Belimed WD290 Washer Disinfector - Service Manual

Technical Manual
WD 290
Item Number: 10537-0118-EN
Version: 001-08/09
Index of contents
Index of contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Before you read on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Symbols and notices used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 For your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Care responsibilities for dealing with the device . . . . . . . . . . . . . . . . 8
2.3 Instruction of personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 Safety instructions on the device . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5 Fields of application for the device . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.6 Process validation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Device specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1 Device dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2 Device dimensions with condenser (optional). . . . . . . . . . . . . . . . . 11
3.3 Optional additional components . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3.1 Additional panelling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3.2 Switchable heating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3.3 Condenser with heat retrieval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3.4 Dosing pump set with empty level indicators and flow meter . . . . . 12
3.3.5 Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.3.6 Independent process data management system (IPD). . . . . . . . . . 13
3.4 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.5 Surrounding conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.5.1 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.5.2 Transportation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.5.3 Setup location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.6 Connection requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.6.1 General requirements for mains power supply . . . . . . . . . . . . . . . . 16
3.6.2 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.6.3 Water connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.6.4 Steam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.6.5 Exhaust air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.6.6 Connection requirements for installation. . . . . . . . . . . . . . . . . . . . . 19
3.6.7 Connection diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.6.8 Electric function diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.6.9 Function diagram with steam heating and steam drying. . . . . . . . . 22
4 Consumption data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1 Water consumption for tiered tracks . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2 Water consumption for anaesthesia rack . . . . . . . . . . . . . . . . . . . . 23
5 Device description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.1 Device loading side (LS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2 Device unloading side (US) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.3 Operating unit on loading side (LS) . . . . . . . . . . . . . . . . . . . . . . . . 26
5.3.1 Description of operating unit on loading side . . . . . . . . . . . . . . . . . 26
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5.4 Operating unit on unloading side (US) . . . . . . . . . . . . . . . . . . . . . . 28

5.4.1 Description of operating unit on unloading side . . . . . . . . . . . . . . . 28
5.5 Process status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.5.1 Process status display description . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.6 Procedure for changing settings . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.7 Alphanumeric entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.7.1 Procedure for alphanumeric entry. . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.7.2 Operating buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6 Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.1 Logging on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.2 Automatic start / Autom. switch-off / Self-disinfection . . . . . . . . . . . 35
6.2.1 Automatic switch-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.2.2 Automatic start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.2.3 Self-Disinfection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Why self-disinfection? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Activating and setting the self-disinfection function . . . . . . . . . . . . 37
Starting self-disinfection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.3 Machine information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.4 Messages, Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.5 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.5.1 Printing the setup settings and program recipe . . . . . . . . . . . . . . . 42
6.5.2 Batch print-out in the event of error or program interruption . . . . . . 42
6.5.3 Batch print-out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.6 Cleaning the screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.7 User management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.8 Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7 System configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.1 General Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.1.1 User log-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.1.2 Rack identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.1.3 Batch content identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.1.4 Communication address RS485 . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.2 Machine parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.2.1 Periodic Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.2.2 Hours of operation of the air filter . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.2.3 Door locking function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.2.4 Program recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.2.5 Pumping off upon program termination. . . . . . . . . . . . . . . . . . . . . . 55
7.2.6 Step repeat (foam control) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.2.7 PW tank pre-heating temperature / pre-heating time . . . . . . . . . . . 56
7.2.8 PW tank disinfection temperature / disinfection time . . . . . . . . . . . 56
7.2.9 Operating level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.2.10 Empty level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.2.11 Drainage time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.2.12 Drying lag time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.2.13 Heating interlock tank / washing chamber . . . . . . . . . . . . . . . . . . . 57
7.2.14 Steam dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.2.15 Delay interval for water heating . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
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7.2.16 Potential-free outputs K28, K57 and K58 . . . . . . . . . . . . . . . . . . . . 57

7.2.17 Rack position delay interval for loading and unloading. . . . . . . . . . 58
7.2.18 Waste water cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.2.19 Batch counter adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.2.20 Support modem number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.2.21 Adjustment of threshold values . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.3 Program parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.3.1 Parameter entry overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7.3.2 Utility M1 Cold Water Step (CW) . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7.3.3 Utility M2 Warm Water Step (WW) . . . . . . . . . . . . . . . . . . . . . . . . . 62
7.3.4 Utility M3 Mixed Water Step (CW+WW) . . . . . . . . . . . . . . . . . . . . . 62
7.3.5 Utility M4 Purified Water Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
7.3.6 Utility M5 Drying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
7.3.7 Condenser M6 functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
7.3.8 Pre-heated Purified Water M9 (Final Rinse) . . . . . . . . . . . . . . . . . . 63
7.3.9 Utility MA (1 step with 4 or more phases) . . . . . . . . . . . . . . . . . . . . 63
7.3.10 Function F0 - inactive step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
7.3.11 Function F1 - Pre-Rinsing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
7.3.12 Functions F2-F5, F8, FD, FE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7.3.13 Function F9 Clean Rinsing (optional IPD). . . . . . . . . . . . . . . . . . . . 64
7.3.14 Functions F6+F7 - thermal or chemical disinfection . . . . . . . . . . . . 64
7.3.15 Function FA - Thermal Disinfection A0=3000 . . . . . . . . . . . . . . . . . 64
7.3.16 Function FB - Thermal Disinfection A0=600 . . . . . . . . . . . . . . . . . . 65
7.3.17 Function FC - thermal disinfection A0=60. . . . . . . . . . . . . . . . . . . . 65
7.3.18 Functions FD, FE and FF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
7.4 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
7.4.1 Adjustment of temperature sensors using reference sensor . . . . . 69
7.4.2 Adjustment of temperature sensors in calibrating bath. . . . . . . . . . 70
7.4.3 Mix-Dosing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
7.4.4 Calibrating the dosing pumps (time) . . . . . . . . . . . . . . . . . . . . . . . . 71
7.4.5 Calibrating the flow meters (impulses) . . . . . . . . . . . . . . . . . . . . . . 72
7.4.6 Setting LS door contact pressure (potentiometer value). . . . . . . . . 73
7.4.7 Setting US door contact pressure (potentiometer value) . . . . . . . . 73
7.5 Manual function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
8 Configuration of connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
8.1 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
8.2 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
8.3 Inputs X4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.3.1 SA Peak load block (building) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.3.2 SB Floor pan leakage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.3.3 SC PW tank code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.3.4 SD PW tank float switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.3.5 SE Open LS door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.3.6 SF Close door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.4 Temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.5 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
8.5.1 Batch Documentation System ICS 8535 / 8565 . . . . . . . . . . . . . . . 77
8.5.2 Telegram allocation for batch documentation system. . . . . . . . . . . 77
8.5.3 Overview of interfaces for printer, barcode reader and modem . . . 79
9 Downloading the control software . . . . . . . . . . . . . . . . . . . . . . . 80

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9.1 Locating and downloading the software . . . . . . . . . . . . . . . . . . . . . 80

10 Errors with process termination and their elimination . . . . . . . 81
10.1 Procedure in the event of errors with process termination . . . . . . . 81
10.2 Low voltage colour code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
10.3 Error display, cause and remedy . . . . . . . . . . . . . . . . . . . . . . . . . . 82
11 Process data of factory programs. . . . . . . . . . . . . . . . . . . . . . . . 97
11.1 Process time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
11.2 Water and electric power consumption . . . . . . . . . . . . . . . . . . . . . . 97
11.3 Validated process parameters P1-P12 . . . . . . . . . . . . . . . . . . . . . . 97
11.4 Allocation of the utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
11.4.1 With condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
11.4.2 Purified water pre-heating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
11.4.3 Deactivating program steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
11.5 Overview of ex-factory programs . . . . . . . . . . . . . . . . . . . . . . . . . . 99
11.6 P1 Alkaline washing of anaesthetics material. . . . . . . . . . . . . . . . 100
11.7 P2 Mildly alkaline washing of anaesthetics material . . . . . . . . . . . 101
11.8 P3 Alkaline washing of OT shoes . . . . . . . . . . . . . . . . . . . . . . . . . 102
11.9 P4 Alkaline washing of instruments . . . . . . . . . . . . . . . . . . . . . . . 103
11.10 P5 Alkaline intensive washing of instruments . . . . . . . . . . . . . . . . 104
11.11 P6 Highly alkaline washing of instruments . . . . . . . . . . . . . . . . . . 105
11.12 P7 Neutral washing of containers . . . . . . . . . . . . . . . . . . . . . . . . . 106
11.13 P8 Neutral washing of MIS instruments . . . . . . . . . . . . . . . . . . . . 107
11.14 P9 Alkaline washing of MIS instruments . . . . . . . . . . . . . . . . . . . . 108
11.15 P10 Alkaline washing of baby bottles . . . . . . . . . . . . . . . . . . . . . . 109
11.16 P11 Alkaline intensive washing of laboratory glassware . . . . . . . 110
11.17 P12 Supplementary drying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
12.1 Maintenance in general. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
12.2 Replacing the controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
12.3 Error code and batch number statistics . . . . . . . . . . . . . . . . . . . . 113
12.4 Overview of maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . 114
12.5 Spare parts for maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
12.6 Maintenance of the lower wash arm . . . . . . . . . . . . . . . . . . . . . . . 117
12.7 Maintenance of the upper wash arm. . . . . . . . . . . . . . . . . . . . . . . 118
12.8 Cleaning fine screens and coarse screen. . . . . . . . . . . . . . . . . . . 119
12.9 Cleaning the water intake pre-filter . . . . . . . . . . . . . . . . . . . . . . . . 120
12.10 Tube clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
12.11 Heating elements / dryer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
12.12 Steam heating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
12.13 Dosing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
12.13.1Peristaltic tubes for peristaltic pumps . . . . . . . . . . . . . . . . . . . . . . 122
12.14 Drying system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
12.14.1Air tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
12.14.2Pre-filter and fine filter (HEPA) . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
12.14.3Non-return valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

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12.14.4Differential pressure (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

12.15 Door system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
12.15.1Safety switch actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
12.15.2Replacing the door seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
12.15.3Retightening the door belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
12.15.4Vertical door movement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
12.15.5Readjusting door clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
12.15.6Calibrating the door setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
12.16 Electro drawer with PCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
12.17 Maintenance of the electro drawer . . . . . . . . . . . . . . . . . . . . . . . . 130
12.18 Dismantling the door system (LS). . . . . . . . . . . . . . . . . . . . . . . . . 132
12.19 Dismantling the door system (US) . . . . . . . . . . . . . . . . . . . . . . . . 135
12.20 Dismantling the linear drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
12.21 Maintenance of washing chamber lighting . . . . . . . . . . . . . . . . . . 138
12.22 Adjusting the temperature sensors . . . . . . . . . . . . . . . . . . . . . . . . 139
12.23 Automatic loading and unloading (optional) . . . . . . . . . . . . . . . . . 139
13 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
13.1 Disposing of packaging material . . . . . . . . . . . . . . . . . . . . . . . . . . 140
13.2 Disposal of the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
13.3 Disposing of dosage media. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
14 Conformity and certifications . . . . . . . . . . . . . . . . . . . . . . . . . . 141
15 Organisation Belimed AG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
15.1 Manufacturer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
15.2 Subsidiaries, Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . 142
16 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

10537 © Belimed
Introduction
1 Introduction
1.1 Before you read on
Your product meets high standards and is easy to operate. Nevertheless, please
take time to read these instructions carefully. You will become familiarised with
your product and be able to use it to its best.
1.2 Target group

These instructions are a component of the product and are intended for the fol-
lowing personnel:
Installation instructions Installer; Operating company; Technical support

Operating instructions Operator; Operating company; Technical support
Technical manual Operating company; Technical support
They must be accessible for this group of persons!
1.3 Changes
The text, graphics and data correspond to the technical status of the product at
the time of going to print. Changes due to further development may occur.
Language original for this document is German (DE)
1.4 Symbols and notices used

The following symbols and occupational safety alerts used throughout the docu-
mentation are important to avoid harm to health and life.
Danger
Indicates a hazard with high risk which, if not avoided, causes death or seri-
ous injury.
Warning
Indicates a hazard with medium risk which, if not avoided, can cause death or
serious injury.
Caution
Indicates a hazard with low risk which, if not avoided, can cause minor or
moderate injury.
Note
Operating tips and useful information on the best possible utilization.

© Belimed 10537
For your safety
2 For your safety

We affirm with the EC Declaration of Conformity and the CE mark that this prod-
uct complies with the basic health and safety requirements in accordance with
Directive 93/42/EEC Annex II (see Chap. 14 "Conformity and certifications").
Hazards may still arise from the product if it is used incorrectly by inadequately
trained personnel or not as intended.
2.1 Intended use

This product is exclusively approved for the uses stated in the instructions.
Namely for central sterilisation, substerilisation in surgery, in hospitals and in lab-
oratories. All other applications are considered as non-intended use.
2.2 Care responsibilities for dealing with the device

• Only use original racks, spare parts and accessories
• Load racks as intended (see Chap. 5 "Device description")
• Daily maintenance work on the device must be performed regularly and ac-
cording to instructions (see Chap. 12 "Maintenance")
• Validation of the program parameters must be performed regularly (see
Chap. 2.6 "Process validation")
• Installation, deinstallation, maintenance or modification must only be
performed by persons authorised by Belimed
2.3 Instruction of personnel

This product must only be used, maintained and repaired by authorised, trained
and briefed personnel. This assumes that these instructions are read and under-
stood.
Responsibilities and competencies in operation, servicing and maintenance
must be clearly defined and observed.
2.4 Safety instructions on the device
Warning"Dangerous voltage"
Warning"Hot surface"
Warning"Caustic substances"
Follow safety instructions of the dosage media manufacturer!

10537 © Belimed
For your safety
2.5 Fields of application for the device

Cleaning and reconditioning of:
• Surgical instruments
• Minimally invasive instruments
• Instruments for anaesthesia and intensive care
• Baby bottles and teats
• Containers
• OT Shoes
• Laboratory instruments used in research and production
• Rigid endoscopes
• Eye instruments
• Neurosurgery
Warning
No single-use products may be reconditioned! Always adhere to the instruc-
tions of the medical device manufacturer!
2.6 Process validation

The aim of process validation is to achieve a high level of safety in the recondi-
tioning of medical devices in order to afford the operators and patients the great-
est possible protection.
Process validation consists of:
a) Type testing / factory testing
b) Process validation consisting of:
• IQ (Installation Qualification)
• OQ (Operational Qualification)
• PQ (Performance Qualification)
c) Routine testing / Annual requalification
Note
Further information on process validation may be obtained from Belimed
Customer Service.
Caution
Validation must only be carried out by authorised persons!
Devices must only be operated with processes validated in accordance with
regulations! Only use components (items to be washed, racks, programs and
dosage media) which have been validated together.
The safety of operators and patients may be compromised if the devices
used are not validated in accordance with the regulations.

© Belimed 10537
Device specifications
3 Device specifications
3.1 Device dimensions
Dimensions Measurements
Height 1,840 mm
Width 900 mm
Depth 940 mm
Height of base 100 mm
Loading height 870 mm
Clearance height of washing chamber 690 mm
Clearance width of washing chamber 630 mm
Clearance depth of washing chamber 800 mm
Dimension height of rack 670 mm
Dimension width of rack 610 mm
Dimension depth of rack 750 mm
Unloaded weight 310 kg
Total weight 380 kg
Volume of washing chamber min./max. 310 / 350 L
900m
m
m
0m
94
m
0m
80
610m
m
1840mm
690mm
m
0m
max.670mm
75
100mm
630m
m
870mm
Fig 493

10537 © Belimed
3.2 Device dimensions with condenser (optional)
Dimensions Measurements
Height 2,210 mm
Width 900 mm
Depth 940 mm
Height of base 100 mm
Loading height 870 mm
Clearance height of washing chamber 690 mm
Clearance width of washing chamber 630 mm
Clearance depth of washing chamber 800 mm
Dimension height of rack 670 mm
Dimension width of rack 610 mm
Dimension depth of rack 750 mm
Unloaded weight 365 kg
Total weight 490 kg
Volume of washing chamber min./max. 310 / 350 L
900m
m
0mm
94
m
0m
80
610m
m
2210 mm
690mm
max.670mm
m
0m
75
100mm
870mm
630m
m
Fig 494

© Belimed 10537
3.3 Optional additional components
3.3.1 Additional panelling
• Side panelling, two-door

• Side panelling, single door
• Rear panel, single door
• Base panelling
• Intermediate panelling
• Panelling for condenser and purified water pre-heating system
3.3.2 Switchable heating system
• Bivalent water heating system with steam or electricity, automatically switch-

able
3.3.3 Condenser with heat retrieval
• Condenser with purified water pre-heating and heat retrieval

• Exhaust air condenser
• Purified water pre-heating system
3.3.4 Dosing pump set with empty level indicators and flow meter
• Empty level monitoring system for dosage media, small/large (see Chap. 7.4
"Adjustment")
• Flow monitoring system for dosage media (see Chap. 7.4 "Adjustment")
• Dosing pumps with empty level indicators (max. 5 units) (see Chap. 7.4 "Ad-
justment")

10537 © Belimed
3.3.5 Miscellaneous
• Diverse racks (instructions supplied separately with the rack)

• Steam heating system (tank heater) (Chap. 3.6.9 "Function diagram with
steam heating and steam drying")
• Steam dryer (see Chap. 7.2.14 "Steam dryer") and (Chap. 3.6.9 "Function di-
agram with steam heating and steam drying")
• Floor pan with leakage sensor (see Chap. 8.3.2 "SB Floor pan leakage")
• Drainage pump
• Built-in printer on loading or unloading side
• Tabletop printer
• Servicing and program recipe management with diagnostic software CADI
for PC via RS 232
• Pressure gradient monitoring system for sterile dryer-filter
• Modem connection for remote support
• Automatic loading and unloading system
• User, batch content and rack identification via barcode reader
• Batch documentation system with PC ICS 8535 or 8565
• IQ, OQ, PQ Documentation
• Barcode reader for PC (see Chap. 7.2.4 "Program recognition")
• Potential-free contacts (see Chap. 7.2.16 "Potential-free outputs K28, K57
and K58")
3.3.6 Independent process data management system (IPD)
Independent process data management system (IPD) for conductivity measure-

ment, analogue pressure, two additional temperature sensors and redundant
flow monitoring system. Process verification between controller and independent
batch documentation system.

© Belimed 10537
3.4 Technical data
Performance characteristics / components Data/performance/specifi-

cations
Circulation pump nominal delivery rate (delivery height) 585 L/min (10 m)
Circulation pump effective delivery rate (delivery height) Depending on load and water
temperature
Power rating of circulation pump 2.2 kW
Material of pump rotor Chrome steel 1.4301
380-415 V Electrical tank heating capacity 22.5 kW
200-220V Electrical tank heating capacity 18 kW
Steam tank heating capacity (450 kPa) 30 kW
Length of wash arm in the device 600 mm
Drainage valve Chrome steel 1.4301
Dosing pumps 24 V AC / 10L / min
Number of dosing pumps in basic model 3-5
Flow meters for impulse measurement Max. 4 (optional)
Dryer electrical heating capacity 10.5 kW
Dryer heating capacity for steam and pure steam 16 kW at 300 kPa
Dryer, nominal (2 brush-free DC turbines) 2.4 kW
Dryer fan max. nominal ventilation capacity 650 m3/h
Dryer fan max. nominal pressure increase 13.4 kPa
Air filter: Filter class H13 EN 1822, retention rate for particle 99.95%
sizes from 0.1-0.2 µ
Heat radiation when standing free 500 (+/- 200) W
Max. noise emission 65 dB (A)
Opening and closing of washing chamber doors Automatic
Door safety shut-off Safety switch actuator
Washing chamber seal Silicone
Washing chamber and doors of chrome steel (CNS) 1.4404, AISI 316 L
Frame and panelling of chrome steel (CNS) Chrome steel 1.4301
Thickness of washing chamber wall 1.5 mm
Drainage pump (optional) 100 L/min

10537 © Belimed
3.5 Surrounding conditions
3.5.1 Storage
Criterion Requirement
Surrounding or room temperature 0°C - +50°C
Relative humidity, non-condensing 10 - 90%
Max. storage period 1 Year
Surrounding atmosphere Non-corrosive
Caution
Avoid direct sunlight or one-sided air currents (near window).
3.5.2 Transportation
Room temperature -25°C - +55°C
Short-term room temperature (24 h) -25°C - +70°C
Relative humidity, non-condensing 10 - 90%
Max. duration of transport 1 Month
3.5.3 Setup location
Max. altitude of setup location 1600 m above sea level
Max. relative humidity 80%
Surrounding or room temperature +5°C - +40°C
Degree of contamination 2 (P2)
Space required for each device 5 m2
Min. load bearing capacity of floor 500 kg/m2
Floor characteristics Fire proof
Minimum distance between devices 50 mm
Evenness of floor - difference in levels < 10 mm
Caution
Avoid direct sunlight or one-sided air currents (near window).

