming into the sigma phase.
Sigma and Chi phases have a strong embrittlement
a ~ yl
...
:Q)
effect while y2 deteriorates the average corrosion
~ 1000 resistance properties of the respective grade.
~ 800 a ~ a+y3; a ~ y2 Models based on Avrami's equation are now available
E
{E. a ~
X. ~ cr+y3 ; G to predict the microstructure after both continuous and
600 SecondarY nitrides. carbo isothermal heat treatments of industrial grades. Typical
minimum cooling rates of 0.3°C/s are requested to avoid
400 sigma phase precipitations in a 2205 duplex alloy [14].
200
W additions are known to stabilise the sigma phase at
high temperatures. W containing grades require higher
0 - - - - - - ' 1 Y ~ Martensite (lean temperatures for solution annealing treatments. Some
30 20 10 %Cr duplex with defonnation
papers also underline the benefit of W additions in order to
a 10 20 %Ni
improve the phase stability of the duplex grade. After
Figure 5. Pseudo-binary phase diagram of the duplex grades long-term isothermal treatment the amount of sigma phase
2205/2507. is clearly reduced when comparing a Mo containing grade
with an equivalent Mo+W alloying where a part of the Mo
1000 is replaced by W additions. This seems to result from
900
r slower diffusion of big W atoms. Furthermore,
--- -------
Cr2N ,~ a-Phase
800 precipitation of the significant phases seems to be more
.... ~M2t:6 x-Phase
U 700 intragranular. Nevertheless, when looking at the first steps
0
...::s
(1)
600 of intermetallic formation, no clear evidence of W
additions is found, i.e. the first precipitations appear after
...
~ 500
the same holding time. As a result, no clear benefits of W
(1)
0.. \.~5·C- Embrittlemen additions on structure stability of duplex grades are
S
~
400
- observed.
On the contrary, the simultaneous increase in Cr (to
300
29%), decrease in Mo (2% instead of 3.5-4% ) and
increase in nitrogen (to 0.4%) is a good way to develop
2 6 20 60 180 600 1800 superduplex grades with higher structure stability [15]
time [min] (SAF 2906). The DP28W grade of Sumitomo has a similar
philosophy (27Cr, IMo, 2W, 0.35N) but with mixed W
Figure 6. TTT diagram of 2205 duplex steel. and Mo additions.
Newly developed "hyperduplexes", with PRENW
higher than 45, combine very high Cr+Mo+W additions
Most of the duplex industrial grades solidify in the with significant nitrogen additions (up to 0.4%). One
ferritic mode and undergo a partial transformation from example is the UNS 32707 grade (SAF2707) with 27% Cr
ferrite to austenite when cooling down. The volume and 5% Mo and another one is the UNS 39274 DP3W
fractions of austenite/ferrite are clearly linked to the grade (25% Cr, 3.3% Mo, 2.1% W). For those grades high
composition and temperature. (Thermocalc model is useful solution annealing temperatures are needed and they are
for such investigations). As a result, the room temperature more suitable for thinner gauges.
microstructures and properties are closely linked to the Cr-N and carbides (M7C3 , M23C6) are also expected to
solution annealing temperature, i.e. higher solution form during high temperature treatments (Figure 6). Clear
evidences have been observed. Nevertheless, the Phase precipitations in the 550/300120oC range with
detrimental effects of sigma/chi phase precipitations in the ferrite hardening effects. At lower temperatures diffusion
superduplex grades as well as 2205 grades seem to mechanisms are slowing down and consequently the
annihilate the effect from nitides/carbides precipitations in formation of precipitates needs more time and finer
most of the cases. On the contrary, thermal cycles at very microstructures are generally found, which makes optical
high temperatures (> 1300°C), which may increase the investigations and phase identifications more difficult.
volume fraction of ferrite, followed by fast cooling Since the solubility of nitrogen in ferritic grains
treatments plus possible intermediate reheating (typical of decreases with temperature, nitrides precipitates generally
the HAZ of multipass welds) may cause significant occur at the ferrite/ferrite boundaries. Some complex
nitrides precipitations. This effect is due to excess nitrogen intermetallic phases like R, 1t, G, might also be formed
in ferritic grains and lack of time for austenite particularly in the Mo containing grades.
