Professional Documents
Culture Documents
Series EX250
Options
y Output block / u Power block Output block Power block
Features: • Able to retrofit to the valve manifold, using the unused points.
• 2-output (M12 connector)
• + common / – common are standardized.
• Able to drive by 0.5 A per point.
SI unit SI unit
Power block
Option/Part No.
Applicable model
Description Part no. Note
OET쏔 OEP쏔
Refer to page 1672.
Waterproof cap EX500-AWTS Order separately: 10 pcs. included
Cable with connector Refer to page 1677.
for output entry
EX9-AC쏔-7 Order separately.
Refer to the right page.
Power block EX9-PE1 Order separately.
1674
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1675
Integrated Type/
For Input/Output Series EX250
1675
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1676
Series EX250
Options
Output Block Dimension Power Block Dimension
Position indicator LED
72.6 Position indicator LED
80.3
PWR
reverse keyway)
43.2
22.2
22.2
21
21
26.7
26.7
Circuit Diagram
EX9-OET1 EX9-OET2
SI unit Power block SI unit Output block
+COM 24 VDC +COM 24 VDC
0 0
Overcurrent protection
Overcurrent protection
LED0 1 2 LED0 1 2
Overheat protection
Overheat protection
OUT0 5 OUT0 5
Internal circuit
Internal circuit
4 3 4 3
LED1 1 LED1 1
Connector OUT1 1 2 Connector Connector OUT1 1 2 Connector
for solenoid Connector 5 for solenoid for solenoid Connector 5 for solenoid
valve for SI unit 4 3 valve valve for SI unit 4 3 valve
connection connection connection connection connection connection
–COM
GND +COM
GND
EX9-OEP1 EX9-OEP2
SI unit Power block Output block SI unit Power block Output block
+COM LED0 +COM LED0
0 0
Overcurrent protection
Overcurrent protection
1 1 2
1 1 2 OUT0 5
Overheat protection
Overheat protection
2 1 2 1
OUT0
Internal circuit
5 5 5 4 3
3 4 4 3 3 4
Internal circuit
EX9-PE1
Power block
0 1
1 2 2 1
5 5
4 3 3 4
Connector for
Connector for SI unit output block
connection connection
COM We sell this product individually. Please place an order separately.
You are requested to connect it to an SI unit and a valve manifold.
When using the output block only (valve manifold is unused.),
place an order for an end plate (!1 EX9-EA쏔) separately for con-
24 VDC nection.
Refer to the separate technical instruction manual for connection,
0 VDC wiring, installation, optional goods and cable, etc.
1676
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1677
Integrated Type/
For Input/Output Series EX250
l
i Cable with connector for output entry 52
M12
EX9 AC 030 7
ø6.4
30 5
Cable length (l)
2 1 Terminal no. Core wire colors 50
010 1000 [mm] 5
030 3000 [mm]
2
1 Brown
White
3 Blue
3 4 4 Black
5 Gray
Plug connector
pin arrangement Connections
Note) Wiring to the output devices differs depending on the output style of the output block.
For details, please refer to the technical documentation for the output block.
ø6.4
SI unit type
EX250-SDN1
EX250-SMJ2
2 EX250-SCA1A
Compliant
EX250-SCN1
2 1 Terminal no. Terminal no. 1 2
EX250-SPR1 5 5
3 EX250-SEN1
Compliant
1
Brown
1
White
4 EX250-SAS3/5 Compliant 3 4 2 2
Blue 4 3
3 3
Black
Plug connector 4 4 Socket connector
Gray
5 5
pin arrangement pin arrangement
Reverse keyway Connections Reverse keyway EX
EX9-AC002-3 200
52 48.1
M12 M12
ø6.4
EX9-AC002-4 200
52 48.1
M12 M12
ø6.4
1677
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1678
Series EX250
Options
!0 AS-Interface power cable
Cable connecting between AS-Interface power supply line (for external devices) branch connector (M12) and the power block’s power supply
input connector.
l
EX9 AC 010 5 48.1 52
M12 M12
ø6.4
Cable length (l)
010 1000 [mm]
030 3000 [mm]
050 5000 [mm]
1 2 Terminal no. Terminal no. 2 1
5
Brown
1 1
White
4 3 2 2 3 4
3 3
Plug connector 4 4 Socket connector
pin arrangement 5 pin arrangement
Reverse keyway Connections
EX9 EA 03
Mounting
specification
03 Direct mounting
04 DIN rail mounting
EX9-EA03 EX9-EA04
66
66 Mounting hole for 2 x M4
12.5
12.5
10
10
60
60
13.2
13.2
6 18
75
75 6 18
1678
P1650-P1724-E.qxd 08.9.2 4:10 PM Page 1679
Integrated Type/
For Input/Output Series EX250
w
e
EX
Parts List
No. Description Part no. Note
1 SI unit EX250-S쏔 For details, refer to pages 1664 to 1667.
2 Input block (M12, 2 inputs) EX250-IE1 PNP/NPN switchable
3 Input block (M8, 4 inputs) EX250-IE3 PNP/NPN switchable
4 End plate (Input side) EX250-EA1 EA2: DIN rail mounting
5 Output block (For low-wattage load) EX9-OET쏔 1: PNP output, 2: NPN output Note)
6 Power block EX9-PE1 For EX9-OEP쏔
7 Output block (For high-wattage load) EX9-OEP쏔 1: PNP output, 2: NPN output Note)
Note) Refer to page 1674 for the applicable SI unit for each output block.
How to increase the input block, and output block (power block)
q Loosen the hexagon socket head cap screws (2 locations) which are fixing the end plate of the valve manifold.
w Separate the section to be installed additionally.
e Add and increase the attached tie-rod (2 pcs per block) to the increased block respectively and pass through a block by the tie-rod.
Increased section: Input block ······················· Between the left side of the SI unit and the end plate
: Output (power) block ······· Between the right side of the SI unit and the valve
r Fix by loosening the hexagon socket head cap screw , paying attention to avoid the gap between eack block. (0.6 N·m)
∗ In the case of the DIN rail manifold, prepare the DIN rail long enough to ensure the extended length, because the length of the manifold is increased by a 21 mm per
block addition. Please contact SMC for the DIN rail's part number and its specifications.
1679
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1680
Series EX500 ®
! "
! "
# $
% $&'
($ % $&)
Input unit
GW unit
SI unit
VQC1000
2000
4000
SI unit
Input unit
SV1000/2000/3000/4000
1680
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1681
GW Unit Specifications
Version
11 to 25 VDC
For unit (Supplied by DeviceNet
Power circuit, 50 mA or less) 24 VDC±20%
supply
For sensors 24 VDC±20%
For valve 24 VDC±10%/–5%
Internal current consumption (Unit) 200 mA or less (GW unit)
Number of inputs 64 points (16 points x 4 branches)
specification
Connection input device The EX500 series input unit manifold (connection from communication port A to D)
Input
Connection output device The EX500 series SI unit manifold (connection from communication port A to D)
Supply voltage 24 VDC
EX
Supply current Max. 3.0 A (Max. 0.75 A per branch)
Branch cable length 5 m or less between connected devices (total extension 10 m or less)
Environmental resistance
Enclosure IP65
Operating temperature range Operating: 5 to 45°C Stored: –25 to 70°C (with no freezing and condensation)
Operating humidity range Operating, Stored: 35 to 85%RH (with no condensation)
Withstand voltage 1000 VAC for 1 min. between whole charging part and case
Insulation resistance 2 MΩ or more (500 VDC Mega) between whole charging part and case
Vibration resistance 10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance 150 m/s2 in each X, Y, Z direction, 3 times (De-energized)
Standard CE marking, UL (CSA)
Mass 470 g
Accessory: Waterproof cap (for M12 connector socket) EX500-AWTS (4 pcs.) EX500-AWTS (5 pcs.) EX500-AWTS (4 pcs.) EX500-AWTS (5 pcs.)
Note 1) Please note that the version is subject to change.
Note 2) Each file can be downloaded from SMC’s website (http://www.smcworld.com/).
Note 3) For detailed specifications other than the above, refer to the separate technical operation manual can be downloaded from SMC’s website
(http://www.smcworld.com/).
1681
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1682
Series EX500
BUS
GATEWAY UNIT
EX500 SERIES
Communication GATEWAY UNIT
EX500 SERIES
PE
IN
PE
MS
NS connector BUS
RUN
SOL
SOL BF
Power source (M12, 5 pins, DIA
68
88
88
68
OUT
12
12
24VDC COM A COM B COM C COM D Power source 24VDC COM A COM B COM C COM D
connector Note 1)
Branch connector Note 2) Marker: BN-WH Branch connector Note 2) Marker: BN-WH
(Made by Phoenix Contact) (Made by Phoenix Contact)
160 160
136 136
48.8
49.9
46
46
10
10
EX500-GMJ1 (CC-Link) EX500-GEN1 (EtherNet/IP)
Switch protective Switch protective
148 cover cover
Communication
LINK IN Bus adapter 4 x M5 (mounting hole) connector 148 4 x M5 (mounting hole)
(M12, 4 pins, plug) M3 (M12, 4 pins, M3
Position indicator LED socket type D) Position indicator LED
Ground terminal Ground terminal
LINK OUT GATEWAY UNIT GATEWAY UNIT
EX500 SERIES LAN EX500 SERIES
PE
IN
PE
(M12, 5 pins, socket) LINK
PWR
SOL
PWR
LINK
100
OUT L RUN MS
L ERR.