© Belimed 10537
3.6 Connection requirements
3.6.1 General requirements for mains power supply
General mains power supply requirements for error-free operation of the devices
Voltage Frequency
3N 380-415 V ~ 50 Hz
3N 380-415 V ~ 60 Hz
208 V 3 ~ 60 Hz
200-220 V 3 ~ 60 Hz
200-220 V 3 ~ 50 Hz
Caution
Largest permissible mains voltage fluctuation +/- 10%.
Largest permissible frequency tolerance +/- 1Hz
3.6.2 Electrical connections
Voltage 3N 380-415 V ~ 3N 380-415 V ~ 208 V 3 ~ 200-220 V 3 ~ 200-220 V 3 ~

50 Hz 60 Hz 60 Hz 60 Hz 50 Hz
Electrically heated
Washing chamber; dryer;
PW tank "interlocked"
Power rating of connection 25 kW 25 kW 20 kW 21 kW 21 kW
Fuse 40 A 40 A 50 A 60 A 60 A
Steam heated
Washing chamber
Electrically heated
Dryer; PW tank "interlocked"
Fuse 25 A 25 A 40 A 40 A 40 A
Steam heated
Washing chamber; dryer
Power rating of connection 3.5 kW 3.5 kW 3.5 kW 3.5 kW 3.5 kW
Fuse 16 A 16 A 15 A 16 A 16 A
Steam heated
Washing chamber; dryer
Electrically heated
PW tank "non-interlocked"
Fuse 25 A 25 A 40 A 40 A 40 A

10537 © Belimed
3.6.3 Water connections
Cold water (CW) Min. temperature °C 5

Max. temperature °C 20
Water hardness mmol/L 0.7 - 2.0
°dH 3.9 - 11.2
°fH 7 - 20
Salt content mg/L < 500
Chloride content mg/L < 100
pH 5-8
Water pressure (absolute) kPa 200 - 600
Min. volume flow L/min 8
Connection thread on building side inch 3/4"
Warm water (WW) Max. temperature °C 60
Water hardness mmol/L 0.7 - 2.0
°dH 3.9 - 11.2
°fH 7 - 20
Chloride content mg/L < 100
pH 5-8
Purified water (PW) Max. recommended conductivity µS/cm 5 - 15
pH 5-8
Water hardness mmol/L 0.02
Phosphate mg/L < 0.5
Silicate mg/L <1
Chloride content mg/L <2
Waste water Max. temperature °C 95
pH 5 - 12
Connection DN 55
Max. short term discharge L/min 150

© Belimed 10537
3.6.4 Steam
Heating steam Steam pressure (a) kPa 350 - 450

Max. boiling temperature (a) °C 160
Design capacity at 600 kPa (160°C) kg/h 50
Connection thread (flat sealing) inch 1/2" External
thread
Water heating Mass flow of saturated steam kg/min 0.8
Consumption / batch at 300 kPa (a) kg 12 - 16
Dryer Mass flow of saturated steam kg/min 0.45
Consumption / batch for 10 min kg 4.5
drying at 300 kPa
(a) = absolute
3.6.5 Exhaust air
Exhaust air connection Connecting piece machine side mm D 114.5

I. Exhaust facility con- Max. length of exhaust air pipe on building side m 5
nected directly to out- Exhaust air volume flow 3
m /h 250 - 350
door surroundings(not
recommended) Temperature average / short term max. °C 70 / 90
Do not merge the exhaust Rel. humidity - average / short term max. % 80 / 100
facilities of several clean- Exhaust air pipe - maximum permissible pres- Pa 350
ing and disinfecting units sure drop
II. Connection without Volume flow of building exhaust facility m3/h 250 - 350
condenser to building Temperature average / short term max. °C 70 / 90
exhaust facility with fan
Rel. humidity - average / short term max. % 80 / 100
III. Connection with con- Volume flow of building exhaust facility m3 /h 250 - 350
denser to building exhaust Temperature average / short term max. °C 70 / 90
facility with fan
Rel. humidity - average / short term max. % < 70 / 100
Condenser power rating kW 2.7
Quantity of condensed water mL approx. 100mL
(applies only to thermal disinfection A0 3000
93°C; 12 minutes drying at 120°C)

10537 © Belimed
3.6.6 Connection requirements for installation
Building side Machine side

Water • Shut-off valve, 3/4" • Armoured tube, 2 m
Cold, Warm • Fine filter, 3/4" / mesh width 250µ
Purified • Free flow passage
Drain • Floor drain with syphon • T-Piece for condensed water drainage
• Drainage nozzle inner = 20 mm
outer = 55 mm outer = 26 mm
• Odour trap • Drainage tube, EPDM

inner = 55 mm
Drainage pump • Drainage pipe with syphon • Max. delivery height 1 m (100 L/min)
(optional)
• Drainage tube, EPDM
inner = 19 mm
Exhaust air • Exhaust air pipe, water resistant • Exhaust air pipe
inner = 115 mm outer = 114.5 mm
• Motor-driven exhaust flap • Condensed water drain
• Draught interrupter, exhaust • Exhaust flap with false-air opening
air channel
Electrical Mains power supply requirements - see • Harmonised cable, 5 x 6 mm2
mains connec- Chap. 3.6.2 "Electrical connections" Cable length 1 m
tion Installation category (CAT II) • Harmonised cable, 5 x 2.5 mm2
Device can be separated from mains via Cable length 1 m
main switch or mains plug within easy • Terminal clamp
reach.
Steam connec- • Two shut-off valves, 1/2" • One 2/2 solenoid valve, 1/2" 24VAC
tion • Dirt separator, 1/2" • Connection G1/2", 60° inner cone
• Isolated armoured tube, 2 x 3.5 m • Outlet G1/2", 60° inner cone
• Pressure gauge recommended • Two condensed water separators,
1/2"
• Two non-return valves
Warning
Maximum operating pressure for steam connection 700 kPa (a)! A building
excess-pressure protective device at the steam connection site with 700 kPa
(a) response pressure must be provided. Use certified armatures only!
Note
Pressurised air connection must not be provided.
Steam supply and discharge pipes are flushed via bypass.
Keep electrical supply and steam supply separate.
Note
A line disconnector is to be installed on-site near the device and must be
well within reach! The operational current is at least 60 A.

© Belimed 10537
3.6.7 Connection diagrams
11 3
10 4
Fig 495
1 Cold water supply (blue)

2 Warm water supply (red)
3 Purified water supply (green)
4 Steam connections (optional)
5 Main connecting cable
6 Floor-type connection
7 Drainage valve
8 Water drainage
9 Drainage pump (optional)
10 Exhaust air casing
11 Exhaust air pipe

10537 © Belimed
3.6.8 Electric function diagram
DI WW CW 1) Water connections
1
30
2
2) PW tank
Y27 NTC4
SD 3 3) Float switch
26
T
R26
4 4) PW tank
13
28
temperature sensor
Y14
5
5) PW tank valve
27
6) Pressure switch
for clogged screen
S109
26
6 7) Pressure switch
Y13 Y12 Y11 S211
P 7
8) Level sensor
P1
25 8 9) Free flow passage

9 10) Safety level
24 S31 pressure switch
S101
10
23
S102
S103
11) Water- Air valve
S106 NTC2
S107
S105
T 31 12) Filter differential pres-
sure switch
13) Temperature limiter
11
14) Dryer heating
22
13
29
15) Pressure sensor venti-
21
lator
12
S212
4 T T
13
16) Ventilators with fine
NTC 1
NTC 5
M15
14 filters
20 R18
15 17) Electro drawer
P18
Y31 16 18) Drainage valve,
18 M17.1 M17.2 drainage pump
19 17
19) Drain
18
32 20) Circulation pump
Fig 237 21) Codensate separator
M31
22) Tank heater, heat
exchanger
23) Rack coding
24) Rack
25) Exhaust air condensed
water/Overflow
purified water
26) Water valves
27) Exhaust flap
28) Condenser
29) Non-return flap
30) Exhaust air
31) Air temperature sensor
32) Fine filter

© Belimed 10537
3.6.9 Function diagram with steam heating and steam drying
1) Steam connection
DI WW CW 2) PW tank
34 1
3) Float switch
33
2 4) PW tank temperature
SD
30
Y27 NTC4 3 sensor
T 4
R26 5) Purified water heating
32 5
6) Tank valve
35
Y14
6 7) Pressure switch
31 for clogged screen
8) Pressure switch
S109
9) Level sensor
7
30
Y13 Y12 Y11 S211 10) Safety level
P
P1
8 pressure switch
9 11) Air temperature sensor
12) Water- Air valve
29 S31 13) Filter differential
S101
S102
10 pressure switch
S103
28
S106 NTC2 14) Pressure sensor ventilator
S107 T 11
S105
27
15) Dryer heat exchanger
16) Codensate separator
17) Ventilators
12
18) Electro drawer

36 19) Fine filter
26
M15
13 20) Drain
4 S212
T T
25 14 21) Drainage pump
NTC5
NTC1
P18
16 15 22) Drain valve
24
23) Dryer steam valve
23 24) Tank heating steam valve
16
16 25) Circulation pump
Y31
22 17 26) Tank heat exchanger
21
M17.1 M17.2 18 27) Rack
19
M31 20 28) Rack coding
29) Exhaust air condensed wa-
Fig 238 ter/Overflow
purified water
30) Water valves
31) Exhaust flap
32) Condenser
33) Exhaust air
34) Water connections
35) Temperatur limiter
36) Non-return flap

10537 © Belimed
Consumption data
4 Consumption data
The data in the table below were measured with the single-tier rack.
Description Water consumption (litres)* Consumption of chemicals (mL)

CW WW PW Total Type Concen- Con-
tration sumption
Min Max Min Max Min Max Min Max Min Max
1. Pre-rinse 31 40 31 40
2. Washing** 16 18 15 18 31 40 Chemicals 5.0 mL/L 155 200
3. Neutralisa- 31 40 31 40 Neutraliser 1.5 mL/L 46 60
tion
4. Rinsing / 31 40 31 40
disinfecting
Total 47 58 46 58 31 40 124 160
*depending on load
**Relation CW / WW depends on temperature and programming
4.1 Water consumption for tiered tracks

1-Tier rack approx. 31 litres
4.2 Water consumption for anaesthesia rack

Anaesthesia rack approx. 40 litres

© Belimed 10537
Device description
5 Device description
5.1 Device loading side (LS)
3
9
4
5
8
6
Fig 496
1 Process status display

2 Operating unit
3 Safety switch actuator
4 Washing chamber door
5 Emergency Stop
6 Lower front panel
7 Location of power rating plate
8 Transfer cart
9 Rack

10537 © Belimed
Device description
5.2 Device unloading side (US)
5 1
2
4
Fig 497
1 Process status display

3 Lower front panel
4 Emergency Stop
5 Operating unit

© Belimed 10537
Device description
5.3 Operating unit on loading side (LS)
1) Menu button
2) Display
– Displays the
status bar, communication bar,
1 activity bar, selection options
2
3) Selection buttons
4) Confirmation button <OK>
3 5) On/Off button
6) Activity buttons
6 Fig 499
5.3.1 Description of operating unit on loading side
Status bar
The status bar draws attention to certain settings and events by means of icons
and data. The status bar is device-dependent and in each case has the same
content on all screens.
Status bar icons
Symbol Description Symbol Description
Message inactive Warning active
Error active Doors locked
Doors open Doors closed
Door on loading side open Door on unloading side open
Automatic system active Automatic system inactive
Automatic system error

10537 © Belimed
Device description
Communication bar
The communication bar comprises an icon for the scroll wheel and a two-line text
display. The scroll wheel icon indicates, whether the operating unit is displaying
the "Home screen" or the "Information screen" .
Communication bar icons
Scroll wheel Home Scroll wheel Info
Activity bar
The respective function options of the activity buttons are shown in the activity
bar. For screens with several pages, the respective page number and total num-
ber of pages is additionally displayed in the activity bar.
Activity bar icons
Cursor forward Cursor back
Delete Delete all
Cursor up Cursor down
Capital letters Lower case letters
Numbers New
Page forward Page back
Open door Close door
Value minus (smaller) Value plus (larger)
Back
No user logged on New user
Program pause Program start
Deactivate door contact Activate door contact pres-

pressure sure

© Belimed 10537
Device description
5.4 Operating unit on unloading side (US)
1) LED Displays
– a) LED Red flashes - Warning active;
LED Red lights permanently - error ac-
a b c 1 tive
– b) LED Green lights permanently -
2 Program cycle active
– c)LED Green lights permanently -
3
Doors locked
2) Display
– Displays the
Status bar, activity bar
3) Activity button
Fig 500
5.4.1 Description of operating unit on unloading side
Status bar
The status bar draws attention to certain settings and events by means of icons
and data.
Status bar icons
Automatic system active Automatic system inactive
Doors locked
Doors open Doors closed
Door on loading side open Door on unloading side open

10537 © Belimed
Device description
Activity bar
The respective function option of the activity button is shown in the activity bar.
The options available depend on the respective machine status of the device.
Activity bar icons
Symbol Description When displayed

Program completed correctly, door
Open door
ready to open
Close door Door ready to close
Brightness and background User setting, display settings for

illumination setting unloading side
User setting, display settings for
Contrast setting
unloading side
Confirmation of display set- User setting, display settings for
tings unloading side
5.5 Process status display
• Display starting position

– All LEDs = Dark (no display)
* • Program in Progress-Display
– see description
• Error display
– All LEDs = Red, flashing
• Process interruption display
– All LEDs = Red, flashing
* = 1. LED
Fig 576
5.5.1 Process status display description
Process status display

The process status display is located above the washing chamber door on the
loading side and the unloading side. The process status display shows the cur-
rent operating status of the device.

© Belimed 10537
Device description
Display while program is in progress:

• If the remaining run time is more than 55 min, a running light which rotates
clockwise is displayed.
• If the remaining run time is between 50 and 55 min, the first LED lights up.
Every 5 min, a further LED lights up.
• At the end of the program, all 12 LEDs flash.
• The LEDs are turned off when the door is opened or in the event of an error.
5.6 Procedure for changing settings

Example - Setting the date:
O
Settings
Operating language
German
Date
09.02.2009
Weekday
Monday
Time
07:15
O
Select date display
The current cursor position is lighted up
Select value to be modified using the activity button
Increase value using activity button , or decrease with
After setting all values, confirm settings with <OK> -Button

10537 © Belimed
Device description
5.7 Alphanumeric entry

The alphanumeric entry screen consists of three separate screens.
1st screen = Capital letters
2nd screen = Lower case letters
3rd screen = Numbers
To change screens, press activity button > > .
Example - Capital letters:

O
XXX
XXX
A B C D E F G
H I J K L M N
O P Q R S T U
V W X Y Z _ -

5.7.1 Procedure for alphanumeric entry
If a text is to be edited, or if entry of a user password is required, the screen

switches to alphanumeric entry, and the text to be edited is copied into the line.
The cursor is positioned after the last character.
The initial screen is always the entry screen with capital letters. The line is de-
fined according to the screen that was selected before.
Only one character is edited at a time. The cursor position is indicated by the
background of the character flashing, the background alternating between white
and light green.
S a mp l e t e x t
By pressing the <OK> -Button, the edited text is saved and the display reverts to
the original screen.
5.7.2 Operating buttons
Selection buttons
The characters of the respective line can be selected using the selection buttons.
Pressing for the first time selects the first character of the line. Pressing again
causes the cursor to jump to the next character on the right. After the last char-
acter, the cursor returns to the first character again.

© Belimed 10537
Device description
Confirmation button
Icon: OK
Icon description: Confirmation button

Function when acti- Display reverts to original screen; the edited text is
vated: saved
Activity buttons
Icon:
Icon description: Back
Function when acti- Display reverts to original screen; the edited text is
vated: not saved
Icon: > > > > > >
Icon description: Capital letters Lower case let- Numbers
ters
Function when acti- Screen switches Screen switches Screen switches
vated: to capital letters to lower case to numbers
letters
Icon:
Icon description: Delete
Function when acti- Deletes character at cursor position; cursor stays at
vated: this position
Special function: For password entry (depending on activated option),
it is possible to log on the user under "No Identifica-
tion"; Display <NIdent>; when a character is
entered, the function switches to "Delete" -activity
Icon:
Icon description: Cursor forward
Function when acti- Cursor moves forward one position
vated:

10537 © Belimed
6
User level:
There are 6 user levels according to the following order
:
Menu
Program Level 0 = Not logged on

Program start is not permitted, only access to log on
P 01
Level 1 = Normal CSSD member
© Belimed
Program Name
Access: log on, Program start, errors handling: Level 0-1
P02 1 1 1 1
1 Level 2 = CSSD Manager
Program Name Log on User Password Rack Identification Batch information Program PXX in Progress Extended access to users management : Level 0-2
P03
Level 3 = Hospital technician
Program Name Extended access to System configuration /Manual functions: Level 0-3
P04 Level 4 = Hospital Administrator
Program Name
Extended access to program parameters : Level 0-4
Menu
Level 5 = Belimed Service

Main menue when not Program in Progress Access to all available functions: Level 0-5
Menue
Technical Manual WD290

0
1 1 1 1 1 2 1 3
Automatic Start /
Log-on /-off Machine Information Messages / Errors Settings Clean Screen User Management
Automatic Switch-off / SD Measurements System Configuration
User 1 Automatic Switch-off Machine Type Process Error 1 Operating language User Name T1 Chamber Temperatur General Settings
User 2 Automatic Start Machine Name Confirm Resolution 2 Date Once this selection has User Password Machine Parameters
T2 Air Temperatur
been confirmed with the
User 3 Self-Disinfection Machine Number 2 Weekday „OK“ button, all display Program Parameters
User Level T4 PW Tank Temperatur
buttons are switched off for
Adjustment
User 4 Batch Counter 2 Time 10 seconds
T5 Temperature Documentation
Manual Functions
User 5 Automatic Switch -off Last Self-Disinfection 1 Display Brightness LS
Both doors opening
Automatic CP-TOP Software Version 1 Set Display Unloading Side
Time 5 5 4 5 3
Machine Software Version 2 Acoustic Signal
3 Printer General Settings Machine Parameters Program Parameters Adjustment

