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1303
REPAIR SCORES
Pag. 2 1305
PROFESSIONAL INVERTERS TIG 150A AC/DC GB
1.0 REPAIR INSTRUCTIONS
A
1 2 3
2 1
DISSIPATOR
fig. 4 ref. 22
fig. 2 ref. 21
1305 Pag. 3
PROFESSIONAL INVERTERS TIG 150A AC/DC GB
E A
fig. 6 ref. 32
fig. 8 ref. 21
C
DISSIPATOR
2
fig. 7 ref. 20
1305 Pag. 5
PROFESSIONAL INVERTERS TIG 150A AC/DC GB
fig. 11
1305 Pag. 7
PROFESSIONAL INVERTERS TIG 150A AC/DC GB
2.1 FUNCTIONAL TEST
1. Connect the generator to the power supply
(230 Vac), set it in DC and MMA, switch it on
and check if the voltage of the outputs is
62Vdc (+/- 5%): switch off the generator.
2. Connect the generator to the resistive load:
the load must be regulated so that the voltage
o n th e l o ad , wi t h ma x i mu m c u r re n t, i s
between 24 and 26Vdc. Apply oscilloscope
probe as in fig. 13
fig. 15 ref. 20
3. Set the regulation knob to the centre of the
• disconnect the two cables connecting the dial, switch on the generator, turn the knob to
rectifier bridge with the board ref. 21 (posi- the maximum welding current and check:
tive and negative)
• with the amperometer the maximum current
• short-circuit the mosfet on the board ref. 21 indicated on the technical table with an
(fig. 16) output voltage of 25 Vdc (+/- 5% tolerance)
• on the oscilloscope check for a waveform as
SHORT-CIRCUIT
in fig. 18.
SHORT-CIRCUIT
fig. 16 ref. 21
fig. 18
• short-circuit the dissipator of diodes of the • if the voltage is not within the tolerance
secondary circuit with the dissipator of cir- adjust the trimmer T1 on circuit ref. 1.
cuit ref. 22
4. Regulate the resistive load to measure the
• on circuit ref. 22 short-circuit the dissipator minimum current (5A - 20V), set the minimum
with the two copper staffs present on the current on the frontal panel and check:
board HF 208 A (fig. 17)
• with the amperometer a value included
SHORT-CIRCUIT within 4 and 6A.
WITH DISSIPATOR
• if the voltage differs from the value within
the tolerance, adjust the trimmer T2 on cir-
cuit ref. 1
T1 T2
1305 Pag. 9
PROFESSIONAL INVERTERS TIG 150A AC/DC GB
5. Now short-circuit the outputs and check that • wait till the thermal protection led turns off
by adjusting the regulation potentiometer the and in the meanwhile change the AC/DC
voltage changes from approx. 5A to 150A; selector to AC
switch off the generator.
• run through a new work cycle in AC till the
6. Set the AC/DC selector to AC, set the resi- thermal protection intervenes.
stive load so that the voltage on the load, with
maximum current, is between 24 and 26Vdc.;
switch on the generator and check that the
output current is within 125 and 145 Aac;
switch off the generator.
1305 Pag. 11
LISTA PEZZI DI RICAMBIO -SPARE PARTS LIST - PIÈCES DÉTACHÉES - ERSATZTEILLISTE - LISTA DE LAS PIEZAS DE RECAMBI
67 22 18.1 18 21 01 20 14 26 46 11
38
08
09
09.1
75
69 76
24 41
36
48 33 61 72.1 32 72
56
51
51.1
52
TX 160 AC/DC
12
1305 TAV. 1 A
LISTA PEZZI DI RICAMBIO - SPAREPARTS LIST - PIÈCES DÉTACHÉES - ERSATZTEILLISTE- LISTA DE LAS PIEZAS DE RECAMBI
TX 160 AC/DC
CABLE DE
08 800043462 CAVO DI ALIMENTAZIONE POWER CABLE CÂBLE ALIMENTATION SPEISEKABEL