Power source
88
NS
68
68
88
Power source
connector Note 1)
12
12
connector Note 1)
24VDC COM A COM B COM C COM D 24VDC COM A COM B COM C COM D
Branch connector Note 2) Marker: BN-WH Branch connector Note 2) Marker: BN-WH
(Made by Phoenix Contact) (Made by Phoenix Contact)
160
136
160
93.5 or less
136
48.8
48.8
46
46
10
10
1682
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1683
Input unit
End block
DIN rail
Input block
End block side E
VO X5
IN LTAG00
PU
IP T E 24 B1
SECODE
RI
AL
-I
VD
16 C/65
Input block EX
EX500-IE4 (4 sets)
No IP 0m VO 5
. 65 A LT 00
INPU
RIA E
JA
PA
PE US
1 LN 16 C/650
N
VO X5
E o. IP
65 mA
LT 0
IP AG 0-IE MAD C
CO E
SE DE 24VD 5 (P
E IN TY
RI JA PE
24 NP
AL C/ PA 1
N
IP65 0mA )
No EX
. 50
DC
JA PE US C /60
mA EX
PA 1 EX TY R
IP6 50
N PE US 0-
LT 50
VO 5
1 VO
LTA (P IE
IP AG 0-IE
IP
CO GE
NP 3
CO E DE 24V)
SE DE 24VD 5 (P MA
DE C
DC
/60
RI
24 NP
IN mA EX
TY
R
JAP
JA PE US AN PE US IP6
5
50
0-
PA 1 1 VO
LTA (P IE
N IP NP 3
CO GE
DE 24V)
MA DC
DE C /60
IN mA
TY
R
JAP IP6
AN PE US 5
1
E IN
0m
JA
A
C
TY
PE US
R
EX
500
EX500-IE1 (8 sets) Input unit side EEX500-IB1-M6 (1 set)
PA (PN -IE1
1 24VD
P)
Input block
N C
C/60m
R
A/IP65
US TYP EX
E1
500
24VD (PN -IE1
C/60m P)
MA C
R
A/IP65
DE US TYP
EX
IN E1
500
(PN -IE1
DE US TYP EX
IN E1 500
JAP (PN -IE1
EX500-IE1 (4 sets)
24VD
AN C/60m P)
MA C
R
A/IP65
DE US TYP EX
IN E1 500
JAP 24VD (PN -IE1
AN C/60m P)
MA C
R
A/IP65
DE US TYP EX
IN E1 500
JAP 24VD (PN -IE1
Input block
DE
R
EX
US TYP 500
IN
JAP E1 24VD (PN -IE2
AN C/60m P)
C A/IP65
MA R
DE US TYP
IN E1
JAP
AN
MA
E
VO X5
DE
LT 00
INPU
IN
JAP AG -I
AN IP T E B1
N C
C/60m
R
P)
A/IP65
US TYP
EX
E1
500
24VD (PN -IE1
DE US TYP
EX
IN E1
500
JAP 24VD (PN -IE1
AN C/60m P)
C A/IP65
MA
Input manifold
R
DE US TYP
IN E1
JAP
AN
MA C
R
DE US
IN
JAP
AN
EX
EEX500-IB1-E6 (1 set)
IP
CO GE
DE 24V)
DC
C /60
TY R
mA EX
PE US IP6 50
1 5 VO
IE 0-
LTA (P
IP
CO GE
NP 3
DE 24V)
MA DC
DE C /60
Input block
JAP TY R
IP6
AN PE US 5
1
MA
DE
IN
JAP
AN
EX500-IE5 (1 set)
End block side
E
VO X 50
IN LTAG 0-I
Input block
IP PUT E 24 B1
SECOD
EX500-IE1 (2 sets)
VD
RIA E 16 C/650
LN
o. IP65 mA
o.
C/2 NP
IP65 mA )
40 lent to the length of four stations on an M8 input block,
∗ EX500-IE5 ........... 1 set
MAD C
US
A/IP
65 EX
TY 500
PE
1 24V (PN -IE1
DC/ P)
manifold.
C 60m
MA A/IP
R
65
DE US
TY
IN PE
1
1683
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1684
Series EX500
Model EX500-IB1
Internal current consumption 100 mA or less
Number of inputs 16 points
Input Connection block The EX500 series input block (possible to be positioned with others)
specification
Connection block 2-input, input block: Max. 8 stations
stations 8-input, input block: Max. 2 stations
Enclosure IP65
Operating temperature range Operating: 5 to 45°C Stored: –25 to 70°C (with no freezing and condensation)
Operating humidity range Operating, Stored: 35 to 85%RH (with no condensation)
Environmental
Withstand voltage 1000 VAC for 1 min. between whole charging part and case
resistance
Insulation resistance 2 MΩ or more (500 VDC Mega) between whole charging part and case
Vibration resistance 10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance 150 m/s2 in each X, Y, Z direction, 3 times (De-energized)
Standard CE marking, UL (CSA)
Mass 100 g (Input unit + End block)
1684
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1685
49
L3 (L4)
Position indicator LED
L2 5
(Rail mounting pitch: 12.5)
L1 Marker: BN-WH
(Made by Phoenix Contact)
44.2
39.7
EX500-IE1 EX500-IE1 EX500-IE1 EX500-IE1 EX500-IE1 EX500-IE1 EX500-IE1 EX500-IE1
EX500-IB1
32.2
(7.5)
(PNP) (PNP) (PNP) (PNP) (PNP) (PNP) (PNP) (PNP)
VOLTAGE 24VDC/650mA R
24VDC/60mA/IP65 24VDC/60mA/IP65 24VDC/60mA/IP65 24VDC/60mA/IP65 24VDC/60mA/IP65 24VDC/60mA/IP65 24VDC/60mA/IP65 24VDC/60mA/IP65
INPUT 16 C US
C
RTYPE 1
US C
TYPE 1
R
US C
RTYPE 1
US C
TYPE 1
R
US C
TYPE 1
R
US C
TYPE 1
R
US C
R TYPE 1
US C
TYPE 1
R
US
IP CODE IP65 TYPE1
SERIAL NO.
MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN
MADE IN JAPAN
(mm)
Stations 1 2 3 4 5 6 7 8
Rail length L1 98 110.5 123 135.5 148 160.5 173 185.5
Mounting pitch L2 87.5 100 112.5 125 137.5 150 162.5 175
Manifold length L3 74 86 98 110 122 134 146 158
L4 12 12 12.5 12.5 13 13 13.5 13.5
EX
Input block (M12) only
Branch connector
(M12, 8 pins, plug)
31
60
35
L3 (L4)
Position L2 5 Marker: BN-WH
indicator LED
(Rail mounting pitch: 12.5)
(Made by Phoenix Contact)
L1
46.9
44.2
32.2
SERIAL NO. C US C US C US C US C US C US C US C US
TYPE1 TYPE1 TYPE1 TYPE1 TYPE1 TYPE1 TYPE1 TYPE1
MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN MADE IN JAPAN
(mm)
Stations 1 2 3 4 5 6 7 8
Rail length L1 110.5 123 148 173 185.5 210.5 223 248
Mounting pitch L2 100 112.5 137.5 162.5 175 200 212.5 237.5
Manifold length L3 82 102 122 142 162 182 202 222
L4 12 12 12.5 12.5 13 13 13.5 13.5
1685
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1686
Series EX500
q e
Parts List
Part no.
No. Description Note
For standard
1 Input unit EX500-IB1
2 Input block (M8 connector) EX500-IE쏔 PNP specification ... 쏔: 1, NPN specification ... 쏔: 2
3 Input block (M12 connector) EX500-IE쏔 PNP specification ... 쏔: 3, NPN specification ... 쏔: 4
4 Input block (M8 connector) 8 points integrated type EX500-IE쏔 PNP specification ... 쏔: 5, NPN specification ... 쏔: 6
5 End block EX500-EB1
6 DIN rail VZ1000-11-1-쏔 쏔: No. based on L dimension (Refer to the table below.)
c Attach the additional blocks to the DIN rail, and connect the blocks so that they fit together securely.
v While holding the blocks together so that there are no gaps between them, secure them to the DIN rail by tightening the screws .
Note: Be sure to tighten the round head combination screw with the prescribed tightening torque. (0.6 N·m)
2 2 3 4 5 6 7 8 3 135.5 10 223
L dimensions
3 4 5 6 7 8 9 4 148 11 235.5
4 6 7 8 9 10 5 160.5 12 248
Connector type
5 7 8 9 10 6 173
For M (m + n = 2 to 8)
6 9 10 11
7 10 11
8 12
Connector type
For T (n = 1 to 8)
1686
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1687
Model EX500-S001
Internal current consumption 100 mA or less
Number of outputs 16 points
Solenoid valve (single, double)
Connection block
Output Relay output module (1 ouput, 2 outputs)
specification Double solenoid valve, relay output module (2 outputs): Max. 8 stations
Connection block stations
Single solenoid valve, relay output module (1 output): Max. 16 stations
Connection block supply current Max. 0.65 A
Enclosure IP67
Operating temperature range Operating: 5 to 45°C Stored: –25 to 70°C (with no freezing and condensation)
Operating humidity range Operating, Stored: 35 to 85%RH (with no condensation)
Environmental
Withstand voltage 1000 VAC for 1 min. between whole charging part and case
resistance
Insulation resistance 2 MΩ or more (500 VDC Mega) between whole charging part and case EX
Vibration resistance 10 to 150 Hz with a 0.7 mm amplitude or 50 m/s2 in each X, Y, Z direction for 2 hrs (De-energized)
Impact resistance 150 m/s2 in each X, Y, Z direction, 3 times (De-energized)
Standard CE marking, UL (CSA)
Mass 115 g
Accessory: Waterproof cap (for M12 connector socket) EX500-AWTS (1 pc.)
Note) For detailed specifications other than the above, refer to the separate technical operation manual that can be downloaded from SMC’s website
(http://www.smcworld.com/).
79.4
68.5 28.6
Branch connector
(M12, 8 pins, socket)
Branch connector
(M12, 8 pins, plug)
54.5
39
15.5
1687
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1688
Series EX500
SI unit COM.
serie
s
0 +COM. SI unit type
00
1
EX5
–COM.