Automatic Start Manual Functions
3 Printer Language
Automatic Date Format Last Modified Program P01 - P12
Sensor Selection K11
Temperature Unit Periodic Servicing
001
Time 1 Selection dosing K12
Test Print
10537
Air Filter
Weekday User Log -on Program parameters Selection doors K13
1 Reprint Signal K 28 Alkaline
Program Number User System Log -off K14
5 Program1
Door Contact Pressure LS Status Information
Rack Identification Step: 1 :
1 Function: 2
Controller Configuration Data Door Contact Pressure US Utility: 3
Batch Content Identification Phase 1: Phase 2: Sensor Selection K81-88
Temp.: 35 60 °C
Self-Disinfection Number of Doors Holding Time: 1 0 min
IPD Configuration Data Dosage: 3 A
1 Machine Name Dos. Vol.: 4. 2 0.0 ml/l T1 Chamber Temperatur
Open Door at End of Program Time: 25 32 min
Machine Number T2 Air Temperatur
Operation IPD Verification Door locking function Next Step
1
ICS 8535 Bus Address Program Recognition T4 PW Tank Temperatur K11 (CW valve )
Waiting Time K12 (WW valve)
1 Automatic Loading Printer Type Drainage at Progr . Term. K13 (PW valve )
T5 Te mp e ra tu re D o cu me n ta tio n
K14 (PW-Tank Drainage - Optional )
Function: Utility: K15 (Circulation pump )
Step Repeat S 109 K16 (Tank heater )
1 Automatic Unloading 1 Pre -Rinse 1 Cold Water (CW)
Main menue when Program in Progress K17 (D ryer fin)
Tank Pre -Heating Temp . ( °C) 2 Wash 2 Warm Water (WW) K18 (D ryer heater )
Tank Pre -Heating Time (h) K21 (D osing pump 1 )
3 Neutralise 3 Mixed Water Temperature Sensor K22 (D osing pump 2 )
Program PXX in Progress Both doors opening K23 (D osing pump 3 )
Tank Disinfection Temp . (°C) 4 Rinse 4 Purified Water (PW) K24 (D osing pump 4 )
Tank Disinfection Time (min) 5 Condense 5 Drying Actual Value K25 (D osing pump 5 )
K26 (Heating PW -Tank )
Measurements Operating Level (V) 6 Chem . Disinfection 6 Drying /Condense
Displayed Value K27 (Valve (PW) condenser )
K28 (Signal end , Run , Error , Drain flap ,
Empty Level (V) 7 Thermal Disinfection 7 Cold Water heat exchanger Correction Waste water cooling , Pre -Deactivation )
Batch Information Clean Screen K31 (Drain valve , Drainage pump )
Drainage Time (s) 8 Drying 8 PW-Tank 55°C K32 (Washing chamber lighting )
Hints to make changes in „Settings“ : 9 Clean Rinse K33 (Wack drive )
Drainage Type 9 PW-Tank 93°C K34 (Switching tank heating steam )
Terminate Program 1. Make you selection using the buttons (1-4) available on the righthandside K35 (Hoist motor LS opening )
Messages / Errors Drying Lag Time (s) A Open A Open
2. Use the range buttons to modify with - + à ABC etc . as required Selection dosing K36 (Hoist motor LS closed )
3. The selected item will be highlighted by the curser position K37 (Hoist motorr US opening )
Tank / Wash Ch. Heat. Interl . K38 (Hoist motor US closed )
4. Use the + and – increase/decrease a value , or to select an „On“ /„Off“ option . M41 (Linear motor LS , opening )
Steam Drying Q1 Dosing 1
5. Continue by using the à cursor M42 (Linear motor LS , closed )
6. Confirm with the „OK“ button M43 (Linear motor US , opening )
Water Heating Interval (s) Q2 Dosing 2 M44 (Linear motor US , closed )
Batch Information Process Error 7. Return to selections or main menue . K51
Output K 28 Selection doors Q3 Dosing 3 K52
K53
Output K 57 Q4 Dosing 4 K54
Program Number Program Intervention
Doorposition loading side K55
Program name Output K 58 K56
Confirm Resolution Program Intervention
Automation LS K57 (Additional print with acoustic signal ,
Logged -on User : Doorposition unloading side Run , Error , Drain flap , Drain cooling , Pre -
Error 141 Cold Water Deactivation )
Rack Identification Repeat Program Automation US
Dosing 1-5 K58 (Additional print with acoustic signal ,
Error 141 Cold Water Rack Pos . Delay Interval (ms) Run , Error , Drain flap , Drain cooling , Pre -
Number of Batch Data Read in Machine Status Deactivation )
Error 143 PW Water Waste Water Cooling K61
Doorposition LS/US Name / Description
Error 146 PW from Tank K62
Adjust Batch Counter Dosing Mode K63
K64
Error 148 Drainage Time Support Modem Number Current Value Impulses / Litre
K65
Current Value Impulses K66
Error 161 Temp . Diff. NTC 1 Threshold Val 's Last Modified End Position open
Litre / 6 min K67
Error 162 Temp . Diff. NTC 4 K68
Error 140 PW Tank Filling
End Position closed Measurement time K71 -78
K81 -88
Fig 703
33/143
Menu
6.1 Logging on and off

The user must log on each time before using the device. The identification is for-
warded to the printer or the digital documentation system and assigned to the re-
spective batch.
Identification is entered via the operating unit or via barcode reader.
O
Log on
User 01
User 02
User 03
User 04
O O
If a user is logged on, he can be logged off here.
O
Log-on /-off
O
User
User 01 O
Log off?
O
O O O O
O
User
U 03
User Name
User 03
User Password
158
User Level
5
O O O O

10537 © Belimed
Menu
6.2 Automatic start / Autom. switch-off / Self-disinfection
O
Automatic start/switch-off/SD
Automatic switch-off
Automatic start
Self-Disinfection
O O O
6.2.1 Automatic switch-off
In an automatic start, a washing program can be started automatically at a time

which can be freely selected. After completing the program, the device switches
automatically to "Stand by" -Mode. In this mode, the PW tank is not kept at the
specified temperature any more.
O Automatic function:
Automatic switch-off Selection On / Off
Time:
Automatic function
Time for automatic switch-off can be freely selected.
On
Time
19.00
O O O
6.2.2 Automatic start
In an automatic start, a washing program can be started automatically at a time

which can be freely selected.

© Belimed 10537
Menu
O Automatic function:
Automatic start Selection On / Off
Time:
Automatic function
Time for automatic start can be freely selected.
On
Time Weekday:
5:00 Weekday selection. Options see note below.
Weekday Program number:
Monday-Friday Selection of an existing program.
Program number
02
O O O
Note
Selecting weekly programs: Monday-Friday; Monday-Saturday; Monday-
Sunday; Sunday-Friday; Saturday-Thursday

10537 © Belimed
Menu
6.2.3 Self-Disinfection
Caution
Never carry out self-disinfection without a rack!
Always carry out self-disinfection with empty rack!
Why self-disinfection?
Microorganisms form in the washing chamber, tubing and PW tank after a pro-
longed period not using the device. Following a thermal disinfection step, resi-
dues of dead germs on the medical device may constitute a risk for patients.
If self-disinfection is active, the user is requested to perform self-disinfection af-
ter a programmed period (24 hours as standard) following the last program run.
Note
When the power supply is interrupted (main switch "Off"), the timer is inac-
tive. For this reason, the request "Start self-disinfection" always appears
when the device is switched on and self-disinfection is active.
Always carry out self-disinfection with empty rack!
Activating and setting the self-disinfection function

Select "Self-disinfection" -Function.
O Operation:
Self-disinfection Selection On / Off
Waiting time:
Operation
Waiting time can be freely selected. 1-99 h.
On
Waiting time
24
O O O
Selection of function and enter value for setting via operating unit
After entering settings, confirm values by pressing <OK> -Button

© Belimed 10537
Menu
Starting self-disinfection
Open washing chamber door with activity button
Insert empty rack
Caution
Do not wash any items with the self-disinfection program! No cold pre-rinse is
carried out. There is a risk of excessive foam formation and fixing proteins.
Close washing chamber door with activity button .

User identification (see Chap. 6.1 "Logging on and off")
Start self-disinfection in the "Self-disinfection" sub-menu
This is always the last of the programs available
Procedure in case of error:

If an error occurs during operation, resolve the error and confirm error reso-
lution.
Select "Confirm error resolution" -Function
O
Process error
Program Name
Error xxx O
xxxxxxx
Step x.x: xxxxx

Date: xx.xx.xxxx
O
Time: xx:xx
Program intervention
Confirm resolution
O O O O O
If the error persists -->see Chap. 10 "Errors with process termination and
their elimination"!
If the error cannot be rectified, technical support must be informed
Danger
If smoke is emitted or water escapes, immediately press Emergency Stop
and disconnect the device from the building power supply. Call technical sup-
port to have system repaired.
End of program is displayed and additionally indicated by flashing process

status display
Note
For manual loading and unloading, unload the rack in reverse from the LS
after the program has ended. The US washing chamber door remains locked.
For automatic loading and unloading, the self-disinfection function is inactive.

10537 © Belimed
Menu
6.3 Machine information
O Machine Type:
Machine Information Machine type information.
Machine Name:
Machine Type
Machine name, can be freely selected.
WD290 O
Machine Name Machine Number:
Machine 1 O Unique machine number of the machine.
Machine Number Batch Number:
998320096000 O Number of batches processed with this machine.
Batch Number
513 O
O O
O Self-Disinfection:
Machine Information Information on last implementation of self-disinfection.
CP-TOP Software Version:
Last Self-Disinfection
Current version of CP-TOP Software.
2009/02/09 O
CP-TOP Software Version Machine Software Version:
V-1.00-WD290 O Current version of machine software.
Machine Software Version
V3.00 O
O O
6.4 Messages, Errors
O Display of last 10 errors with process termination or

Messages / Errors warning messages.
Error 154 DD.MM.YYYY/HH.MM

Dosage 4 False

Door is Open

Screen Clogged

Object in Door
O O

© Belimed 10537
Menu
O Detailed display of errors or warning messages.

Process error
Program Name
Error 100 O
Door is open
Step x.x: O
Date:
O
Time:
Confirm Resolution
O O O O
6.5 Settings
O Operating Language:
Settings Set operating language.
Date:
Operating Language
Set current date.
English EN
Date Weekday:
01.10.2008 Set current weekday for automatic start activation (see
Weekday Chap. 6.2.2 "Automatic start").
Thursday Time:
Time Set current time for correct batch documentation.
12:00
O
O Brightness of display on loading side (LS):

Settings Setting 1-6; Basic setting 100-250
Setting the display on the unloading side (US):
Display Brightness LS
Activate "Start" and set brightness and contrast on
100
unloading side.
Set Display Unloading Side
Acoustic Signal:
Display Setting - Brightness
On / Off
O At end of program or in case of error.
Acoustic Signal
On
O

10537 © Belimed
Menu
O Printer:
Settings Printer On/Off/Only in case of error
Printer Language:
Printer
Set printout language 1-3.
On
Printer Language Test Print:
English EN Direct activation of a test printout.
Test Print Reprint:
Print Activation of printout for last batch.
Reprint
Print
O
O Controller Configuration File:

Settings Print controller configuration data.
IPD Configuration File:
Controller Configuration File
Print IPD configuration data
Print
IPD Configuration File IPD Verification:
Print On / Off
IPD Verification Automatic Loading:
On On / Off
Automatic Loading
On
O
O Automatic Unloading:
Settings On / Off
Automatic Unloading
On
O

© Belimed 10537
Menu
6.5.1 Printing the setup settings and program recipe
Note
All parameters and configurations are lost when the Processor PCB is
replaced (see Chap. 9 "Downloading the control software").
Keep a print-out of the data with the device after taking the device into opera-
tion.
6.5.2 Batch print-out in the event of error or program interruption
When the printer is activated in stand-by mode, all inputs, outputs, sensor values
and errors at program interruption are recorded as well.
6.5.3 Batch print-out
Sample batch print-out:
Deutsch English Français
Substeri West 1 Substeri West 1 Substeri West 1

Belimed WD 290 Belimed WD 290 Belimed WD 290
Maschinennummer 99814.0161.113 Machine Number 99814.0161.113 Numéro de machine 99814.0161.113
23.10.2007 Chargen Nr.: 15 23.10.2007 Batch No. 15 23.10.2007 Lot No. 15
Programm P1 Program P1 Programme P1
Wagen Name / Nr. 5 Rack Name / No. 5 Plateau / No. 5
Benutzername / Nr.: 2 User Name / No. 2 Utilisateur / No. 2
Instrumente Normal Instruments Normal Instruments normal
Schritt Eins. WD IPD Step Setup WD IPD Par etape Reglage WD IPD
---------------------------------------- ---------------------------------------- ----------------------------------------
Vorspülen 14:25 Pre rinse 14:25 Rinçage prelim. 14:25
S1.1 T1 22°C 36°C 1min S1.1 T1 22°C 36°C 1min S1.1 T1 22°C 36°C 1min
P1 144mbar P1 144mbar P1 144mbar
Reinigen 14:28 Wash 14:28 Nettoyage 14:28
D1 1.0ml/l 32ml 33ml D1 1.0ml/l 32ml 33ml D1 1.0ml/l 32ml 33ml
Reinigen 14:34 Wash 14:34 Nettoyage 14:34
D1 6.0ml/l 193ml 193ml D1 6.0ml/l 193ml 193ml D1 6.0ml/l 193ml 193ml
Spülen 14:57 Rinse 14:57 Rinçage 14:57
Reinspülen 15:00 Clean rinse 15:00 Rinçage final 15:00
Desinf.Ao 3000 15:03 Disinf.Ao 3000 15:03 Desinf.Ao 3000 15:03
C0 28u5/cm C0 28u5/cm C0 28u5/cm
C0 29u5/cm C0 29u5/cm C0 29u5/cm
Trocknen 15:22 Drying 15:22 Séchage 15:22
---------------------------------------- ---------------------------------------- ----------------------------------------
Programm P1 korrekt beendet Program P1 correctly finished Programme P1 terminé correctement
Total Programmzeit 68min 15:33 Total program time 68min 15:33 Duree du programme 68min 15:33
Ao=4417, Desinfektion i.O. Ao=4417, Disinfection i.O. Ao=4417, désinfection i.O.
Verifikation IPD ok Verification IPD ok Vérification IPD ok
Freigabe: Ja/Nein Release: yes/no Approuvé: Oui/Non
----------------- ----------------- -----------------

Fig 184

10537 © Belimed
Menu
6.6 Cleaning the screen

For cleaning the screen, the operating unit is deactivated for 10 s so that it can
be cleaned.
O
Device in Standby
Clean Screen O
O O O
6.7 User management
O Select existing user and modify as appropriate.

User Management Set up new user.
User 01
User 02
User 03
User 04
O O
O For entry or modification of a user, the display switches

User to alphanumeric entry (see Chap. 5.7 "Alphanumeric
U 03 entry").
User Name User Name:
Technics Select and enter any user name.
User Password
User Password:
XX
Select and enter any user password.
User Level
User Level:
5
Determine and select User Level 0-5.
O
O O O
Further information: 6 "Menu"

© Belimed 10537
Menu
6.8 Measurements
O T1 Chamber Temperature:
Measurements Actual value of temperature in washing chamber.
T2 Air Temperature:
T1 Chamber Temperature
Actual value of temperature in drying air system.
25 O
T2 Air Temperature T3 PW Tank Temperature:
26 O Actual value of temperature in PW tank.
T3 PW Tank Temperature T5 Temperature Documentation:
35 O Verifies T1. Value is forwarded to documentation.
23 O
O O O O

10537 © Belimed
System configuration
7 System configuration

System Configurations
General Settings
Machine Parameters
Program Parameters
Adjustment
O O

System Configurations
Special Functions
Both sides door opening
O O
7.1 General Settings
O Date Format:
General Settings Select between: Europe / USA
Europe 10.12.2008
Date Format
USA = 12/10/2008
Europe
Temperature Unit Temperature Unit:
°C Select between: °C (Celsius) / F (Fahrenheit)
O

© Belimed 10537
O User Log-on:
General Settings Select between: On without "No Identification" / On with
"No Identification" / Off
User Log-on:
System User Log-off:
On without "No ID"
For timing, select from: 20 min / End of Program / End of
System User Log-off
Day
20 min
Rack Identification:
Rack Identification
Select between: Manual / RFID / Off
RFID
Batch Content Identification Batch Content Identification:
On On/Off
O
Further information: 7.1.1 "User log-on"
7.1.2 "Rack identification"
7.1.3 "Batch content identification"
O Machine Name:
General Settings Free text entry (max. 20 characters).
Machine Number:
Machine Name
Enter serial number (power rating plate).
Left Machine
Machine Number ICS 8535 Bus Address:
998320087035 Select from 0-255
ICS 8535 Bus Address Printer Type:
4 Select printer type
Printer Type
Custom Mini Plus
O
Further information: 7.1.4 "Communication address RS485"
7.1.1 User log-on
The user names or numbers are read into the system via the operating unit or via
barcode reader for batch documentation.
When user identification is active, a user query appears at the start of the pro-
gram.
Identification entry 20 characters max. (barcode type Code 39).
Default setting = "Off"
Data transmission:
The data are forwarded to the printer with Connector X31 (RS232) or to the in-
terface with Screw Clamp X32 (RS485). The barcode scanner is also connected
to Connector X31. A program can only be started once an entry has been made,
otherwise the software remains on query.

10537 © Belimed
7.1.2 Rack identification
The rack names or numbers are read into the system via the operating unit or via
barcode reader for batch documentation.
When rack identification is active, a rack query appears at the start of the pro-
gram.
Data transmission: (see Chap. 7.1.1 "User log-on")
7.1.3 Batch content identification
The batch number (e.g. sieve tray number) is read into the system via the oper-
ating unit or via barcode reader for batch documentation.
When batch content identification is active, a batch content query appears on the
display instead of "Door is open" when the door is open.
Data transmission: (see Chap. 7.1.1 "User log-on")
7.1.4 Communication address RS485
Allocate Device Numbers 4-9. Addresses 1-3 are reserved for sterilisers.
0 = Interface inactive.
Device Number 1: Address 4
When the RS485 address is not 0, the RS485 interface is monitored for commu-
nication during stand-by mode. If communication fails for 10 s, Error 188 "No
Communication with I/O" appears on the display instead of "Program ready" (see
Chap. 10.3 "Error display, cause and remedy").

