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ON M A S S C O N C R E T E STRUCTURE
By Kevin Z. Truman, 1 David J. Petruska, 2 Associate Members, ASCE,
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INTRODUCTION
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I I""
D I R E C T I O N OF HEAT
FLOW I N S L A B
10.0'
J 9—ft ft—ft— fT • -ft ft-- ft ft> -
LIFT 1
THERMAL BOUNDARY
CONDITION: NO HEAT
FLOW ACROSS SURFACE
MECHANICAL BOUNDARY
-12.0-^-8.0^ CONDITION: NO
HORIZ. DISPLACEMENT
on samples of the concrete mix to obtain the heat of hydration and creep
were performed at the U.S. Army, Corp of Engineers Waterways Experi-
ment Station, Vicksburg, Mississippi. Shrinkage effects were determined
through testing performed at the University of Michigan (Hanson 1988). The
U.S. Army Corps of Engineers, Waterways Experiment Station, and Ana-
tech, Inc., Vicksburg, Mississippi, used this data in the development of a
FORTRAN subroutine that models the two- and three-dimensional aging,
creep, and shrinkage for the proposed concrete mix ("Development" 1987;
Bombich et al. 1987).
MODELING
d) (2) (3)
l Lower bound" Lower boundb
2 Lower bound Upper boundd
3 Lower bound None
4 Upper boundc Lower bound
5 Upper bound Upper bound
6 None Lower bound
"15% of (5a).
"90% of (4a).
c
110% of (4a).
"61.8% of (5a).
metry. The convection coefficients used in this analysis are based on a forced
convection mode, because as the fluid (air) flows over the surface with some
velocity, heat is carried away, producing a temperature gradient within the
concrete. Therefore, the coefficient is a function of the mean wind velocity.
For external surfaces, the mean wind velocity used is 10 mph. Inside the
culvert and gallery (see Fig. 1), a velocity of 1 mph was used because the
air flow is permissible through the voids at the ends of the monoliths. To
simulate the effect of the forms, a coefficient based on the insulating effect
provided by 3/4 in. plywood is used. This modeling resulted in the follow-
ing convection coefficients. The values of the coefficient are in units of Btu/
day-sq in.-°F. For the exterior walls, the coefficient used was 0.141 with
forms and 0.679 without forms; and for inside the voids, a value of 0.125
with forms was used and 0.422 without forms (Bombich et al. 1987).
The forms are removed two days after the lift is placed, with lift placement
proceeding at five-day intervals. These rates are much faster than what ac-
tually occur on the job site; however, these rates also produce higher thermal
gradients. This is a result of the forms being removed near the time when
the peak temperature within the concrete is obtained. Placing new lifts every
five days results in higher temperatures since the new lift adds more heat to
the previous lift prior to a significant amount of cooling.
The temperature of the convective medium is the mean daily ambient tem-
perature as a function of time, which is representative of the project site
conditions as shown in Fig. 2. All computer analyses were based on a con-
struction starting date of 1 July. In addition, concrete placement temperature
is constant for all lifts, with the temperature being 65° F.
The size of the time step will obviously determine how fast the solution
process proceeds. Larger elements and time step will give a rapid, and thus
less costly, solution; smaller elements and time step will give a more ac-
curate solution. The relationship between the time step and element size
recommended by ABAQUS is
U)
* >(«)**
where At = time step; p = density; C = specific heat; k = thermal con-
1276
90 -
80 ^
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70
F "
— 50 -
UJ
cr
=. SO -
<
cr
UJ 40 -
20 -
10 -
0I 1 1 1 1 1 1 1
0 50 100 150 200 250 300 350 400
ELAPSED TIME FROM 1 JULY (DAYS)
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en
I
CJ
z
_J
M
o
in
LL.
o
Q-
UJ
a
100 -
120
TEMPERATURE (°F)
40
wall. This constraint was applied for seven days after the roof was placed.
In addition, the program redistributed the loads at those nodes. The forms
on the vertical walls in reality provide some support; however, in the anal-
ysis this support was neglected since it would be difficult to model.
Poisson's ratio and the value of the coefficient of thermal expansion are
assumed to be constant with respect to time. The value of the coefficient of
thermal expansion is 4.5 X 1(T6 in./in.-°F. The value of Poisson's ratio is
0.17. Young's modulus for the soil is 3,000 psi, and Poisson's ratio is 0.35.
Young's modulus for the concrete (in psi) as a function of time t, in days,
is given by (Hanson 1988; Bombich et al. 1987)
E(t) = E0 + £,(1 - e-'"<'-'>) + £ 2 (l - e-»2«-i>) (3a)
where
E0 = 1.488 x 106 (3b)
6
Ei = 1.760 X 10 (3c)
6
E2 = 0.0878 x 10 (3d)
«! = 0.060 (3e)
n2 = 0.883 (3/)
Prior to one day, the value is assumed to be linear, with the one-day value
being 1.488 x 106 psi, and at time zero the value is assumed to be zero.