1 For without EX9 output block
2 For EX9 output block mounting
COM
PWR
EX500
series
COM
PWR
2 x M4 (mounting hole)
66
80.3 80.3
64.4 28 36
64.4
Branch connector Branch connector
0 (M12, 8 pins, socket) 0 (M12, 8 pins, socket)
Branch connector Branch connector
1 (M12, 8 pins, plug) 1 (M12, 8 pins, plug)
60
60
85.7 44
1688
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1689
Options
!0 Power cable
with connector
(for power block)
o Cable with
connector for
output entry
y Waterproof cap
(for socket)
EX
r Terminal plug
1689
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1690
Series EX500
Options
q Cable with communication connector w Cable with M12 connector
For DeviceNet type GW unit EX500 AC 030 SSPS
EX500 AC 050 DN Cable length (l)
003 300 [mm]
Cable length (l) 005 500 [mm]
010 1000 [mm]
010 1000 [mm]
030 3000 [mm]
050 5000 [mm]
050 5000 [mm]
M12
ø7
Connector specification
SSPS Socket side: Straight, Plug side: Straight
SAPA Socket side: Angle, Plug side: Angle
ø14.9
50
40.7
l
Straight connector type
l
Terminal no. Core wire colors
48 52
1 2 1 : DRAIN M12
ø6
5 Red: V+
2
3 Black: V–
ø16
4 White: CAN H
5 Blue: CAN L
4 3 M12
ø14.9
M12 RJ-45
M12 M12
ø6
32.3
28.3
47.3 l 45
3 4 3 3 White
8
no. colors
4 4
Plug connector 5
Pair 8 1 2 1 1 White 8 2 1
2 2 Brown
6 Green
pin arrangement 7 Plug connector 7 3 3 3 Green 3 7
4 4 Yellow
8 pin arrangement 6 4 5 5 Gray
4 6
6 6 Pink
Shield 5 7 7 Blue 5
8 8 Shield
1690
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1691
8 2 1
Straight connector type
3 7
ø16
M12
ø6
4 6
5
Plug connector
18 pin arrangement
ø14.9
44.7
34 30 5
48 50
1 2 l
5
t Waterproof cap: M12 connector (for plug)
4 3 Use this on ports that are not being used for an M12 connector (plug).
Socket connector Use of this waterproof cap maintains the integrity of the IP65 enclo-
pin arrangement sure.
Note) Tighten the waterproof cap with the prescribed tightening torque. (For M12: 0.1
N폷m)
Terminal no. Core wire colors
2
1 Brown: 0 V (Solenoid valve power supply)
White: 24 VDC +10%/–5% (Solenoid valve power supply)
EX500 AWTP 9.4
3 Blue: 0 V (Input and control power supply)
4 Black: 24 VDC ±10% (Input and control power supply)
5 Gray: Ground
ø14.9
Connections
EX
Socket connector
pin arrangement 11
14
Connections M8 x 1
M12 x 1
6.6 10.2
1691
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1692
Series EX500
Options
u Output block / i Power block
Features: • Able to retrofit to the valve manifold, using the unused points.
• 2-output / 1-output block (M12 connector)
• + common / – common are standardized.
• Able to drive by max. 0.5 A per point. (EX9-OEP쏔)
Option/Part No.
Applicable model
Description Part no. Note
OET쏔 OEP쏔
Refer to page1691.
Waterproof cap EX500-AWTS Order separately: 10 pcs.
Cable with connector Refer to page 1677.
for output entry
EX9-AC쏔-7 Order separately.
Refer to the right page.
Power block EX9-PE1 Order separately.
1692
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1693
1693
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1694
Series EX500
Options
Output Block Dimension Power Block Dimension
Position indicator LED
72.6 Position indicator LED
80.3
PWR
43.2
22.2
22.2
21 21
26.7 26.7
l
o Cable with connector for output entry 52
M12
EX9 AC 030 7
ø6.4
30 5
Cable length (l)
2 1 Terminal no. Core wire colors 50
010 1000 [mm] 5
030 3000 [mm]
2
1 Brown
White
3 Blue
3 4 4 Black
5 Gray
Plug connector
pin arrangement Connections
l
!0 Power cable with connector (for power block) 48.1
M12
EX9 AC 050 1
ø6.4
pin arrangement
Reverse keyway Connections
!1 End plate 66
2 x M4 (mounting hole)
EX9 EA03
12.5
10
60
13.2
75 6 18
1694
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1696
nit
GW u
connectors
connectors
Pressure switch
Auto switch
Two 2-wire auto switches can be
connected to a single connector.
connectors
Flow switch
Input device
1696
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1697
it
i n g SI un
d
Inclu ld valve SY3000/5000 SYJ3000/5000/7000
fo
m i
a n (Plug-in)
VQZ1000/2000/3000
SJ2000/3000 SZ3000
S0700
SQ1000/2000 VQ1000/2000
EX
SY3000/5000/7000/9000
Output equipment
Valve, indicator light, relay, buzzer, etc.
can be connected.
2 port
solenoid valve
it
ut un
Outp
1697
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1698
PLC PLC
Programmable logic Programmable logic
Power supply controller Power supply controller
Including SI unit
Input unit Input unit Output unit
manifold valve
1 node 1 node
DeviceNet DeviceNet
1 manifold 4 manifold/4-input unit
1 node 1 node
PROFIBUS DP PROFIBUS DP
1 manifold 4 manifold/4-input unit
Power supply
Branch cable lines
Feature There is no need to set the address for the SI unit, output unit and input unit.
• Setting the address for each unit was required in • It is okay to set the address for the GW unit
the past. only.
1698
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1699
60.8
31
64 70
30 19
.6
Feature Adoption of connectors which do not require any special tools for installation
No special tools are required for press-fitting the connectors for branch cable connections and the e-con
connectors for sensor connections.
Branch connector e-con connector EX
No need to strip the wire Only pliers are required for clamping.
The output unit adopts a spring type terminal box, eliminating the need to tighten any retaining screws.
Lead wire
Flat head screwdriver
1699
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1700
Radius 20 meters
unit
GW
t
t uni t uni
t
Inpu Inpu
t
t uni
t uni
t Inpu
Inpu
Input Output
16 points 16 points
Input Output
16 points 16 points
Input Output Input Output
16 points 16 points 16 points 16 points
Input Output Input Output
16 points 16 points 16 points 16 points
∗ Setting is different depending on the respective protocol. Refer to the specifications for details.
SI unit
Cable assembly
for an output entry
1700
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1701
Feature Protection
Each unit is protected against a short-circuit from a power supply load.
Input / Output unit fuses are replaceable. The short circuit protection is integrated for the SI unit.
Replaceable fuse
EX
1701
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1702
Series EX510 ®
How to Order
GW Unit Communication protocol
EX510-G MJ1 MJ1 CC-Link
DN1 DeviceNet
Power supply PR1 PROFIBUS DP
connector
Specifications
Number of inputs
Connection input device The EX510 series input unit (connection from communication port A to D)
Input
Note 2) Each file can be downloaded from SMC’s website Operating temperature range –10 to 50°C
resistance
PWR
(V)
40
70 ± 0.2
BUS
PWR
80
INPUT OUTPUT
2 x M4 Cover view
Mounting hole
INPUT OUTPUT
COM D
60
COM C
COM B
COM A
1702
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1703
Parts Description
q o GW Unit
y No. Description Applications
Communication socket For connecting with a network, using the communication connector
1
(BUS) (!0), which is part of the accessories.
Power supply socket Supplies power for output devices, which have a power supply
2
(PWR(V)) connector (!1), such as a solenoid valve.
t Power supply socket Supplies power for input devices, which have a power supply
3
(PWR) connector (!1), such as a sensor.
w r
e Branch connector (for
4 Connects input units, etc., using a branch cable (EX510-FC쏔쏔).
input) on GW unit side
i u
Branch connector (for Connects the SI unit (manifold valves) etc., using the branch cable
5
output) on GW unit side (EX510-FC쏔쏔).
!0 6 FG terminal Used for grounding.
!1 7 Mounting hole Used for mounting the unit with two M4 screws.
Mounting groove for
8 Used for mounting the unit to a DIN rail.
DIN rail
Display, Switch setting Displays the LED corresponding to the unit’s condition, address
9
part setting, and the communication speed for the switches.
Communication Power supply
10 Communication connector Used for connecting the network cable.
connector (1 pc.) connector (2 pcs.)
11 Power supply connector Used for connecting the power supply cable.
!2 12 Terminal resistor
Connects the terminal resistor to both ends of a unit in the
transmission route.
Accessories
q w e r t
1703
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1704
Series EX510
EX510-GMJ1 (CC-Link compatible)
Display Setting
Internal Circuit
(Brown)
q +24 V
DA q w TD+
OUTPUT
DB w e TD-
DG e r0V
Internal circuit
SLD r COM A
q +24 V
FG t w RD+
INPUT
FG e RD-
r0V
DC-DC
converter
(insulated)
q +24 V
w TD+
OUTPUT
Power supply +24 V q e TD-
for output 0Vw r0V
COM D
Power supply +24 V q q +24 V
for the input and 0Vw w RD+
INPUT
for the control unit e RD-
of the Gateway r0V
The occupying number of the Gateway units can be changed flexibly by setting a switch. Side view of the Gateway unit
Consult the instruction manual for details. are parts in use.
Input/Output total 128 points Input/Output total 64 points Input/Output total 64 points
1704
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1705
Input/Output total 128 points Input/Output total 64 points Input/Output total 80 points
Input: 16 points 4-branch settings Input: 16 points 4-branch settings Input: 16 points 4-branch settings
Output: 16 points 1-branch setting Output: 8 points 4-branch settings Output: 16 points 2-branch settings
1705
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1706
Series EX510
EX510-GPR1 (PROFIBUS DP compatible)
Display Setting
HOLD/CLR
Display Contents Indicator light condition
HW/SW Number of
input settings The output power supply voltage is supplied as specified. Light is turned on.
PWR(V)
UNIT STATUS The output power supply voltage is not supplied as specified. Light is turned off.
Number of
Address setting output settings When the input and the power for the Gateway is being supplied. Light is turned on.
RUN
When the input and the power for the Gateway is not being supplied. Light is turned off.
SW1 SW2
When the extended diagnostic information is available. Light is turned on.
OFF OFF DIA
ON ON 1 2 3 4 5 6 7 8 9 10 ON ON 1 2 3 4 5 6 When the extended diagnostic informatiion is not available. Light is turned off.
Internal Circuit
(Brown)
+5 V
q +24 V
VP q w TD+
R x D/T x D-N w OUTPUT
e TD-
DGND e r0V
Internal circuit
Input: 16 points 4-branch settings Input: Unused settings Input: 8 points 2-branch settings
(at the time of shipping)
Output: 16 points 4-branch settings Output: 16 points 4-branch settings Output: 16 points 4-branch settings
Input/Output total 128 points Input/Output total 64 points Input/Output total 80 points
Input: 8 points 3-branch settings Input: 8 points 4-branch settings Input: 16 points 3-branch settings
Output: 16 points 4-branch settings Output: 16 points 4-branch settings Output: 16 points 4-branch settings
Input Output Input Output Input Output
Input/Output total 88 points Input/Output total 96 points Input/Output total 112 points
1706
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1707
How to Order
Input Unit
EX510-DX N 1
Compliant sensor Unit type
Replaceable fuse N NPN output 1 1 connector, 2-input type
(EX9-FU10) P PNP output 2 1 connector, 1 input type
B 2-wire type
Note) B (2-wire type) is available with 1 connector, 2-input type only.
