Professional Documents
Culture Documents
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1
The SAIBD Will
Automatically
Log your CPD
Points With
SACAP
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10 11
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Separation:
What Is A Geosynthetic ? Heavy-Grade bidim® ‘U44’ (A6) Grade Nonwoven Geotextile Over
Low-Bearing Capacity Soil
Separation:
Heavy-Grade Nonwoven Geotextile Over a Low-Bearing What Is A Geosynthetic ?
Capacity Soil
3
A South African
Private Company
Founded In
Durban
in 1945
16 17
4
Atlantis, Western Cape Atlantis
Production Facility Production
Facility:
20 21
Needlepunched Nonwoven
Continuous-Filament Polyester Geotextiles Types of Geotextile
(1978)
22 23
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Types of Geotextile
24 25
‘PC’ Type
GeoComposite
26 27
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N2 Kokstad
‘KX’
Type
GeoComposite
Needlepunched Nonwoven
Types of Geotextile Staple-Fibre Polypropylene Geotextiles
(2009)
30 31
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EnviroRock Geocontainers
Langebaan Lagoon
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34 35
Client: eThekwini Municipality Client: eThekwini Municipality
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Amanzimtoti Rail Rehabilitation
Client: PRASA
Consultant Madan Singh & Associates
36 Contractor: Leomat Plant
37 Hire
Amanzimtoti Rail Embankment Collapse : Dec 11 2012
Needlepunched
Geosynthetic Clay Liners (GCLs)
(2010)
GeoComposite
GeoComposite
38 39
9
Assisted by a Network of
Distributors & Agents, e.g:
•Angola . . .NBK Ltda
• Botswana . . . Road & Rail Engineering Products
• Ethiopia . . . Abokker Trading Co PLC
• Kenya . . . Ragged Mercantile
• Mauritius . . . Harel Mallac & Co Ltd
• Mozambique . . . Modil Distributors
• Namibia . . . Industrial Building Supplies
• Nepal . . . HG Enterprises Pvt Ltd
• Tanzania . . . Nabaki Afrika Ltd
Kaytech Factory in Albury, Australia • Uganda . . . Terrain Services Ltd
40 Etc . . . 41
(Geofabrics Australasia)
Manufacture of Kaytech’s
Continuous Filament Polyester
Needlepunched Nonwoven Geotextiles:
bidim®
42 43
10
44 45
Labour-Intensive Reclamation
46 47
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Polyester
Spunbonded
Continuous Extrusion
Filament
Drawing
Web
Needlepunching
Spunbonding
(A Process Invented by Rhône-Poulenc in 1968)
52 53
Spunbonded
Continuous
Filament
Needlepunched
13
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Off To Site - to do What ?. . .
Continuous Filament
Needlepunched
Nonwoven Geotextiles:
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Geotextile Manufacturing
Issues
• What Is Polymer Used?
ØPolyester (PET)
ØPolypropylene (PP)
Manufacturing Techniques
Windhoek : Kupferberg Landfill
1.Woven Geotextiles
• Woven Flat Tape (e.g.) “Kaytape ” MultiCell® Lining Protection
(Usually HIGH Tensile Modulus & Usually Made of PP)
• Low Permittivity
• High Strength
Compared to
Woven Needlepunched
Nonwoven,
Slit Film Very Few Pores
per m2
Geotextile
(Magnified x 100)
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64 65
Construction
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Load Distribution: Transnet
Dbn-Jhb Main Line at Hidcote
68 69
Manufacturing Techniques
Types of Geotextile
1.Woven Geotextiles
• Woven Flat Tape (e.g.) “Kaytape ”
(Usually HIGH Tensile Modulus & Usually Made of PP)
• Low Permittivity
• High Strength
Compared to
Woven Needlepunched
Nonwoven,
Slit Film Very Few Pores
per m2
Geotextile
(Magnified x 100)
Drainage Grades
= ± 40-80L/m2/s 70 71
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Manufacturing Techniques Charl Malan Quay: Port Elizabeth
1.Woven Geotextiles
• Woven Monofilament (e.g. “Robusta”)
(Usually HIGH Tensile Modulus)
Woven
Monofilament Dredged silts &
Sands
Sand
72 73
(Geomesh®)
74
(Endecon Ubuntu)
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Manufacturing Techniques
Types of Geotextile
2. Woven Geotextiles
• Woven Multifilament Geotextile (e.g.) “ReStrain ”
(Always HIGH Tensile Modulus)
Woven
Multifilament
Geotextile
(Magnified x 100)
76 77
Types of Geotextile
Woven
Multifilament
Geotextile
78 79
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Spunbonded
Continuous
Filament
Needlepunched
Finished Geotextile
Manufacturing Techniques
2. Nonwoven Geotextiles
Heat & • Continuous Filament
Pressure