transformation and nitrogen diffusion [1, 16]. Carbides The most popular transformation is the Spinodal
precipitations are generally of secondary importance. decomposition of the ferrite into a' - demixing of the
For the less alloyed grades, i.e. Mo free grades, ferrite into two phase with poor and high chromium
sigma/chi phase precipitations need much more holding contents on a very small scale. This transformation is
time (several 10 hours) and nitrides precipitations, known as the 475°C transformation (it occurs mainly
particularly in the newly designed grades with higher between 475 and 280°C). A subsequent hardening and
nitrogen contents, which may be the main reason for embrittlement of the ferrite is observed. This explains why
inferior corrosion and toughness properties when heated in most of the applications are restricted to temperatures
the 600/850°C range. Brittle behaviour has been reported lower than 250°C. Superduplex grades with 25%Cr are
but for holding times by far exceeding the normal very sensitive to this phenomenon. 2205 grades are also
industrial treatments. sensitive but much less than the 2304 grade without Mo
The Mo-free duplex grades can be regarded as very although their Cr content of 22% is less than the 23% of
stable microstructure under standard heat treatments the 2304. The clear effect of Mo in this transformation is
including solution annealing treatments. Air cooling can not completely understood. Wand Cu additions have also
even be considered for some applications and very thick specific effects.
products for the solution annealed and water cooled CU-E particles may precipitate in the ferrite grains after
conditions. In those lean duplex grades (2101) nitrides heat treatment in the 550/300°C temperature range. A
precipitations have been found after a holding time of hardening effect can be obtained.
45min in the 6501750°C range. This explains why The Mo free grades seem to be less prone to low
toughness properties worsen and values less than 50J are temperature hardening. Holding times of about 10h are
observed in those conditions [16]. Typical microstructures necessary to find a' precipitation. For the lower alloyed
of duplex stainless steels observed after several heat grades (lean duplexes) martensitic transformation may
treatments are presented in Figure 7. occur to a large extent under plastic deformation [16].
(a) (c)
Figure 7. Duplex stainless steels after heat treatments: (a) Steel 2507 [8], ferrite and recrystallized austenite. (b) Steel 2507, 920°C, 10 min [9].
(c) and (d) Coral kind three-dimensional sigma phase precipitations [12]. (e) Steel 2507, 475°C, 100 h (11), TEM. (f) Steel 2205, 850°C, 1 h.
~ 16 r--------------------.
300 ~ 14 '=::::~~~I!!!!!!_=----------l
e; I
....
250 ~=12 •
t-------------"'jlilll.:,-------~
5: 200
i\ 8=10 t - - - - - - - - i 2205
..
'"
'"
ell
=
.:: 150
:\ ,-----
2205
938°e
.g~ 8 938°e
850oe......"'--------~..----------1
:1:j 6 7500e
~
e= l\ "\-: 850 0e
'3 4
E-<
100
~ 750 ~
0e
..E! Dissolution of sigma-phase
----~J;_---1
0e
50 Annealing temperature 1050
~~. ~2
0 "'0=
o 2345678 9 o 2 3 4
(a) (b)
...-a
~
200
* 475°C
.... 500°C
550 •
-<
'"
'"
~ 40
S32750 Samples
10'
o 2000 4000 6000 8000
Number of Cycles, N 1000 10000
Number of Cycles to Failure, Nr
(c) (d)
Figure 8. (a) Effects of sigma phase precipitation on toughness properties of 2205 grade. (b) Annealing time and sigma phase dissolution
of 2205 grade. (c) and (d) fatigue crack propagation of 2507 grade.
250 I M"Yf, urit, in th.. ~ I.. "t 4H, .,.t.. , i7n ...
%
Toughness properties at -100·C 90
Irl?~~~ical
200 85
,tlllnl..YI
.,....,.. -rt TI
--
80 II I
.;e
~
150 75 A 11 UR45N
Industeel
() »: . /"...