Specifications
Dimensions
EX510-DX쏔1 EX510-DX쏔2
31
19.8 ± 0.2 5.6 30 ± 0.2 10.5 51 DIN rail
5
33.5
40
40
70 ± 0.2
80
13 ± 0.2
80
PWR
2 x M4
Mounting hole
16.3 9 Bracket
Shown with cover removed.
60
2 x M4
2 x M4
30.8
1707
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1708
Series EX510
Parts Description
EX510-DX쏔1 EX510-DX쏔2
w
u w
r r
i CN0
0
1 i 0
CN1
2
3
0
1
1 0
CN0
2 1
CN2 4
2
3 CN1 1
3 2
CN2
q
3
5 4 4 4
6
5
CN3 3
5 5
CN4
CN3 6
6
6
q
7
7
8
7
8 CN5 5
7
8
9 CN6
CN4 9
9
10
CN7 7 8
9
10
11
CN8
11 12
10
CN5 11
12
13 CN9 9 10
11
13
14
15
CN10
14 12
CN6 12
13
15
CN11 11
13 PWR CN12
14
CN7 14 PWR
CN13
13
15 CN14
15
e CN15 15
e
y t y t
Shown with cover removed. Shown with cover removed.
Accessories
o
!0
!1
0
51
X
1
E
3
4
Input Unit
No. Description Applications
1 Branch connector on the For press-fitting the branch connector (o) to the branch cable (EX510-FC쏔쏔) for
input unit side connecting with the GW unit.
2 e-con connector Connecting sensor, etc.
Light ON: Power supply ON (Normal) state
3 LED for power supply
Light OFF: Power supply OFF state
Light ON: When the input for sensor signal is turned ON.
4 LED for display
Light OFF: When the input for sensor signal is turned OFF.
5 Fuse Replaceable fuse (EX9-FU10)
Mounting groove for DIN For attaching to a DIN rail or when mounting with screws to an accessory bracket
6 (!0).
rail
7 Mounting hole Used for mounting the unit with two M4 screws.
8 Cover For protecting the sensor cables. Place a marker label (!1) on the top of the body.
1708
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1709
• EX510-DXB1 ... Input unit for 2-wire type (1 connector, 2-input type)
Branch connector (e-con)
on the input unit side CN0 to CN7
Fuse
For input +24 V q q +24 +24 +24 +24 +24 +24 +24 +24 For sensor +24 V
RD (+) w w IN1 IN3 IN5 IN7 IN9 IN11 IN13 IN15 Input w
RD (–) e e +24 +24 +24 +24 +24 +24 +24 +24 For sensor +24 V
For input 0 V r r IN0 IN2 IN4 IN6 IN8 IN10 IN12 IN14 Input q
Internal circuit 0V CN0 CN1 CN2 CN3 CN4 CN5 CN6 CN7
4321
0V 3: DC (+) (Brown)
4: Input q (Blue)
+24 V
CN0 CN1 CN2 CN3 CN4 CN5 CN6 CN7
EX
DC-DC Wiring example: ZSE40
converter
(not (Pressure switch
insulated) NPN 2 outputs)
+24 V
1: DC (+) (Brown)
2: Input w (White)
4321
3: DC (–) (Blue)
4: Input q (Black)
3: DC (–) (Blue)
4: Input q (Black)
1709
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1710
Series EX510
CN1, 3, 5, ..., 15
DC-DC q +24 +24 +24 +24 +24 +24 +24 +24 For sensor +24 V
converter w NC NC NC NC NC NC NC NC NC
(not
insulated) e 0 0 0 0 0 0 0 0 For sensor 0 V
+24 V r IN1 IN3 IN5 IN7 IN9 IN11 IN13 IN15 Input w
1: DC (+) (Brown)
2: NC
4321
3: DC (–) (Blue)
4: Input (Black)
CN1, 3, 5, ..., 15
DC-DC
q +24 +24 +24 +24 +24 +24 +24 +24 For sensor +24 V
converter w NC NC NC NC NC NC NC NC NC
(not
insulated) e 0 0 0 0 0 0 0 0 For sensor 0 V
r IN1 IN3 IN5 IN7 IN9 IN11 IN13 IN15 Input w
0V
CN1 CN3 CN5 CN7 CN9 CN11 CN13 CN15
1: DC (+) (Brown)
2: NC
4321
3: DC (–) (Blue)
4: Input (Black)
1710
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1711
How to Order
Output Unit
EX510-DY P 3
Output specification Connector type
N NPN output 3 Terminal box type (Internal power supply)
P PNP output 4 Terminal box type (External power supply)
Specifications
Dimensions
EX510-DY쏔쏔
51 30 10.5
DIN rail
5
0 0
1
- - + 0 2
3
40
4
1 5
to
6
7
5
+ 5 + 4 + 3 + 2 + 1 8
9
10
11
6
to
12
80
70
13
10 14
+ 10 + 9 + 8 + 7 + 6 15
11 PWR
to
COM
15
+ 15 + 14 + 13 + 12 + 11
5A
0V +24V
2 x M4 Mounting hole
1711
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1712
Series EX510
Parts Description
i w Output Unit
t No. Description Applications
CN1
o - - + 0
0 0
1
2
3 1
Branch connector For press-fitting the branch connector (!1) to
on the output unit the branch cable (EX510-FC쏔쏔) for
1 4
5 side connecting with GW unit.
5
6
7 CN2
+ 5 + 4 + 3 + 2 + 1 8
9 Output terminal
6
10
11
2 Connect the output load, etc.
box
CN3
q
12
13
10 14
+ 10 + 9 + 8 + 7 + 6 15 LED for power Light ON: Power supply ON (Normal) state
3
11 PWR
CN4 supply Light OFF: Power supply OFF state
COM
15
+ 15 + 14 + 13 + 12 + 11
e 4
LED for
Light ON: When receiving data
Light OFF: When there is no communication
communications
u 0V 24V r data.
y
5 LED for display Light ON: When the output signal is turned on.
q !0
Light OFF: When the output signal is turned off.
6 Fuse Replaceable fuse
Shown with cover removed.
7 Mounting groove Used for mounting the unit on the DIN rail.
8 Mounting hole Used for mounting the unit with two M4 screws.
Accessories For protecting the output load cable.
OUTPUT 9 Cover
Place a marker label (!2) on the top of the body.
!1 !2 10
Terminal box for Terminal for power supply
external power
0
1
E
3
supply
4
• EX510-DYN3 ... Output unit for NPN (Internal power supply type)
1712
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1713
• EX510-DYN4 ... Output unit for NPN (External power supply type)
EX
• EX510-DYP3 ... Output unit for PNP (Internal power supply type)
1713
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1714
Series EX510
• EX510-DYP4 ... Output unit for PNP (External power supply type)
Terminal Block Connector (CN1)
+24 V
CN1 Functions
No. Description
For output +24 V q q Common for driving a load (+) CN1
1234
TD (+) w w Common for driving a load (+) 1 COM
TD (–) e PNP e Common for driving a load (–) Common for driving a load (+)
2 COM
For output 0 V r output r OUT0
3 COM Common for driving a load (–)
Branch connector 4 Output OUT0
DC-DC
on the output unit converter +24 V CN2, 3, 4 Terminal Block Connector
side (not
Internal circuit
VCW
Material Orifice diameter Rated voltage Power consumption
Series Valve type Port size
Body Seal [mmø] [V] [W]
VCW20 NBR 6.0
C37 FKM N.C.
VCW30 Stainless steel EPDM N.O.
1/8 to 3/4 2 to 10 DC 24 8.0
VCW40 PTFE 11.5
VDW
Material Orifice diameter Rated voltage Power consumption
Series Valve type Port size
Body Seal [mmø] [V] [W]
VDW10 2.5
C37 NBR
VDW20 Stainless steel FKM
N.C. M5 to 1/4 1 to 4 DC 24 3.0
VDW30 3.0
1714
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1715
How to Order
SI Unit
EX510-S 0 0 1
Output specification Mounting specification
0 NPN output (+COM) Nil Screw mounting
1 PNP output (–COM) A Mounting on DIN rail vertically
B Mounting on DIN rail horizontally
Applicable valve manifold Mounting on DIN rail horizontally
C
1 Plug-lead manifold (Dedecated for the SJ manifold) Note)
2 Plug-in manifold Note) Applicable for EX510-S쏔02 only.
Specifications
Dimensions
EX510-S쏔01 EX510-S쏔01A
70
58 PWR
COM
33
19.6
14
PWR
COM
64 2 x M3 44
Mounting hole EX510-S쏔01B
PWR
COM
EX510-S쏔02C
31
47.6
(24.5)
PWR
COM
1715
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1716
Series EX510
Parts Description
You can place an order for the manifold (valve series mentioned below) with the SI unit. For further information, please refer to the individual
valve/manifold catalog. Also, you can change the system of your device by retrofitting the SI unit with the manifold already purchased.
u u
i i i i
u u u
Accessories SI Unit
o !0 No. Description Applications
For press-fitting the branch connector (o) to the
Branch connector
1 branch cable (EX510-FC쏔쏔) for connecting with
on the SI side unit
0
51
X
1
E
the GW unit.
2
3
4
CN7 CN4 w r
CN6 CN5
4
3
2
1
1716
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1717
Internal circuit
TD (–) e output w
For load +24 V + Load
For output 0 V r q
...
...
Branch connector on 0V For load +24 V +
the SI unit side r
DC-DC OUT14 – Load
converter NPN e
OUT15 – CN7
(not insulated) output w
For load +24 V + Load
q
0V
EX510-S002/NPN output
Connector for
connecting a load (MIL connector, 20 pins, socket)
For output +24 V q r
TD (+) w v e q OUT0
TD (–) e w w OUT1
For output 0 V r q e OUT2
Branch connector on r OUT3
the SI unit side 0V
Internal circuit
............
............
NPN e
output w
q
DC-DC
......
converter 0V
!5 OUT14
(not insulated)
......