• Thermally Bonded (e.g. “Terram”)
Thick Fluffy (Usually MEDIUM Tensile Modulus)
Fabric In
Non -Woven
Thin Fabric Out Continuous
Filament
Thermally
Bonded
Geotextile
82 (Magnified x 100) 83
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Manufacturing Techniques
2. Nonwoven Geotextiles
• Continuous Filament, Needlepunched (PP or PET)
Non -Woven
Continuous
Filament 80%
Needle Porous
Punched Drainage
Grades
Geotextile = 280 - 230
(Magnified x 100) l /m2/s)
84 85
Geotextile Properties
Derived from Polymer
and Construction
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Characteristics Of
Continuous Filament
Needlepunched Nonwoven
Polyester Geotextiles (e.g. bidim )
Woven
Geotextiles
Are
Anisotropic
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“Machine Direction”
(MD)
or “WARP” NB: Woven Geotextile Directional Strength May Depend
or on What Type of Loom Made The Woven Fabric!
“Longitudinal”
“Transverse Direction
(TD) or
Direction”
“XD”
or “Weft” or
“Across”
Direction 90 91
SULZER P7100 TOYOTA JAT 610/600
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When Using a Uniaxial Woven When Using a Uniaxial Woven
Geotextile or any Uniaxial Geogrid Geotextile or any Uniaxial Geogrid
For Reinforcing Purposes – The Material For Reinforcing Purposes – The Material
Must Be Correctly Orientated Must Be Correctly Orientated
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How Long Will These Geosynthetics
Last on Your Project?
Durability
96 97
Stress kN/m
Polypropylene
Polyethylene
Strain %
99
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Comparitive Stress - Strain for Polymers
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Expected Lifespan Of Geosynthetics
Expected Lifespan Of Geosynthetics
The Polymers That Geosynthetics Are Made From
The Polymers That Geosynthetics Are Made From
Are Resistant To Biodegradation
Are Resistant To Biodegradation (Anticipated Lifespan > 500 Years)
(Anticipated Lifespan > 500 Years)
What About Animal Attack?
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Animal Attack:
Not a Problem
+ Plasticiser
(± 30% by Volume) =
There is no Plasticiser
102 In Modern Geotextiles
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Characteristics Of
False-Colour Image of the Sun's Corona
As Seen in Deep Ultraviolet by the Extreme Ultraviolet Imaging Telescope
Continuous Filament
Needlepunched Nonwoven
Polyester Geotextiles
• Resistant To Strong Chemicals
Action of Sulphuric Acid Over 72 Hours Action of Sodium Hydroxide at 100oC
4%
Sodium
Hydroxide
at 20°C
has a pH
of 14
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Polyester
Resistance To
Sunlight
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• Geotextiles
• Geogrids
• Geopipes
• Geocells
• Geosynthetic Clay Liners (GCLs)
• Geocontainers
• Geomembranes
• Geocomposites
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Filtration:
The 6 Main Functions Of Lining to a Roadside Subsoil Drain
• Drainage
blocked or clogged”
(SANRAL Drainage Manual: 6th
• Separation Edition Page 12 -8)
• Reinforcement
• Barrier
• Erosion Control
112 113
Manufacturing Techniques
http://sanral.ensight-
cdn.com/content/Drainage_Manual
_6th_Edition_(Sept_2013).pdf
2. Nonwoven Geotextiles
Why Does • Continuous Filament, Needlepunched (PP or PET)
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Manufacturing Techniques Characteristics Of
Bidim Fabric
1.Woven Geotextiles Continuous Filament Soil
• Woven Flat Tape (e.g.) “Kaytape ” Needlepunched Nonwoven
(Usually HIGH Tensile Modulus & Usually Made of PP)
Polyester Geotextiles
• Low Permittivity
• High Strength • High Permittivity
Compared to
Woven Needlepunched
(Ability To Transmit Water
Perpendicular to Normal Plane)
Flat Tape
Nonwoven,
Very Few Pores
Geotextile
per m2 Bidim A2
Project: N1 Pienaarsrivier
to Bela Bela
bidim A4 – 85 000 m2
Flo-Pipe 110 – 32 000 m
Client: Bakwena N1 / N4 Toll
Consultant: Jeffares & Green
Contractor: Concor
Client Bakwena
Consultant: Jeffares & Green
Contractor: Concor Roads
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Completion June 2014
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These Issues Examined
In Detail in Our CPD-Accredited
Applications for
“Filtration & Drainage”
Geosynthetics
Lecture
120 121
122 123
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Conventional Playing in Cold, Wet Mud
“Herringbone”
Drainage Builds Character!
