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INTEGRATED ELECTRONIC DIAGNOSTIC TOOL

AXONE 2000
USERS’ MANUAL

release 2.0
OVERVIEW: 1

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KEYBOARD:

1. Display contrast adjustment key (to use together with the vertical arrows keys)
2. Vertical arrows keys (vertical cursor movements)
3. ENTER key (options’ confirmation)
4. BACK key (returns to the previous option)
5. Horizontal arrows keys (horizontal cursor movements)
6. HELP key (on-line guide, when foreseen)
7. DELETE DATA key
8. AUX 2 key (auxiliary functions)
9. AUX 1 key (auxiliary functions)
10. Increase / decrease keys
11. ON / OFF switch
12. Numeric keyboard

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INTERFACE MODULES

SUPPLIED MODULES :

OBD (On Board Diagnosis) – self-diagnosis module


ACQ (acquisition) – measurements / tester module
MODEM - updating system via Internet (NOT YET AVAILABLE)

Modules’ insertion (to be operated with AXONE2000 switched OFF)

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MEMORY CARD

36 MB FLASH-ROM card with AXONE2000 software inside


(to be inserted with AXONE2000 switched OFF)

ELECTRICAL FEEDING

Feeding voltage: 12-15 V D.C.


Power consumption : 10 W
Internal Ni-MH battery (power range: 2 hours)

Battery cover detachment: insert


a screwdriver where indicated
and unlock the retaining clip.
The battery cover will open.

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BATTERY RECHARGING:

Connect the battery charger to a 220 V output.


Don’t use the battery charger for a direct electrical feeding of AXONE 2000. Recharging battery use
only.

BATTERY RECHARGING ADVICES:

1. First two recharges must be done for at


least 12 hours
2. when charging cycle is complete, the battery
charger will authomatically switch off
3. start charging process when AXONE2000 has
reached room’s temperature (20°C)

ELECTRICAL FEEDING BY VEHICLE’S BATTERY


NOTE: THIS KIND OF CONNECTION IS NECESSARY FOR THE OBD MODULE UTILIZATION: ECU UNIT
DIALOGUE IS POSSIBLE ONLY IF AXONE IS CONNECTED TO THE GROUND REFERENCE OF THE
ECU UNIT (THE BATTERY’S MINUS END)

1. Connecting cable
2. Connector
3. Feeding socket
4. Battery clamps cable

NOTE: feeding AXONE2000 with


the vehicle’s battery, the internal
battery, if necessary, is
authomatically recharged.

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AXONE 2000 activation procedure: 2
1. Insert the battery pack as explained in the attached instructions chart;
2. If, switching the instrument on, the battery level is low, charge the battery for at least 12
hours;
3. The software will open an activation screenshot;
4. The activation screenshot opens a code-insertion window;
5. Call telephone number +39 0422.841013
6. Ask for “Aprilia AXONE activation”
7. Mrs. Francesca Teston will answer you;
8. Tell AXONE serial number (located on the back of the instrument) and eventually other
reference data;
9. Insert through the keyboard the code supplied by Mrs. Francesca Teston;
10. Use “up arrow” and “down arrow” keys to select code’s numbers and letters;
11. Confirm with the “ENTER” key every number / letter;
12. At the end of the sequence, AXONE is permanently activated.

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OBD MODULE (FIRMWARE) UPDATING PROCEDURE

To activate some specific functions, after activating AXONE inserting the code number it is necessary to
insert the OBD module with the instrument switched off and follow this updating procedure.

Switch AXONE on and select the


“SERVIZIO” (“SERVICE”) icon with the
horizontal arrows. Press “ENTER”

Select the “ Aggiornamento firmware”


(“firmware updating”) option with the
horizontal arrows. Press “ENTER”

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Confirm pressing “ENTER” the “SI”
(“YES”) option, to confirm the will to
update the firmware.

The procedure can last 4 minutes:


press “ENTER” and wait.

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Don’t touch the keyboard until the
updating is in progress.

Thumb up: OBD module updating


is completed.
Press “ENTER” to exit.

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SERVICE 3

Enter the “SERVICE” section pressing “ENTER” .


Scroll the various options with the horizontal arrows keys.

