FX DC48V Free Cooling System User's Manual 20130906 PDF

FX Series Intelligent Free Cooling System
User’s Manual
Shenzhen Envicool Technology Co., Ltd.

TABLE OF CONTENTS
I. PRODUCT DESCRIPTION...................................................................................................... 2
1.1. FOREWORD ................................................................................................................... 2

1.2. NAMING RULES .............................................................................................................. 2
1.3. UNIT COMPOSITION ........................................................................................................ 3
1.4. UNIT DESCRIPTION ......................................................................................................... 4
1.5. APPLICABLE STANDARDS ................................................................................................ 5
II. INSTALLATION ...................................................................................................................... 5
2.1.INSTALLATION PREPARATION ................................................................................................ 5

2.2.TOOLS ................................................................................................................................ 6
2.3.SITE SELECTION .................................................................................................................. 6
2.4.OPEN PACKAGE AND INSPECTION ......................................................................................... 7
2.5.UNIT INSTALLATION .............................................................................................................. 7
2.6.POSITIONING ....................................................................................................................... 7
2.7.HOLING ............................................................................................................................... 8
2.8.INSTALLATION OF AIR INLET UNIT .......................................................................................... 9
2.9.INSTALLATION OF OUTLET UNIT ............................................................................................ 9
2.10.INSTALLATION OF CONTROL BOX ........................................................................................ 9
2.11.ELECTRICAL INSTALLATION ................................................................................................. 9
III. SYSTEM MENU AND SYSTEM .......................................................................................... 13
3.1. DISPLAY INTERFACE ..................................................................................................... 13

3.2. NORMAL DISPLAY INTERFACE ........................................................................................ 13
3.3. PASSWORD INPUT INTERFACE ....................................................................................... 14
3.4. MAIN MENU ................................................................................................................. 14
3.5. OPERATION SETTING .................................................................................................... 15
3.6. ALARM MENU ............................................................................................................... 16
3.7. SYSTEM STATE ............................................................................................................ 16
3.8. SYSTEM FUNCTION MENU ............................................................................................ 17
3.9. SYSTEM MENU ............................................................................................................. 21
3.10. SYSTEM FUNCTIONS .................................................................................................... 22
IV. MAINTENANCE .................................................................................................................. 26
4.1 CHECKING OF CHECK SHEET ........................................................................................ 26

4.2 FILTER ......................................................................................................................... 27
4.3 FAN ............................................................................................................................. 28
4.4 ELECTRONIC CONTROL ................................................................................................ 29
V. FAILURE DIAGNOSIS ......................................................................................................... 29
VI. TECHNICAL PARAMETERS .............................................................................................. 31
VII. MAINTENANCE CHECK SHEET ...................................................................................... 34
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I. Product Description
1.1. Foreword
Thank you for selecting FX Series Intelligent Free Cooling System for Base
Station. This manual is read by the engineering technicians who install and
maintain FX Series Intelligent Free Cooling System for Base Station. This
User’s Manual is an integral part of the unit, so please keep it properly for future
use.
Note: All operations for this product must be conducted by professional
engineering technicians.
1.2. Naming Rules
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1.3. Unit Composition
Fig. 1-1 Diagram of Outdoor Unit Composition
Fig. 1-2 Diagram of Indoor Unit Composition
 Outdoor unit configuration:

1) Inlet unit
2) Inlet Gravity shutter
3) Outlet unit (automatic air exhaust)
4) Rainproof cover for outlet unit
5) Control box
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6) Connecting wire from host to control box

7) A/C co-operation component (standard configuration: 1 set)
8) Filter differential pressure sensor (optional)
 Indoor unit configuration:

1) Inlet unit
2) Rainproof cover for inlet unit
3) Outlet unit (automatic air exhaust)
4) Rainproof cover for outlet unit
5) Control box
6) Connecting wire from host to control box
7) A/C co-operation component (standard configuration: 1 set)
8) Filter differential pressure sensor (optional)
1.4. Unit Description
This system provides communication room with intelligent free cooling