!6 OUT15
r !7 Not connected
NPN e !8 Not connected
output w !9 For load +24 V
q @0 For load +24 V
0V
EX
EX510-S101/PNP output
+24 V
(Connector for connecting a load)
For output +24 V q OUT0 +
PNP r
TD (+) w For load 0 V – Load
output e
TD (–) e For load 0 V – CN0
w
Internal circuit
...
+24 V OUT14 +
the SI unit side r
For load 0 V – Load
DC-DC e
PNP For load 0 V – CN7
converter w
(not insulated) output OUT15 + Load
q
TD (+) w
............
............
+24 V r
TD (–) e e
For output 0 V r PNP w
Branch connector on output q
the SI unit side
DC-DC !5 OUT14
......
......
converter !6 OUT15
(not insulated) !7 Not connected
+24 V r !8 Not connected
e !9 For load 0 V
PNP w @0 For load 0 V
output q
1717
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1718
SY
Applicable Port size for A, B ports
Sonic conductance: C cylinder Piping with one-touch fittings
Series [dm3/(s 폷bar)] Thread piping
size Metric size Inch size
(representative value) (reference) ø4 ø6 ø8 ø10 ø12 ø5/32" ø1/4" ø5/16" ø3/8" M5 1/8 1/4 3/8
SY3000 1.1 ø40
SY5000 2.8 ø63
SY7000 4.5 ø80
SY9000 10.0 ø100
SYJ
Applicable Port size for A, B ports
Sonic conductance: C cylinder Piping with one-touch fittings
Series [dm3/(s 폷bar)] Thread piping
size Metric size Inch size
(representative value) (reference) ø4 ø6 ø8 ø5/32" ø1/4" ø5/16" M3 M5 1/8
SYJ3000 0.46 ø25
SYJ5000 0.83 ø40
SYJ7000 2.9 ø50
S0700
Applicable Port size for A, B ports
Sonic conductance: C cylinder Piping with one-touch fittings Thread
Series [dm3/(s 폷bar)] size Metric size Inch size piping
(representative value) (reference) ø3.2 ø4 ø1/8" ø5/32" M5
S0700 0.36 ø20
VQZ
Applicable Port size for A, B ports
Sonic conductance: C cylinder Piping with one-touch fittings
Series [dm3/(s 폷bar)] size
Thread piping
Metric size Inch size
(representative value) (reference) ø3.2 ø4 ø6 ø8 ø10 ø1/8" ø5/32" ø1/4" ø5/16" ø3/8" M5 1/8 1/4
VQZ1000 1.2 ø40
VQZ2000 2.0 ø63
VQZ3000 3.9 ø80
SJ
Applicable Port size for A, B ports
Sonic conductance: C cylinder Piping with one-touch fittings
Series [dm3/(s 폷bar)] Thread piping
size Metric size
(representative value) (reference) ø2 ø4 ø6 M3 M5
SJ2000 0.36 ø25
SJ3000 0.56 ø32
SZ
Applicable Port size for A, B ports
Sonic conductance: C cylinder Piping with one-touch fittings Thread
Series [dm3/(s 폷bar)] size Metric size Inch size piping
(representative value) (reference) ø4 ø6 ø5/32" ø1/4" M5
SZ3000 0.77 ø32
SY
Applicable Port size for A, B ports
Sonic conductance: C cylinder Piping with one-touch fittings
Series [dm3/(s 폷bar)] size Metric size Inch size
(representative value) (reference) ø4 ø6 ø8 ø5/32" ø1/4" ø5/16"
SY3000 1.1 ø40
EX
SY5000 2.8 ø63
SQ
Applicable Port size for A, B ports
Sonic conductance: C cylinder Piping with one-touch fittings
Series [dm3/(s 폷bar)] size
Thread piping
Metric size Inch size
(representative value) (reference) ø3.2 ø4 ø6 ø8 ø1/8" ø5/32" ø1/4" ø5/16" M5 10-32UNF
SQ1000 0.83 ø32
SQ2000 2.9 ø63
VQ
Applicable Port size for A, B ports
Sonic conductance: C cylinder Piping with one-touch fittings
Series [dm3/(s 폷bar)] size
Thread piping
Metric size Inch size
(representative value) (reference) ø3.2 ø4 ø6 ø8 ø1/8" ø5/32" ø1/4" ø5/16" M5 10-32UNF
VQ1000 1.0 ø40
VQ2000 3.2 ø63
1719
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1720
Series EX510
q Branch cable
r e-con connector
w Branch
connector
t Fuse
Input unit
e Cable assembly
for output entry
Input unit
Input device
Pressure switch
Auto switch
Flow switch
q Branch cable
A 4 core flat cable is required for connecting between units.
How to Order Output unit
EX510-FC 10
10.16 ± 0.40
1
E
EX510-LC1
4
1720
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1721
ø2.8
ø2.8
ACB
How to Order +
-
EX510-V S 10 S
EX510-VW쏔S EX510-VW쏔Q
Output Valve connector L L
S 1 point Nil None
20 20 20 20
ø2.8
Cable length (L)
ø2.8
W 2 points S For SY, SYJ series
10 1m Q For VQ, VQZ series Note)
ACB
+
30 3m
Note) VQ is compatible with the
-
positive common only.
B C A
-
+
Applicable Wire
Compliant wire Nominal cross
SMC part no. (1 pc.) Cover color diameter (ø) sectional area (mm2) Tyco Electronics AMP K.K. part no.
ZS-28-CA-1 Orange 0.6 to 0.9 3-1473562-4
ZS-28-CA-2 Red 0.9 to 1.0 1-1473562-4
0.1 to 0.5
ZS-28-CA-3 Yellow 1.0 to 1.15 1473562-4
(AWG26 to 20)
ZS-28-CA-4 Blue 1.15 to 1.35 2-1473562-4
ZS-28-CA-5 Green 1.35 to 1.60 4-1473562-4
Compliant wire Nominal cross
SMC part no. (1 pc.) Cover color diameter (ø) sectional area (mm2) Sumitomo 3M Ltd. part no.
ZS-28-C Red 0.8 to 1.0 37104-3101-000FL
0.14 to 0.3
ZS-28-C-1 Yellow 1.0 to 1.2 37104-3122-000FL
(AWG26 to 24)
ZS-28-C-2 Orange 1.2 to 1.6 37104-3163-000FL
ZS-28-C-3 Green 1.0 to 1.2 37104-2124-000FL
0.3 to 0.5
ZS-28-C-4 Blue 1.2 to 1.6 37104-2165-000FL
(AWG22 to 20)
ZS-28-C-5 Gray 1.6 to 2.0 37104-2206-000FL
Compliant wire Nominal cross
SMC part no. (1 pc.) Cover color diameter (ø) sectional area (mm2) OMRON Corp. part no.
0.08 to 0.5
— Clear UP to 1.5
(AWG28 to 20) XN2A-1430∗
t Replacement fuse ∗ The cable may be pulled out if the pulling force is 12 N or greater.
Replacement fuse for the input unit (EX510-
DX쏔쏔) and the output unit (EX510-DY쏔쏔). Fuse Electrical specifications
Part no. EX9-FU10 EX9-FU50
How to Order EX510-DX쏔쏔
Applicable model EX510-DY쏔4
EX9-FU 10 Rated current
EX510-DY쏔3
1A 5A
Fuse rated current Rated insulation capacity 48 VAC/DC 50 A
10 1A Fuse resistance value 0.145 Ω 18 mΩ
50 5A
1721
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1722
Series EX510
Ordering Examples
y
t
q
Branch connector
e (EX510-LC1)
r o
w
!1
!0
∗ Two branch connectors are attached to the manifold including the SI unit and two are attached to
the input unit and the output unit respectively.
The branch connector (EX510-LC1) is used to connect the individual units.
1722
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1723
Series EX510
Specific Product Precautions 1
Be sure to read before handling.
Warning Caution
1. Use within the allowable voltage range. 4. The power supply for the Gateway unit
Using beyond the allowable voltage range is likely to cause the should be 0 V as the standard for both power
units and connecting devices to be damaged or to malfunction. supply for outputs as well as inputs and for
2. Do not use beyond the specification range. the control unit of the Gateway.
Using beyond the specification range is likely to cause a fire,
malfunction, or breakdown in the units and connecting devi- +24 V +24 V
ces. Check the specifications before handling. Power supply Power supply
for output for output
3. Establish a backup system beforehand, 0V 0V
which employs fail-safe concepts such as Power supply for
the input and for
Power supply for
the input and for
multiple equipment and devices to prevent the control unit
of the Gateway
the control unit
of the Gateway
breakage or malfunction of this product. +24 V –24 V
1723
P1650-P1724-E.qxd 08.9.2 4:11 PM Page 1724
Series EX510
Specific Product Precautions 2
Be sure to read before handling.
Warning Warning
1. Avoid miswiring. 6. Do no use this product near sources that gener-
If miswired, there is a probability of damaging units or connect- ate a surge which exceeds the benchmark test,
ing devices. even though this product is CE-marked certified.
2. Do not wire while energizing the product. The internal circuit components are likely to deteriorate or become
It is likely to damage the units or connecting devices. damaged when there are equipment (solenoid type lifter, high fre-
quency guided furnace, motor, etc.) which generate a large surge
3. Avoid wiring the power line and high pres- around the reduced-wiring system. Take measures to prevent an
sure line in parallel. electrical surge and avoid having the wires touch each other.
Noise or surge produced by signal line resulting from the pow- 7. Use the product type that has an integrated-
er line or high pressure line could cause a malfunction. Wiring
of the reduced-wiring system and the power line or high pres- surge absorption element when directly driv-
sure line should be separated from each other. ing a load which generates surge voltage by
4. Confirm the wiring insulation. relay or solenoid valves.
Inferior insulation (contact with other circuit, insulation between 8. The reduced wiring system should be instal-
terminals, etc.) will likely cause damage to the units or connect- led in places with no vibration or shock.
ing devices due to excessive voltage or the influx of current. If installed in a place with vibration or shock, a malfunction or
breakage is likely to occur.
Caution
1. Take measures to avoid applying repeated Adjustment and Operation
bending force or pulling force to the cable.
Also, pay attention not to place any heavy matter on the cable
or clipping. It is likely to cause a broken wire.
Warning
2. Confirm grounding to maintain the safety of 1. Do not short-circuit a load.
If a load is short-circuited, excessive can cause damage to the con-
the reduced wiring system and for anti-noise nected devices. The fuse of the input unit will melt and below. The
performance. output and SI unit will activate its overcurrent protection function.