© Belimed 10537
7.2 Machine parameters
O Last Modified:
Machine Parameters Enter date when settings were last modified.
Periodic Servicing:
Last Modified
Next prompt in accordance with batch counter.
20.06.2008
Periodic Servicing Air Filter:
1000 Next prompt for replacing the HEPA air filter.(h)
Air Filter Signal K28:
500 Set signal - Contact K28. Select On/Off.
Signal K28
On
O
Further information: 7.2.1 "Periodic Servicing"
7.2.2 "Hours of operation of the air filter"
7.2.16 "Potential-free outputs K28, K57 and K58"
O Door Contact Pressure LS:

Machine Parameters Set contact pressure current of door motors. (0.5-0.9 A).
Door Contact Pressure US:
Door Contact Pressure LS
Set contact pressure current of door motors. (0.5-0.9 A).
0.6
Door Contact Pressure US Number of Doors:
0.6 Select number of doors (1 / 2)
Number of Doors Open Door at End of Program:
2 Door opens automatically when program has finished.
Open Door at End of Program On/Off
On
O

10537 © Belimed
O Doors Locked:
Machine Parameters Set door locking function if program is terminated.
On / Off.
Doors Locked
Program Recognition:
On
Set automatic program recognition On / Off. Magnets for
Program Recognition
coding are on the rack.
On
Drainage at Program Termination:
Drainage at Progr. Term.
Automatic drainage of the device at program termination.
On
On / Off
Step Repeat S109
Step Repeat:
On
Step (S109) repeated in case of excessive foam forma-
O tion. On / Off
Further information: 7.2.3 "Door locking function"

7.2.4 "Program recognition"
7.2.5 "Pumping off upon program termination"
7.2.6 "Step repeat (foam control)"
O Tank Pre-Heating Temperature:

Machine Parameters Set pre-heating temperature (°C).
Tank Pre-Heating Time:
Tank Pre-Heating Temp. (C°)
Set pre-heating time (h).
85
Tank Pre-Heating Time (h) Tank Disinfection Temperature:
24 Set disinfection temperature (°C).
Tank Disinfection Temp. (C°) Tank Disinfection Time:
95 Set disinfection time (min).
Tank Disinfection Time (min)
3
O
Further information: 7.2.7 "PW tank pre-heating temperature / pre-heating time"
7.2.8 "PW tank disinfection temperature / disinfection time"

© Belimed 10537
O Operating Level:
Machine Parameters Set operating level (V) of level sensor (P1).
Range 1.4 - 2.2 V
Operating Level (V)
Empty Level:
1.7
Set empty level (V) of level sensor (P1).
Empty Level (V)
Drainage Time:
0.5
Drainage Time (s) Set minimum required drainage time (s). Range 0-99 s
30 Drainage Type:
Drainage Type Select drainage type - drainage valve / drainage pump.
Drainage Valve
O
Further information: 7.2.9 "Operating level"
7.2.10 "Empty level"
7.2.11 "Drainage time"
O Drying Lag Time:

Machine Parameters Set cooling-off time (s) after drying. Range 1-60 s
Tank / Washing Chamber Heating Interlock:
Drying Lag Time (s)
Set tank/washing chamber heating interlock. On / Off
30
Tank / Wash Ch. Heat. Interl. Steam Drying:
On Set drying support by steam heating. On / Off
Steam Drying Water Heating Delay Interval:
On Set delay interval for switching on tank heating. Range 2-
Water Heating Delay Interval (s) 10 s
10
O
Further information: 7.2.12 "Drying lag time"
7.2.13 "Heating interlock tank / washing chamber"
7.2.14 "Steam dryer"
7.2.15 "Delay interval for water heating"

10537 © Belimed
O Output K28:
Machine Parameters Options for output K28: Washing chamber lighting/Error/
Program finished/Program ready.
Output (K28)
Output K57:
Washing Chamber Lighting
Options for output K57: Washing chamber lighting/Error/
Output (K57)
Program Finished
Output K58:
Output (K58)
Options for output K58: Washing chamber lighting/Error/
Error
O
Further information: 7.2.16 "Potential-free outputs K28, K57 and K58"
O Automation LS:
Machine Parameters Options for automation LS: Fully Automated/Semi Auto-
mated/Off.
Automaton LS
Automation US:
Semi-Automated
Options for automation US: Fully-Automated/Semi-Auto-
Automaton US
mated/Off..
Semi-Automated
Rack Position Delay Interval:
Rack Pos. Delay Interval (ms)
Set delay interval (ms) for automatic loading and unload-
200
ing. Range 0-999 ms.
O
Further information: 7.2.17 "Rack position delay interval for loading and unloading"
O Waste water Cooling:

Machine Parameters Set waste water cooling >60°C. On / Off
Adjust Batch Counter:
Waste water Cooling
Adjust batch counter after controller replacement
On
(0-999999).
Adjust Batch Counter
Support Modem Number:
0
Support Modem Number Store modem support telephone number.
-
O
Further information: 7.2.18 "Waste water cooling"
7.2.19 "Batch counter adjustment"
7.2.20 "Support modem number"

© Belimed 10537
O Threshold Values Last Modified:

Machine Parameters Enter date when threshold values were last modified.
Error 140 PW Tank:
Threshold Val's Last Modified
Enter delay interval (min).
20.06.2008
Error 140 PW Tank Filling Error 141 Cold water:
5 Enter delay interval (min).
Error 141 Cold water Error 142 Warm water:
Error 142 Warm water
3
O
Further information: 7.2.21 "Adjustment of threshold values"
O Error 143 Purified Water:

Machine Parameters Enter delay interval (min).
Error 146 PW from Tank:
Error 143 Purified Water
Enter delay interval (min).
7
Error 146 PW from Tank Error 148 Drainage Time:
Error 148 Drainage Time Error 161 Temperature Difference NTC 1:
Error 161 Temp. Diff. NTC 1
1
O
O Error 162 Temperature Difference NTC 4:

Machine Parameters Enter delay interval (min).
Error 162 Temp. Diff. NTC 4

3
O

10537 © Belimed
7.2.1 Periodic Servicing
Upon reaching the specified hours of operation of the ventilator, "Periodic Servic-
ing" appears on the display instead of "Program Ready". The device can still con-
tinue operating.
00 = Maintenance display is switched off.
Note
Following maintenance, the number must be increased by the corresponding
number of batches.
7.2.2 Hours of operation of the air filter
After replacing the HEPA air filter, set the hours of operation to Zero.
7.2.3 Door locking function
If a program is terminated, both doors remain locked. "Doors Locked" appears

on the display. LS Door can only be opened after program has finished.

© Belimed 10537
7.2.4 Program recognition
For automatic program recognition, the magnets attached to the rack are trans-
mitted as rack coding to the sensors.
When the positioning sensor (S105) is closed, the rack coding S101-S103, S106
and S107 is imported. Different programs which have been stored are then acti-
vated, depending on the magnet combination.
When Activity Button is activated, the device starts with the respective pro-
gram.
Program No. S105 (T) S101 (A) S102 (B) S103 (C) S106 (D) S107 (E)
P1 T A
P2 T A B
P3 T C
P4 T A C
P5 T A B C
P6 T A D
P7 T C D
P8 T E
P9 T A E
P10 T B E
P11 T A B E
P12 T C E
Fig 186
Arrangement of the sensors

Unloading side Loading side
P T A B C D E F G
Fig 501
All sensors must close at least once when the rack is inserted, otherwise an error
is displayed (see Chap. 10.1 "Procedure in the event of errors with process ter-
mination").
Standard rack coding
Instrument rack, 3-5 tiers / T+A+C / P4
MIS instrument rack / T+A+E / P9
Basic rack, 1-tier / T+A+D / P6
Basic rack, 2-tier / T+A+D / P6
Anaesthesia rack / T+A / P1
Container rack / T+C+D / P7
Baby bottle rack / T+B+E / P10

10537 © Belimed
7.2.5 Pumping off upon program termination
On: Pumping off is always activated upon program termination.

Off: Pumping off is not activated upon program termination.
Upon program restart, the circulation pump is activated again without pumping
off.
Exception!
If the first program step is Drying (M5) or Drying+Condensing (M6), the setting is
ignored.
Note
If the first program step is Drying (M5) or Drying+Condensing (M6), the set-
ting is ignored.
Caution
When skipping a step, "Pumping off upon program termination" must not be
deactivated (Off).
Drainage suppression in accordance with applicable laws for protection

against infectious diseases (IfSG)
No pumping off upon program termination.
According to §18 of the German Law for Protection against Infectious Diseases,
a special program is required in the event of an epidemic.
The disinfection phase must be at the beginning of the program. First drainage
must not take place before termination of the disinfection phase. If the program
is interrupted, the procedure must not be continued with discharge of the wash-
ing liquid before the disinfection phase has been completed. This prevents con-
taminated washing liquid from entering the waste water.
In the event of an epidemic, the door locking function (see Chap. 7.2.3 "Door
locking function") must be "On", and pumping off upon termination must be "Off".
7.2.6 Step repeat (foam control)
Function F1 (see Chap. 7.3.11 "Function F1 - Pre-Rinsing").

On:
If S109 opens during pre-rinsing (only in Function F1), the pre-rinsing step is re-
peated without error display. Two steps with pre-rinsing appear without comment
in the batch documentation (see Chap. 6.5.3 "Batch print-out").
If S109 opens again during repeat, Error 113 "Screen clogged" is triggered, and
pre-rinsing is discontinued (see Chap. 10.3 "Error display, cause and remedy").
Off:
If S109 opens during pre-rinsing, Error 113 "Screen clogged" is triggered and
pre-rinsing is discontinued (see Chap. 10.3 "Error display, cause and remedy").

© Belimed 10537
7.2.7 PW tank pre-heating temperature / pre-heating time
Set the pre-heating temperature and the corresponding pre-heating time. The
PW tank is temporarily kept up to temperature. The pre-heating time is only ac-
tive when the device is switched on and no program is running. It starts afresh
after correct completion of a program cycle. If the switch (code) of the PW tank
is switched off, this function is deactivated (see Chap. 8.3.3 "SC PW tank code").
Pre-heating temperature: 65°C-95°C
Pre-heating time: 0-99 hours
7.2.8 PW tank disinfection temperature / disinfection time
Heating up to the pre-set disinfection temperature takes place only after the pro-
gram has started. The program ensures that the specified disinfection time is ob-
served. If 0 minutes is set, the PW tank is emptied even if the target temperature
has not been reached.
Default setting = 95°C / 0 min
7.2.9 Operating level
The higher the operating level, the greater is the water consumption.
Default setting: 1.7 V
7.2.10 Empty level
Default setting: 0.5 V
7.2.11 Drainage time
The waiting time can be changed between program steps. It is measured only
after the empty level (e.g. 0.5 V) has been reached.
Depending on the drainage situation, the value must be readjusted and the time
increased accordingly.
Warning
Residual water can lead to transfer of suds between water steps.
The drainage pump/drainage valve opens for 20 s before every start of a pro-
gram.
Default setting = 5 s
(See also Chap.7.2.21 "Adjustment of threshold values").
7.2.12 Drying lag time
A fixed ventilator lag time is programmed in order to protect the electrical heating
system from damage. This lag time is added to the programmed drying time.
Default setting: 30 s

10537 © Belimed
7.2.13 Heating interlock tank / washing chamber
On:
Tank heater (R16) is interlocked with PW tank heater (R26). The PW tank heater
is interlocked with the dryer heater (R18).
Off:
Tank heater and PW tank heater are not interlocked.
(See Chap.3.6.9 "Function diagram with steam heating and steam drying").
7.2.14 Steam dryer
For steam heated drying, both heaters are opened in parallel. Air and tank heat-
ers are switched on when drying.
Caution
Never set as "On" with electrical tank heater on!
7.2.15 Delay interval for water heating
When the temperature falls below target, heating is switched on or off with delay.
Note
The delay interval for electrical heaters must not be too short (preferably 10
s), as Relay (K16) is otherwise overloaded.
Reduce the delay interval to approx. 2 s for steam-heated water heating with
high steam pressure.
7.2.16 Potential-free outputs K28, K57 and K58
The signals can be allocated to Outputs (K28), (K57) and (K58). The relay (K28)
is located in the electro drawer (see Chap. 12.16 "Electro drawer with PCBs").
Note
(K57) and (K58) are optional and only possible with additional PCB!
Connection can be made potential-free or with voltage, depending on the type of

connection. This information is for the house control system.
Signals:
Error; Program running (Run); Program finished; Open exhaust flap (Drying); Pre
shut-off valves, Waste water cooling

© Belimed 10537
7.2.17 Rack position delay interval for loading and unloading
After Switch (S105) has been read in, the automatic loading and unloading motor
(M33) continues running for the selected delay interval.
7.2.18 Waste water cooling
If the temperature of the water in the tub exceeds 60°C, the cold water valve Y25
is activated. This cold water is then fed into the drain before the T-piece of the
condensed-water drain.
Default setting = "On"
7.2.19 Batch counter adjustment
When the controller is replaced, the batch number is lost. The batch number must
always be recorded before replacement is carried out and re-entered subse-
quently.
Default setting = 000000
7.2.20 Support modem number
Phone number for external modem connection

, = Pause
0 = External
W = Waiting for second dial tone
+4141... = Phone number of modem service centre
(See Chap.8.5.3 "Overview of interfaces for printer, barcode reader and mo-
dem").
7.2.21 Adjustment of threshold values
In this module, threshold values for error messages are adjusted.
Warning
Increasing threshold values entails a higher risk, and such adjustments may
only be carried out under the responsibility of the Belimed service technician!
Every modification must be documented precisely.
Error 140 PW tank Filling Default setting 15 min

Error 141 Cold water Default setting 5 min
Error 142 Warm water Default setting 5 min
Error 143 Purified water Default setting 7 min
Error 146 PW from tank Default setting 3 min
Error 148 Drainage Time Default setting 3 min

Error 161 Temp. Diff. NTC 1 Default setting 3 min
Error 162 Temp. Diff. NTC 4 Default setting 3 min

10537 © Belimed
7.3 Program parameters
O
Program Parameters
P01
MIS Alkaline
P02
Instruments Normal
P03
Containers Neutral
P04
Anaesthetics
O O
O If a value on this screen has been modified, the <OK> -

Program Parameters Button starts flashing. The new value can be saved using
MIS Alkaline the <OK> -Button.
Program 1
Status Information O
Step: 1
Function: 2
Utility: 3
Phase 1: Phase 2 °C O
Temp: 35 60 °C
Holding Time: 1 0 min
Dosage: 3 A O
Dosage 4.2 0.0 mL/L
Time 25 32 min
Next Step


© Belimed 10537
7.3.1 Parameter entry overview
Function F Utility M
F0 = Step Inactive M1 = Cold water
F1 = Pre Rinse (M1) M2 = Warm water
F2 = Wash (M3) M3 = Mixed water (warm+cold)
F3 = Neutralise (M1, M2) M4 = Purified water (fully de-ionised)
F4 = Rinse (M1, M2) M5 = Drying (air)
F5 = Condense (M6) M6 = Drying, Exhaust Air Condensing
F6 = Chemical Disinfection (M4, M9) M8 = Disinfected purified water (tank 55°C, only
F7 = Thermal Disinfection (M4, M9) for endoscopy)
F8 = Drying (M5, M6) M9 = Pre-heated purified water (tank 95°C)

F9 = Clean Rinsing (M4), conductivity system MA = Preceding Utility
FA = Thermal Disinfection A0 3000 (M4, M9)

FB = Thermal Disinfection A0 600 (M4, M9)
FC = Thermal Disinfection A0 60 (M4, M9)
FD = Final Rinse (M4, M8, M9)
FE = Second Rinse (M2, M4)
FF = Measuring Rinse (not available)
7.3.2 Utility M1 Cold Water Step (CW)
Dynamic filling process (minimal water consumption)

Consumption of water and chemicals is reduced to a minimum. The quantity of
water needed for optimal operation of the circulation pump is filled in by the con-
troller, and water is then added as appropriate for the respective rack and load.
CW Step:
Water is filled in by the device up to the calibration point (Fig. 228 Pos.1)
Calibrating procedure: The filling rate (L/s) is calculated from the time for
which the intake valve is open until the calibration point is reached (Fig. 228
Pos.6). The calibration point corresponds to the specified quantity of water.
Circulation pump switches on (Fig. 228 Pos.4)
Level drops
Dynamic filling procedure starts. The filling procedure is terminated upon
reaching the operating level (Fig. 228 Pos.5).
The controller calculates the quantity of water filled in.
The system checks after approx. 7 s, whether the specified value of 1.7 Volts
has been reached
If 1.7 Volts (Fig. 228 Pos.2) has not been reached, additional water is filled
in. If the threshold value (5 minutes) is exceeded, Error Message 141 "No
Cold water" appears (see Chap. 10.3 "Error display, cause and remedy").

10537 © Belimed
Level
3.0 V
4
2.5 V 5
2.0V
1
1.5 V 2
1.0 V
0.5 V
3
Time
6
Fig 228
1 Calibration point 2.1 Volts

2 Operating level 1.7 Volts
3 Empty level 0.5 Volt
4 Pump switches on (corresponds to uniform quantity of water; time to
calibration point 2.1V is stored)
5 Operating level reached
6 Depends on the filling rate (L/sec)
Note
Water consumption in the respective water step is calculated from the valve
opening time - relevant for dosing.
Threshold value modifications (see Chap. 7.2.21 "Adjustment of threshold
values").
Further information:
(see Chap. 7.3.5 "Utility M4 Purified Water Step")
(Chap. 7.2.9 "Operating level")
(Chap. 7.2.10 "Empty level")
Temperature control
• Monitoring starts with heating up
• A max. of 45°C is permissible for F1 "Pre Rinse". If this water temperature is
exceeded, the process is terminated with Error 163 "Water Too Hot"
• If the target temperature is not reached, the software terminates the process
with Error 161 "No Heat".
Dosing procedure
1) Dosages for the additives are calculated by means of the calibrating proce-
dure, and the respective doses can be added at the start after the target tem-
perature has been reached.
2) Dosing can be controlled via dosing pump or flow meter (see Chap. 7.4.5
"Calibrating the flow meters (impulses)").
Note
If dosing is entered together with a temperature in the first program phase,
dosing is carried out only after the target temperature has been reached.

© Belimed 10537
7.3.3 Utility M2 Warm Water Step (WW)
Same functions as in cold water Step (see Chap. 7.3.2 "Utility M1 Cold Water
Step (CW)").
Note
If no temperature is programmed (00), the program starts with the current
temperature of the warm water.
7.3.4 Utility M3 Mixed Water Step (CW+WW)
Same functions as in cold water step (see Chap. 7.3.2 "Utility M1 Cold Water
Step (CW)").
During the dynamic filling procedure, cold and warm water are filled in up to the
specified temperature. WW is added first, and after the target temperature is
reached, CW is added.
Note
If temperature drops below target, WW is added.
7.3.5 Utility M4 Purified Water Step
Same functions as in cold water Step (see Chap. 7.3.2 "Utility M1 Cold Water
Step (CW)").
7.3.6 Utility M5 Drying
Ventilator (Output K17) and dryer heater (K18) are controlled by means of the air
temperature sensor input (NTC2). Temperature indicated on display or printer
corresponds to air temperature sensor (NTC2) at tub intake (see Chap. 7.2.5
"Pumping off upon program termination").
Note
A fixed lag time is always programmed for the ventilator (see Chap. 7.2.12
"Drying lag time").
7.3.7 Condenser M6 functions
In order to activate the condenser, Utility M6 "Condense" must be programmed

instead of M5 "Dry". In this medium, the CW valve (Y27) is opened for drying.
After 8 minutes of drying, the CW valve remains closed, as the exhaust air hu-
midity drops below 20%.

10537 © Belimed
7.3.8 Pre-heated Purified Water M9 (Final Rinse)
Enter M9 instead of M4 for Final Rinse.
Note
Preferably enter Holding-Temperature 95°C, 0 minutes for the thermal disin-
fection temperature of the PW tank. This reduces the heating up of the Final
Rinse water in the washing chamber.
Content can be kept at the desired pre-heating temperature for e.g. 24 hours.
When no program is selected, the temperature of the water tank drops after the
preset time has elapsed (economy mode).
Setup functions:
(See Chap. 7.2.7 "PW tank pre-heating temperature / pre-heating time" (Chap.
7.2.8 "PW tank disinfection temperature / disinfection time") (Chap. 7.2.13 "Heat-
ing interlock tank / washing chamber") (Chap. 8.3.3 "SC PW tank code")
Filling procedure corresponds to the same functions as in cold water step
(see Chap. 7.3.2 "Utility M1 Cold Water Step (CW)").
Note
When programming condenser purified water pre-heating (optional), Utilities
M6 and M9 must always be included in the same program. If this is not the
case, the purified water runs via the overflow into the drain.
7.3.9 Utility MA (1 step with 4 or more phases)
An unspecified number of temperature holding points and dosages can be pro-

grammed. Washing with a complex heating-up slope is possible
7.3.10 Function F0 - inactive step
A step can be switched on or off. If for example two clean rinsing steps have
been programmed, one of them can be deactivated with F0 in spite of being pro-
grammed with various parameters.
Warning
Do not set programs inactive. Programs that are not used must be deleted
completely! There is the risk of an unwanted program being selected with
"Automatic Program Recognition".
7.3.11 Function F1 - Pre-Rinsing
A maximum water temperature of 45°C is permissible for this function. If this limit
is exceeded, Error 163 "Water Too Hot" is displayed and the process is
terminated.
Note
Temperatures above 45°C can lead to protein coagulation during the rinsing
phase. Query S109 is only active in F1 (see Chap. 7.2.6 "Step repeat (foam
control)").

© Belimed 10537
7.3.12 Functions F2-F5, F8, FD, FE
These are only display functions. Holding time is set to 0.

Only use M4 and M9 together with F9.
7.3.13 Function F9 Clean Rinsing (optional IPD)
After the neutralising step, rinsing with purified water is carried out. The step
"Clean Rinsing F9" is repeated in order to reach the required conductivity value
is. Water is drained off and the step is restarted. This procedure is repeated for
a max. of 4 times. The number of repetitions can be set in the service program
"CAST for IPD" (see Chap. 3.3.6 "Independent process data management sys-
tem (IPD)"). In the following step, "thermal disinfection" can be selected for ex-
ample.
7.3.14 Functions F6+F7 - thermal or chemical disinfection
In both display functions, holding time is set at 1 (see Chap. 7.2.7 "PW tank pre-
heating temperature / pre-heating time").
7.3.15 Function FA - Thermal Disinfection A0=3000
A0 = Lethal effect on germs comparable to procedures using moist heat.