system such as air circulation, and contains no refrigerating elements. It
achieves natural cooling by directly having the cold air outside entered into the
machine room entered and discharging the hot air inside out of the room. It can
be utilized independently or forms an air-conditioning system in the room by
being used with its main refrigerating equipment. This system features energy
efficiency: 1. The energy efficiency ratio is more than 20 (the energy efficiency
ratio of ordinary air conditioner is about 2.6); 2. The efficient, intelligent and
energy-saving control logic co-operates air conditioner operation to ensure
energy saving. 35%～80% energy can be usually saved by utilizing this
system.
The structure of this system is applicable to civil communication room and
communication room made with sandwich panels (outdoor system is antitheft.)
Supply voltage:
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-48VDC (-40V~57V)
Surrounding:
Indoor: -10℃～+55℃, <95%RH (non-condensation)
Outdoor: -30℃～+55℃
Communication interface setting:
RS485
1.5. Applicable Standards
Standards Standard description
GB/T Electromagnetic Compatibility
17626.7
GB4706.1 The Safety of Household and Similar Electrical Appliances
GB4798.1 Environmental conditions existing in the application of electric and
electronic products—Storage
electronic products—Transportation
electronic products—Usage
GB50174 Code for Design of Electronic Information System Room
YD/T 1821 The Requirement of Environment Conditions for General Equipment Room
for Communication
YD/T 1969 Intelligent Energy Saving System by Free cooling for Telecommunication
Stations (Sites)
II. Installation
2.1.Installation Preparation
2.1.1 The system installation needs to be conducted on the walls with structural
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strength for base station in the civil building or made with sandwich
panels. It should be conducted on the condition that the barriers are
cleared and there are no sundries on the ground.
2.1.2 The operation site should have relevant auxiliary facilities such as ladder,
rack, safety protection and fire-fighting equipments. Constructor’s
technical, quality and safety handover should be available.
2.1.3 All kinds of installation materials should be equipped with certificate of
compliance or quality appraisal document and product list.
2.1.4 The finished air duct shall not be deformed, twisted, cracked, holed,
flange-falling, snapping, rivet-missing and bolt-hole-missing:
2.1.5 Check whether the regulating device is flexible and whether the valve
block is damaged before pipe body and tuyere are installed.
2.1.6 Installation materials: Wrapping band, insulated rubber tape, wiring
channel, bolt, nut, gasket, backing, sealing strip, tapping screw, pull rivet,
power cords, fastener and expansion bolt should comply with the product
quality requirements.
2.2.Tools
The main tools include: hammer, impact drill, electric hand drill (with ￠
3.3, ￠4, ￠5, ￠6, ￠8 or ￠10 bit), scroll saw (sandwich panel room) / ￠
250 or ￠300 drill (civil machine room), marker, sand mill, screwdriver, M4
sleeve, test pencil, scissors, leveling instrument and brush etc.
2.3.Site Selection
Confirm the installation position of inlet and outlet air unit according to the
machine room conditions. The air inlet unit is usually installed at the
less-sun-shines side of the communication room while the outlet unit is
installed on the wall which is just opposite to the air inlet unit. The installation
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height of outlet unit is 300-500mm upwards outlet fan box along the ceiling
while the installation height of the air inlet unit is 600-800mm downwards the air
inlet fan box along the ground.
2.4.Open Package and Inspection
This product is packaged in carton. For package opening, firstly

remove the wrapping band outside the package, take out the product after
opening the upper cover of carton and check the packing list in time after
opening the carton.
Note:
After opening the external package, please check whether the appearance
of free cooling system is damaged. If any damage is found, please report the
barcode outside the package to the seller within one week.
If the product is not installed immediately or it is to be transported to other
region, please repack the free cooling system after inspection.
To protect the environment, we suggest recycling the carton.
2.5.Unit Installation
Don’t apply any force to the protecting net of fan and louver in the free
cooling system so as to avoid unnecessary damage. If it is transported in batch,
please fix the free cooling system well prior to the transport. The installation
flange has been fixed well in the free cooling system. Waterproof treatment
should be conducted in advanced during installation, then the installation can
be carried out.
2.6.Positioning
Draw up the positions of air inlet and outlet on the selected wall of machine
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room as per the holing paperboard model (shown in Fig. 2-1). Refer to outline
dimension drawing for the hole position of screw.
Hole size of paperboard model: ￠250, ￠300 round hole, or 300*300
square hole.
Fig. 2-1
2.7.Holing
Use the drilling machine to drill the hole at the drawn position. The hole is
drilled from the external wall to the internal wall of base station. Internal cutting
is conducted, internal positions should be protected. Dust prevention should be
done for isolation.
Clean the dust inside and along the hole.
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Fig. 2-2 Wall Holing
Note: The internal environment of machine room should be protected. No