The type of shrinkage used in the model is autogenous shrinkage, the
internal drying caused by the heat of hydration, which can account for up
to 95% of shrinkage in mass concrete (Bombich et al. 1987). Shrinkage
strains are given by the equation (Hanson 1988; Bombich et al. 1987)
e' = C,(l - es") + C 2 (l - eS1') (4a)
where
C, = 102.5 x 10" 6 (4b)
6
C2 = 72.5 x 10" (4c)
st = -0.150 (4d)
s2 = -0.0226 (4e)
The upper bound was obtained by multiplying (4a) by 1.1 and the lower
bound by multiplying (4a) by 0.9, which was representative of the variation
in the test data.
Creep is a complex phenomenon that occurs in concrete upon loading.
Bazant describes creep as the most uncertain mechanical property of concrete
(Bazant and Madsen 1983). When concrete is loaded, the deformation that
results can be broken into two parts: an immediate deformation and a time-
dependent deformation which begins immediately but continues for years,
known as creep.
1280
where
E(3)
Ai(T,T)=A0ie-"RT i = 1, 2 . (.5b)
.E(J).
E(3)~
D(r,T) = D0e -B/RT (5c)
E(j).
r, = 0.18 (Sd)
r2 = 5.30 (5e)
7
Ao, = 3.33 X 10~ (5/)
7
A02 = 3.16 x 10" (5g)
D 0 = 1.761 X 10~9 (5ft)
E(3) = three day Young's modulus; ZS(T) = Young's modulus as a function
of age of loading; B = an experimentally derived constant; and R = gas
constant. The upper-bound value was obtained by multiplying (5a) by 0.618
and the lower-bound value by multiplying (5a) by 0.150, which represented
the variability of the material and test data. Thus, the strain component can
be calculated by
1 5CT(T)
e(0 = + J(f,T,T) + otAr + e* \dt (6)
E(T) 3T
RESULTS
The results at two nodes, indicated by the circles, for the heat transfer
analysis are shown in Figs. 5 and 6. These plots are typical of what was
found on a lift interface and at the exterior surface. Fig. 5 shows an increase
during the first day due primarily to convection, since the air temperature
is approximately 80° F and placement temperature is 65° F. At five days, a
second increase in temperature occurs from conduction of heat liberated by
the new lift. As would be expected, the upper-bound adiabatic curve pro-
duced higher temperatures. After five days, a slight decrease in temperature
occurs for the lower-bound curve, because the new lift is placed at a tem-
perature of 65° F and enough heat is not liberated initially to produce an
increase as in the upper-bound curve. Again, Fig. 6 shows an initial tem-
perature increase due to convection. The decrease after two days is due to
removal of the forms. The remaining results are due to a convection process
with the nodal temperature remaining at nearly the same temperature as the
surrounding air.
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0 5 10 15 20 25 30 35
RELATIVE TIME (DAYS)
FIG. 5. Temperature versus Time for Upper and Lower Adlabatic Curve
100
UPPER BOUND
95 - (70 cal/gm)
LOWER BOUND
90 (53 cal/gm)
85
l/V~'-v'^7^v___
ao
75
70 -
i
1, 1 , . .
0 5 10 15 20 25 30 35 40 45 50
RELATIVE TIME (DAYS)
FIG. 6. Temperature versus Time for Upper and Lower Adiabatic Curve
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0 5 10 15 20 25 30 35 40
RELATIVE TIME (DAYS)
corresponds to the location of the Gauss point in the element. The stresses
immediately after placement are compressive as a result of thermal expan-
sion, but internal restraint prevents most of this expansion producing a com-
pressive force on the element. Tensile stresses soon occur as a result of
shrinkage and subsequent cooling. The decreases in stress at five-day inter-
vals is a result of increased bending caused by placing the new lifts. The
pattern exemplified in these two plots is typical of what was observed at
other locations where tensile stresses were investigated. From the results, it
can be noticed that shrinkage can reduce the stresses caused by thermal loads.
400
LOAD CASE 1
i
. LOAD CASE 2
i nan TASF 3
300 -
1I
1
1
200 -
-
100 - / * *
^
' —
-100
10 15 20 25 30 35 40
RELATIVE TIME (DAYS)
1283
300
§ LOAD CASE 6
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ir
200
100 /s V
— • , _
— ^ "" \._-
0
N
~\
10 15 20 25 30 40
RELATIVE TIME (DAYS)
This is because for the first few days, thermal loads dominate as evidenced
by the rapid increase in tensile stress at early times as seen in Figs. 7 and
8. At approximately day five, however, thermal loading is decreasing while
shrinkage is increasing, causing the element to contract, thus producing a
gradual decrease in stress. Therefore, overestimating the amount of shrink-
age occurring in the system is not necessarily conservative; and neglecting
300
200
100
-100
10 15 20 25 30 35 40
RELATIVE TIME (DAYS)
1284
shrinkage from the analysis tends to produce conservative results and re-
duced computing time.
