Summary

Name
Total Capital Cost [USD]
Total Operating Cost [USD/Year]
Total Raw Materials Cost [USD/Year]
Total Product Sales [USD/Year]
Total Utilities Cost [USD/Year]
Desired Rate of Return [Percent/'Year]
P.O.Period [Year]
Equipment Cost [USD]
Total Installed Cost [USD]

Name
Electricity
Cooling Water
Steam @100PSI

Name
T-100
T-101

Name
SS2_@T-100
Condenser_@T-100
SS2_Reb_@T-100
PA_1_Pump_1_@T-100
PA_1_Cooler_@T-100

PA_1_Cooler_1_@T-100
Reboiler_@T-100
SS1_Reb_@T-100
PA_1_Pump_@T-100
PA_3_Pump_@T-100
SS1_@T-100
PA_2_Cooler_@T-100
PA_2_Pump_@T-100

PA_3_Cooler_@T-100
Main Tower_@T-100
Condenser_@T-101
Reboiler_@T-101
Main Tower_@T-101

Name
User tag number
Remarks 1
Quoted cost per item [USD]
Currency unit for matl cost
Number of identical items
Installation option
Application
Base material Bottom
Diameter Bottom section [ft]
Bottom tangent to tangent height [ft]
Design gauge pressure Bottom [kPag]
Design temperature Bottom [C]
Operating temperature Bottom [C]
Number of trays Bottom section
Bottom Tray type
Bottom Tray material
Bottom Tray spacing [ft]
Bottom Packing material Section1
Packing height Bottom Section1 [ft]
Bottom Packing material Section2
Packing height Bottom Section2 [ft]
Cladding material Bottom
Cladding thickness Bottom [ft]
Thickness Bottom section [ft]
Corrosion allowance Bottom [ft]
Base material Middle
Diameter Middle section [ft]
Middle tangent to tangent height [ft]
Design gauge pressure Middle [kPag]
Design temperature Middle [C]
Operating temperature Middle [C]
Number of trays Middle section
Middle Tray type
Middle Tray material
Middle Tray spacing [ft]
Middle Packing material Section1
Packing height Middle Section1 [ft]
Middle Packing material Section2
Packing height Middle Section2 [ft]
Cladding material Middle
Cladding thickness Middle [ft]
Thickness Middle section [ft]
Corrosion allowance Middle [ft]
Base material Top
Diameter Top section [ft]
Top tangent to tangent height [ft]
Design gauge pressure Top [kPag]
Design temperature Top [C]
Operating temperature Top [C]
Number of trays Top section
Top Tray type
Top Tray material
Top Tray spacing [ft]
Top Packing material Section1
Packing height Top Section1 [ft]
Top Packing material Section2
Packing height Top Section2 [ft]
Cladding material Top
Cladding thickness Top [ft]
Thickness Top section [ft]
Corrosion allowance Top [ft]
Skirt height [ft]
Wind or seismic design
Fluid volume [%]
Vacuum design gauge pressure [kPag]
Transition height 1 [ft]
Transition height 2 [ft]
Molecular Wt Overhead Prod.
ASME design basis
Allow Resize

Name
User tag number
Remarks 1
Quoted cost per item [USD]
Currency unit for matl cost
Number of identical items
Installation option
Heat transfer area [ft2]
Number of shells
Front end TEMA symbol
Shell TEMA symbol
Rear end TEMA symbol
Heat exchanger design option
Tube material
Tube design gauge pressure [kPag]
Tube design temperature [C]
Tube operating temperature [C]
Tube outside diameter [ft]
Shell material
Shell design gauge pressure [kPag]
Shell design temperature [C]
Shell operating temperature [C]
Tube side pipe material
Shell side pipe material
Number of tubes per shell
Tube length extended [ft]
Tube gauge
Tube pitch [ft]
Shell diameter [ft]
Shell wall thickness [ft]
Shell corrosion allowance [ft]
Expansion joint
Tube sheet material
Number of tube passes
Number of shell passes
Allow resize

Name
User tag number
Remarks 1
Quoted cost per item [USD]
Currency unit for matl cost
Number of identical items
Installation option
Casing material
Liquid flow rate [barrel/day]
Fluid head [ft]
Speed [rpm]
Fluid specific gravity
Driver power [hp]
Driver type
Seal type
Design gauge pressure [kPag]
Design temperature [C]
Fluid viscosity [cP]
Pump efficiency [%]
Allow resize
 Summary
Summary
8986530
4687280
0
0
3027800
20
0
1312100
3029700

Utilities
Fluid Rate
77.33
Water 0.171397
Steam 39.16978

Unit operation
Equipment Cost [USD] Installed Cost [USD]
708800 1854200
603300 1175500

Equipment Cost [USD] Installed Cost [USD]

84200 275700
40600 122200
12600 78000
4500 32200
0 0

0 0
70000 187500
10900 65400
5400 35000
4500 33700
70500 253100
0 0
4500 32200

0 0
401100 739200
23300 94100
189100 360700
390900 720700

Multi-diameter tower
DTW TOWER SS2_@T-100 DTW TOWER SS1_@T-100
SS2_@T-100 SS1_@T-100
Equipment mapped from 'SS2_@T-100'. Equipment mapped from 'SS1_@T-100'.
6 5
28 28
437.90882765 523.43472482
121.1111111111 169.0783438889
71.9720311111 141.3005661111
8 8
SIEVE SIEVE

2 2
90.463757 75.894243

DHE TEMA EXCH Condenser_@T-100 DHE TEMA EXCH SS2_Reb_@T-100

Condenser_@T-100 SS2_Reb_@T-100
Equipment mapped from 'Condenser_@T-100'. Equipment mapped from 'SS2_Reb_@T-100'.