The action time for thermal disinfection can be shortened using Function FA. The
device continuously measures and sums up the heat quantities during heating-
up time and terminates the phase when the required A0-Value 3000 has been
reached.
Equation:
A0 = Σ (10 (T-80)/Z
) t (Z=10, t =10 Sec above 65°C)
Fig 210
Selection of A0-values in practice

Definition:
"Reduction of the number of living microorganisms on a product to a pre-speci-
fied level, which is appropriate for the subsequent utilisation of the product".
Reduction factor values of mostly 4 or 5 logarrhythmic steps are required of all
dosage media, depending on the type of germ.
– Disinfect containers for human excretions at minimum with A0-Value=60
– Disinfect surgical instruments at minimum with A0-Value=600
According to standard requirements, disinfection with A0-Value=3000 must be
possible. However, implementation is not defined.
Note
We recommend disinfection with A0-Value=3000 for all semi-critical instru-
ments which require thermal disinfection but need not be sterilised subse-
quently.

10537 © Belimed
7.3.16 Function FB - Thermal Disinfection A0=600
The same functions (see Chap. 7.3.15 "Function FA - Thermal Disinfection

A0=3000"), but with A0-Value=600. All instruments which are sterilised after dis-
infection in the WD can be disinfected with A0-Value=600. This corresponds to
60 s at 90°C or 10 min at 80°C.
7.3.17 Function FC - thermal disinfection A0=60
The same functions (see Chap. 7.3.15 "Function FA - Thermal Disinfection

A0=3000"), but with A0-Value=60. This corresponds to 6 s at 90°C or 1 minute at
80°C.
7.3.18 Functions FD, FE and FF
FD = Final Rinse
FE = Second Rinse
FF = Measuring Rinse

© Belimed 10537
7.4 Adjustment
T1 Chamber Temperature:
Sensor Selection Actual value of temperature in washing chamber.
T2 Air Temperature:
T1 Chamber Temperature Actual value of temperature in drying air system.
T3 PW tank Temperature:
T2 Air Temperature
Actual value of temperature in PW tank.
T5 Temperature Documentation:
T3 PW tank Temperature
Verifies Sensor T1. Value is forwarded to documentation.
O O
Further information: 7.4.1 "Adjustment of temperature sensors using reference sensor"
7.4.2 "Adjustment of temperature sensors in calibrating bath"
O Actual Value:
Chamber Temperature Sensor Actual temperature of the sensor as measured via the
controller.
Actual Value
Displayed Value:
25.3
Effective value which is displayed. (CADI, documenta-
Displayed Value
tion, display)
26.5
Correction:
Correction
Enter correction +/- in steps of 0.1. Compare with effec-
+1.2
tive value as measured by service technician.
O O O
Select the available dosing.

Selection dosing
Q1 Dosing 1
Q2 Dosing 2
Q3 Dosing 3
Q3 Dosing 4
O O

10537 © Belimed
O Name:
Dosage 1 Enter name of dosage medium.
Dosing Mode:
Name
Set dosing mode. Impulses (with flow meter) / Time
Beliclean 503
(without flow meter) / Time-Impulses
Dosing Mode
Impulses
O
Further information: 7.4.4 "Calibrating the dosing pumps (time)"
7.4.5 "Calibrating the flow meters (impulses)"
O Impulses / Liter:
Dosage 1 Number of Impulses / Liter.
Impulses / Liter
Current Value Impulses:
5000 Current value to be confirmed.
-
- O
Current Value Impulses
0
-
- O

O Liter / 6 min:
Dosage 1 Flow volume to Dosage medium.
-
Mesasurements:
- O Given measurements.
Liter / 6 min
11.6
- O
Measurements
360


© Belimed 10537

Door Selection
Loading Side
Unloading Side
O O
O Current Value:
Door Position Loading Side Display of current potentiometer value.
End Position LS Open:
Current Value
Set end positions (0-32) for door position LS Open.
5 O
End Position LS Open End Position LS Closed:
3 Set end positions (153-255) for door position LS Closed.
End Position LS Closed
170
O O
Further information: 7.4.6 "Setting LS door contact pressure (potentiometer value)"
O Current Value:
Door Position Unloading Side Display of current potentiometer value.
End Position US Open:
Current Value
Set end positions (0-32) for door position US Open.
5 O
End Position US Open End Position US Closed:
3 Set end positions (153-255) for door position US Closed.
End Position US Closed
170
O O
Further information: 7.4.7 "Setting US door contact pressure (potentiometer value)"

10537 © Belimed
7.4.1 Adjustment of temperature sensors using reference sensor
It must be ensured that temperature sensors lie within the required limit values.
If a temperature sensor deviates more than +/- 1°C from the calibrated reference
sensor at 93°C, the temperature sensor must be corrected.
Note
Temperature sensors for drying (NTC2) and PW tank (NTC4) need not be
checked. These are not relevant to the process.
Select Menu System Configuration/Adjustment/e.g. Chamber Temperature

(see Chap. 6 "Menu")
Remove coarse and fine screens from the washing chamber
Download configuration settings from device to PC (see Chap. 9 "Download-
ing the control software")
Insert reference sensor via the validation opening until the reference sensor
is in the tub sump
Start washing program with thermal disinfection at 93°C
Measure temperature with calibrated reference sensor at control sensor
NTC1 and monitoring sensor NTC5 in disinfection step (93°C).
Saving new values via CADI
In Setup/Config2, enter Offset for NTC1 and NTC5 until the value in the "Ad-
justed" -Field agrees with the reference sensor
Reload adjusted values to the device with Washer/Write to Washer, and save
on PC with File/Save
Saving new values via operating unit
Enter difference between effectively measured temperature and actual value
in correction field using Activity Buttons /
Save value using <OK> -Button

© Belimed 10537
7.4.2 Adjustment of temperature sensors in calibrating bath
The temperature sensors are adjusted in an external calibrating bath at 93°C.

Dismount temperature sensors and place in calibrating bath
Further procedure - see Chap. 7.4.1 "Adjustment of temperature sensors us-
ing reference sensor")
7.4.3 Mix-Dosing
This dosing method allows simultaneous dosing of a max. of 4 dosage media

with respective concentrations in each phase. Mix-Dosing is activated when one
of the letters "A-F" is entered for a dosage. A maximum of four concentrations
can be allocated to each letter.
Programming:
Without Mix-Dosing / Dosage 1 = 2.6 mL/L
With Mix-Dosing/A = D1 = 5.0mL D2 = 3.0mL
Note
The software activates a maximum of two dosages simultaneously (maxi-
mum safeguarding exceeded).
Recommended dosage media (see Chap. 11.5 "Overview of ex-factory pro-

grams")

10537 © Belimed
7.4.4 Calibrating the dosing pumps (time)
6
Fig 618
1 Calibrating tube connection site

2 Calibrating tube
3 Measuring vessel
4 Dosing pumps (1-5 depending on outfit)
5 Containers for dosage media
6 Flow meters (1-4 depending on outfit)
Warning
Wearing protective goggles and gloves is compulsory when handling any
dosage media!
Open door using button

Select Menu System Configuration/Adjustment/Dosing (see Chap. 6 "Menu")
Select dosing mode "Time"
Select calibration program using the button
Mount calibrating tube (Fig. 618 Pos.2) to connection site (Pos.1) and place
other end in measuring vessel (Pos.3)
Start calibration program using button . The dosing pump pumps the
dosage medium into the measuring vessel. After 6 minutes, the dosing pump
shuts off automatically
Read the volume level in the measuring vessel and correct the volume in the
value "l/6min" using the / buttons
Dismount calibrating tube
Pour dosage medium in measuring vessel back into the container
(Fig. 618 Pos.5)

© Belimed 10537
7.4.5 Calibrating the flow meters (impulses)
6
Fig 618
1 Calibrating tube connection site

2 Calibrating tube
3 Measuring vessel
4 Dosing pumps (1-5 depending on outfit)
5 Containers for dosage media
6 Flow meters (1-4 depending on outfit)
Warning
dosage media!
Open door using button

Select Menu System Configuration/Adjustment/Dosing (see Chap. 6 "Menu")
Select dosing mode "Impulses"
Select calibration program using the button
Mount calibrating tube (Fig. 618 Pos.2) to connection site (Pos.1) and place
other end in measuring vessel (Pos.3)
Start calibration program using button . The dosing pump pumps the
dosage medium into the measuring vessel by impulses.
When 1 litre has been reached according to the measuring vessel, use
the button to stop the flow meter. Confirm with "actual value" button
follwed by <OK>
Dismount calibrating tube
Pour dosage medium in measuring vessel back into the container
(Fig. 618 Pos.5)

10537 © Belimed
7.4.6 Setting LS door contact pressure (potentiometer value)
Setting the positioning (potentiometer value) of the linear drive for door contact
pressure Open / Closed.
Select menu System Configuration / Adjustment / Loading side
Select function "End Position Open" or "End Position Closed"
The value of the current position is now displayed
Keep Activity Button or pressed until the door has reached the end
position.
Save value using <OK> -Button
Note
The potentiometer value should preferably be between 1-30, otherwise the
position of the door frame must be adjusted using the threaded tree rods.
The tolerance range until Error 100 "Door is Open" is displayed is defined by
the saved value +/-30 units; for this reason, 30 units are always added to or
subtracted from the saved value.
Potentiometer value range:

Linear motor extended = 0
Linear motor retracted = 255
OPEN CLOSED
0 - 32 153 - 255
Fig 142
Range defined as Open = 0-32 / Range defined as Closed = 153-255
7.4.7 Setting US door contact pressure (potentiometer value)
Procedure see Chap. 7.4.6 "Setting LS door contact pressure (potentiometer val-
ue)".
7.5 Manual function
O K11 - K18
Manual Function K21 - K28
K31 - K58
K51 - K48
K11
K61 - K68
K71 - K78
K12
K81 - K88
K13
K14
O O O

© Belimed 10537
Configuration of connections
8 Configuration of connections
8.1 Inputs
Input Description
S101 A Automatic program recognition
S102 B Automatic program recognition
S103 C Automatic program recognition
S104 External reset / Close US door
S105 T Rack positioning / Test
S106 D Automatic program recognition
X2 S107 E Automatic program recognition
S108 Reserve
S109 Pressure switch for clogged screen (opener)
S110 Auxiliary relay for LS door closed
S111 Auxiliary relay for US door closed
S112 LS Door switch open
S113 US Door switch open
S201 Empty Level Indicator 1
S206 Steam pressure at pressure control
X3 S207 LS Emergency Stop
S208 US Emergency Stop
S209 LS Safety switch actuator
S210 US Safety switch actuator
S211 Pressure switch 50 mbar
S212 Filter differential pressure switch (optional)
S213 Exhaust system error (external)
SA Load shut-off
SB Floor pan leakage
SC PW tank code
X4
SD PW tank float switch
SE Open LS door
SF Close US door

10537 © Belimed
8.2 Outputs
Output Description
Y11 CW Valve
Y12 WW Valve
Y13 PW Valve
K14 PW tank drainage (optional)
X17
K15 Circulation pump
K16 Tank heating
K17 Dryer fan
K18 Dryer heating
M21 Dosing Pump 1
M22 Dosing Pump 2
M23 Dosing Pump 3
M24 Dosing Pump 4
X18 M25 Dosing Pump 5
K26 PW tank heating
Y27 CW Valve (PW) for condenser
K28 Signal for End, Run, Error, Exhaust flap, Drain
cooling function, Pre switch-off function
X19 Y/M31 Drainage valve / Drainage pump
X20 K32 Washing chamber lighting
X21 K33 Rack drive inside the device
X22 Y/K34 Steam / electricity switch-over for tank heating
X23 K35 Hoist motor for opening LS
X24 K36 Hoist motor for closing LS
X25 K37 Hoist motor for opening US
X26 K38 Hoist motor for closing US
X53 M41 LS Linear motor
X54 M42 US Linear motor
K57 Additional PCB with Acoustic signal, Run, Error,
Exhaust flap, Drain cooling function
X63
K58 Additional PCB with Acoustic signal, Run, Error,
Exhaust flap, Drain cooling function

© Belimed 10537
8.3 Inputs X4
8.3.1 SA Peak load block (building)
If Input SA is closed, the current program is not interrupted. A new program can-
not be activated. "Program Ready" appears on the display instead of "Peak Load
Block".
8.3.2 SB Floor pan leakage
If Input SB is closed, the program in operation is interrupted. Error 112 "Leakage

in Device" appears on the display (see Chap. 10 "Errors with process termination
and their elimination")
8.3.3 SC PW tank code
If Input SC is closed, a PW tank is connected. Temperature sensor NTC4 is mon-

itored. Functions for operation (float switch SD, K26, NTC4, K34) are activated
(see Chap. 7.3.8 "Pre-heated Purified Water M9 (Final Rinse)").
8.3.4 SD PW tank float switch
Float switch for PW tank is only active if SC is closed.
8.3.5 SE Open LS door
If Input SE is closed, the LS door is opened (see Chap. 12.23 "Automatic loading
and unloading (optional)").
8.3.6 SF Close door
If Input SF is closed, the US door is closed (see Chap. 12.23 "Automatic loading
and unloading (optional)").
8.4 Temperature sensors
NTC1 = Tank temperature sensor (K16) for process control

NTC2 = Temperature sensor for dryer (K18)
NTC3 = Void
NTC4 = Temperature sensor for PW tank (K26)
NTC5 = Tank temperature sensor during Steps (M1-M4), (M9) and for batch
documentation/printer and documentation 85X5
NTC6 = Void

10537 © Belimed
8.5 Interfaces
8.5.1 Batch Documentation System ICS 8535 / 8565
1) - Data
2) + Data
RS 485
3) GND (Shielding)
X 32
RS 232 Interface RS 485
Connections for Batch Documentation Sys-
tem ICS 8535 (Fig. 115).
1 2 3 Address allocation
Fig 115
(See Chap. 7.1.4 "Communication address
RS485")
(See also Chap. 7.1.2 "Rack identification")
8.5.2 Telegram allocation for batch documentation system

© Belimed 10537
Telegram allocation for position number activation (ECU 2000)
No. Type Abbreviation Description Pos. No.

1 Machine Med Medium 1
2 Machine CT Temperature Sensor NTC5 / 2
NTC2
3 Machine CDNo Dosing number 4
4 Machine DosV Dosing volume 8
5 Machine A0 A0-Value 7
14 Machine t Remaining run time 9
Telegram allocation for independent recording with DAQ channel alloca-
tion (optional)
No. Type Abbrevia- Description Pos. No.

tion
6 DAQ T1 Air Temperature PT 100 0
7 DAQ T2 Water Temperature PT 100 0
8 DAQ ae1 Conductivity 0
9 DAQ P1 Analogue water pressure 0
10 DAQ IDo1 Independent Flow 1 1
Caution
If software not tested and approved by Belimed is used, Belimed accepts no
responsibility, and no warranty claims of any kind will be accepted. This
applies to operational software of the device, and also with regard to data-
backup purposes.

10537 © Belimed
8.5.3 Overview of interfaces for printer, barcode reader and modem
RS232/485 (2x) are separated with regard to voltage.
Mode
F2 F1
Reset
1
X1 4
X35
6
X34
6
RS 232
X30
X36
X31 3 2 1
X32 Fig 122
No. Connector Function / Interface

X1 Printed circuit board con- 24V Supply AC
nector
X30 Serial interface CADI-PC or modem Interface RS 232
X31 Printed circuit board con- Printer, scanner Interface RS 232
nector
X32 Screw clamp Interface RS 232 (inactive)
Interface RS 485 for Batch Documentation
ICS 8535
1. Clamp from left (Data-)
2. Clamp from left (Data+)
3. Clamp from left (GND)
X34 Printed circuit board con- Data connection to controllers
nector
X35 Printed circuit board con- Data connection to controllers
nector
X36 Printed circuit board con- Hardware key
nector
S1 Reset button, red Reset button
S2 Mode button Boot mode
When multiple machines are set up, an additional 150 Ohm resistor must be in-
serted for the ICS 8535 at the (X32) connection of the last machine.
Adjusting and operating the:
Printer (see Chap. 6.5.3 "Batch print-out").
Barcode reader
Modem (see Chap. 7.2.20 "Support modem number").

© Belimed 10537
Downloading the control software
9 Downloading the control software

9.1 Locating and downloading the software
Note
The setup data must be always saved "save setup" before downloading the
software (Firmware); otherwise these data will be lost. After loading the soft-
ware, reload the saved setup data to restore information such as machine
serial number, manufacturing date, date of the last PCB replacement and
batch count (see Chap. 6.5.1 "Printing the setup settings and program rec-
ipe").
Locating the software / software download
Confirm path (.mot) with "Download to ECU"

Connect with controller using data communication cable
Press black Mode-button and at the same time briefly press red Reset button
Release Mode-button and confirm with "OK"
Mode Mode button
Reset Reset
PC OK
Fig 191
Restart controller using Reset button. Software will be loaded

10537 © Belimed
Errors with process termination and their elimination
10 Errors with process termination and their elimination

10.1 Procedure in the event of errors with process termination
Danger
Errors with process termination must be rectified exclusively by the technical
support service!
Before carrying out any intervention on components exposed to live electric-
ity, the main switch must be switched off and secured against being switched
back on.
Error causes can be systematically tracked with the analysis software (see Chap.
6.4 "Messages, Errors") and recorded with the data logger.
For errors which occur irregularly, the status of in- and outputs at the time the er-
ror occurred must be recorded via print-out (see Chap. 6.5.2 "Batch print-out in
the event of error or program interruption"). Poorly crimped or lacking connector
contacts may be the cause.
Note
Do not replace any components if the cause of the error has not been defi-
nitely clarified. Replaced parts may still be functioning.
10.2 Low voltage colour code

Low voltage cables (secondary voltage after 24V AC transformation) have a co-
lour code.
Labelling syntax e.g. X2 (connector) / 5 (Pin 5)
Description Voltage Colour

Valves / AC loads
Secondary voltage 24 V 24 Volts AC Purple
Secondary voltage COM (shared) 24 Volts AC Green
Switches
Switching signals S101... 24 Volts DC Orange
Switching signals GND 0 Volts DC Grey
Temperature sensors
Signal leads for NTC sensors +5 Volts DC Yellow
Level and pressure sensors
Signal leads for level and pressure sensors 24 Volts DC Orange
Signal leads for level and pressure sensors GND 0 Volts DC Grey
Signal leads for level and pressure sensors 0.5-4.5 Volts Pink

© Belimed 10537
10.3 Error display, cause and remedy

Example of error display:
O
Process Error
S_PROGNAME_XX
Error 100
O
Door is Open
O
Program Intervention
Confirm Resolution
O O O O
100 Error display Error / Cause / Remedy

Error 100 Switch (S1), relay (K1) or LS potentiometer value (R1) is not within
Door is Open range or has gone out of range while program was running.
Input (S110), (R1) is monitored only while program is running
Cause: Remedy:
Switch (S1) remains open Readjust or replace switch
Switch (S1) closed or defective Readjust or replace switch
Signal cable for linear drive interrupted Repair interruption
Linear drive defective Replace
Relay (K1) defective Replace
Potentiometer values are not within target range Recalibrate door
Mechanical defect Repair or replace parts
Plug-in connections loose Check all plug-in connections

10537 © Belimed

Error 101 If the opening process with LS motor (M35) takes longer than 16 s
Door does not open until the switch (S112) opens or the potentiometer value (R1) is
closed, the controller terminates the process with error display.
Input (S112), (R1) is monitored during the opening process.
Cause: Remedy:
Linear motor defective Replace linear motor
Motor (M35) does not respond Activate motor (M35) using switch (K35) and
replace if necessary
Switch (S112) does not open Replace switch (S112)
Mechanical defect Repair or replace defective components.
Plug-in connections (S112) to PCB Re-crimp
7.5 "Manual function"
12.20 "Dismantling the linear drive"

Error 102 If the closure process with LS motor (M35) takes longer than 16 s until
Door does not close the upper switch (S1/K1) closes or the potentiometer value (R1) is
closed, the controller terminates the process with error display.
Input (S110), (R1) is monitored during the closure process.
Cause: Remedy:
Linear motor defective Replace linear motor
Motor (M35) does not respond Activate motor (M35) by means of switch
(K35) (7.5 "Manual function") and replace if
necessary.
Switch (S112) does not open Replace switch (S112)
Mechanical defect Repair or replace defective components.
Plug-in connections (S112) to PCB Re-crimp
Door collides with object Remove object
12.20 "Dismantling the linear drive"

© Belimed 10537

Error 103 LS Safety switch actuator (S209) has been triggered. If during the clo-
Object in Door sure process the safety switch actuator opens Relay ESR1, the con-
troller terminates the closure process with error display and reopens
the door (M35).
Input (S209) is monitored only during the closure process.
Cause: Remedy:
Safety switch actuator Replace safety switch actuator
Safety relay ESR 1 is defective Replace ESR

Error 105 Switch (S2), relay (K2) or US potentiometer value (R2) is not within
Door is Open range or has gone out of range while program was running.
Input (S111), (R2) is monitored only while program is running.
Cause and remedy see Error 100

Error 107 If the closure process with US motor (M38) takes longer than 16 s
Door does not close until the upper switch (S2/K2) closes or the potentiometer value (R2)
is closed, the controller terminates the process with error display.
Input (S111), (R2) is monitored during the closure process.

