APPENDIX – B

Extract from AWS D 1.1. 1992

SAFE PRACTICES
(Non-mandatory Information)

(This Appendix is not a part of ANSI/AWS D1.1-92, Structural Welding Code-

Steel, but is included for information purposes only)

This appendix covers many of the basic elements of safety general to arc
welding processes. It includes many, but not all of the safety aspects related to
structural welding. The hazards that may be encountered and the practices
that will minimize personal injury and property damage are reviewed here.

J1 Electrical Hazards

Electric shock can kill. However, it can be avoided. Live electrical parts should
not be touched. Read and understand the manufacturer’s instructions and
recommended safe practices. Faulty installation, improper grounding, and
incorrect operation and maintenance of electrical equipment are all sources of
danger.

All electrical equipment and the work pieces should be grounded. A separate
connection is required to ground the workpiece. The work lead should not be
mistaken for a ground connection.

To prevent shock, the work area, equipment, and clothing should be kept dry at
all times. Dry gloves and rubber soled shoes should be worn. The welder
should stand on a dry board or insulated platform.

Cables and connectors should be kept in good condition. Worn, damaged, or

bare cables should not be used. In case of electric shock, the power should be
turned off immediately. If the rescuer must resort to pulling the victim from the
live contact, nonconducting materials should be used. A physician should be
called and CPR continued until breathing has been restored, or until a
physician has arrived. See references 8,7 and 10

J2 Fumes and Gases

Many welding, cutting and allied processes produce fumes and gases which
may be harmful to one’s health. Fumes and solid particles originate from
welding consumables, the base metal, and any coating present on the base
metal. Gases are produced during the welding process or may be produced by
the effects of process radiation on the surrounding environment. Everyone
associated with the welding operation should acquaint themselves with the
effects of these fumes and gases.