Grounding should be close to units and keep the grounding However, they cannot cover all modes, so damage is likely to occur.
distance short.
2. Do not manipulate or perform settings with
wet hands.
Operating Environment Performing such activity will likely cause an electrical shock.
Warning Caution
1. Do not use this product in the presence of 1. DIP switches should be set with a small
dust, particles, water, chemicals, and oil. watchmaker’s screwdriver.
Use with such materials is likely to cause a malfunction or
breakage. Maintenance
2. Do not use this product in the presence of a
magnetic field.
Use in such an environment is likely to cause a malfunction.
Warning
1. Do not disassemble, modify (including circuit
3. Do not use this product in an atmosphere board replacement) or repair this product.
containing an inflammable gas, explosive Such actions are likely to cause injuries or breakage.
gas, or corrosive gas.
Use in such an atmosphere is likely to cause a fire, explosion,
2. Perform periodic inspection.
or corrosion. Confirm that wiring or screws are not loose.
This reduced-wiring system is not explosion-proof. Otherwise, unpredicted malfunction in the system composition
devices is likely to occur.
4. Do not use this product in places where
there are cyclic temperature changes. 3. When an inspection is performed.
• Turn off the power supply.
In case that the cyclic temperature is beyond normal tempera-
• Stop the supplied fluid and discharge the fluid in the piping
ture changes, the internal unit is likely to be adversely effected.
and confirm the release to the atmosphere before performing
5. Do not use this product in places where an inspection. It is likely to cause injuiries.
there is radiated heat around it.
Such a place is likely to cause a malfunction or breakage. Caution
1. Do not wipe this product with chemicals
such as benzine or thinner.
Using such chemicals is likely to cause damage.
1724
Fieldbus System
Series EX600
®
How to Order
SI Unit
EX600 S DN 1
SI Unit SI Unit COM.
1 PNP (–COM.)
2 NPN (+COM.)
Fieldbus protocol
DN DeviceNetTM
MJ CC-Link
PR PROFIBUS DP
Specifications
25
Fieldbus System Series EX600
Parts Description
w e r
q
t
No. Description
y
1 Status indication LED
2 Indication cover
3 Indication cover set screw
4 Connector (BUS OUT)
5 Marker groove
u 6 Connector (for Handheld Terminal)
7 Valve plate mounting holes
8 Valve plate mounting groove
!1 i 9 Joint bracket
10 Connector for unit (Plug)
!0 11 Connector (BUS IN)
o
Dimensions
10.7 55.2
47
106
11.5
56.4
22.1
26
Series EX600
How to Order
Digital Input Unit
EX600 DX N D
Digital Input Unit
Input type
P PNP
N NPN
Specifications
Impact resistance 147 m/s2 3 times in each direction of X, Y and Z (During de-energizing)
Standards CE marking, UL (CSA) recognition
Mass 300 g 275 g 340 g
Note 1) M12 (4 pin) connector can be connected.
Note 2) Applicable only for unit with open circuit detection function.
27
Fieldbus System Series EX600
Parts Description
EX600-DX쏔B
q w No. Description
e 1 Status indication LED
2 Connector (Input)
3 Marker groove
4 Joint bracket
5 Connector for unit (Plug)
EX600-DX쏔C쏔
w
q
e
No. Description
1 Status indication LED
2 Connector (Input)
3 Marker groove
4 Joint bracket
5 Connector for unit (Plug)
EX600-DX쏔D
w
q
No. Description
e 1 Status indication LED
2 Connector (Input)
3 Marker groove
4 Joint bracket
5 Connector for unit (Plug)
r
28
Series EX600
Dimensions
EX600-DX쏔B
10.7 52.5
47
106
8
56.4
22.1
EX600-DX쏔C쏔
10.7 52.5
47
106
0.3
56.4
22.1
29
Fieldbus System Series EX600
EX600-DX쏔D
10.7 52.5
47
106
8
56.4
22.1
30
Series EX600
How to Order
Digital Output Unit
EX600 DY P B
Digital Output Unit
Connector and number of outputs
Symbol Connector Number of outputs
B 4 x M12 (5 pins) 8 outputs
Output type
P PNP
N NPN
Specifications
Impact resistance 147 m/s2 3 times in each direction of X, Y and Z (During de-energizing)
Standards CE marking, UL (CSA) recognition
Mass 300 g
31
Fieldbus System Series EX600
Parts Description
w
q e
No. Description
1 Status indication LED
2 Connector (Output)
3 Marker groove
4 Joint bracket
5 Connector for unit (Plug)
Dimensions
10.7 52.5
47
106
8
56.4
22.1
32
Series EX600
How to Order
Analog Input Unit
EX600 AX A
Analog Input Unit Connector and input channel
Symbol Connector Input channel
A 2 x M12 (5 pins) 2 channels
Specifications
Model EX600-AXA
Input type Voltage input Current input
Input connector M12 (5 pins)
Input channel 2 channels (1 channel/connector) Note)
Sensor supplied voltage 24 VDC (Supplied from power supply for control and input)
Maximum sensor supplied voltage 0.5 A/channel
Input specifications
Impact resistance 147 m/s2 3 times in each direction of X, Y and Z (During de-energizing)
Standards CE marking, UL (CSA) recognition
Mass 290 g
Note) 32 channels are occupied per one unit.
Considering influence of noise, etc. from outside source to the Analog Input Unit, when connecting a sensor that has ground connected at one end (SMC sensor
uses this method), please connect sensor’s ground line to unit connector’s Input (–) terminal.
33
Fieldbus System Series EX600
Analog Characteristics
Offset Binary Data Format
AD value AD value AD value
228 1560
(E4) (618)
0 a Input 0 a b Input a 0 b Input
Regarding AD value
In the above graph, 2 AD values are explained as below.
3901 : AD value [Decimal value]
(F3D): Offset Binary type [Hexadecimal value]
a
0 b Input
114
(72)
(72) –31208
(F9E8)
0 a Input 0 a b Input (8618)
Regarding AD value
In the above graph, 3 AD values are explained as below.
–31208 : AD value [Decimal value]
(F9E8): Signed Binary type [Hexadecimal value]
(8618) : 2’s complements [Hexadecimal value]
34
Series EX600
Parts Description
q w
e No. Description
1 Status indication LED
2 Connector (Analog input)
3 Marker groove
4 Joint bracket
5 Connector for unit (Plug)
When connecting analogue input device, wiring method differs depending on which type of sensor
is used. Refer to below diagram for wiring method example.
Especially when connecting [3-wire output type sensor] and [2-wire current output type sensor], short the pin no 3 and
the pin no 4. Otherwise, it will not be correctly detected.
24 V
1: 24 V (for control and input)
Output (+)
2: Input (+)
0V
Sensor 3: 0 V (for control and input)
Output (–)
4: Input (–)
FE 5: FE
35
Fieldbus System Series EX600
Dimensions
10.7 52.5
47
106
8
56.4
22.1
36
Series EX600
How to Order
End Plate
EX600 ED 3 2
End Plate on D side Mounting method
Nil No DIN rail mounting plate
With DIN rail mounting plate
Connector 2 for manifold solenoid valve
2 M12 (5 pins)
3 7/8 inch (5 pins)
EX600-ED2 EX600-ED3
Specifications
Power supply for control/input 24 VDC ±10% Max. supply current 2 A 24 VDC ±10% Max. supply current 8 A
Power supply for output 24 VDC +10%/–5% Max. supply current 2 A 24 VDC +10%/–5% Max. supply current 8 A
Enclosure IP67 (Manifold assembly)
Operating temperature range –10 to 50°C
Operating humidity range 35 to 85% RH (No dew condensation)
Withstand voltage 500 VAC for 1 minute between external terminals and FE
Insulation resistance 500 VDC, 10 MΩ or more between external terminals and FE
10 to 57 Hz with constant amplitude of 0.75 mm p-p
Vibration resistance 57 to 150 Hz with constant acceleration of 49 m/s2
for 2 hours in each direction of X, Y and Z direction (During de-energizing)
Impact resistance 147 m/s2 3 times in each direction of X, Y and Z (During de-energizing)
Standards CE marking, UL (CSA) recognition
Mass 170 g 175 g
Parts Description
EX600-ED2 EX600-ED3 q
q Not used
w
w
r
r w
w e
e
No. Description No. Description
1 Power connector 1 Power connector
2 Fixing hole for direct mounting 2 Fixing hole for direct mounting
3 DIN rail fixing hole 3 DIN rail fixing hole
4 FE terminal 4 FE terminal
37
Fieldbus System Series EX600
Dimensions
EX600-ED2
85.1 20.5 5.5
8
106
90
30.35
73.6
56.6
30.2
13.2
EX600-ED3
42.5 5.5
26
20.5
8
106
90
30.35
56.6
36.65
30.2
13.2
38
Series EX600
How to Order
Handheld Terminal
EX600 HT 1 1
Handheld Terminal Cable length for
Handheld Terminal
Nil No cable
1 1m
3 3m
쎲 Option
When option item is needed separately, please order using below part number.
Description Model
Handheld Terminal cable 1 m EX600-AC010-1
Handheld Terminal cable 3 m EX600-AC030-1
Specifications
Model EX600-HT1
Communication method RS232C
Baud rate 9600 bps
Power supply Power supplied from SI Unit connector (24 VDC)
Current consumption 50 mA or less
Display LCD with backlight
Resolution 128 x 64 dots
Connector 14-pin connector
Protective structure IP20
Environmental resistance
Dimensions
170 (39.6) 20
76
39
Fieldbus System Series EX600
Parts Description
w No. Description
1 LCD display
2 Operation button
e 3 Connector
4 Handheld Terminal cable
5 Status display LED
u q
t w
No. Description
1 ENTER button
2 Cursor button
3 F2 button
4 F1 button
5 Escape button
6 ERROR status LED
r e 7 POWER status LED
40
Series EX600
Accessories
5. Marker
2. Valve plate
4. Seal cap
(M12)
6. Power supply
cable with 7/8
inch
connector 3. Reinforcing brace
(for direct mounting)
3. Reinforcing brace
(for DIN rail mounting)
1. End plate bracket
6. 7/8 inch fieldwireable connector
3. Reinforcing brace
This bracket is used on the bottom of the unit at the intermediate position for connecting 6 or more units.