Layout Surface water
has to filter
through many
metres of soil
between
drains
Slow
Draining:
Inappropriate
for National
Stadia
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Bafokeng Stadium
Blanket Drain
Typically 300 mm
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Poor Sportsfield Drainage
Centurion - The afternoon before the big game…
FAILURE!
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!!
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Mbombela Stadium: Nelspruit
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Site Supervision:
Designers & Supervisors Must Have Eyes
In the Back of Their Heads!
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Site Supervision: Filtration & Drainage:
You Must Have Eyes In the Back of Your Head! Correct Sports Stadia Field Drainage
136 137
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Green Point Stadium
Cape Town
MegaFlo Drainage
System
40 mm Profile Height
Enables Thinner Blanket
Drain Profile
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Filters in Earth Embankment
& Rockfill Dams
Filter On
Filter Under Rip-Rap On
Both Sides Bill Legge
Earth Embankment Dam DWAF Chief Engineer
Of Core Drain
On Earth (Civil Design)
Dam 1972 to Retirement in 1986
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Drainage Blanket Between Chimney Drain
Filters in Earth Embankment And Toe Drain Of Kwena Earth Dam
& Rockfill Dams
Filter Around
Toe Drain On
Earth Dam
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Note Grading
Of Combination Filter
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Alternative:
Subsoil Drainage With
Flo-Drain®
But…
At ± R 350 / m3 –
Crushed Drainage
Media is an Expensive
Option…
156 157
Flo-Drain®
Can Flo-Drain
Really Perform
as Well as
Something Like
This?
158 159
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Flo-Drain®
160 161
162 163
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Figure 9.2 page
9-6 of SANRAL
Drainage Manual
(5th addition)
164 165
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Basement Tanking & Drainage Drainage:
• Flo-Drain
• Geopipe
RockGrid High-
• Flownet
strength geogrid under • Bidim
bedding sand to prevent
differential settlement Fully-bonded waterproofing (may
of paving over be painted-on rubberised bitumen,
compacted fill area as Flo-Drain prevents hydrostatic
pressure on waterproofing)
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Cost of
Materials to
Site
1km Sub-soil Drain
(Flo-Drain x 1 m High)
= (1.0m x 0.00021)
Ks = 5.79 x 10-6m/s = 2.1 x 10-4 m2/s per
linear metre NonWoven Geotextile
F.O.S. = 2.1 x 10-4m3/s
5.79 x 10-6m3/s
Geotextile Acts As a Drain
400
F.O.S. = 36 175
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Drainage:
Geotextile Acts As Sole Drainage Media Between
Approach Fill and Bridge Abutment
176 177
Lydenburg June 1981
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Septic Tank Drainfields
180 181
Alternative:
‘Infiltrator’
Chambers:
Alternative to Rubble or
Stone - Filled Leachfields
(Over 3 x Storage
Volume of Stone-
Filled Drain)
Good for shock-
loadings (e.g.
schools)
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Characteristics Of Drainage:
Continuous Filament Geotextile Acts As Sole Drainage Media Between
Needlepunched Nonwoven Approach Fill and Bridge Abutment
Polyester Geotextiles
• High Transmissivity (Ability To Transmit Water
Through Plane Of Material)
NonWoven Geotextile
(Over 3 x Storage
Volume of Stone-
Filled Drain)
Good for shock-
loadings (e.g.
schools)
186 187
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INSPECTION EYE
100mm PIPE AND END CAP
TOPSOIL
300 min.