70
~ Im~roved
;, 100 we dabilltv
U 60
~
1/
/' Ferrite ~ 70%
50
50
Cooling rate
0 40 7n 40 60 Rn 100 (CIs)
UR45N UR45NLF High heat input Low heat input
Figure 9. Improved low temperature toughness properties and improved weldability of 22Cr duplex steel after appropriate chemistry and
heat treatment.
Microstructure and Mechanical Properties The influence of those phase transformations on low
cycle fatigue tests was also presented (Figure 8c and 8d).
Several papers presented the links between mechanical Results included heat treatments in the low temperature
properties and microstructure. This includes the effect of range (Spinodal decomposition). It is concluded that
heat treatments and phase precipitations on mechanical duplex grades, including the 2507 superduplex grade, are,
properties [10, 12, 13, 16-18]. It is confirmed that for the in the solution annealed condition, characterized by high
2205 and 2507 grades only a few percentages of sigma fatigue crack propagation resistance with crack
phase (1-2%) drastically deteriorate the toughness of the propagation micro-mechanisms that are mainly ductile.
grades even if the tensile properties are less affected. Precipitations and heat treatments decrease the fatigue
Heat treatments of 5 minutes in the 1035/ 1050°C range crack propagation resistance and increase the fatigue crack
for the 2205 duplex grade are enough to restore the growth. The surface morphology is strongly affected.
austenite/ferrite microstructure. Lower heating tempera- Cleavage is commonly observed in the presence of
tures need longer holding time (Figure 8a and 8b). improper ferrite/austenite microstructure [19-23]. Smaller
-
Some papers also investigated the stress distribution in
---
the 2304, 2205 and 2507 alloys. Elastoplastic behaviour of
both phases a -y were presented by using X-rays and
neutron diffraction methods [18,22].
For the Mo free duplex grades, including the 2101 grade,
nitride precipitates occurred after 20 minutes in the
6001750°C range. Toughness values lower than 50J were
reported in such conditions
One of the most interesting topics discussed in Grado Corrosion
Resistance
conference was the improvement of low temperature
toughness properties of duplex alloys by appropriate
Figure 10. Ranking of the austenite and duplex stainless steels in
chemistry and heat treatment presented by Industeel. As a regard to mechanical and corrosion resistance properties.
result very high toughness can be obtained in both base
metal and welded joint at -lOO°C. Furthermore, the very
unfavourable welding parameters of former 22Cr duplex Kvaerner [4] pointed out the possible benefits of the use
grades completely disappear; excellent mechanical and of lean duplex steel in structural applications for platforms.
corrosion resistant properties of welded structures can be Pipe racks, pipe supports, architectural walls, insulation
obtained very easily (Figure 9). claddings, cable trays could be typical applications where
carbon steel is replaced by lean duplexes. Typical cost
savings by 20 to 40% are considered when material costs
Applications and welding plus corrosion resistant coatings are taken
into account Aluminium stairs and ladders are also
Oil and Gas. Several extended papers issued from Oil proposed to be made of lean duplex. In most of those
& Gas companies (Total, Statoil, Shell... ) [26.29] applications the existing 316 steel should be replaced by a
underline the very satisfactory behaviour of 22 and 25Cr lean duplex. Special care should nevertheless be taken of
duplexes which have been experienced since more than 25 the material selection taking into account the in-service
years in a large set of applications, i.e. top side, sub sea conditions since among the lean duplex grades a wide
piping, manifolds, umbilical components, wells applica- range of chemical compositions are proposed (PREN from
tions, fire systems, etc. 23 to 28).
Some failures have been observed. Most of them are A paper by Butting [33] provided technical information
related to unintended service conditions including poor concerning longitudinally welded pipe products (made
design, high local stresses, overloaded conditions, from strips) of both 2101 and 2003 grades. Girth welds
unexpected microstructure defects (sigma phase), local have also been produced successfully. It is concluded that
saturated brine solutions (evaporation/condensation lean duplexes can meet the specifications of 13%Cr steels
phenomenon's associated with high temperature), and for welded pipes (Figure 10) and that their corrosion
some HISC cases. resistance is superior to that of martensitic grades.