KEYBOARD TEST OPTION FIRMWARE UPDATING PARALLEL PORT


Enables to test every single OPTION COMMUNICATION TEST
key’s functioning Enables to update the
modules’ content (SEE
CHAPTER 2)

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SERIAL PORT MAIN SCREENSHOT RAPID INTERNAL BATTERY
COMMUNICATION TEST CUSTOMIZING OPTION DISCHARGE PROCESS with
Enables to write the Dealer’s graphic discharge curve
name on the main screenshot available

AXONE2000 DISABLING AXONE2000 RE-ENABLING BIOS UPDATING (FACTORY


(FACTORY USE ONLY) (FACTORY USE ONLY) USE ONLY)

DO NOT USE THIS OPTION DO NOT USE THIS OPTION DO NOT USE THIS OPTION

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UPDATINGS 4
Enter the “UPDATINGS” section pressing “ENTER” .
Scroll the various options with the horizontal arrows keys.

PC connection via serial MODEM MODULE REQUIRED


cable: allows the memory card THIS MEMORY CARD UPDATING SYSTEM REQUIRES THE
updating via personal SPECIFIC MODEM MODULE, TO BE CONNECTED TO A PHONE
computer. LINE THROUGH A DEDICATED CABLE.
SWITCH AXONE2000 OFF AND INSERT THE MODEM MODULE
(NOT YET AVAILABLE).

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MODEM MODULE: INTERNET CONNECTION STEPS

OPTIONS MENU: CHOOSE WAIT: CONNECTION ATTEMPT WAIT……


“INTERNET CONNECTION” IN PROGRESS

<<<< “LINE” AND “CONNECTION” ICONS

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Connection activated, at the These are the updated “FTP” SERVER
speed indicated above. programs detected. CONNECTION IN
The system is detecting the Choose the desired PROGRESS
available updated programs. program, e.g. self-diagnosis
program in this case.

AUTHORIZATION CHECK SELECTED UPDATED DOWNLOAD


PROGRAM DOWNLOAD SUCCESSFULLY
COMPLETED

Press any key

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PROCESS COMPLETED. CONNECTION PRESS ANY KEY TO RE-
PRESS ANY KEY TO SUCCESSFULLY CLOSED. BOOT AXONE.
CONTINUE. PRESS ANY KEY TO NOW AXONE2000 IS
CONTINUE. UPDATED.

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DIAGNOSIS 5

ACQ MODULE REQUIRED. Switch AXONE2000 off and


insert the ACQ module.

“DIAGNOSIS” function allows to perform a physical analisys


of the signals transmitted to the ECU by the various elements
connected to it: sensors (input signals) and actuators (output
signals).
The operations are on-screen guided and are available for
various Aprilia models.

Available models:
HABANA 50
LEONARDO 125 C.D.I.
RSVMille
SCARABEO 50
SR 50 DITECH
SR 50 air cooled
SR 50 L.C.

Use the horizontal arrows keys ß à to


navigate the upper bar

ICONS – LEGENDA

1. OUT KEY = EXIT TO MAIN MENU


2. CHECKERED FLAG = test’s start /
finish signal
3. OPTIONS MENU = SELECTS THE
AVAILABLE TEST TYPES
4. ANIMATED ICON = allows to check if
the program is active
5. BATTERY = starts blinking when the
internal battery runs out of charge
6. ACOUSTIC SIGNAL KEY =
ENABLES OR DISABLES THE
INTERNAL BEEPER
7. OPTIONS WINDOW = shows the
possible choices
8. ECU ICON = shows the selected
injection system
9. MODEL ICON = shows the selected
vehicle’s model
10. BRAND ICON = shows the selected
vehicle’s brand

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TEST PROCEDURE

<<<< choose the model scrolling the models’ choices with the
vertical arrows keys.
Confirm pressing ENTER.

Select the system to check (starting / charging system,


ignition system, injection / ignition system) and confirm
with ENTER.

Confirm the test’s start


pressing ENTER.

Choose the signal to analise with the vertical arrows keys,


then confirm pressing ENTER.

Signal to be tested

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4-CHANNELS ACQUISITION CABLE REQUIRED.

USE THE PLUNGER SUPPLIED FOR PLUS END


CONNECTION (USE CHANNEL 1)
THE MINUS END CONNECTION IS GIVEN BY THE
GROUND CONNECTION OF THE BLACK
BATTERY-CONNECTION PLIER.

The correct connection is indicated on the screen with


a drawing and eventually a pin number.

CHANNEL 1

“SIV” (Signal Information Viewing”) TEST PROCEDURE

The available tests with this kind of diagnosis are “user friendly”:

- The different tests become available only if the signal of the device to analise is
compatible with the specific test.
- The signal is compared with treshold values that are stored in AXONE2000 memory
card for every selectable model. If the signal passes the treshold value is considered
an error and an acoustic alarm sounds.