ALIMENTACIÓN
09.1 038088860 DADO NYLON KNOB D.49 ECRU SERRE-CÂBLE DREHKNOPF D.49 PERILLA D.49
12 038055010 RACCORDO USCITA DINSE COUPLING RACCORD SORTIE VERSCHRAUBUN EMPALME DINSE
18 034040811 DIODO RAPIDO TIPO N TYPE N DIODE DIODE TYPEN DIODE TYP N DIODO TIPO N
18.1 034040810 DIODO RAPIDO TIPO R TYPE R DIODE DIODE TYPE R DIODE TYP R DIODO TIPO R
33 800025120 BOBINA ACCOPPIATORE COIL COUPLER BOBINE COUPLEUR KOPPLERSPULE BOBINA DEL ACOPLADOR
38 800010030 CORNICE FRONTALE FRONT PANEL FRAME ARÊTE FRONTALE FRONTRAHMEN MONTURA FRONTAL
39 800012700 PANNELLO VETRONITE VETRONITE PANEL PANNEAU VETRONITE WAND VETRONITE PANEL VETRONITE
ALBERINO LUNGO PER ARBRE LONG POUR LANGE WELLE FÜR EJE LARGO DEL
48 800009000 LONG TRIMMER PIN
TRIMMER TRIMMER TRIMMER TRIMMER
CABLAGGIO VERKABELUNG
51 800044613 CONNECTOR CABLING CÂBLAGE CONNECTEUR CABLEADO CONECTOR
CONNETTORE STECKER
51.1 038060525 CONNETTORE 7PIN 7 PIN CONNECTOR CONNECTEUR 7 BROCHES 7PIN-STECKER CONECTOR 7PIN
52 800005247 RACCORDO GAS GAS CONNECTION RACCORD GAZ GASANSCHLUSS RACOR GAS
72.1 800010391 SUPPORTO SX LH MOUNT SUPPORT GAUCHE HALTERUNG LINKS SOPORTE IZQUIERDO
ASIENTO DEL
75 800005925 SELLA VENTILATORE FAN ATTACHMENT ASSISE DE VENTILATEUR VENTILATORSATTEL
VENTILADOR
1305 TAV. 1 C
SCHEMA ELETTRICO - WIRING DIAGRAM - SCHÉMA ÉLECTRIQUE - STROMLAUFPLAN - ESQUEMA ELÉCTRICO
MOD. TX 160 AC/DC - COD. 170026025
1305 TAV. 2
CIRCUITO ELETTRONICO - ELECTRONIC CIRCUIT - CIRCUIT ÉLECTRONIQUE - ELEKTRONIKSCHALTUNG - CIRCUITO ELECTRÓNICO
CE 22604 - RIF. 01 - COD. 80022604
1305 TAV. 3 A
CIRCUITO ELETTRONICO - ELECTRONIC CIRCUIT - CIRCUIT ÉLECTRONIQUE - ELEKTRONIKSCHALTUNG - CIRCUITO ELECTRÓNICO
CE 22604 - RIF. 01 - COD. 80022604
1305 TAV. 3 B
CIRCUITO ELETTRONICO - ELECTRONIC CIRCUIT - CIRCUIT ÉLECTRONIQUE - ELEKTRONIKSCHALTUNG - CIRCUITO ELECTRÓNICO
CE 22604 - RIF. 01 - COD. 80022604
1305 TAV. 3 C
CIRCUITO ELETTRONICO - ELECTRONIC CIRCUIT - CIRCUIT ÉLECTRONIQUE - ELEKTRONIKSCHALTUNG - CIRCUITO ELECTRÓNICO
CE 22604 - RIF. 01 - COD. 80022604
1305 TAV. 3 D
CIRCUITO ELETTRONICO - ELECTRONIC CIRCUIT - CIRCUIT ÉLECTRONIQUE - ELEKTRONIKSCHALTUNG - CIRCUITO ELECTRÓNICO
CE 22604 - RIF. 01 - COD. 80022604
1305 TAV. 3 E
ELECTRONIC CIRCUIT - CIRCUIT ÉLECTRONIQUE - CIRCUITO ELECTRÓNIC
HF 195B - R. 21 - COD. 800040888
1305 TAV. 4 A
ELECTRONIC CIRCUIT - CIRCUIT ÉLECTRONIQUE - CIRCUITO ELECTRÓNIC
HF 195B - R. 21 - COD. 800040888
1305 TAV. 4 B
ELECTRONIC CIRCUIT - CIRCUIT ÉLECTRONIQUE - CIRCUITO ELECTRÓNIC
HF 208 A - RIF. 22 - COD. 800040719
1305 TAV. 5 A
ELECTRONIC CIRCUIT - CIRCUIT ÉLECTRONIQUE - CIRCUITO ELECTRÓNIC
HF 208 A - RIF. 22 - COD. 800040719
1305 TAV. 5 B
ELECTRONIC CIRCUIT - CIRCUIT ÉLECTRONIQUE - CIRCUITO ELECTRÓNIC
C.E. HF317 - R. 32 - COD. 800022437
1305 TAV. 6 A
ELECTRONIC CIRCUIT - CIRCUIT ÉLECTRONIQUE - CIRCUITO ELECTRÓNIC
C.E. HF317 - R. 32 - COD. 800022437
1305 TAV. 6 B
ELECTRONIC CIRCUIT - CIRCUIT ÉLECTRONIQUE - CIRCUITO ELECTRÓNIC
CE 22617 - R. 20 - COD. 800022617
1305 TAV. 7 A
ELECTRONIC CIRCUIT - CIRCUIT ÉLECTRONIQUE - CIRCUITO ELECTRÓNIC
CE 22617 - R. 20 - COD. 800022617
1305 TAV. 7 B