41
Fieldbus System Series EX600
6. 7/8 inch connector and its related parts 왎 SPEEDCON and its related parts
• Power supply cable with 7/8 inch connector 7. Power supply cable with M12 connector (5 pins B-coded)
PCA-1558810 Straight 2 m PCA-1564927 Straight 2 m
PCA-1558823 Straight 6 m PCA-1564930 Straight 6 m
PCA-1558836 Right angle 2 m PCA-1564943 Right angle 2 m
PCA-1558849 Right angle 6 m PCA-1564969 Right angle 6 m
42
M12
Communication Cable/Connector
Example of Connection
PLC
5 5
Series EX600
Series EX500
Specifications
Description Communication cable (With one side connector) Fieldwireable connector Terminal plug
Part no. PCA-1557633 PCA-1557646 PCA-1557659 PCA-1557662 PCA-1557675
5 6 7 8 9
Product image
For DeviceNetTM
Socket Plug Plug Socket (Plug, A-coded)
Number of functional poles M12: 5 poles
Key type A-coded (Normal key)
DeviceNetTM
5 4 3 5 3 4 1: DRAIN: NC
1: DRAIN 2: V+: NC
1 2 2 1 2: V+ (Red)
Pin assignment 3: V–: NC
3: V– (Black)
Plug, A-coded Socket, A-coded 4: CAN H
4: CAN H (White) 121 Ω
(Viewed from the plug/socket side) 5: CAN L (Blue) 5: CAN L
Wiring specifications Note)
Communication Cable/Connector
Example of Connection
PLC
3
2 OUT side
Serial wiring with IN side 1
Input/Output unit
Discrete and
Solenoid valve manifold decentralized
serial wiring
GW unit
1 IN side
OUT side 2
Series EX600
Series EX500
Specifications
Product image
Communication Cable/Connector
Example of Connection
PLC
13 12
A product
connected
at the end
14
Series EX600
Series EX500
Specifications
Description Communication cable (With one side connector) Fieldwireable connector Terminal plug
Part no. PCA-1557688 PCA-1557691 PCA-1557701 PCA-1557714 PCA-1557727
10 11 12 13 14
Product image
For PROFIBUS DP
Socket Plug Plug Socket (Plug, B-coded)
Number of functional poles M12: 2 poles M12: 3 poles M12: 4 poles
Key type B-coded (Reverse key)
5 4 3 5 3 4 1: — 1: VP
390 Ω
2: A Line (Green) 4: B Line
Pin assignment 1 2 2 1 3: — 220 Ω
Dimensions
ø14.8
(Socket)
4 3
ø7.7
Socket connector pin assignment M12
A-coded (Normal key) SPEEDCON
ø14.8
1 :SLD
(Plug)
2 White: DB
3 Yellow: DG
4 Blue: DA
3 4
ø7.7
M12
Wiring Plug connector pin assignment
A-coded (Normal key) SPEEDCON
ø14.8
(Socket)
4 3
ø6.7
Socket connector pin assignment M12
A-coded (Normal key) SPEEDCON
1 : DRAIN
(Plug)
2 Red: V+
3 Black: V–
4 White: CAN H
3 4
5 Blue: CAN L
(Socket)
4 3
ø7.8
4 Red: B Line
5 :– (Plug)
Shield line is connected 3 4
ø7.8
M12
to the knurl. Plug connector pin assignment
B-coded (Reverse key) SPEEDCON
Wiring
Fieldwireable connector
Plug Socket
3 PCA-1557617 7 PCA-1557659 12 PCA-1557701 4 PCA-1557620 8 PCA-1557662 13 PCA-1557714
For CC-Link For DeviceNetTM For PROFIBUS DP For CC-Link For DeviceNetTM For PROFIBUS DP
≈ 60 ≈ 58
ø19
ø17
ø19
ø17
Terminal plug
56.3
9 PCA-1557675
Terminal resistor
ø14.8
for DeviceNetTM
M12 15.8
56.3
14 PCA-1557727
Terminal resistor
ø14.8
for PROFIBUS DP
M12 15.8
46
Between Sensor/Switch and Input Device
Fieldwireable Connector
Specifications
Applicable cable
Contact resistance ≤ 5 mΩ
Insulation resistance ≥ 100 MΩ
Withstand voltage 1.0 kV 1.4 kV
Ambient temperature –40 to 85°C –25 to 80°C
Protection class IP67 (Only with screw tightened)
Allowable repeated insertion/withdrawal 100 200
Allowable number of repeated connection
between conductors of the same cross section 10
Vibration resistance 10 to 500 Hz/98 m/s2
Material
Dimensions
PCA-1557730
Fieldwireable connector (M8) 35.4
Terminal no. Wire color
1 Brown
12
3 1 3 Blue
4 Black
M8 4
SW11 Wiring
Plug connector
PCA-1557743 pin assignment
Fieldwireable connector (M12)
≈ 53
Terminal no. Wire color
2 1
1 Brown
ø14.8
ø16.3
2 White
3 Blue
4 Black
3 4
M12
SPEEDCON Plug connector Wiring
pin assignment
A-coded (Normal key)
PCA-1557756
Fieldwireable connector (M12)
≈ 55 Terminal no. Wire color
2 1
1 Brown
SW15
SW15
ø14.8
ø18.4
2 White
3 Blue
4 Black
3 4
M12
Plug connector Wiring
SPEEDCON
pin assignment
A-coded (Normal key)
47
Between Sensor/Switch and Input Device
Cable with Connector
Specifications
Product image
Dimensions
PCA-1557769
Cable with M12 connector (4 poles)
44 3000 46.8
1 2 2 1
1 1
ø14.8
ø14.8
2 2
3 3
4 4
ø4.7
M12 M12 4 3 3 4
SPEEDCON SPEEDCON Wiring
Socket connector Plug connector
pin assignment pin assignment
A-coded (Normal key) A-coded (Normal key)
PCA-1557772
Cable with M8 connector (3 poles)
34 3000 38.7
1 1
ø10
ø10
1 3 3 3 3 1
4 4
ø4.4
M8 M8 4 4
Wiring
Socket connector Plug connector
pin assignment pin assignment
48
Between Sensor/Switch and Input Device
Y Connector
Specifications
M12
M12
Product image
M12
Contact resistance ≤5 mΩ
Insulation resistance ≥ 100 MΩ
Withstand voltage 1.0 kV
Ambient temperature –25 to 90°C
Protection class IP67 (Only with screw tightened)
Allowable repeated insertion/withdrawal 200
Vibration resistance 10 to 500 Hz/98 m/s2
Material
Dimensions
PCA-1557785
Y connector
(2 x M12-M12) Socket connector
pin assignment
50.1 A-coded (Normal key)
ø14.8 13 15.8 ø14.8 q 51 2 1
2
3
4
5
4 3 1 5 2 1
32.4
32.6
2
ø15
18
3
4
M12 w 5 1 2 5
3 4
1
SPEEDCON 2
Plug connector
ø4
3
4
.2
Connection image
49
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or
“Danger.” They are all important notes for safety and must be followed in addition to International
Standards (ISO/IEC), Japan Industrial Standards (JIS)∗1) and other safety regulations∗2).
∗ 1) ISO 4414: Pneumatic fluid power – General rules relating to systems.
ISO 4413: Hydraulic fluid power – General rules relating to systems.
IEC 60204-1: Safety of machinery – Electrical equipment of machines. (Part 1: General requirements)
ISO 10218-1992: Manipulating industrial robots -Safety.
JIS B 8370: General rules for pneumatic equipment.
JIS B 8361: General rules for hydraulic equipment.
JIS B 9960-1: Safety of machinery – Electrical equipment of machines. (Part 1: General requirements)
JIS B 8433-1993: Manipulating industrial robots - Safety.
etc.
∗ 2) Labor Safety and Sanitation Law, etc.
Warning
1. The compatibility of the product is the responsibility of the person who designs the equipment
or decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific equipment must be
decided by the person who designs the equipment or decides its specifications based on necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility of the person who has determined
its compatibility with the product. This person should also continuously review all specifications of the product referring to its
latest catalog information, with a view to giving due consideration to any possibility of equipment failure when configuring the
equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly. The assembly, operation and maintenance of machines or
equipment including our products must be performed by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.
1. The inspection and maintenance of machinery/equipment should only be performed after measures to prevent falling or
runaway of the driven objects have been confirmed.
2. When the product is to be removed, confirm that the safety measures as mentioned above are implemented and the power
from any appropriate source is cut, and read and understand the specific product precautions of all relevant products
carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the product is to
be used in any of the following conditions.
1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to direct sunlight.
2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping, vehicles, military,
medical treatment, combustion and recreation, or equipment in contact with food and beverages, emergency stop circuits,
clutch and brake circuits in press applications, safety equipment or other applications unsuitable for the standard
specifications described in the product catalog.
3. An application which could have negative effects on people, property, or animals requiring special safety analysis.
4. Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a mechanical protective
function, and periodical checks to confirm proper operation.
Back page 1
Safety Instructions
Caution
The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and exchange specifications or a contract
if necessary. If anything is unclear, contact your nearest sales branch.
Compliance Requirements
When the product is exported, strictly follow the laws required by the Ministry of Economy, Trade
and Industry (Foreign Exchange and Foreign Trade Control Law).
Back page 2
Series EX600
Specific Product Precautions 1
Be sure to read this before handling.
Refer to back pages 1 and 2 for Safety Instructions, “Handling Precautions for SMC
Products” (M-E03-3) for 3/4/5 Port Solenoid Valves Precautions.
Warning Caution
1. Use this product within the specification range. 1. When handling and assembling units:
Using beyond the specified specifications range can cause • Do not touch the sharp metal parts of the connec-
fire, malfunction, or damage to the system. tor or plug.
Confirm the specifications when operating.
• Do not apply excessive force to the unit.
2. When using for an interlock circuit: The connecting portions of the unit are firmly joined with
• Provide a multiple interlock system which is operated by seals.
another system (such as mechanical protection function). • When joining units, take care not to get fingers
• Perform an inspection to check that it is working caught between units.
properly. Injury can result.
This may cause possible injury due to malfunction. 2. Do not drop, bump, or apply excessive impact.
Caution Otherwise, the unit can become damaged, malfunction, or fail
to function.