Error 108 US Safety switch actuator (S210) has been triggered. If during the
Object in Door closure process the safety switch actuator opens Relay ESR1, the
controller terminates the closure process with error display and
reopens the door (M38).
Input (S210) is monitored only during the closure process.

Error 109 Communication between processor and door panel PCB (IPD) has
No Communication been disrupted.
Cause: Remedy:
Additional PCB for door contact pressure is not Repair cable interruption, replace PCB.
working
No communication Check bus addresses
Supply voltage Check supply
Further information: 3.3.6 "Independent process data management system (IPD)"

10537 © Belimed

Error 110 Pressure in washing system has dropped below minimum. If Switch
No Pressure (S211) is still open during the program 90 s after the filling phase, the
controller terminates the current program with error display.
Monitoring of Input (S211) only possible for Utilities (M1-4), (M7-9),
90 s after the filling phase and at 85°C.
Cause: Remedy:
Wrong rotational direction of the circulation Change rotational direction, exchange
pump Phases 1 and 2.
Foam formation Program step repeat
Dosage media incorrectly connected Connect containers correctly
No rack or wrong rack in the washing chamber. Load correctly
Switch (S211) does not close Replace
Further information: 7.2.6 "Step repeat (foam control)"
3.6.8 "Electric function diagram"

Error 112 Leakage in the device. If Switch (SB) in the floor pan closes for longer
Device Leakage than 2 s, the controller terminates the current program with error dis-
play.
Input (SB) is monitored in "Program Ready" -Mode as well.
Cause: Remedy:
Electric circuit via Switch (SB) is not closed. Repair interruption
Leakage in the device Repair leakage and dry floor pan.
Further information: 8.3.2 "SB Floor pan leakage"

Error 113 If Switch (S109) opens for more than 4 s with 35 mm water column,
Screen Clogged the controller terminates the current program with error display.
Input for Switch (S109) is monitored during Function (F1) in the
program cycle with water (M1-M4), (M7) and (M9), and also in "Pro-
gram Ready" -Mode.
Cause: Remedy:
Coarse or fine screen is clogged Clean screens
Foam formation Program step repeat
Electric circuit via Switch (S109) is interrupted. Repair interruption
Further information: 12.8 "Cleaning fine screens and coarse screen"
7.2.6 "Step repeat (foam control)"

© Belimed 10537

Error 118 When automatic program recognition is activated, the switches are
Program Recognition checked for function. If one of the switches (S101-S103) and (S106-
S108) will not close, an error is displayed.
When the LS door is open, all switches are monitored. When Switch
(S105) has closed, Switches (S101-S103), (S106) and (S107) must
have closed at least once beforehand, otherwise an error is displayed.
Cause: Remedy:
Rack not correctly inserted. Withdraw rack completely and insert again.
Switch defective Check inputs of Switches S101-S103, S106,
and S107 with magnet.
No program recognition Set program recognition to "Off".
Further information: 3.6.8 "Electric function diagram"
7.2.4 "Program recognition"

Error 121 Level sensor is defective or not connected.
No Water If the level sensor (P1) is not closed for longer than 2 s (value
between 0.2V and 4.5V), the controller terminates the current pro-
gram with error display. The threshold values for Input (P1) are moni-
tored during the program cycle.
Cause: Remedy:
Level Sensor (P1) defective Replace
Electric circuit interrupted or not connected. Check connection and electric circuit and
repair if necessary.
Further information: 7.3.2 "Utility M1 Cold Water Step (CW)"

Error 130 The temperature sensor in the washing chamber floor is defective or
NTC 1 Defective not connected (value between 0°C and 150°C). The controller termi-
nates the current program with error display.
Cause: Remedy:
Temperature sensor defective or not adjusted. Adjust, or replace if necessary
Electric circuit interrupted or not connected. Check connection and electric circuit and
repair if necessary.
Checking resistances:
25°C = 10,000 kOhm
55°C = 2,989 kOhm
85°C = 1,070 kOhm
Further information: 7.4.1 "Adjustment of temperature sensors using reference sensor"

10537 © Belimed

Error 131 Dryer temperature sensor (NTC2) is defective or not connected.
NTC 2 Defective Cause and remedy see Error 130

Error 133 Temperature sensor (NTC3) is defective or not connected.

Error 134 PW tank temperature sensor (NTC4) is defective or not connected.

Error 135 Washing chamber floor temperature sensor (NTC5) is defective or
NTC 5 Defective not connected.

Error 136 PW tank temperature sensor (NTC6) is defective or not connected.

Error 140 PW tank float Switch (SD) is still open after 15 minutes while filling is
No Purified Water in process. No purified water supply to tank.
Cause: Remedy:
Purified water tap closed Open purified water tap
PW Valve soiled or defective Clean or replace
Float switch (SD) defective Replace
Failure to reach threshold value (10-15 min) Adjust threshold values
Default setting = 15 min
Further information: 8.3.4 "SD PW tank float switch"
7.2.21 "Adjustment of threshold values"

© Belimed 10537

Error 141 Failure to reach operating level with CW during the filling process. No
No Cold Water CW supply in the washing chamber, or switch (S1, S2) open.
If, in the filling process with CW (Y11), Operating Level 2 of the level
sensor (P1) is not reached within 5 minutes, the controller terminates
the current program with error display.
Threshold monitoring: Only during the filling process until Operating
Level 2 has been reached.
Cause: Remedy:
CW Tap closed Open cold water (CW) tap
CW Valve soiled or defective Clean or replace
Level measurement system is leaking Check tubing
Switch (S110/S111) does not close Check door switch and position
Switch (S211) does not switch on Replace

Error 142 Failure to reach operating level during the filling process. No warm
No Warm Water water supply in the washing chamber, or switch (S1, S2) open.
If, in the filling process with WW (Y12), Operating Level 2 of the level
sensor (P1) is not reached within 5 minutes, the controller terminates
the current program with error display (see Chap. 7.3.3 "Utility M2
Warm Water Step (WW)").

Error 143 Failure to reach operating level with purified water during the filling
No Purified Water process.
If, in the filling process with purified water (Y13), Operating Level 2 of
the level sensor (P1) is not reached within 7 minutes, the controller
terminates the current program with error display (see Chap. 7.3.5
"Utility M4 Purified Water Step").

10537 © Belimed

Error 146 Failure to reach operating level with pre-heated purified water (M9)
No Purified Water from the tank during the filling process.
If Operating Level 2 is not reached within 3 minutes while the filling
process with pre-heated purified water (Y14) is under way, the con-
troller terminates the current program with error display.
Cause: Remedy:
Leaking pipes Open cold water (CW) tap
Relay (K14) defective or not activated Clean or replace
Valve of Motor (M14) does not open Check tubing
Level measuring system leaking Check door switch and position
Further information: 7.3.8 "Pre-heated Purified Water M9 (Final Rinse)"

Error 147 If the overflow level of the level sensor (P1) is exceeded for a period
Overflow Level of 3 seconds, the controller terminates the current program with error
display.
Static threshold = 3.2V (without Circulation Pump M15)
Dynamic threshold = Static-1.3V (with Circulation Pump M15)
Cause: Remedy:
Water valves do not close Clean or replace
Motor (M15) defective or overheated Allow circulation pump to cool, repair or
replace.
Relay (K15) defective or cable interrupted Replace relay (K15), check cable connections
and repair if necessary.

© Belimed 10537

Error 148 Empty level monitoring system detects no change of level during
No Drainage drainage of washing chamber.
If the level does not drop to 0.7V (empty level +0.2V) within 3 minutes
while drainage via drainage valve (Y31) or drainage pump is in pro-
cess, the controller terminates the current process with error display.
Threshold monitoring: Only during drainage until empty level has
been reached, or for 5 s after start of drainage.
Cause: Remedy:
Switch (S211) remains closed Replace
Electric circuit between controller and valve Repair interruption
interrupted
Relay (K31) does not respond Replace controller
The relay for the circulation pump (K15) is stuck. Replace
Drainage valve (Y31) defective Check function by direct activation (Y31).
Clean or replace (see Chap. 7.5 "Manual
function").
Drain clogged Clean
Switch for circulation pump is stuck Replace switch

10537 © Belimed

Error 149 Level has dropped below minimum operating level during washing
Level Too Low process. Loss of water in the washing phase.
If the level drops below the minimum level of 1 Volt for 15 s in the
course of the washing cycle, the controller terminates the current pro-
cess with error display.
Threshold monitoring: 5 s after start of washing.
Cause: Remedy:
Drainage valve membrane soiled Clean or replace membrane
Exhaust air system has excessive suction power. Reduce the vacuum
Steam is withdrawn.
Exhaust flap remains open (stuck) Repair exhaust flap
Exhaust flap remains closed. Washing liquid is Repair exhaust flap
drained via Switch (S31).
Expanding air cannot escape. Repair exhaust flap
Air presses back via the exhaust system. Install motor-driven exhaust flap
7.2.16 "Potential-free outputs K28, K57 and K58"

Error 150 Maximum level (water above edge of door) exceeded. Unwanted
Level Too High entry of water into the washing chamber.
If the level of 3.2V is exceeded for 3 s, the controller terminates the
current process with error display.
As long as the level is above 3.2V, the washing chamber doors
remain locked.
Threshold monitoring: As long as the device is switched on
Cause: Remedy:
Leaking water valves Replace water valves
Further information: 12.4 "Overview of maintenance intervals"

© Belimed 10537

Error 151 No dosage or too high dosage. Flow Meter 1 does not detect required
Dosage 1 False impulses.
If a dosage has been programmed with Flow Meter 1 in the step
phase, at least 10 impulses of Flow meter 1 must be counted within 1
minute while dosing with Dosing Pump (M21) is under way, and at
least X impulses for every further 6 seconds. Otherwise the controller
terminates the current process with error display.
Threshold monitoring: During the whole cycle, even when dosing is
not taking place.
Note!
If the button directly next to the dosing pump is activated while the
program is in progress, the system immediately switches to error!
(Only if there is a flow meter).
Cause: Remedy:
Dosing pumps or flow meters not calibrated (Re)calibrate
Flow meter soiled or defective Clean or replace
Dosing pump tube defective Replace
Dosing pump soiled or defective Clean or replace
Wrong dosage media used Use correct dosage media
Dosing pipes clogged Clean or replace
Further information: 7.4.4 "Calibrating the dosing pumps (time)"
7.4.5 "Calibrating the flow meters (impulses)"
12.13 "Dosing system"

Error 152 Dosing pump, Flow Meter 2
Dosage 2 False See Error 151



10537 © Belimed

Error 161 Temperature sensor in the washing chamber detects no change dur-
No Heat ing heating phase.
If a minimum temperature change of 1°C is not detected during the
heating phase in the washing chamber (NTC1) within the specified
time period (3 min), or if during the holding phase the temperature is
no longer reached for more than 3 minutes, the controller terminates
the current process with error display.
Threshold monitoring: During the heating and holding phase with
water.
Cause: Remedy:
Switch (K16) defective Replace
Heating system defective Replace
Cable connections burnt or defective Replace burnt cable connections
Drainage valve membrane leaking (see Chap. Clean / replace membrane
12.4 "Overview of maintenance intervals")
Safety temperature limiter has been triggered. Re-activate
No steam (building) Check building steam connection.
Suction unit excessively powerful Reduce vacuum
Exhaust flap always remains open Clean or, if necessary, repair
Further information: 12.4 "Overview of maintenance intervals"

Error 162 The temperature sensor in the PW tank detects no change of temper-
No Heat ature during the heating phase.
If a minimum temperature change of 1°C is not detected during the
heating phase in the PW tank (NTC4) within a specified time period (5
min), the controller terminates the current process with error display.
Threshold monitoring: During the heating and holding phase
Causes and remedies see Error 161

© Belimed 10537

Error 163 If the water temperature exceeds the target by 8°C in the water steps
Water Too Hot (M1-4), (M7), (M9), the controller terminates the current process with
error display.
If the (NTC1) target temperature is exceeded by 8°C during 1 minute
while a water step is under way after completion of the filling process,
the controller terminates the current process with error display
If no temperature has been entered, monitoring is inactive. (Default
setting = 0)
A maximum water temperature of 45°C is permitted for the cold pre-
rinse phase in a program. If this is exceeded, the controller terminates
the current process with error display.
Cause: Remedy:
Water utilities have been interchanged Connect water utilities correctly
Program error of utility allocation Check programs
Switch (K16) is stuck Replace
Further information: 3.6.7 "Connection diagrams"
11.4 "Allocation of the utilities"
7.3.11 "Function F1 - Pre-Rinsing"

Error 188 No communication.
No Communication with
I/O
Cause: Remedy:
Interface PCB for in- and outputs defective Replace interface PCB
Connector has loose contact or is not correctly Check connector
connected.
Fuse defective Check fuse and replace if necessary.
Coding switch in wrong position (IPD-PCB) Check coding switch
Further information: 12.16 "Electro drawer with PCBs"

Error 189 No communication (IPD).
No Communication with
IPD
Cause: Remedy:
IPD not working Replace IPD
Connector has loose contact Check connector
Fuse defective Check fuse and replace if necessary.
Coding switch in wrong position (IPD-PCB) Check coding switch
Further information: 3.3.6 "Independent process data management system (IPD)"

10537 © Belimed

Error 190 General communication problem of data connections to controllers
No Communication with due to voltage breakdown.
SPI Bus
Cause: Remedy:
Cable interrupted Locate and repair cable interruption
Connector has loose contact Check connector
Further information: 12.16 "Electro drawer with PCBs"

Error 191 Supply voltage for ECU controller too low.
Input Voltage Error
Cause: Remedy:
Fluctuations in supply voltage Clarify with electric power supplier
Bad cable connection Check cable connection
Wrong operating voltage Observe specifications on power rating plate

Error 193 There is a communication problem with the RFID (Radio Frequency
No Communication Identification) -PCB.
(RFID)
Cause: Remedy:
RFID-PCB not connected Connect RFID-PCB correctly

Error 194 Failure to read transponder.
No Feedback (RFID)
Cause: Remedy:
Rack not correctly inserted Withdraw rack completely and insert again.
Transponder tag defective Replace
Antenna for transponder defective Replace

© Belimed 10537

Error 195 Activating the Emergency Stop immediately interrupts the process.
Loading Side Emer-
gency Stop
Cause: Remedy:
The Emergency Stop was (manually) activated Unlock Emergency Stop again
because of a problem

Error 196 Activating the Emergency Stop immediately interrupts the process.
Unloading Side Emer-
gency Stop
Cause: Remedy:
The Emergency Stop was (manually) activated Unlock Emergency Stop again
because of a problem

10537 © Belimed
Process data of factory programs
11 Process data of factory programs

11.1 Process time
These process data are valid only for electrically heated devices without purified
water pre-heating. The disinfection process can be shortened by approx. 14 min-
utes by use of purified water pre-heating.
11.2 Water and electric power consumption

Water consumption depends on rack, items to be washed and loading. As cold
and warm water are mixed, the proportion of the latter depends on the supply
temperatures of the individual utilities.
Note
If supply temperatures are low, the proportion of warm water is increased.
The electric power consumption data (kWh) apply only to electrically heated
models. They include pumps, ventilator and heat energy for device operation,
from heating-up to the starting temperature to reaching and holding the target
temperature of process fluid and air for drying. The energy content of warm water
from the building is not included in energy balance calculations. In steam-heated
versions, the energy portion for heating up the water does not apply.
11.3 Validated process parameters P1-P12

The 12 programs with specific program parameters, such as rinsing steps, dos-
age media concentrations, washing temperature and washing time, have been
compiled in accordance with the suitability of the dosing agents and the racks (in-
strument racks, OT shoes...). The procedures have been validated as device
software and are supplied by the factory as ex-factory programs.
Warning
Items to be washed must not be allowed to pass into the clean work area
without going through washing and disinfection! It must be ensured that the
full program cycle has been completed without errors.
Note
All program modifications must at all times be accessible to the technical ser-
vice! All ex-factory programs have a thermal disinfection step, and recondi-
tioning of temperature-sensitive items is therefore not intended. Correct
dosing pump function and allocation of dosage media must be ensured.
Every program must be validated when taken into operation (see Chap. 2.6
"Process validation").

© Belimed 10537
11.4 Allocation of the utilities
Note
In the condenser option and purified water pre-heating option, the utilities
must be re-allocated accordingly.
11.4.1 With condenser
In order to activate the condenser, Utility M6 "Condense" must be programmed

instead of M5 "Dry". M6 opens the PW valve (Y27) in addition to drying.
11.4.2 Purified water pre-heating
Select M9 instead of M4 for Final Rinse. Preferably enter 95°C, holding time 0
minutes for thermal disinfection of the PW tank. This reduces the heating up of
the Final Rinse water in the washing chamber.
Note
Utilities M6 and M9 must always be included in the same program (M9 =
Final rinse with pre-heated purified water, M6 = Condense).
11.4.3 Deactivating program steps
The second rinsing step can be deactivated with Function F0 (see Chap. 7.3.10
"Function F0 - inactive step").
Warning
Do not set programs inactive. Programs that are not used must be deleted
completely! There is the risk of an unwanted program being selected with
"Automatic Program Recognition".