STANDARD “SIV” TESTS AND GENERAL USE SPECS:

• STARTUP LEVEL à views the signal’s curve and detects wrong signal values in the
critical engine startup phase.

• LINEARITY à views the signal’s curve and checks the signal’s linearity.

• MIN / MED / MAX à views the signal’s curve and stores the minimum / medium /
maximum values reached.

• MISSED SIGNALS AT STARTUP à counts the missed signals through the sudden
frequency variations (example: magnetic sensors or “Hall” sensors diagnosis).

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Choose one of the available
“SIV” tests.
Confirm with ENTER.

TEST TYPE:
1. Single (one single screenshot of acquisition)
2. Continous (continous acquisition)
Make a choice then press ENTER.
The test begins.

>> OSCILLOSCOPE SCREENSHOT <<

The dot lines represent the borderlines where the


signal has to be considered normal for the selected
vehicle. The vehicle’s data are already stored in
AXONE2000’s memory card. Every time the signal
passes the borderlines, an error is registered.

SINGLE ACQUISITION: the test stops with only one


graphic screenshot
CONTINOUS ACQUISITION: the test stops only if an
anomaly is detected. Press ENTER to stop the acquisition.
The anomaly is highlighted by an acoustic / visual warning
signal.

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SELF-DIAGNOSIS 6
OBD MODULE REQUIRED. Switch AXONE2000 off and insert
the OBD module.

ECU-CONNECTION CABLE and BATTERY CONNECTION


CABLE REQUIRED.
THE BATTERY CONNECTION CABLE HAS TO BE
CONNECTED WITH THE VEHICLE’S BATTERY AND NOT
TO AN EXTERNAL BATTERY TO ALLOW THE
COMMUNICATION.

The self-diagnosis system reads the information


communicating directly with the ECU unit of the bike.

It is possible to:
- Read the functioning parameters of all the devices
connected to the ECU unit.
- Read directly the fault codes.
- Adjust some engine management parameters.

1. ECU-connection cable
2. AXONE2000 connector
3. Motorbike’s ECU connector
4. Electrical feeding connector
5. Battery connection cable

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ADAPTORS FOR SOME
MODELS

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TEST PROCEDURE

Pressing ENTER, an initial blank screenshot appears:

FUNCTION WINDOW:
it indicates the selected
function

VEHICLE INFO WINDOW:


Indicates:
vehicle’s brand
vehicle’s model
engine type
engine management system

MESSAGES WINDOW:
messages for the operator

DIAGNOSIS WINDOW:
shows the information
acquired from the ECU.

1. Program exit key (back to main menu)


2. Models’ database menu
3. Animated icon: indicates the status of communication between
AXONE2000 and vehicle’s ECU. It turns to a “bulb” shaped flashing
icon when communication is activated.
4. Battery icon. It starts blinking slowly when battery charge is getting
low, and blinking quickly when battery charge is over: in this case
AXONE2000 will turn off within 20 seconds.
5. Sound ON / OFF key

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VEHICLE MODEL’S CHOICE ENGINE
BRAND’S CHOICE Select one of the available models with the TYPE
vertical arrows keys. AVAILABLE
MODELS: RST futura, ETV caponord,
Pegaso i.e., SR 50 DITECH, Atlantic 500,
RS 250 (< separate cable required)

OPERATION’S CHOICE:

1. INIEZIONE = SELF-
DIAGNOSIS
2. RIPROGRAMMAZIONE
= RE-MAPPING

FRAME NUMBER’S FIRST 5 INJECTION SYSTEM’S


DIGITS BRAND

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ECU BOX AND DIAGNOSTIC CONNECT AXONE2000 TO CONNECT AXONE2000 TO
CONNECTOR LOCATION VEHICLE’S ECU THE VEHICLE’S BATTERY
THROUGH THE
INDICATED CONNECTOR

As the communication
between AXONE2000 and
ECU begins, the animated
icon with the “bulb” starts to
blink.

An acoustic alarm can turn on


Turn the key to ON if a vehicle’s fault is present in
Press ENTER AXONE2000 memory.
Go to the FAULTS page to
check.

The first screenshot viewes


ECU INDENTIFICATION
DATA

If the communication is not


working, the
“COMMUNICATION
INTERRUPTED,
REACTIVATE ?” advice will
appear.