In order to avoid HISC phenomena, the DNV RP Fl12 Differences in corrosion resistance properties of the
document has been prepared as well as possible duplex grades are observed and closely linked to the
implementations. Clearly HISC results from a source of chemistry of the grades.
atomic hydrogen (generally cathodic protection by
sacrificial electrodes), high local stresses (overload Desalination and severe chloride containing environ-
phenomena associated with stress concentration factors ments. 1. Peultier [34] from Industeel presented an
like surface irregularities) and possible improper overview of the utilisations of duplex grades in
microstructures (sigma phase precipitations, high ferrite desalination plants. It is concluded that recently some
contents in HAZ or welds, .. ).[30-31]. Castings and forged engineering companies have completely shifted from
products with big grain sizes seem to be more sensitive to austenitic to duplex grades. 2205 grade is the cost saving
HISC phenomena. material bringing weight reductions and low maintenance
A new improved test method for qualification of costs due to itsr excellent corrosion resistance properties.
stainless steels exposed to HISC under cathodic protection More recently 2304 kind material has been introduced for
in seawater was proposed [31]. The two key elements that the less severe conditions.
have to be controlled to obtain a specific hydrogen level For the most severe conditions the classical superduplex
are the stress concentration factor and the net section stress is to be considered. The new "hyperduplex" grades seem
per yield stress. Of course, the most effective solution is to to offer improved properties [35-37] (Figure 11).
decrease the risk of hydrogen pick-up, and special care Linkages resulting from both pitting/crevice and stress
should be forwarded to the conditions of cathodic corrosion phenomena have been reported in many
protection (avoid too cathodic conditions). industries dealing with hot concentrated saline solutions.
Some interrelations in regard to crevice corrosion One typical case is the corrosion associated to brine solu-
phenomena were also discussed [32]. tions/salt deposits resulting from sea water evaporation (sea
=
ii: 0 L . - _........_--...::~'.LL.c...c..tI.:...LLLLJj~"'_J
then be revised! In most of the cases microplastic
deformations are observed and as a result design
considerations and appropriate welding parameters are of
o 20 40 60 80
key importance. Of course, in closed loops with control of
Temperature (deg.C) the free oxygen, higher temperatures are feasible.
Figure 11. Pitting corrosion resistance of duplex grades versus
temperature [35]. Pollution control equipments / FGD. Extensive data
concerning the behaviour of stainless steels in FGD
scrubber conditions were presented by Peultier [42]. Guide
-
:::: 32506
50 C Half-Imm est. maps for material selection charts including chloride and
fluoride contents, pH, temperature were provided. It is
-e100000
5Cr3Mo
uplex
,
clearly confirmed that 2205 duplex grade behave much
better than the 317LN grade and is applicable in medium
severe environments (up to 30000 ppm chlorides at 55°C
and pH 6). The more corrosive conditions require
superduplex grades preferentially with Cu additions ( UNS
1000 32520) or even 6Mo super austenitic grades (80°C
applications).
530400 For such applications Ni based filler materials have been
successfully used to weld superduplex. Peultier provided a
very extensive list of projects where the stainless steels
10 L..-_-'-_....;.L.._----I_ _.L..-_....I-_....J
and in most cases duplex alloys were selected. Richard's
2 4 6 8 10 12 14 paper [43] clearly confirmed Industeel R&D results since
pH
he reported a 20-year success story with using 25Cu
superduplex grade in an Indiana power station (Figure 13).
22 CrOSS 25 CrSOSS
T(OC) Building and construction. Due to their cost advan-
Stress Stress Result Stress Stress Result
(MPa) (% (JO.2) (MPa) (% (JO.2) tages when considering weight savings (as a consequence
110 418 88 Fail 471 88 Fail of the high mechanical strength) and maintenance cost
110 395 83 445
savings (21/23%Cr providing better corrosion resistance
Fail 83 Fail
than 304 grades), lean duplexes are more and more
105 - - - 494 92 Fail considered for structural applications. Typically the Eiffel
100 335 70 Pass 494 92 Fail Tower should have been built up from lean duplex (e.g.