10537 © Belimed
11.5 Overview of ex-factory programs

Dosage media
The following ex-factory programs have been tested and approved with the dos-
age media recommended by Belimed and the corresponding specified dosage
quantities and concentrations.
Warning
Using other dosage media and/or concentrations can lead to unsatisfactory
washing results or may cause damage to the device. If other dosage media
and/or concentrations are used, the operating company is responsible for the
consequences.
Warning
dosage media!
Prog. Program name Nature of the dos- Belimed dosage

No. age medium medium
P1 Alkaline washing of anaesthetics material Alkaline Beliclean 128
P2 Mildly alkaline washing of anaesthetics material Mildly alkaline Beliclean 201
Neutraliser Beliclean 205
P3 Alkaline washing of OT shoes Alkaline Beliclean 128
P4 Alkaline washing of instruments Alkaline Beliclean 128
P5 Alkaline intensive washing of instruments Alkaline Beliclean 128
P6 Highly alkaline washing of instruments Highly alkaline Beliclean 202
P7 Neutral washing of containers Enzymatic Belizym 203
P8 Neutral washing of MIS instruments Enzymatic Belizym 203
P9 Alkaline washing of MIS instruments Alkaline Beliclean 128
P10 Alkaline washing of baby bottles Alkaline Beliclean 128
P11 Highly alkaline washing of laboratory glassware Highly alkaline Beliclean 202
P12 Supplementary drying

© Belimed 10537
11.6 P1 Alkaline washing of anaesthetics material
Indication / Items to be Anaesthetics material (tubes, material for artificial respiration...)

washed:
Rack: Anaesthetics material
Process description: Alkaline washing with Thermal Disinfection A0 = 3000
Chemicals: Beliclean 128
Dosage 1: Consumption = 200 mL/Batch
Neutraliser: -
Dosage 2: -
Drying accelerator: Belidry 604
Electric power consumption: 10.1 kWh
Program Number 1: Anaesthetics material, Alkaline

Program Utility Phase 1 Phase 2 Step
step Temp. 1 Product/ Duration Temp. 1 Product/ Dura- duration
[°C] Dosage 1 [°C] Dosage tion 2 [min]

[min] [min]
Pre-Rinse CW - - 3 - - - 5
Clean CW+WW 35 128/5 mL - 70 - 5 18
Rinse WW - - 1 - - - 3
Second WW - - 1 - - - 3
Rinse
Therm. Dis. PW 93 - A0=3000 - 604/1 mL 1 21
Drying Air 120 - 4 80 - 16 21
Total program time on average 71
Program step Cold water Warm water Warm PW Consumption/Step

Pre-Rinse 40 - - 40
Clean 14 26 - 40
Rinse - 38 - 38
Second Rinse - 39 - 39
Therm. Disinfection - - 38 38
Total 54 103 38 195

10537 © Belimed
11.7 P2 Mildly alkaline washing of anaesthetics material
Indication / Items to be Anaesthetics material (tubes, material for artificial respiration...)

washed:
Rack: Anaesthetics material
Neutraliser: Beliclean 205
Program Number 2: Anaesthetics material, Mildly alkaline


[min] [min]
Pre-Rinse CW - - 3 - - - 5
Clean CW+WW 35 201/5 mL - 60 - 7 19
Rinse WW - 205/2 mL 1 - - - 3
Second WW - - 1 - - - 3
Rinse
Therm. Dis. PW 93 - A0=3000 - 604/1 mL 1 21
Drying Air 120 - 4 80 - 16 20

Pre-Rinse 40 - - 40
Clean 15 25 - 40
Rinse 38 - - 38
Total 93 64 39 196

© Belimed 10537
11.8 P3 Alkaline washing of OT shoes
Indication / Items to be OT Shoes

washed:
Rack: For OT shoes in 2 tiers - basic rack
Process description: Highly alkaline washing with Thermal Disinfection A0 = 600
Neutraliser: -
Dosage 2: -
Program Number 3: OT Shoes, Alkaline


[min] [min]
Pre-Rinse CW - - 2 - - - 4
Clean CW+WW 35 128/5 mL - 70 - 7 14
Rinse WW - - 1 - - - 3
Second WW - - 1 - - - 3
Rinse
Therm. Dis. PW 80 604/1 mL A0=600 - - - 21
Drying Air 120 - 4 80 - 10 14

Pre-Rinse 30 - - 30
Clean 10 20 - 30
Rinse - 29 - 29
Total 40 79 29 148

10537 © Belimed
11.9 P4 Alkaline washing of instruments
Indication / Items to be OT Instruments and examination instruments

washed:
Rack: Instruments 4 tiers, 12 DIN sieve trays 50 mm
Neutraliser: -
Dosage 2: -
Program Number 4: Instruments, Alkaline


[min] [min]
Pre-Rinse CW - - 3 - - - 5
Clean CW+WW 35 128/5 mL - 70 - 5 19
Rinse WW - - 1 - - - 3
Second WW - - 1 - - - 3
Rinse
Therm. Dis. PW 93 604/1 mL A0=3000 - - - 20
Drying Air 120 - 12 - - - 13

Pre-Rinse 38 - - 38
Clean 10 28 - 38
Rinse - 37 - 37
Total 48 102 38 188

© Belimed 10537
11.10 P5 Alkaline intensive washing of instruments

washed:
Process description: Alkaline washing 90°C with Thermal Disinfection A0 = 600
Neutraliser: -
Dosage 2: -
Program Number 5: Instruments, Intensive alkaline


[min] [min]
Pre-Rinse CW - - 3 - - - 5
Clean CW+WW 35 128/5 mL - 90 - 4 23
Rinse WW - - 1 - - - 3
Second WW - - 1 - - - 3
Rinse
Therm. Dis. PW 90 604/1 mL A0=600 - - - 18
Drying Air 120 - 10 - - - 4

Pre-Rinse 37 - - 37
Clean 19 18 - 37
Rinse - 37 - 37
Total 56 92 36 184

10537 © Belimed
11.11 P6 Highly alkaline washing of instruments

washed:
Process description: Highly alkaline washing with Thermal Disinfection A0 = 3000
Program Number 6: Instruments, Alkaline


[min] [min]
Pre-Rinse CW - - 3 - - - 5
Clean CW+WW 35 202/5 mL - 70 - 5 17
Rinse WW - 205/2 mL 1 - - - 4
Second WW - - 1 - - - 3
Rinse
Therm. Dis. PW 93 604/1 mL A0=3000 - - - 19
Drying Air 120 - 12 - - - 12

Pre-Rinse 36 - - 36
Clean 9 27 - 36
Rinse - 36 - 36
Total 45 98 35 178

© Belimed 10537
11.12 P7 Neutral washing of containers
Indication / Items to be 4 containers with 2 lids each

washed:
Rack: Container rack
Process description: Neutral washing with Thermal Disinfection A0 = 600
Neutraliser: -
Dosage 2: -
Program Number 7: Containers, Neutral


[min] [min]
Pre-Rinse CW - - 2 - - - 3
Clean CW+WW 40 203/5 mL 3 60 - 5 15
Rinse WW - - 1 - - - 3
Second WW - - 1 - - - 3
Rinse
Therm. Dis. PW 90 604/1 mL A0=600 - - - 18
Drying Air 120 - 5 - - - 7

Pre-Rinse 33 - - 33
Clean 3 32 - 35
Rinse - 33 - 33
Total 36 98 34 168

10537 © Belimed
11.13 P8 Neutral washing of MIS instruments
Indication / Items to be MIS Instruments and accessories

washed:
Rack: MIS
Process description: Neutral washing, washing and second rinse with purified water,
Thermal Disinfection A0 = 3000
Neutraliser: -
Dosage 2: -
Program Number 8: MIS Instruments, Neutral


[min] [min]
Pre-Rinse CW - - 3 - - - 5
Clean CW+WW 40 203/5 mL 4 60 - 3 18
Rinse WW - - 1 - - - 3
Second WW - - 1 - - - 3
Rinse
Therm. Dis. PW 93 604/1 mL A0=3000 - - - 20
Drying Air 120 - 12 - - - 12

Pre-Rinse 28 - - 28
Clean - - 27 27
Rinse - 27 - 27
Second Rinse - - 28 28
Total 28 27 83 138

© Belimed 10537
11.14 P9 Alkaline washing of MIS instruments
Indication / Items to be MIS Instruments and accessories

washed:
Rack: MIS
Process description: Alkaline washing, second rinse with purified water, Thermal Disinfec-
tion A0 = 3000
Neutraliser: -
Dosage 2: -
Program Number 9: MIS Instruments, Alkaline


[min] [min]
Pre-Rinse CW - - 3 - - - 4
Clean CW+WW 35 128/5 mL - 70 - 5 16
Rinse WW - - 1 - - - 3
Second WW - - 1 - - - 3
Rinse
Therm. Dis. PW 93 604/1 mL A0=3000 - - - 21
Drying Air 120 - 12 - - - 13

Pre-Rinse 33 - - 33
Clean 5 28 - 33
Rinse - 33 - 33
Second Rinse - - 33 33
Total 38 61 67 166

10537 © Belimed
11.15 P10 Alkaline washing of baby bottles
Indication / Items to be Baby bottles

washed:
Rack: For baby bottles and glass
Neutraliser: -
Dosage 2: -
Program Number 10: Baby Bottles, Alkaline


[min] [min]
Pre-Rinse CW 35 - 3 - - - 5
Clean CW+WW 35 128/5 mL - 70 - 5 16
Rinse WW - - 1 - - - 3
Second WW - - 1 - - - 3
Rinse
Therm. Dis. PW 93 - A0=3000 - - - 17
Drying Air 120 - 10 - 604/1 mL 1 11

Pre-Rinse 12 18 - 30
Clean 15 15 - 30
Rinse - 30 - 30
Total 27 93 30 150

© Belimed 10537
11.16 P11 Alkaline intensive washing of laboratory glassware
Indication / Items to be Laboratory glassware

washed:
Rack: For baby bottles and laboratory glassware
Program Number 11: Laboratory glassware, Intensive alkaline


[min] [min]
Pre-Rinse CW - - 3 - - - 5
Clean CW+WW 35 128/5 mL - 80 - 5 16
Rinse WW - 205/2 mL 1 - - - 3
Second WW - - 1 - - - 3
Rinse
Therm. Dis. PW 80 - A0=600 - - - 12
Drying Air 120 - 12 - - 16 11

Pre-Rinse 27 - - 27
Clean 15 12 - 27
Rinse - 27 - 27
Total 42 66 27 135

10537 © Belimed
11.17 P12 Supplementary drying
Indication / Items to be -
washed:
Rack: -
Process description: Supplementary drying for 5 min at 120°C
Chemicals: -
Dosage 1: -
Neutraliser: -
Dosage 2: -
Drying accelerator: -
Dosage 3: -
Program Number 12: Laboratory glassware, Intensive alkaline


[min] [min]
Pre-Rinse CW - - - - - - -
Clean CW+WW - - - - - - -
Rinse WW - - - - - - -
Second WW - - - - - - -
Rinse
Therm. Dis. PW - - - - - - -
Drying Air 120 - 5 - - - 5

© Belimed 10537
Maintenance
12 Maintenance
12.1 Maintenance in general
The technical service is responsible for carrying out the periodic maintenance
tasks.
Note
We recommend to make use of the Belimed customer service for all mainte-
nance and repair work.
Maintenance tasks which have been completed must be documented in the in-
spection and maintenance booklet included in delivery.
Danger
Before performing any maintenance work on components exposed to live
electricity, the main switch must be switched off and secured against being
switched back on.
Only carry out maintenance and cleaning work wearing safety goggles and
gloves! Contamination residues can cause infections!
Warning
Only carry out maintenance and cleaning work after the device has been
allowed to cool.
Caution
Never spray the device for cleaning. The device is not waterproof.
Only use chrome steel cleaning agents or surface disinfectants for cleaning
the outside of the device. No solvents!
12.2 Replacing the controller

The Processor PCB is supplied without software. This must be loaded using the
CADI PC software (see Chap. 9 "Downloading the control software"). If the data
are lost, the device must be reconfigured.
Caution
When the Processor PCB is replaced, all data, such as date of manufacture,
batch counter, program data and setup settings, are lost as well.
Do not touch the printed circuit boards (PCB’s)! The printed circuit boards
could be damaged due to electrostatic discharge (ESD).

10537 © Belimed
Maintenance
12.3 Error code and batch number statistics

We recommend annual recording of the statistics of the last ten error codes and
batch numbers. This overview facilitates error analysis for the service technician.
With "CADI for ECU", the controller can be accessed directly from a PC via a zero
modem cable.
In CADI, open Washer/View Analyses

Select the "Statistics" window
Save data on the PC with File/Save, or print with File/Print

© Belimed 10537
Maintenance
12.4 Overview of maintenance intervals

Belimed recommends the following maintenance intervals:
Maintenance area Note Checkup Procedure
Cleanliness
Function
No leaks
Replace
Adjust
Visual
Clean
Device from outside
Warning notices and safety Readability 1 B
instructions
Power rating plate Readability 1 B
Installation area
Exhaust flap 2
Pre shut-off valve 2
Steam pipe pre-filter 2 2
Coarse filter for water 2 2
Water intake
Valves Correct closure 1 B B
Pre-filter Flow rate 1 2
Purified water filling time 8 litres / minute 1
Washing chamber water Replace silicone flaps 1
intake
Washing system
Wash arms Rotor bearing, check for wear 1 1 1 B
Plastic parts Brittle rollers on racks 1 1 B
Docking device Stuck 1 1 2
Circulation pump Measure performance (A) 1 1
Drainage valve EPDM DN 50 membrane 1 1 1 B
Clamp connections Torque 1 1 2
EPDM Tube Formed tube 1 2
Water temperature sensor Calibrate 1 1 1 2 B
Electric heating Switch K16 1 1 B
Steam heating Steam valve, 50 Hz 1 B
Dosing system
Dosing pump tubes Pharmed 1 1 1 1
Calibration of flow meters 1 1
Supply tubing for dosage Niflex tube 1 1 2
media
Drying system
Ventilator Measure performance (A) 2 2
Fine filter Period of operation approx. 500 h 1 1 1
Pre-filter Period of operation approx. 300 h 1 1 1 1 1 2

10537 © Belimed
Maintenance
Maintenance area Note Checkup Procedure
Cleanliness
Function
No leaks
Replace
Adjust
Visual
Clean
Heating Measure performance (A) 1 2 2
Non-return valve Seal 1 1 1 1 2 B
Air temperature sensor Check connector 1 1 B
Door system
Door seal Silicone foam profile, 5.5 m 1 1 1 1 1 1 B
Drive systems Plug-in connections 1 1
Safety switch actuator Cut injuries 1 1 1 B
Readjust door clearance Max. 2 mm 1 1
Calibrate the door setting 1
Electrical installation
Clamps, contacts Retighten contacts 1 1 1
Relay K1 / K2 1 1 1
Washing chamber lighting Check plug-in connection. Check 1 2 1 2 B B
glass for fissures
Racks
Wash arm bearings Check for wear 1 1 B 1 B
Wash arms Check wash arm rotation 1
Condition of racks 1 1
Nozzles Clogging 1 1 1
Magnets 1 B
Program pre-selection Correct program 1 1
Test sensors 1 1 B
Rack drive system
Chain Readjust tension 1 1
Rack position 1 1
Drive rollers 1 B
Height adjustment Loading table 1 1
Legend:
1 = After every 1500 batches or at least once a year when maintenance is per-
formed
2 = After every 3000 batches or at least every 2 years
B = As needed

© Belimed 10537
Maintenance
12.5 Spare parts for maintenance

The following spare parts are used for general maintenance. These must always
be obtained from the manufacturer!
06605 Tube, transparent D5/11

20510 2/2 Solenoid valve for pure steam, 1/2"
21603 Solenoid valve, single, 24V DN20
25120 Temperature limiter, 3-pin, 165°C
43059 Formed tube for upper wash arm
46457 Air temperature sensor NTC2
48147 Pharmed tube
57139 Wash arm
57193 Spacer disk for wash arm
65992 Temperature sensor NTC
66086 Seal for non-return valve
73470 Reed sensor
74422 Pre-filter
76122 Rack roller
77317 Fine filter
78081 Flow meter with cable, 0.8m
684094 Magnet for rack coding
764691 Bearing bush
771659 Silicone foam profile 10 x 20 mm, blue
804365 Rotor bearing
Recommended spare parts to keep in stock:
73240 PCB for door contact pressure (linear drive)

73469 Linear drive 24V DC
76494 Level sensor
84000 ECU 2000 Processor card
Note
Label and return replaced components to the manufacturer (see Chap. 15
"Organisation Belimed AG") or dispose of in accordance with local laws and
regulations.

10537 © Belimed
Maintenance
12.6 Maintenance of the lower wash arm
Warning
Pointed or sharp objects can cause injuries when cleaning the device.
2
7
3
4
5
Fig 177
1 Clamp bearing
2 Direction of rotation for loosening
3 Upper bearing bush
4 Lower wash arm
5 Lower bearing bush
6 Supporting bearing
7 Sealing O-ring for clamp bearing
Twist the clamp bearing (Fig. 177 Pos.1) counter-clockwise and pull it up-
wards
Dismount remaining components
Check the clamp bearing seal (Pos.7) for damage
Check wash arm (Pos.4) for clogged nozzles and clean as required
Clean bearing bushes (Pos.3+5), check for wear and replace as required
Replacement criteria: Score marks or deep scratches
Reassemble components
Note
The rinsing nozzles of the lower wash arm must point upwards!
Check rotation of the wash arm

© Belimed 10537
Maintenance
12.7 Maintenance of the upper wash arm
1
5
2
4
3
Fig 108
1 Wash arm sleeve

2 Upper wash arm
3 Cap nut
4 Slide ring
5 Rotor bearing
Undo cap nut (Fig. 108 Pos.3)
Note
Do not lose the slide ring (Pos.4)!
Dismount remaining components

Check wash arm (Pos.2) for clogged nozzles and clean as required
Check the rotor bearing (Pos.5) for wear and replace as required
Replacement criteria: Score marks or deep scratches
Note
The rinsing nozzles of the upper wash arm must point downwards!
Check rotation of the wash arm

10537 © Belimed
Maintenance
12.8 Cleaning fine screens and coarse screen
Fig 502
1 Tank heating elements

2 Level floats
3 Coarse screen
4 Fine screen
Remove fine screens (Fig. 502 Pos.4) and clean as required
Remove coarse screen (Pos.3) and clean as required
Caution
The tank heating elements can be very hot!
Remove foreign objects from washing chamber

Reinsert coarse screen correctly
Reinsert fine screens correctly
Caution
Never operate the device without fine screens and coarse screen!

© Belimed 10537
Maintenance
12.9 Cleaning the water intake pre-filter
Warning
allowed to cool.
Dismantle armoured tube at the valve (Fig. 243 Pos.1)

Pull out pre-filter and clean (Fig. 243 Pos.4)
4
3
Fig 243
1 Armoured tubes CW, WW, PW

2 Three water valves
3 Free flow passage
4 Pre-filter

10537 © Belimed
Maintenance
12.10 Tube clamps

Check tube clamps for tightness and retighten as required
Warning
Replace over-wound or defective tube clambs as well as brittle EPDM tube
clamb immediately!
12.11 Heating elements / dryer

Check capillary tubes of safety temperature limiter (F16) for breakage
Check screw-in or plug-in contacts on electrical heaters for discolouration
and replace as required.
Caution
Screw-in and plug-in contacts must be clean and the contact surfaces must
be free of contaminations.
12.12 Steam heating
Caution
Do not loosen any screw connections at high temperatures. The threads
may possibly be damaged.
Check steam heating system (Fig. 244) for leaks. Replace defective compo-
nents and their respective seals immediately
Clean outside of solenoid valve (Fig. 244 Pos.2) and check for visible cracks
Check seals of condensed water drain (Fig. 244 Pos.1) and replace as re-
quired
Warning
Do not isolate the condensed water drain!
1
2
Fig 244
1 Condensed water drain

2 Solenoid valve

© Belimed 10537
Maintenance
12.13 Dosing system
Warning
Wearing protective goggles and gloves is compulsory when handling dosage
medium of any kind!
Always follow safety instructions of the dosage media manufacturer!
Check function of dosing system (leaks, precision)

Check tube clambs for tightness
Replace hard or brittle intake tubes
Further information (see also Chap. 7.4 "Adjustment")
12.13.1 Peristaltic tubes for peristaltic pumps
Note
Replace peristaltic tubes each time when servicing. Belimed recommends
replacement at least every 8 months.
Caution
Use correct material! Use of the wrong tubing material with the respective
dosage medium can lead to failure.
Belimed recommends:
Material Application with dosage medium

Pharmed General chemicals, disinfectant, neutraliser, peracetic acid
Tygon Instrument milk
Silicone Rinsing agents, drying facilitators, general chemicals
Viton Special agents in pharmaceutical industry, instrument milk

10537 © Belimed
Maintenance
12.14 Drying system
12.14.1 Air tubes
Warning
allowed to cool.
Check air tubes (Fig. 595 Pos.1+7) for visible cracks and injuries
12.14.2 Pre-filter and fine filter (HEPA)
Replace pre-filter (Pos.6) after approx. 300 hours of operation or if badly

soiled
Replace fine filter (Pos.5) after approx. 500 hours of operation or if small fis-
sures have appeared (see also Chap. 7.2 "Machine parameters")
Note
Belimed recommends replacing the fine filter once a year.
Make sure the arrow on the fine filter points in the right direction! Do not
touch the filter paper! Set the operating hour-meter on zero (see also Chap.
7.2 "Machine parameters").
7 2
5
1
4
6
Fig 595
1 Lower air tube

2 Dryer fan
3 Tension lock
4 Dryer assembly
5 Fine filter
6 Pre-filter
7 Upper air tube

© Belimed 10537
Maintenance
12.14.3 Non-return valve
Warning
allowed to cool.
Dismantle air tube (Fig. 589 Pos.1) and formed tube (Pos.4)
Undo locking screw (Pos.3) and dismantle complete valve body
Inspect seal (Pos.6) for dirt or cracks and replace if necessary
Test function of compression spring (Pos.2) and check for breakages, re-
place if necessary
6
7
Fig 589
1 Air tube
2 Compression spring
3 Valve body locking screw
4 Formed tube
5 Valve body
6 Seal for non-return valve
7 Valve tappet
12.14.4 Differential pressure (optional)
The air filters have a differential pressure of 1.4 kPa. If the differential pressure
increases to approx. 1.7 kPa (17mbar) or higher, the message "Replace Filter" is
triggered.
Note
Depending on the exhaust system, the pressure point must be determined
again. Cover 50% of the filter with paper. Adjust the differential pressure
switch until the switching point is reached and the message "Replace Filter"
appears. Remove paper.