fragments and dust are allowed to enter inside the machine room.
2.8.Installation of Air Inlet Unit
Install rain cover on the outdoor wall for the hole . Screw holes need to be
drilled in the indoor and outdoor walls, insert the expansion bolts into the holes,
and then hang the unit onto the wall and fix it.
2.9.Installation of Outlet Unit
Install outlet unit as per the installation method for air inlet unit.
2.10.Installation of Control Box
Select the installation position for electric control box (not more than 2.5m
away from the air inlet unit), drill the hole in the wall (refer the outline dimension
drawing for hole position), insert the expansion bolts, and then hang the electric
control box onto the wall and fix it.
2.11.Electrical Installation
Electrical installation consists of 6 parts: 1) electrical connection; 2) control

wire connection of external air conditioner; 3) communication and alarm; 4)
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placement of temperature and humidity sensor; 5) wire connection of air inlet

unit and control box; 6) circuit inspection and testing.
Note: The electrical connection and maintenance must be conducted by
the professional engineering technicians. Spare parts provided by original
manufacturer must be used!
1. Electrical Connection
Air switch with 10A is recommended. Connect the positive and negative
electrodes of external input power and ground wire PE to the corresponding
terminals, and check whether the cable connection is correct and reliable. Use
PVC pipe or slot to install the wires (ensure that the electric wire is not directly
exposed). It should be installed horizontally or vertically. The electric wire
should be in order and steady on the wire rack.
Note: The wire diameter of power cord of this machine should be 2*1.5mm2
or above.
2. External Air Conditioner Control
The unit will make judgment according to the automatic temperature control
in the station and the temperature and the set point in the station so as to
determine whether the external air conditioner is started.
Air conditioner co-operation for base station: The co-operation mode of
base station is power control mode.
Power control mode: The co-operation of air conditioner in the base station is
realized by using the contactor of electric control box to control the power of
external air conditioner.
Wiring diagram of external air conditioner control (shown in Fig. 2-3)
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Fig. 2-3 Wiring Diagram of Air Conditioner Co-operation (Power Mode)
3. Wiring diagram of communication and alarm terminal:

3.1 RS485 communication (shown in Fig. 2-4);
3.2 Alarm output (shown in Fig. 2-5);
Fig. 2-4 Fig. 2-5
4. Placement of temperature and humidity sensor
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The indoor temperature and humidity sensor should be installed at 1.5m

away from the upper side of the heating equipment.
Note: Don’t place the indoor temperature and humidity sensor at the
air inlet or close to stamping parts.
5. Air inlet unit and electric control box wiring
Use the connecting wire to connect the air inlet unit to the electric control
box.
Fig.2-6 Outdoor Unit Wiring
Fig.2-7 Indoor Unit Wiring
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Fig. 2-8 Terminal of connecting Wiring
6. Circuit check and testing

Test the installed circuits (check whether there is any short circuit or open
circuit.)
III. System Menu And System
3.1. Display Interface
3.2. Normal Display Interface
Line 1: Environment state display. The indoor temperature is the actual

indoor temperature detected by temperature sensor.
Line 2: It indicates the current state and current alarm.
States: Standby, AC On(air condition on),ES On( free cooling) and EC
On(emergency cooling). The current alarm is the alarm of current activity.
When alarm is given, the backlight will flicker.
Key press response: Press ENTER to enter the password input interface,
and input ON/OFF to enter the OFF interface.
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3.3. Password Input Interface
Password is a 4-digit number ranging from 0-9, and it is defaulted to be

0001.
Key press response: Press → or ← to move the password digits. ↑ and ↓

are increase and decrease keys. 1 is increased or decreased by pressing it
once. Press → or ← to move to a position which will be displayed in reverse.
Press ↑ or ↓ to modify the password. When such password is modified, it will be
displayed in number. The previous digit will display “*” when moving to the next
digit. After the password is modified, press ENTER for confirmation. If the
password is input correctly, then it will enter the main menu. Meanwhile to
review the revisable parameters is authorized. If the password is input
incorrectly, then the prompt screen will be shown as follows:
Wrong password
Parameter modification is
not allowed!
3.4. Main Menu
When entering this menu, Line 1 is defaulted to be displayed in reverse.