The effect of the same stress locations when creep is varied and shrinkage
is constant is shown in Figs. 9 and 10. From the plots it can be concluded
that creep relaxes the stresses with time. Also, much of the creep effect is
obtained between days 2 and 10. Since both creep and shrinkage effects
produce lower stresses within the tensile regions of the structure, it would
1285
but on their interaction. Figs. 11 and 12 show the strains plotted as a function
of time. In Figs. 11 and 12, an increase in strains occurs in the first two
days due to thermal loads, followed by a decrease in strains due to shrink-
age. In Fig. 11, another increase is noticed at five days due to the next lift
being placed and thus more heat being generated, resulting in an increase
in the strains. After this time, both figures show a gradual decrease in an
exponential fashion. Fig. 12 also shows an upper band formed by load cases
2 and 5 and a lower band formed by load cases 1 and 4. The upper band
represents lower-bound shrinkage; and the lower band is upper-bound shrink-
age. Thus creep shows little effect on the strains, while shrinkage shows a
significant effect. This is because shrinkage is strain-related, and creep is
stress related.
A value commonly used to assume when cracking may occur in concrete
is 100-150 microstrains. The largest strain shown in the figures is approx-
imately 80% of this value. The largest strain found at any location within
the structure was 93.7 microstrains, for the vertical component in the cham-
ber wall in lift 6 two days after the lift was placed for load case 1.
The results of this study provide a starting point for assessing how these
parameters, in particular adiabatic temperature rise, creep, and shrinkage,
will effect the tensile stresses in an incrementally constructed mass concrete
structure. The objective of this work was to link the computer model with
laboratory data and use the results to accurately predict when and where
cracking might occur and then to minimize the extent of cracking that would
actually occur through the use of proper materials and construction proce-
dures. The tensile stresses and strains examined indicated that cracking would
not be present in the monolith for all the load cases. Such a study is shown
here to be feasible using commercially available finite-element codes. The
parametric analysis showed that the higher the heat of hydration of the ce-
ment, the higher the thermal loads and the resulting stresses. Furthermore,
neglecting thermal loads may result in inadequate placement of reinforce-
ment in areas where a static analysis would indicate compressive stresses.
Neglecting creep and shrinkage in an incremental construction analysis pro-
duces conservative tensile stresses since the addition of shrinkage tends to
reduce the thermal loads and creep relaxes the stresses due to thermal and
gravity loads.
ACKNOWLEDGMENTS
"ABAQUS—structural and heat transfer finite element code." (1987). User's man-
ual, Hibbitt, Karlsson, and Sorenson, Inc., Providence, R.I.
Downloaded from ascelibrary.org by Universidad Politecnica De Valencia on 06/08/15. Copyright ASCE. For personal use only; all rights reserved.
Baiant, Z. P., and Madsen, H. O. (1983). "Uncertainty analysis of creep and shrink-
age effects in concrete structures." J. Amer. Concrete Inst. Title No. 80-13, 80(2),
116-127.
Bombich, T., Garner, S., Jones, W., and Norman, C. D. (1987). "Thermal stress
analysis of Mississippi River Lock and Dam 26 (R)." Waterways Experiment Sta-
tion of the U.S. Army Corps of Engineers, Vicksburg, Miss.
"Development of two and three dimensional aging and creep model for concrete."
(1987). Report to Waterways Experiment Station of the U.S. Army Corps of En-
gineers, Anatech, Inc., Vicksburg, Miss.
Fehl, B. D., Normal, C. D., and Truman, K. Z. (1988). "Parameters affecting stresses
in mass concrete structures." Corps of Engineers Structural Engineering Confer-
ence, Vol. 1, 389-399, St. Louis, Mo.
Hanson, W. (1988). "Experimental test data reported to the Waterways Experiment
Station of the U.S. Army Corps of Engineers." Report, Vicksburg, Miss.
Holman, J. P. (1981). Heat transfer, 5th Ed., McGraw-Hill Book Co., Inc., New
York, N.Y.
"Prediction of creep, shrinkage, and temperature effects in concrete." (1971). ACI
Publication SP 27-3; Designing for effects of creep, shrinkage, and temperature
in concrete structures, American Concrete Institute, Detroit, Mich., 51-93.
Truman, K. Z., Petruska, D. J., and Ferhi, A. (1989). "Evaluation of thermal and
incremental construction effects for monolith AL-3 and AL-5 of the Auxiliary Lock
and Dam No. 26 (Replacement)." Struct. Engrg. Report No. 84, Washington Univ.,
St. Louis, Mo.
Truman, K. Z., Petruska, D. J., Ferhi, A., and Fehl, B. (1991). "Nonlinear, incre-
mental analysis of a mass concrete lock monolith." J. of Struct. Engrg., ASCE,
New York, N.Y., 117(6), 1834-1851.
To Convert To Multiply by
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