INSITU BACKFILL COVER
INSITU
SOIL
406
LOUVRED
255 SIDEWALL 255
700
864
900
188 189
SECTION
TOPSOIL
300 min.
NON-TRAFFIC
BACKFILL AREAS
INSITU
SOIL
Stormwater Attenuation
100° PIPE
OUTLET TO MUNICIPAL
405 STORMWATER SYSTEM
LOUVRED
260
260
SIDEWALL
380
VOID 390 x 190 x 190
CEMENT BLOCKS
ON EDGE
SECTION ELEVATION
47
These Issues Examined
In Detail in Our CPD-Accredited
• Drainage
• Separation
• Reinforcement
• Barrier
• Erosion Control
194 195
48
Excavation How Do You Construct A Project
Over A Swamp ?
2. Bring in good material and compact it into the mud until you
have displaced all the soft soil and formed a good foundation
(e.g. Rapid impact Compaction, or Dynamic
Compaction).
196 197
198 199
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How Do You Construct A Project
Over A Swamp ? Constructing Structures On Soft Soils
Using Separation Layers
Is Older Than The Techniques Used By The
3. Lay a strong, pervious separation layer over the mud and Romans
build the structure over the top of this
Paving
Basecourse
200 Willow Fascines 201
Soft Subgrade
Separation: Separation:
Heavy-Grade Nonwoven Geotextile Over a Low-Bearing Heavy-Grade Nonwoven Geotextile Over a Low-Bearing
Capacity Soil Capacity Soil
202 203
50
Separation: Separation:
Heavy-Grade Nonwoven Geotextile Over a Low-Bearing
Capacity Soil •Geotextiles e.g. bidim A7
• Geogrids e.g Rockgrid GX
N2 Durban Area •Geocomposites (e.g.
Rockgrid PC)
204 205
Coega
206 207
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208 209
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Separation & Reinforcement: How The Separation
RockGrid Over a Low-Bearing Capacity Soil Function Works
1. Mass of Drainage Layer and Fill Layers
Compresses Soft Subgrade.
2. Water Under Pressure Filters Through
Geosynthetic Layer, Into Drainage Layer
– Soil consolidates
Fill Layers
Drainage Layer
Strong Geotextile
Soft
Subgrade
212
Wick Drains May be Required 213
However:
If Soft Saturated Soil Is Very Deep
Kaytech
WickDrain®
214 215
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Accelerating Consolidation of Saturated Soils Using WickDrain®
Embankment With
Surcharge Load
WickDrain
Coarse
Fine
Old Method:
Coarse
Fine
Coarse
Coarse Alluvium
With Sand 216
Bedrock
217
With WickDrain, shear strength increases rapidly,
avoiding stability problems and construction delays
Wick Drains to
Assist
Consolidation
Hillendale Smelter
Richards Bay
218 219
54
Wick Drains to Assist
Consolidation
220 221
222 223
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Susceptibility to
Damage Reduces
100
W
% of Ultimate Strength
80
B
-H
W
CN
NP
NP
60 W : Woven
W-
W-
CNW-HB : Continuous Filament
SN
CN
40 Non Woven -Heat Bonded
CNW-NP : Continuous Filament
Non Woven - Needle Punched
20 SNW-NP : Staple Fibre Non Woven -
Needle Punched
10 10 20 30 40 50 60 70 80 90 100
The Fabric Must be Ductile Strain (%)
224 225
to Survive Installation
56
Functions of Geosynthetics
Now:
• Filtration
• Drainage Testing Geosynthetics
• Separation
• Reinforcement
Prakash Julal
• Barrier (Manager: Geosynthetic Laboratory, Pinetown)
• Surface Erosion Control
228 229
Let’s Take A
Information
Overload? 10 Minute
Break!
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