Key press response: Press ↑ or ↓ to select a menu. When a menu is
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selected, press ENTER to the submenu under the menu, press ESC to return
to the normal display interface. If no keying is conducted for over 60S, return to
the normal display interface.
3.5. Operation Setting
Operation parameters for free cooling system are provided in the menu.
The refrigerating point is free cooling system related to sensitivity and
controlled air conditioning refrigeration, heating point, controlled air
conditioning heating function related to sensitivity. High temperature, low
temperature and high humidity point are the limit values for corresponding
alarms. The upper and lower speed limits are the upper and lower limit values
of fan.
selected, the revisable value under this menu is displayed in reverse. Press ←
or → to increase or decrease the settings. Press ENTER to confirm the menu
revision, and the menu is displayed in reverse. If the next menu is revised,
move ↑ or ↓ to such menu to repeat the above operation. Press ESC to return
to the previous menu. If no keying is conducted for over 60S, return to the
normal display interface.
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3.6. Alarm Menu
The current active alarms are provided in this menu. Each page displays 1
alarm. The latest alarm is always displayed in the front. 3/10: 3 means that
there are 3 alarms while 10 means the number of active alarms. (Note: Alarm
quantity is the number of all alarms since the system is used. The maximal
display quantity is 999 key press responses): Press ↓ to review the next alarm,
press ↑ to review the previous alarm. If the current alarm is the first alarm, ↑
does not function. If the current alarm is the last alarm, ↓ does not function.
Press ESC to return to the previous menu. If no keying is conducted for over
60S, return to the normal display interface.
3.7. System State
3.8.1.Environment State
Key press response: Press ESC to return to the previous menu (main
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menu). If no keying is conducted for over 60S, return to the normal display
interface. (Note: If relevant equipment is selected, the state display of such
equipment will be “operation” or “stop”. If there is no such equipment, it will
display--.). Press ↑ or ↓ to turn the pages.
Each item is defined as follows:
Indoor 1/Indoor 2: No. 1 and No.2 temperature values in the base station
Outdoor: Outdoor temperature
Humidity: Humidity in the machine room
Differential pressure: Differential pressure in the front/at the back of filter
3.8.2.Output State
Key press response: Press ESC to return to the previous menu (system
state). If no keying is conducted for over 60S, return to the normal display
interface. (Note: If relevant equipment is selected, the state display of such
equipment will be “operation” or “stop”. If there is no such equipment, it will
display--.). Press ↑ or ↓ to turn the pages.
3.8. System Function Menu

selected, enter the submenu and move ↑ or ↓ to such menu to repeat the above
operation. Press ESC to return to the previous menu. If no keying is conducted
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for over 60S, return to the normal display interface.
3.8.1.System Parameters
Address: It is a monitoring address that communicates with upper computer.
It can be set as 01～254.
Patrol: The patrol time is the time for host and backup of two controlled air
conditions.
Temperature difference: The free cooling can operate when the
temperature difference inside and outside the station is greater than the set
point.
Co-operation: Item: None/host1/host2 host and backup/1+1. Host and
backup mean co-operating the two air conditioners. Host 1 and 2 mean
co-operating air conditioners 1 and 2.
Air conditioner: It is the start mode of air conditioner. Items:
Power/key/infrared
Communication: It the baud rate for the communication of monitoring and
main control panels. Items: 9.6K/19.2K
Alarm: In the state of alarm output relay, the following items can be set:
ON/OFF. ON means that the alarm output relay is disconnected when there is
no alarm, and the alarm output relay is connected when there is an alarm.
3.8.2.Automatic/Manual
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System: Select system mode to set the item: automatic/manual.
“Automatic” means that it is operation according to the logic while “manual”
means to start or close the relevant equipment according to the following
settings.
Fan: 0%-100%, indicate fan’s rotating speed in manual mode.
Air conditioner 1: Open or close air conditioner 1 in manual mode.
Air conditioner 2: Start or close air conditioner 2 in manual mode.
Heater: Start or close the heater in the manual mode.
3.8.3.System Diagnosis
When self-testing is selected, enter the self-testing program menu is
displayed as (during self-testing, press ESC to exit the self-testing and enter
the normal logic):
Self-testing process:
1. Start the fan for 30s.
2. If air conditioner is selected, start the air conditioner for 4 minutes.
3. If the heater is selected, start the heater for 30s.
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4. Self-testing is over.
Note: Neglect the alarm during self-testing.
After the self-testing is completed, exit the self-testing state. The menu
returns to the previous level.
3.8.4.Software Version
Software version: The local parameters are stored in the program memory.
As a constant, the software version should be upgraded correspondingly.
Monitoring version: Modbus Protocol
Press ↑ and ↓ to turn the pages. Press ESC to return to the previous menu. If
no keying is conducted for over 60S, return to the normal display interface.
3.8.5.Factory Reset
Enter the menu by user’s password. The user’s password can be
recovered, and the default parameters can be modified.
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3.9. System Menu
Set point
 CoolSP: Energy saving on set point
 AC1SP: Air conditioner1 on set point
 AC2SP: Air conditioner2 on set point
 Band: Return temperature
 HeatSP: Heating on set point
 InHT: indoor high temperature alarm set point
 InLT: indoor low temperature alarm set point
 InHH: indoor high humidity alarm set point
 EmgSP: emergency cooling set point
Status menu
 Tin1: indoor temperature1
 Tin2: indoor temperature2
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 Tout: outdoor temperature