1 1

1858.1058832131 190.917542413

B B
E E
M M

415.79608 760.54608
121.1111111111 192.1111111111
35 164.3333333333
0.0833333333 0.0833333333

431.04608246 476.144119325
121.1111111111 163.8398566667
62.7521072222 136.0620788889
20 20

0.1041666667 0.1041666667

1 1
1 1

Centrif pump
DCP CENTRIF PA_1_Pump_1_@T-100 DCP CENTRIF PA_1_Pump_@T-100
PA_1_Pump_1_@T-100 PA_1_Pump_@T-100
Equipment mapped from 'PA_1_Pump_1_@T-100'. Equipment mapped from 'PA_1_Pump_@T-100'.

1227.3347221199 2436.0792941025
13.475492

0.562998 0.563347

475.259766625 103.425
121.1111111111 0
0.141 0.14
75 75
 Utilities
Rate Units Cost per Hour
KW 5.993075
MMGAL/H 20.56764
KLB/H 318.842009

Unit operation
Equipment Weight [LBS] Installed Weight [LBS]
195600 394421
190000 308956

Equipment
Equipment Weight [LBS] Total Installed Weight [LBS]
18300 46600
13300 28669
2100 13606
170 3105
0 0

0 0
22400 51950
1500 9130
290 3005
170 3529
14600 41244
 0 0
170 3105

0 0
122600 190478
6300 18897
69000 112479
114700 177580

er
DTW TOWER Main Tower_@T-100 DTW TOWER Main Tower_@T-101
Main Tower_@T-100 Main Tower_@T-101
Equipment mapped from 'Main Tower_@T-100'. Equipment mapped from 'Main Tower_@T-101'.
8 6.5
115.9999999999 135.9999999999
510.29717109 243.42108
165.7105816667 180.0959788889
137.9328038889 152.3182011111
52 62
SIEVE SIEVE

2 2
93.576729 104.451076

DHE TEMA EXCH PA_1_Cooler_@T-100 DHE TEMA EXCH PA_1_Cooler_1_@T-100

PA_1_Cooler_@T-100 PA_1_Cooler_1_@T-100
Equipment mapped from 'PA_1_Cooler_@T-100'. Equipment mapped from 'PA_1_Cooler_1_@T-100'.
DCP CENTRIF PA_3_Pump_@T-100 DCP CENTRIF PA_2_Pump_@T-100
PA_3_Pump_@T-100 PA_2_Pump_@T-100
Equipment mapped from 'PA_3_Pump_@T-100'. Equipment mapped from 'PA_2_Pump_@T-100'.

1287.3324974304 1203.9998119369
13.44506 13.985481

0.588701 0.565953

490.946043315 455.65192421
147.302385 121.1111111111
0.157 0.143
75 75
Cost Units
USD/H
USD/H
USD/H

Utility Cost [USD/HR]

188.425691
151.293999

Sizing Errors Evaluation Errors

ERROR> 'HE - 6' QUESTION MARK FOUND IN
NUMERIC DATA
ERROR> 'HE - 6' INCORRECT TEMA TYPE
SYMBOL
ERROR> 'HE - 6' EITHER SURFACE AREA OR
NUMBER OF TUBES MUST BE SPECIFIED

ERROR> 'HE - 7' QUESTION MARK FOUND IN

NUMERIC DATA
ERROR> 'HE - 7' INCORRECT TEMA TYPE
SYMBOL
ERROR> 'HE - 7' EITHER SURFACE AREA OR
NUMBER OF TUBES MUST BE SPECIFIED
ERROR> 'HE - 15' QUESTION MARK FOUND IN
NUMERIC DATA
ERROR> 'HE - 15' INCORRECT TEMA TYPE
SYMBOL
ERROR> 'HE - 15' EITHER SURFACE AREA OR
NUMBER OF TUBES MUST BE SPECIFIED

ERROR> 'HE - 17' QUESTION MARK FOUND IN

NUMERIC DATA
ERROR> 'HE - 17' INCORRECT TEMA TYPE
SYMBOL
ERROR> 'HE - 17' EITHER SURFACE AREA OR
NUMBER OF TUBES MUST BE SPECIFIED
 TEMA HEX
DHE TEMA EXCH Reboiler_@T-100 DHE TEMA EXCH SS1_Reb_@T-100
Reboiler_@T-100 SS1_Reb_@T-100
Equipment mapped from 'Reboiler_@T-100'. Equipment mapped from 'SS1_Reb_@T-100'.

1 1

3303.6693757984 130.0841730392

B B
E E
M M

760.54608 760.54608
192.1111111111 192.1111111111
164.3333333333 164.3333333333
0.0833333333 0.0833333333

481.046078205 473.254411035
177.569145 131.0233766667
149.7913672222 103.2455988889
20 20

0.1041666667 0.1041666667

1 1
1 1
DHE TEMA EXCH PA_2_Cooler_@T-100 DHE TEMA EXCH PA_3_Cooler_@T-100
PA_2_Cooler_@T-100 PA_3_Cooler_@T-100
Equipment mapped from 'PA_2_Cooler_@T-100'. Equipment mapped from 'PA_3_Cooler_@T-100'.
DHE TEMA EXCH Condenser_@T-101 DHE TEMA EXCH Reboiler_@T-101
Condenser_@T-101 Reboiler_@T-101
Equipment mapped from 'Condenser_@T-101'. Equipment mapped from 'Reboiler_@T-101'.

1 1

842.2064239391 11347.3181414815

B B
E E
M M

415.79608 760.54608
140.30975 192.1111111111
35 164.3333333333
0.0833333333 0.0833333333

243.42108 473.254411035
140.30975 189.6472427778
112.5319722222 161.869465
20 20

0.1041666667 0.1041666667

1 1
1 1