90 452 92 Fail 508 92 Fail
2304). At least 30% weight savings, tons of painting,
millions of hours for maintenance could be expected. The
80 - - - 507 90 Fail same story can be considered for the Golden Gate Bridge
70 461 90 Pass 518 90 Pass of San Francisco but 2205 duplex should then be
considered for marine environments purposes. Recently,
Figure 12. Behaviour of duplex stainless steel grades in brine the Millennium Bridge in York was designed and built in
solutions. Influence of pH and salt concentration [38] (top) and 2205 duplex. In front of the Guggenheim museum in
influence of temperature and applied stress [39] (bottom). Bilbao a 2304 footbridge was erected. Several Asian
applications are also reported.
Reinforced duplex bars are now specified for corrosion
water in contact with heated tubes). Wetting/heating cycles free bridges even in marine environments. Duplex grade
and/or drop evaporation tests have been developed. Some 2205 has shown no pitting corrosion and a completely
experiments were also conducted in autoclaves. Obviously passive behaviour over more than 900mV polarisation (reI.
damage results from complex interactions between to OCP) in Ca(OH)2 , pH 12.6, NaCl saturated solutions
chemistry, microstructure, temperature, local potential, whereas austenitic steel with 2.5% Mo suffered from
level of oxygen and level of stresses. SCC starts in the pitting [44-45]. The market for duplex reinforced bars is
microplastic deformation zones. Higher PREN values have evaluated to millions of tons!
6
Other Topics
5
complementary products fabrication and to some aspects Grado, Italy. Special gratitude also goes to the whole
the welding sessions. conference team.
Conclusions References
Without doubt creatrvity is still prevailing and new [I] J. Charles and S. Bernhardson: The duplex stainless steels: materials
grades and applications are emerging. Among them are the to meet your needs. Duplex Stainless Steels '91 Conference, Beaune,
France, pp 3-48.
so-called lean duplexes targeting to replace the austenitic [2] J. Charles: Why and where duplex stainless steels. Duplex Stainless
steels 304 and 316. The Ni price increase is the best Steel '97 Conf., Maastricht, the Netherlands, pp 29-42.
argument to modify the habits! The cost savings become [3] 1. Charles: 10 years later, obviously duplex grades in industrial
very attractive although more activities have to be started applications look like a success story. Duplex Stainless Steels 2000
Conference, Venice, Italy, pp 1-12.
by the stainless steel producers to reduce production costs
[4] O. Doble, T. Havn: Lean Duplex Stainless Steel for structural
and increase availability. More investigations are also applications. Duplex Stainless Steels '07 Conf., Grado, Italy.
needed to clarify the true properties of each grade and [5] J. Charles: Past, present and future of duplex stainless steels.
optimise material selection. Among the lean duplex grades Duplex Stainless Steels'07 Conf., Grado, Italy.
the PREN value can move from 22 to 32 [53], which [6] J.C. Gagnepain, P. Soulignac: Why duplex usages will continue to
grow? Duplex Stainless Steels'07 Conf., Grado, Italy.
means that the range is wider that that between 304 and [7] D. S. Bergstrom, J. 1. Dunn, D. R. Hasek: Benchmarking of duplex
316 grades. Negative effects of very low Ni additions stainless steels vs. conventional stainless steel grades. Duplex
when considering crevice propagation and slightly Stainless Steels'07 Conf., Grado, Italy.
negative effects of Mn additions on the pitting corrosion [8] B. Holmberg, M. Liljas: Consequences on welding procedures when
are reported in the literature. It is still to clarify how doe changing material from austenitic to duplex stainless steel. Duplex
Stainless Steels'07 Conf., Grado, Italy.
lean duplex steels behave in solutions containing small [9] P. Ferro, A. Tiziani, F. Bonollo, M. Bulla: Influence of post-
amounts of chlorides in the 50/90°C temperature range. welding heat treatments on corrosion properties of duplex and
Are the grades totally immune to corrosion? superduplex stainless steels - a comparison between furnace and
Without doubt, when properly specified, the com- induction heat treatment. Duplex Stainless Steels'07 Conf., Grado,
promise between high strength, improved corrosion resis- Italy.