 Hin: indoor humidity
 Vac: alternating voltage
 Cur: current
 Prs: filter clogging alarm set point
3.10. System Functions
3.10.1 System Startup
After pre-startup check is completed, close the air switch of input power. At
this moment, the interface displays power off, press ON/OFF to start the
machine. If the difference of indoor and outdoor temperature is greater than the
set point (defaulted to be 4℃) and the indoor temperature is higher than the set
point of refrigeration, the free cooling will be started. If the indoor temperature is
higher than the starting point of air conditioner 1, air conditioner 1 will be started.
If the indoor temperature is higher than the starting point of air conditioner 2, air
conditioner 2 will be started. If the starting conditions for free cooling are met,
the free cooling will be started after startup for 1 minute. If the starting
conditions for air conditioner are met, the air conditioner will be started after
startup for 3 minutes. If the temperature after startup is higher than the
emergency point, the air conditioner will be started immediately.
3.10.2 Energy-saving Mode
The unit will make automatic judgment according to the indoor and outdoor
temperature and humidity so as to determine whether the free cooling system
or external air conditioner is started. Leveled co-operation is available for free
cooling and external air conditioner. The free cooling is Level I refrigeration
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while the compressor is Level II refrigeration. Free cooling operation and

external air conditioner operation are available according to the difference of
the temperature and humidity inside and outside the station.
 Free cooling operation: When the temperature outside the base station
is relatively low, the humidity meets the set conditions and the
temperature inside the base station is up to the free cooling starting
point, the free cooling will be started for heat exchange and energy
saving.
 External air condition operation: When the energy efficiency of heat
exchange for free cooling is relatively low (the temperature in the
station keeps increasing) and if the temperature in the station is up to
the starting point of air conditioner, the external air conditioner is
started, and the free cooling is closed.
3.10.3 Heating Mode
This function needs to be equipped with external electric heater. When the
heating demand is greater or equal to 100%, the relevant port output is started
and the signal is closed; when the heating demand is less than or equal to 0%,
the relevant port output is stopped and the signal is stopped.
3.10.4 Co-operate Oil Engine (Optional)
For the place where the oil engine is used, if the co-operation function of
the oil engine is needed, send the signal to start the oil engine before the air
conditioner operates. After the oil engine is started for 3 minutes, the air
conditioner can operate. When the air conditioner is closed, the signal for oil
engine should be removed.
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3.10.5 System Alarm
Table 3.1 System Alarm