10537 © Belimed
Maintenance
12.15 Door system
12.15.1 Safety switch actuator
Warning
Replace safety switch actuator (Fig. 588 Pos.1) with cut injuries immediately.
Fig 588

Function test
Close door (Fig. 588 Pos.2) using activity button
Touch safety switch actuator (Pos.1)
Door is lowered
An acoustic signal is sounded
Error display 108 (see Chap. 10.3 "Error display, cause and remedy")

© Belimed 10537
Maintenance
12.15.2 Replacing the door seal
Door seals must be intact and undamaged. Seals which have been cut or broken
out must be replaced immediately.
Warning
allowed to cool.
Note
Clean door seals using a mild detergent and apply silicone grease for protec-
tion.
Remove seal and glue residues from the U-section using a screwdriver.
Clean U-section thoroughly!
Apply silicone glue continuously to the inside along the whole U-section.
Insert door seal and bring together at the top. Do not stretch! Close door and
allow to dry for at least 24 h.
12.15.3 Retightening the door belt
Caution
Door belt (Fig. 587 Pos.1) must not slip on the tensioning pulley (Pos.2).
Danger of premature wear!
Remove front panel (Pos.5)

Retighten door belt via nut (Pos.4).
Fig 587
1 Door belt
2 Lower tensioning pulley
3 Compression spring for door tensioner
4 Hexagonal nut 4301 M6
5 Lower front panel

10537 © Belimed
Maintenance
12.15.4 Vertical door movement
If the limit is overstepped, the motor cannot release itself any more. Release door
by hand and readjust.
Caution
Danger of collision between belt bracket (Fig. 619 Pos.3) and door frame
(Pos.1) when adjusting door (Fig. 619).
Danger of collision between washing chamber door (Pos.6), drip tray
(Fig. 619 Pos.5) and drip panel (Pos.7).
1
2 min. 2mm
3
8
7 6
Fig 619
1 Door frame
2 Minimum clearance between Pos.1+3
3 Belt attachment
4 Door seal
5 Drip tray
7 Washing chamber drip panel

© Belimed 10537
Maintenance
12.15.5 Readjusting door clearance
Over time, the clearance (Fig. 620 Pos.1) between door seal (Fig. 620 Pos.4) and
washing chamber door (Pos.2) increases due to the settling process. This clear-
ance must not exceed 1 mm!
Note
Readjust the door once a year. Otherwise there is a risk of doors not closing
tightly any more (see Chap. 7.2 "Machine parameters").
3
1 mm
1 2
4
5
Fig 620
1 Clearance - Washing chamber door / Door seal

3 Door frame
4 Door seal
5 Screws for door adjustment
Note
The washing chamber must be warm while adjusting (after completion of a
program cycle).
Open the door and interrupt at approx. 2/3 open position using button I
Readjust screws (Fig. 620 Pos.5) until clearance is 1 mm (Pos.1)
12.15.6 Calibrating the door setting
(See from Chap. 7.4.6 "Setting LS door contact pressure (potentiometer value)")

10537 © Belimed
Maintenance
12.16 Electro drawer with PCBs
Fig 498
1 ECU 84000 Processor PCB

2 Main switch
3 Transformer
4 Linear drive door contact pressure PCB
5 Interface PCB
6 Door switch relay

© Belimed 10537
Maintenance
12.17 Maintenance of the electro drawer
Danger
The device must always be disconnected from the mains before carrying out
electrical servicing of any kind. Danger to life!
Remove device panels (Fig. 621)

Remove lid from switch box (Fig. 621 Pos.4)
Remove angle plate screws (Pos.1)
Remove base frame screws (Pos.5)
Disconnect reed switch (Pos.3)
Withdraw electro drawer (Fig. 622)
Fig 621
1 Angle plate screws

2 Complete electro drawer
3 Reed switch
4 Switch box lid
5 Base frame screws

10537 © Belimed
Maintenance
Check the whole electrical installation for signs of burning or melting.
Note
The mains lead (Fig. 622 Pos.1) and the network cable (Pos.2) must be suffi-
ciently long to allow the electro drawer to be pulled out.
Caution
Replace damaged or defective parts immediately
Check plug-in and clamp connections and retighten as required. Replace du-
bious connections.
Fig 622
1 Mains lead
2 Network cable

© Belimed 10537
Maintenance
12.18 Dismantling the door system (LS)
Danger
Warning
allowed to cool.
Note
At least 5 m2 of free space in front of the device are required for dismantling
the washing chamber door.
Release door contact pressure of LS washing chamber door using activity

button
Remove device panels (Fig. 623)
Remove cross bar (Fig. 623 Pos.1)
Fig 623
1 Cross bar
Disconnect lower reed switch (Fig. 627 Pos.4)
Pull out complete electro drawer (see Chap. 12.17 "Maintenance of the elec-
tro drawer")
Disconnect plug-in connections of gear motor, operating capacitor and upper
reed switch (Fig. 627 Pos.1-3)
Remove mounting bracket (Fig. 627 Pos.8) by undoing two screws each at
the top, centre and bottom (Fig. 627 Pos.11)

10537 © Belimed
Maintenance
Disconnect safety switch actuator lead (Fig. 627 Pos.6) and drainage tube
(Pos.5)
Note
Disconnect drainage tube at pipe below. Disconnect safety switch actuator
lead at terminal strip below.
Remove the screws with sleeves (Fig. 627 Pos.10) on both sides
Pull out cotter spring (Fig. 627 Pos.9) at bottom on both sides and remove
bolt
Warning
Door is standing unattached and can now fall forward accidentally!
12
11
10 2
4
8
6
7
Fig 627
1 Operating capacitor
2 Gear motor
3 Upper reed switch
4 Lower reed switch
5 Door tray drainage tube
6 Safety switch actuator lead
7 Door support bracket
8 Mounting bracket
9 Cotter spring
10 Bolt
11 Mounting bracket screws
12 Screw with sleeve
Lay down complete door front (Fig. 632)
Remove door support bracket (Fig. 627 Pos.7) and pull the complete door
front away from the device so that the washing chamber door can be pulled
out
Remove belt bracket (Fig. 632 Pos.1) on both sides

© Belimed 10537
Maintenance
Remove door support bracket (Fig. 632 Pos.2)

Slide washing chamber door out in the direction indicated by the arrow (Fig.
632)
Fig 632
1 Belt bracket
2 Door support bracket
3 Complete door system
Mount diverse components of the old washing chamber door (Fig. 631) to the
new door
Disconnect drainage tube (Fig. 631 Pos.4)
Dismantle safety switch actuator with lead (Pos.5+1)
Dismantle left/right plastic guide (Pos.2) and Z-screws (Pos.3)
1
2
Fig 631
1 Safety switch actuator lead

2 Plastic guide left/right
3 4 Z-Screws
4 Drainage tube
Fit new washing chamber door in place and remount complete door front
Recalibrate door (see Chap. 7.4.6 "Setting LS door contact pressure (poten-
tiometer value)")

10537 © Belimed
Maintenance
12.19 Dismantling the door system (US)
Danger
Warning
allowed to cool.
Follow the same procedure for dismantling the door system as for the loading
side (see Chap. 12.18 "Dismantling the door system (LS)").
Fig 633
1 US Servicing door
Note
Remove US servicing door (Fig. 633 Pos.1).

© Belimed 10537
Maintenance
12.20 Dismantling the linear drive

Dismantle door system (see Chap. 12.19 "Dismantling the door system
(US)")
Note
It is recommended to dismantle the linear motor from the unloading side.
Undo left/right stop nuts on US+LS (Fig. 624 Pos.2)
Fig 624
1 Complete door system

2 4 Stop nuts for attachment bracket
Slightly lift and pull out the complete linear module (Fig. 625 Pos.1)
To enable removal, first remove LS cotter spring and bolt (see Chap.
12.18 "Dismantling the door system (LS)").

10537 © Belimed
Maintenance
Fig 625
1 Complete linear module

2 Linear drive LS/US
Linear drives (Fig. 625 Pos.2) can now be serviced
Reinstall complete linear module (Pos.1)
Recalibrate LS/US doors (see Chap. 7.4.6 "Setting LS door contact pressure
(potentiometer value)")

© Belimed 10537
Maintenance
12.21 Maintenance of washing chamber lighting
Danger
Warning
allowed to cool.
1) Lamp socket
1 2) Screws for lamp fixture
3) Lamp fixture
2
4) Lamp
3 5) Locking nuts
6) Flange for glass
4
7) Glass
5
Fig 649
Pull out lamp socket (Fig. 649 Pos.1)

Undo lamp fixture screws (Pos.2) and remove lamp fixture (Pos.3)
Remove lamp (Pos.4) and replace if necessary
Undo locking nuts (Pos.5) and remove flange from glass (Pos.6)
Check glass (Pos.7) for contamination and scratch marks. Check sealing
rings for injuries as well

10537 © Belimed
Maintenance
12.22 Adjusting the temperature sensors

See Chap.7.4.1 "Adjustment of temperature sensors using reference sensor"
and Chap. 7.4.2 "Adjustment of temperature sensors in calibrating bath"
12.23 Automatic loading and unloading (optional)

For correct and proper operation and maintenance, it is absolutely necessary to
follow the operating instructions for the automatic loading and unloading module
included in delivery.
Fig 582
1 Rack
2 Emergency Stop
3 Operating buttons
4 Rollers with automatic drive
5 Automatic loading and unloading module

© Belimed 10537
Disposal
13 Disposal
Note
The operating company must specify the procedure for proper disposal in
accordance with professional standards!
13.1 Disposing of packaging material

Packaging material (cardboard, plastic, wood, EPS polystyrene etc.) is labelled
according to type and should as far as possible be recycled and disposed of with-
out harming the environment.
13.2 Disposal of the device

Old devices are not worthless waste material. If disposed of appropriately, the
raw materials can be recovered and re-used. It must be ensured that the device
is disposed of in accordance with current locally applicable government laws and
regulations.
Note
Old devices can also be returned to a Belimed company (see Chap. 15
"Organisation Belimed AG") or to the local distributor.
13.3 Disposing of dosage media

Dosage media and dosage media containers must be disposed of appropriately
in accordance with professional standards and current locally applicable govern-
ment laws and regulations.
Warning
Do not pour dosage media into the drainage system!

10537 © Belimed
Conformity and certifications
14 Conformity and certifications
KONFORMITÄTSERKLÄRUNG
DÉCLARATION DE CONFORMITÉ
DECLARATION OF CONFORMITY
Belimed AG
Dorfstrasse 4
CH-6275 Ballwil
Wir erklären in alleiniger Verantwortung, dass der Reinigungs- und Desinfektionsautomat

Nous déclarons sous notre propre responsabilité que l’automate de lavage et de désinfection
Under our sole responsibility we herewith declare that the washer and disinfectors
Typ: WD 290 (09) Serien-Nr.: 994000094001 994000094007
nach Anhang IX der Richtlinie 93/42/EWG, als ein Medizinprodukt der Klasse IIA eingestuft wird und gemäss
der Bestimmungen der Richtlinien
est conforme, selon l’annexe IX de la directive 93/42/CEE sur les dispositifs médicaux de la classe IIA, aux
directives des normes
according to annex IX of directive 93/42EEC, is rated as a médical device of class IIA and under the terms of
reference
93/42/EWG
93/42/CEE
93/42/EEC
mit den folgenden harmonisierten Normen, nationalen Normen oder normativen Dokumenten übereinstimmt.
selon les normes harmonisées, les normes nationales ou autres documents normatifs suivants.
is confirm with the following harmonised standards, national standards or other normative documents.
Sicherheit EN 61010-1: 2001 IEC 61010-1: (ed.2)

EN 61010-2-040: 2005 IEC 61010-2-040: (ed.1)
EMV EN 61326-1: 2006 IEC 61326-1: 2005
EN 61326-3-11: 2000 IEC 61326-3-11: 2000
EN 61326-3-12: 2005 IEC 61326-3-12: 2004
SVGW W/TPW106: 2001 EN 61770
Typenprüfung EN ISO 15883-1: 2006
Konformitätsbewertungsverfahren
Nach 93/42 EWG, Anhang II
Procédure d’évaluation de la conformité
(Vollständiges Qualitätssicherungssystem)
Conformity assessment procedure
Konformitätsbewertungsstelle TÜV NORD CERT GmbH

Organisme notifié Langenmarkstrasse 20, 45141 Essen, Gemany
Notified Body 0044
Ballwil, 27. April 2009
W. Schürpf E. Ammann
Head Research & Development Head Application / Process Engineering

© Belimed 10537
Organisation Belimed AG
15 Organisation Belimed AG
15.1 Manufacturer
Belimed AG, Dorfstrasse 4, CH-6275 Ballwil (Switzerland)
Phone +41 41 449 78 88
Fax +41 41 449 78 89
info@belimed.ch
15.2 Subsidiaries, Customer Service
Austria Germany Branch Office West

Belimed GmbH Belimed Deutschland GmbH Belimed Sauter AG
Grüne Lagune Edisonstrasse 7a Ehrlenauweg 17
8350 Fehring 84453 Mühldorf am Inn Phone +41 31 720 44 55
Phone +43 3155 40 6990 Phone +49 8631 9896 0 Fax +41 31 720 44 50
Fax +43 3155 40 699 10 Fax +49 8631 9896 300 info.west@belimed-sauter.ch
info@belimed.at info@belimed.de
Belgium Branch Office West United Kingdom
Belimed SA Belimed Deutschland GmbH Belimed Limited
Rue de Clairvaux 8 Emil-Hoffmann-Strasse 27 Unit 4 Newbuildings Place
1348 Louvain-La-Neuve 50996 Köln Dragons Green Road, Shipley, Horsham
Phone +32 10 42 02 40 Phone +49 2236 9642 0 West Sussex, RH13 8GQ
Fax +32 10 42 02 49 Fax +49 2236 9642 200 Phone +44 1403 738 811
info@belimed.be info.west@belimed.de Fax +44 1403 730 830
info@belimed.co.uk
China Netherlands USA
Belimed Medical Equipment Belimed B.V. Belimed Inc.
(Shanghai) Co. Ltd Energieweg 8 2284 Clements Ferry Road
CaiLun Road 780 6658 AD Beneden-Leeuwen Charleston, SC 29492
ZhangJiang Hi-Tech Park Phone +31 487 59 11 00 Phone +001 843 216 7424
201203 Pudong, Shanghai Fax +31 487 59 15 90 Fax +001 843 216 7707
Phone +86 21 513 709 98 info@belimed.nl info@belimed.us
Fax +86 21 513 709 96
info@belimed.cn
France Slovenia Other Countries Medical
Belimed SAS Belimed d.o.o. Belimed AG
Parc GIVIO Kosovelova cesta 2 Dorfstrasse 4
330 Allée des Hetres, Hall E 1290 Grosuplje 6275 Ballwil
69760 Limonest Phone +386 1 7866 010 Phone +41 41 449 78 88
Phone +33 4 37 41 63 03 Fax +386 1 7866 011 Fax +41 41 449 78 89
Fax +33 4 37 41 63 04 info@belimed.si info@belimed.ch
info@belimed.fr
Pharma Switzerland Other Countries Pharma
Belimed SAS Belimed Sauter AG Belimed Sauter AG
Parc Espale Zelgstrasse 8 Zelgstrasse 8
1, av. Pierre Pflimlin 8583 Sulgen 8583 Sulgen
68390 Sausheim Phone +41 71 644 85 00 Phone +41 71 644 85 00
Phone +33 3 89 63 65 40 Fax + 41 71 644 86 00 Fax + 41 71 644 86 00
Fax +33 3 89 63 65 41 info@belimed-sauter.ch info@belimed-sauter.ch
info@belimed.fr Fig 150

10537 © Belimed
Notes
16 Notes

© Belimed 10537

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Technical Manual

2/143 001 Technical Manual WD290

5.4 Operating unit on unloading side (US) . . . . . . . . . . . . . . . . . . . . . . 28

Technical Manual WD290 001 3/143

7.2.16 Potential-free outputs K28, K57 and K58 . . . . . . . . . . . . . . . . . . . . 57

4/143 001 Technical Manual WD290

9.1 Locating and downloading the software . . . . . . . . . . . . . . . . . . . . . 80

Technical Manual WD290 001 5/143

12.14.4Differential pressure (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

6/143 001 Technical Manual WD290

1.2 Target group

Installation instructions Installer; Operating company; Technical support

1.4 Symbols and notices used

Technical Manual WD290 001 7/143

2 For your safety

2.1 Intended use

2.2 Care responsibilities for dealing with the device

2.3 Instruction of personnel

2.4 Safety instructions on the device

8/143 001 Technical Manual WD290

2.5 Fields of application for the device

2.6 Process validation

Technical Manual WD290 001 9/143

10/143 001 Technical Manual WD290

3.2 Device dimensions with condenser (optional)

Technical Manual WD290 001 11/143

3.3 Optional additional components

3.3.1 Additional panelling

• Side panelling, two-door

3.3.2 Switchable heating system

• Bivalent water heating system with steam or electricity, automatically switch-

3.3.3 Condenser with heat retrieval

• Condenser with purified water pre-heating and heat retrieval

12/143 001 Technical Manual WD290

• Diverse racks (instructions supplied separately with the rack)

3.3.6 Independent process data management system (IPD)

Independent process data management system (IPD) for conductivity measure-

Technical Manual WD290 001 13/143

3.4 Technical data

Performance characteristics / components Data/performance/specifi-

14/143 001 Technical Manual WD290

3.5 Surrounding conditions

3.5.3 Setup location

Technical Manual WD290 001 15/143

3.6 Connection requirements

3.6.1 General requirements for mains power supply

3.6.2 Electrical connections

Voltage 3N 380-415 V ~ 3N 380-415 V ~ 208 V 3 ~ 200-220 V 3 ~ 200-220 V 3 ~

16/143 001 Technical Manual WD290

3.6.3 Water connections

Cold water (CW) Min. temperature °C 5

Technical Manual WD290 001 17/143

Heating steam Steam pressure (a) kPa 350 - 450

3.6.5 Exhaust air

Exhaust air connection Connecting piece machine side mm D 114.5

18/143 001 Technical Manual WD290

3.6.6 Connection requirements for installation

Building side Machine side

• Odour trap • Drainage tube, EPDM

Technical Manual WD290 001 19/143

3.6.7 Connection diagrams

1 Cold water supply (blue)

20/143 001 Technical Manual WD290

3.6.8 Electric function diagram