[10] V. Di Cocco, E. Franzese, F. Iacoviello, S.Natali: Heat treatment
tance and low alloying elements content must be a strong influence on the crack propagation in a 25Cr 7Ni superduplex
incentive for success. Huge market applications are tar- stainless steel. Duplex Stainless Steels'07 Conf., Grado, Italy.
geted and a two-digit growth is expected for duplex steels [II] A. F. Arams, S. Herenu, S. Degallaix, F. Lovey: Temperature
in the future. If thin gauges are available, a further strong influence on the cyclic behaviour of aged and unaged super duplex
stainless steels. Duplex Stainless Steels'07 Conf., Grado, Italy.
increase of the demand is expected since most of the actual
[12] O. Strorz, A. Ibach, M. Pohl: Morphology of sigma phase and its
existing applications cover the heavy plate applications effects on the mechanical behaviour of duplex-steels. Duplex
(> 6 mm.). For the most critical conditions some Stainless Steels'07 Conf., Grado, Italy.
"hyperduplexes" have been recently designed. They are [13] L. Maines, A. Molinari, F. Colombari, P. Burlando: The effect of
considered for "niche" markets, mainly for seamless pipes. solution annealing temperature on toughness and microstructure of a
329A duplex stainless steel. Duplex Stainless Steels'07 Conf.,
After years, the positive advantages regarding corrosion Grado, Italy.
resistance but also and mainly structure stability, of [14] P. Ferro, R. Cervo, F. Bonollo, R. Bertelli: Set up and
nitrogen applications has been confirmed. The newly implementation of a numerical model of simulation of heat
developed duplex grades have nitrogen contents close to treatment of duplex stainless steels. Duplex Stainless Steels'07
the solubility limit. No real negative effects on mechanical Conf., Grado, Italy.
[IS] J. 0 Nilsson, G. Chai: The physical metallurgy of duplex stainless
properties have been reported, instead, improvements of steel. Duplex Stainless Steels'07 Conf., Grado, Italy.
the HAZ microstructure have been found. [16] I. Calliari, M. Zanesco, E. Ramous, R. Bertelli: Microstructure and
The newly designed duplex grades of the 2205 family properties modifications after isothermal aging of a low nickel DSS.
present improved microstructure stability, which makes Duplex Stainless Steels'07 Conf., Grado, Italy.
[17] I. Calliari, E. Ramous, G. Rebuffi, M. Zanesco, G. Straffelini:
these steels appropriate for lower temperature applications
Investigation on the secondary phases effects on a 2205 DSS,
(even -100°C for welded structures), and a wider range of fracture toughness. Duplex Stainless Steels'07 Conf., Grado, Italy.
heat input can be considered. [18] R. Dakhlaoui, C. Braham, A. Baczmanski, S. Wronski, K.
Finally positive field experiences concerning the Wierbanoski, E.C. Olivier Analysis of phase's mechanical
classical 2205 and 2507 (Cu,W) grades, over several behaviour of duplex stainless steels by X-ray and neutron
diffraction. Duplex Stainless Steels'07 Conf., Grado, Italy.
decades, in most of the corrosive environments, have been [19] M.G. Moscato, M.C.Marinelli, S. Degallaix, I. Alvarez-Armas:
presented and have confirmed the research work and Short crack initiation during low-cycle fatigue in UNS 32750
convictions of the duplex pioneers. duplex stainless steel plate. Duplex Stainless Steels'07 Conf., Grado,
Italy.
Acknowledgement [20] S. Sieurin, R. Sandstrom, E.M. Westin, M. Liljas: Fracture
toughness of welded commercial duplex stainless steel. Duplex
Stainless Steels'07 Conf., Grado, Italy.
This paper was prepared to be presented and published [21] O. Hechler, M. Feldman et al.: Fatigue of welded details made of
at the Stainless Steel Conference & Expo event which took duplex stainless steel. Duplex Stainless Steels '07 Conf., Grado,
place in Maastricht - 2007. The author is grateful to Italy.
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