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OPERATIVE PAGES – SCROLL THE PAGES USING THE INCREASE (+) / DECREASE
(-) KEYS.
* PAGES’ ARGUMENTS ARE DISTINGUISHED BY THE ICON IN THE TOP RIGHT FUNCTIONS’
WINDOW *

ENGINE’S FUNCTIONING PARAMETERS PAGE

To view a parameter’s value:


1. select the desired parameter, scrolling with the vertical
arrows keys
2. press ENTER to view the value

Eight parameters per page are viewed, but many others are
available. To substitute a viewed parameter with another, scroll
with the horizontal arrow keys and press ENTER to confirm.

DEVICES’ STATUS PAGE

It views the status of some ECU’s inputs (mainly ON or OFF


status)

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ENGINE PARAMETERS’ ADJUSTMENT PAGE

To enter a parameter adjustment mode:

1. select the desired parameter, scrolling with the vertical


arrows keys
2. press ENTER to start adjustment

On some models this page is identified by the following


icon:

DETECTED FAULTS PAGE

If a fault has been detected, it appears in the bottom diagnosis


window.

At the right side, is viewed the detected fault’s status:

status meaning alarm


ATT actual fault ON
MEM fault in memory, not necessarely ON
present at the moment
STO fault deleted pressing the OFF
DELETE DATA key or operating
with the FAULT RESET PAGE
(see).
The STO fault is definitely
deleted by switching
AXONE2000 off.

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FAULTS RESET PAGE / ACTUATORS ACTIVE DIAGNOSIS
(WHERE AVAILABLE)

Press ENTER to confirm the reset of all faults in memory.

WHERE AVAILABLE: press ENTER to activate the selected


actuator.

SINGLE FAULT CODE DELETING

SELECT WITH THE VERTICAL ARROW KEYS EVERY


SINGLE FAULT DETECTED AND DELETE IT WITH THE
“DATA DELETE” KEY.

DATA DELETE KEY

MENUS EXIT & AXONE2000 SWITCH OFF

TO GO BACK TO MAIN MENU FROM EACH PAGE: PRESS “BACK” KEY UNTIL THE WRITING
“CONFERMARE USCITA” (“CONFIRM EXIT” ) IS VIEWED.
PRESS “ENTER” .
PRESS “BACK” UNTIL YOU REACH THE FIRST BLANK SCREEN.
WITH THE HORIZONTAL ARROWS KEYS, SELECT THE “OUT” ICON (TOP LEFT) THEN PRESS ENTER.
SWITCH AXONE2000 OFF.

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MEASUREMENTS 7

INSERT ACQ MODULE WITH AXONE SWICHED OFF.

< Select “Measures” icon

MULTI-METER OSCILLOSCOPE

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MULTIMETER

VOLTMETER – AMPEROMETER – RESISTENCE MEASURER (OHMS) - CIRCUITS’ CONTINUITY TEST

PLUS END : RED PLUNGER ON CHANNEL 1 CABLE


MINUS END : BLACK BATTERY-CONNECTION PLIER

MINUS END

PLUS END – CHANNEL 1

CHANNEL 1
To be used for voltmeter –
ohmeter – amperometer –
continuity test – diagnosis

Other channels: manual


oscilloscope use only

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• Max measurable voltage : 200 V
VOLTMETER • D.C. measurements only

Maximum, average, minimum values

Analogic indicator

Digital indicator

Authomatic scale change mV - V

Graphic voltage curve

Select “graph” key to view

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• Included cables : max measurable current : 2 A
AMPEROMETER • For currents up to 600 A : BICOR plier (not
included)
• D.C. measurements only

Maximum, average, minimum values

Analogic indicator

Digital indicator

Authomatic scale change mA - A

Graphic current curve

Select “graph” key to view

EXAMPLE of BICOR plier installation : choose “BICOR


plier” option instead of “Amperometer” option from the
OPTIONS menu.
Select the full-scale at 20 A or 600 A.

This optional device is not included in the AXONE2000 kit.

EXAMPLE OF USE

The end-scale of 2 Amp is enough to detect


any residual current that can discharge the
vehicle’s battery when engine’s off.

