How Bearings Work

1.Introduction to How Bearings Work

Have you ever wondered how things like inline skate wheels and electric motors spin so
smoothly and quietly? The answer can be found in a neat little machine called a bearing.
The bearing makes many of the machines we use every day possible. Without bearings, we
would be constantly replacing parts that wore out from friction. In this article, we'll learn how
bearings work, look at some different kinds of bearings and explain their common uses, and
explore some other interesting uses of bearings.

2.The Basics

The concept behind a bearing is very simple: Things roll better than they slide. The wheels on
your car are like big bearings. If you had something like skis instead of wheels, your car would
be a lot more difficult to push down the road.

That is because when things slide, the friction between them causes a force that tends to slow
them down. But if the two surfaces can roll over each other, the friction is greatly reduced.

Bearings reduce friction by providing smooth metal balls or rollers, and a smooth inner and outer
metal surface for the balls to roll against. These balls or rollers "bear" the load, allowing the
device to spin smoothly.

3.Bearing Loads

Bearings typically have to deal with two kinds of loading, radial and thrust. Depending on
where the bearing is being used, it may see all radial loading, all thrust loading or a combination
of both.
 The bearings that support the shafts of motors and pulleys are subject
to a radial load.

The bearings in the electric motor and the pulley pictured above face only a radial load. In this
case, most of the load comes from the tension in the belt connecting the two pulleys.

The bearings in this stool are subject to a thrust load.

The bearing above is like the one in a barstool. It is loaded purely in thrust, and the entire load
comes from the weight of the person sitting on the stool.
 The bearings in a car wheel are subject to both thrust and radial
loads.

The bearing above is like the one in the hub of your car wheel. This bearing has to support both a
radial load and a thrust load. The radial load comes from the weight of the car, the thrust load
comes from the cornering forces when you go around a turn.

4.Types of Bearings

There are many types of bearings, each used for different purposes. These include ball bearings,
roller bearings, ball thrust bearings, roller thrust bearings and tapered roller thrust bearings.

Ball Bearings
Ball bearings, as shown below, are probably the most common type of bearing. They are found
in everything from inline skates to hard drives. These bearings can handle both radial and thrust
loads, and are usually found in applications where the load is relatively small.

Photo courtesy The Timken Company

 Cutaway view of a ball bearing

In a ball bearing, the load is transmitted from the outer race to the ball, and from the ball to the
inner race. Since the ball is a sphere, it only contacts the inner and outer race at a very small
point, which helps it spin very smoothly. But it also means that there is not very much contact
area holding that load, so if the bearing is overloaded, the balls can deform or squish, ruining the
bearing.

Roller Bearings
Roller bearings like the one illustrated below are used in applications like conveyer belt rollers,
where they must hold heavy radial loads. In these bearings, the roller is a cylinder, so the contact
between the inner and outer race is not a point but a line. This spreads the load out over a larger
area, allowing the bearing to handle much greater loads than a ball bearing. However, this type
of bearing is not designed to handle much thrust loading.

A variation of this type of bearing, called a needle bearing, uses cylinders with a very small
diameter. This allows the bearing to fit into tight places.

Photo courtesy The Timken Company

Cutaway view of a roller bearing

Ball Thrust Bearing

Ball thrust bearings like the one shown below are mostly used for low-speed applications and
cannot handle much radial load. Barstools and Lazy Susan turntables use this type of bearing.

Photo courtesy The Timken Company

Ball thrust bearing
Roller Thrust Bearing
Roller thrust bearings like the one illustrated below can support large thrust loads. They are
often found in gearsets like car transmissions between gears, and between the housing and the
rotating shafts. The helical gears used in most transmissions have angled teeth -- this causes a
thrust load that must be supported by a bearing.

Photo courtesy The Timken Company

Roller thrust bearing

Tapered Roller Bearings

Tapered roller bearings can support large radial and large thrust loads.

Photo courtesy The Timken Company

Cutaway view of (left) a spherical roller thrust bearing and (right) a
radial tapered roller bearing

Tapered roller bearings are used in car hubs, where they are usually mounted in pairs
facing opposite directions so that they can handle thrust in both directions.

5.Some Interesting Uses

There are several types of bearings, and each has its own interesting uses, including magnetic
bearings and giant roller bearings.
Magnetic Bearings
Some very high-speed devices, like advanced flywheel energy storage systems, use magnet
bearings. These bearings allow the flywheel to float on a magnetic field created by the bearing.

Some of the flywheels run at speeds in excess of 50,000 revolutions per minute (rpm). Normal
bearings with rollers or balls would melt down or explode at these speeds. The magnetic bearing
has no moving parts, so it can handle these incredible speeds.

Giant Roller Bearings

Probably the first use of a bearing was back when the Egyptians were building the pyramids.
They put round logs under the heavy stones so that they could roll them to the building site.

This method is still used today when large, very heavy objects like the Cape Hatteras lighthouse
need to be moved.

Earthquake-Proof Buildings
The new San Francisco International Airport uses many advanced building technologies to help
it withstand earthquakes. One of these technologies involves giant ball bearings.

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to see the earthquake bearing support system at work.

The 267 columns that support the weight of the airport each ride on a 5-foot-diameter (1.5-meter)
steel ball bearing. The ball rests in a concave base that is connected to the ground. In the event of
an earthquake, the ground can move 20 inches (51 cm) in any direction. The columns that rest on
the balls move somewhat less than this as they roll around in their bases, which helps isolate the
building from the motion of the ground. When the earthquake is over, gravity pulls the columns
back to the center of their bases.