1. Use the UL-certified products below for combined 3. Observe the tightening torque range.
direct current power supply. Tightening outside of the allowable torque range will likely
(1) Circuit in which voltage and current are controlled in ac- damage the product.
cordance with UL508 IP67 protection class cannot be guaranteed if the screws are
Circuit which makes the winding wire in the secondary not tightened to the specified torque.
side of the insulation transformer (which meets the follow-
ing conditions) to be as the power supply 4. When lifting a large size manifold solenoid valve
• Maximum voltage (with no load): unit, take care to avoid causing stress to the valve
30 Vrms (42.4 V at peak) or less connection joint.
• Maximum current: The connection parts of the unit may be damaged.
1. 8 A or less (including short-circuited) Because the unit may be heavy, carrying and installation
2. and in case of being controlled by circuit protection de- should be performed by more than one operator to avoid
vices (fuse, etc) which meets the below rated voltages. strain or injury.
Voltage with no load (V peak) Maximum rated current 5. When placing a manifold, mount it on a flat surface.
0 to 20 (V) 5.0 Torsion in the whole manifold can lead to trouble such as air
100 leakage or defective insulation.
Exceeding 20 (V) up to 30 (V)
Voltage figure at peak
(2) Class 2 power supply unit in accordance with UL1310 or
circuit (Class 2 circuit) in accordance with UL1585, that is Wiring
powered by Class 2 transformer with the maximum of 30
Vrms (42.4 V at peak)
2. Use this product within the specified voltage range.
Caution
Using beyond the specified voltage range is likely to cause the 1. Confirm grounding to maintain the safety of the re-
units and connecting devices to be damaged or to malfunction. duced wiring system and for anti-noise perfor-
3. The power supply for the unit should be 0 V as the mance.
standard for both power supply for output as well Provide a specific grounding as close to the unit as possible to
as power supply for control/input. minimize the distance to grounding.
+24 V +24 V 2. Avoid repeatedly bending or stretching the cable
Power supply Power supply and applying a heavy object or force to it.
for output for output
0V 0V Wiring applying repeated bending and tensile stress to the
Power supply Power supply cable can break the circuit.
for control/input for control/input
+24 V –24 V 3. Avoid miswiring.
If miswired, there is a danger of malfunction or damage to the
4. Do not install a unit in a place where it can be used reduced wiring system.
as a foothold.
Applying any excessive load such as stepping on the unit by 4. Do not wire while energizing the product.
mistake or placing a foot on it, will cause it to break. There is a danger of malfunction or damage to the reduced
wiring system or input/output equipment.
5. Keep the surrounding space free for maintenance.
When designing a system, take into consideration the amount
of free space needed for performing maintenance.
6. Do not remove the name plate.
Improper maintenance or incorrect use of instruction manual
can cause failure and malfunction. Also, there is a risk of los-
ing conformity with safety standards.
7. Beware of inrush current when the power supply is turned on.
Some connected loads can apply an initial charge current which will trig-
ger the over current protection function, causing the unit to malfunction.
Back page 3
Series EX600
Specific Product Precautions 2
Be sure to read this before handling.
Refer to back pages 1 and 2 for Safety Instructions, “Handling Precautions for SMC
Products” (M-E03-3) for 3/4/5 Port Solenoid Valves Precautions.
Caution Caution
5. Avoid wiring the power line and high pressure line 2. Provide adequate protection when operating in lo-
in parallel. cations such as the following.
Noise or surge produced by signal line resulting from the pow- Failure to do so may cause damage or malfunction.
er line or high pressure line could cause malfunction. The effect of countermeasures should be checked in individ-
Wiring of the reduced wiring system or input/output device ual equipment and machine.
and the power line or high pressure line should be separated 1) Where noise is generated by static electricity, etc.
from each other. 2) Where there is a strong electric field
6. Confirm the wiring insulation. 3) Where there is a danger of exposure to radiation
Defective insulation (contact with other circuits, improper insu- 4) When in close proximity to power supply lines
lation between terminals, etc.) may cause damage to the re-
duced wiring system or input/output device due to excessive 3. Do not use in an environment where oil and chemi-
voltage or current. cals are used.
Operating in environments with coolants, cleaning solvents,
7. When a reduced wiring system is installed in ma-
various oils or chemicals may cause adverse effects (damage,
chinery/equipment, provide adequate protection malfunction) to the unit even in a short period of time.
against noise by using noise filters, etc.
4. Do not use in an environment where the product
Noise in signal lines may cause malfunction.
could be exposed to corrosive gas or liquid.
8. When connecting wires of input/output device or This may damage the unit and cause it to malfunction.
handheld terminal, prevent water, solvent or oil
from entering inside from the connecter section. 5. Do not use in locations with sources of surge gen-
eration.
This can cause damage, equipment failure or malfunction.
Installation of the unit in an area around the equipment (elec-
9. Avoid wiring patterns in which excessive stress is tromagnetic lifters, high frequency induction furnaces, welding
applied to the connector. machine, motors etc.), which generates the large surge vol-
This may cause malfunction or damage to the unit due to con- tage could cause to deteriorate an internal circuitry element of
tact failure. the unit or result in damage. Implement countermeasures
against the surge from the generating source, and avoid
touching the lines with each other.
Operating Environment 6. Use the product type that has an integratedsurge
absorption element when directly driving a load
Warning which generates surge voltage by relay, solenoid
valves or lamp.
1. Do not use in an atmosphere containing an inflam- When a surge generating load is directly driven, the unit may
mable gas or explosive gas. be damaged.
Use in such an atmosphere is likely to cause a fire or explo-
7. The product is CE marked, but not immune to light-
sion. This system is not explosion-proof.
ning strikes. Take measures against lightning
strikes in your system.
Caution 8. Keep dust, wire scraps and other extraneous mate-
1. Select the proper type of protection according to rial from getting inside the product.
the environment of operation. This may cause malfunction or damage.
IP65/67 protection class is achieved when the following condi- 9. Mount the unit in such locations, where no vibration
tions are met.
or shock is affected.
1) The units are connected properly with connector.
This may cause malfunction or damage.
2) Suitable mounting of each unit and manifold valve.
3) Be sure to mount a seal cap on any unused connectors.
10. Do not use in places where there are cyclic temper-
ature changes.
If using in an environment that is exposed to water splashes,
please take measures such as using a cover. In case that the cyclic temperature is beyond normal tempera-
Also, the Handheld Terminal confirms to IP20, so prevent for- ture changes, the internal unit is likely to be adversely effected.
eign matter from entering inside, and water, solvent or oil from 11. Do not use in direct sunlight.
coming in direct contact with it. Do not use in direct sunlight. It may cause malfunction or
damage.
12. Use this product within the specified ambient tem-
perature range.
This may cause malfunction.
13. Do not use in places where there is radiated heat
around it.
Such a place is likely to cause malfunction.
Back page 4
Series EX600
Specific Product Precautions 3
Be sure to read this before handling.
Refer to back pages 1 and 2 for Safety Instructions, “Handling Precautions for SMC
Products” (M-E03-3) for 3/4/5 Port Solenoid Valves Precautions.
Warning Warning
1. Do not perform operation or setting with wet hands. 1. Do not disassemble, modify (including circuit board
There is a risk of electrical shock. replacement) or repair this product.
<Handheld Terminal> Such actions are likely to cause injuries or breakage.
2. Do not apply pressure to the LCD display. 2. When an inspection is performed,
There is a possibility of the crack of LCD display and injuring. • Turn off the power supply.
• Stop the air supply, exhaust the residual pressure
3. The forced input/output function is used to change
in piping and verify that the air is released before
the signal status forcibly. When operating this func-
performing maintenance work.
tion, be sure to check the safety of the surround-
Unexpected malfunction of system components and injury can
ings and installation. result.
Otherwise, injury or equipment damage could result.
4. Incorrect setting of parameters can cause malfunc-
tion. Be sure to check the settings before use.
Caution
This may cause injury or equipment damage. 1. When handling and replacing the unit:
• Do not touch the sharp metal parts of the connec-
Caution tor or plug.
• Do not apply excessive force to the unit.
1. Use a watchmaker’s screwdriver with thin blade for The connecting portions of the unit are firmly joined with
the setting of each switch of the SI unit. seals.
When setting the switch, do not touch other unrela- • When joining units, take care not to get fingers
ted parts. caught between units.
This may cause parts damage or malfunction due to a short Injury can result.
circuit. 2. Perform periodic inspection.
2. Provide adequate setting for the operating conditions. Unexpected malfunction in the system composition devices is
Failure to do so could result in malfunction. likely to occur due to malfunction of machinery or equipment.
Refer to the instruction manual for setting of the switches. 3. After maintenance, make sure to perform an appro-
3. For the details of programming and address setting, priate functionality inspection.
refer to the manual from the PLC manufacturer. In cases of abnormality such as faulty operation, stop opera-
The content of programming related to protocol is designed by tion. Unexpected malfunction in the system composition devi-
the manufacturer of the PLC used. ces is likely to occur.
<Handheld Terminal> 4. Do not use benzene and thinner for cleaning units.
4. Do not press the setting buttons with a sharp poin- Damage to the surface or erasure of the display can result.
Wipe off any stains with a soft cloth.
ted object.
If the stain is persistent, wipe off with a cloth soaked in a dilute
This may cause damage or malfunction. solution of neutral detergent and wrung out tightly, and then
5. Do not apply excessive load and impact to the set- finish with a dry cloth.
ting buttons.
This may cause damage, equipment failure or malfunction.
Other
When the order does not include the SI unit, the valve plate to
connect the manifold and SI unit is not mounted. Use attached Caution
valve fixing screws and mount the valve plate.
(Tightening torque: 0.6 to 0.7 N·m) 1. Refer to the catalog of each series for Common Pre-
cautions and Specific Product Precautions on
Screw tightened parts
Series SV: 2 places
manifold solenoid valves.
Series S0700: 2 places
Series VQC1000: 2 places
Series VQC2000: 3 places
Series VQC4000: 4 places
Valve plate
왎 Trademark
DeviceNetTM is a trademark of ODVA.
Product names described in this catalog may be used as trademarks by each manufacturer.
Back page 5
SMC'S GLOBAL MANUFACTURING, DISTRIBUTION AND SERVICE NETWORK
Safety Instructions Be sure to read “Handling Precautions for SMC Products” (M-E03-3) before using.