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RESISTENCE
MEASURER

Maximum, average, minimum values

Analogic indicator

Digital indicator

Authomatic scale change mÙ - Ù

Graphic current curve

Select “graph” key to view

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CONTINUITY TEST

CIRCUIT INTERRUPTION / CONTINUITY SYMBOL

MEASUREMENT PROGRAM EXIT

Select “OUT” key on the top left of the screen and confirming pressing “ENTER”

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MANUAL OSCILLOSCOPE
Chosen channel
icon.
4 channels OPTIONS MENU
available: 1,2,3
and 4
corrensponding to
the four colored ACQUISITION
cables. START / STOP
All acquisition KEY Signals’ memorization icon
channels are
referred to the
black plier of the
battery
connection cable Synchronicity: manual
(minus end). / external / internal
(wave signal
stabilization)
Signal’s scale adjustment
keys

Values window: viewes


the values read by the
cursors on the graph
Reading options:
Direct Current /
Alternate Current

DISPLAY

EXIT: back to main 4 CHANNELS


menu

>> TO START ACQUISITION: SELECT THE “CHECKERED FLAG” KEY AND PRESS ENTER

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MENUS

OPTIONS – go to options menu moving with the arrow keys until the “OPZIONI” icon is in
evidence. Press ENTER to access the options’ menu.

1
2

3
4

5
6

CHOOSE THE VARIOUS OPTIONS PRESSING ARROW KEYS, CONFIRM PRESSING


ENTER.

1 INGRESSO = INPUT

CHOOSE BETWEEN CHANNELS 1,2,3 OR 4

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CURSORI = CURSORS
2

Select on window (1) with arrow keys point A or B.


Move the points on the graph with the arrow keys.
On the window are viewed:

Va à voltage point A
Vb à voltage point B
Dv à voltage difference between A and B
Dt à time interval between A and B

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ZOOM
3
A selection surface is activated
Move the surface with arrow keys
Adjust surface’s dimesions with “+” / “-“ keys

press ENTER to activate zoom.

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4 RETICOLO = DISPLAY GRID

You can add / remove the display grid from the screen

RESET SCHERMO = SCREEN RESET


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Pressing ENTER, the graphs viewed on the screen will be deleted

6 AIUTO LINEA (0) = ZERO-LINE SETTING HELP

This HELP page describes the operations to move the zero-voltage-line on the screen to
view the complete signal.

Press LEFT ARROW to return to the graph screen.

During the signal’s acquisition the zero-voltage-line is adjustable pressing “+” / “-“ keys.

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SCALE SELECTION KEYS

VOLTAGE MEASURES SCALE

TIME SCALE

Selection mark

With this settings is possible to arrange the best view of the signal.

To adjust the VOLTAGE SCALE: Select the “V” key moving with the arrow keys.
Press ENTER
A scroll-down menu appears
Select the desired scale with the arrow keys
Press ENTER
The new voltage scale is viewed

To adjust the TIME SCALE: Select the “T” key moving with the arrow keys.
Press ENTER
A scroll-down menu appears
Select the desired scale with the arrow keys
Press ENTER
The new time scale is viewed

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ALTERNATE CURRENT / DIRECT CURRENT MEASUREMENTS SELECTION

DC (Direct Current) à the signal is viewed with alternate current & direct current
components.

AC (Alternate Current) à Only the alternate component of the signal is viewed


(EXAMPLE: TO HIGHLIGHT SIGNAL’S NOISE)

Direct Current

Alternate current

Direct Current measurement à select the DC key moving with the arrow keys.
Press ENTER

Alternate Current measurement à select the AC key moving with the arrow keys.
Press ENTER

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WAVE SIGNAL’S SYNCHRONICITY

The wave form is stabilized thanks to a signal generated by AXONE 2000’s CPU.

INTERNAL SYNCHRONICITY (INT)


Synchronisation allows to “freeze” the signal on the screen starting from a certain level of
voltage amplitude (signal’s link in amplitude). The signal is viewed only over a certain level
of voltage amplitude and always in the same position of the screen.
We can also select the signal’s link on the time axis, in order to have the horizontal
centering of the signal on the screen.

Procedure à select the INT key moving with the arrow keys
press ENTER
adjust the positioning of the two small blinking cursors (one for the “V”
axis, one for the “T” axis) with the arrow keys
“V” AXIS CURSOR: indicates the link point (polarity and amplitude
level) of the synchronized signal.
“T” AXIS CURSOR: indicates the starting point of the synchronized
signal, translated to the right in comparison to the standard zero
position (left of the screen).

EXTERNAL SYNCHRONICITY
Function not available.

MANUAL SYNCHRONICITY
Select the MAN key moving with the arrow keys.
Press ENTER to start the signal’s reading.
The synchronicity is still the one selected with the INTERNAL SYNCHRONICITY function
(see above), but the signal’s reading starts manually pressing ENTER key.
Press ENTER again to start a new reading, which will be overlapped to the previous one,
alowing the signals’ comparison.

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SYNCRONICITY KEYBOARD

“V” AXIS CURSOR

“T” AXIS CURSOR

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