Alarm type Triggering condition Recovery condition
High If it is detected by the unit that the When the actual temperature is
temperature actual temperature is higher than lower than 2℃, the setting point for
alarm the setting value of high high temperature alarm for 30S,
temperature alarm for 30S, then the then the high temperature alarm will
high temperature alarm will be be removed.
triggered.
Low If it is detected by the unit that the When the actual temperature is
temperature actual temperature is lower than higher than 2℃, the setting point for
alarm the setting value of low temperature high temperature alarm for 30S,
alarm for 30S, then the low then the low temperature alarm will
temperature alarm will be triggered. be removed.
Failure of The temperature value for 30S is The normal temperature value is
outdoor beyond the test scope of sensor. detected when the temperature
temperature lasts for 30s.
detector
Failure of 1# The temperature value for 30S is The normal temperature value is
indoor beyond the test scope of sensor. detected when the temperature
detector
Failure of 2# The temperature value for 30S is The normal temperature value is
indoor beyond the test scope of sensor. detected when the temperature
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detector
Failure of indoor If the out-of-limit voltage is detected The voltage falls into the normal
temperature for 60S, then the humidity sensor scope for 60S.
detector breaks down.
Fan failure DC: The frequency value is It is automatically recovered after 2
detected to be smaller than 5Hz for hours.
30S.
AC: The current value is detected
to be lower than 50% of the
recorded current value.
Clogging alarm Differential pressure switch is in an Differential pressure switch is in a
of filter alarm state for 120S. normal state for 120S.
(optional)
DC overvoltage The DC voltage is detected to be The DC voltage is detected to be
higher than 50% of the set lower than 50% of the set value-2
overvoltage point for 5S. for 5S.
DC The DC voltage is detected to be The DC voltage is detected to be
under-voltage lower than the low voltage value for lower than the low voltage value+2
5S. for 5S.
AC overvoltage The AC voltage is detected to be The AC voltage is detected to be
higher than 266V (220 *[1+20%] for lower than 261V for 30S (5V return
5S. difference).
AC The AC voltage is detected to be The AC voltage is detected to be
under-voltage lower than 178V (220*(1-20%) for higher than 183V for 30S.
5S.
AC outage The AC voltage is detected to be The AC voltage is detected to be
lower than 44V for 30S. higher than 55V for 30S.
Indoor high The indoor humidity is detected to The humidity value is detected to
humidity alarm be higher than the set high humidity be lower than the set high humidity
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point for 30S. value for 2 hours.
Remote startup Remote shutdown input is detected There is no remote shutdown input
and shutdown to last for 2S. for 2S.
Smoke detector Smoke detector alarm input is No smoke detector alarm input is
alarm detected for 2s. detected for 2s.
Table 3.2 Parameter Setting

Parameters Setting Uni Remark
Refrigerating [18~45]
scope ℃
t
AC1
point [21~48] ℃ It is at least 3℃ higher than the refrigerating point.
AC2 [23~50] ℃ It is at least 2℃ higher than the starting point of air
condition 1.
Sensitivity [2~10] ℃
Heating point [5~15] ℃
Sensitivity [2~10] ℃
Emergency [26~77] ℃ It is at least 3℃ higher than the starting point air
point condition 2.
The free cooling system is configured with RS485 monitoring interface which
provides multiple information output. Refer to the monitoring Protocol for
details.
IV. Maintenance
4.1 Checking of Check Sheet
After the electrical and free cooling systems are installed, please check the
following check sheet:
1. Check whether the packing list of free cooling system misses any
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accessories;
2. Ensure that there are obvious obstacles nearby air inlet and outlet for
internal and external circulation of the free cooling system;
3. Ensure that the input power cord has been reliably connected;
4. Ensure that the input voltage complies with the nameplate description;
5. Ensure that the fan can be run smoothly without abnormal sound.
4.2 Filter
The filth blockage of filter will directly lower the air inflow of free cooling
system, so filter needs to be maintained on a regular basis. During
maintenance, ensure that all the circuit breakers have been closed;
Maintenance of indoor unit (shown in Fig. 4-1):
1) Use the screwdriver (for flower-shaped antitheft screw) to remove
the screws on the unit’s door panel;
2) Remove the cover of filter;
3) Vertically draw out the filter for cleaning. The filter is suggested to
be maintained once per month;
4) The filter should be replaced after being used for one year.
Maintenance of indoor unit (shown in Fig. 4-2):
1) Use the screwdriver (for flower-shaped antitheft screw) to remove
the screws on the unit’s door panel;
2) Remove the door panel;
3) Horizontally draw out the filter for cleaning. The filter is suggested
to be maintained once per month;
4) The filter should be replaced after being used for one year.
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Fig. 4-1 Diagram of Indoor Unit Maintenance Fig. 4-2 Diagram of Outdoor Unit Maintenance
4.3 Fan
Iutdoor fan maintenance (shown in Fig. 4-3):

1) Remove the screws on the door panel;
3) Remove the fixed screws for the rack;
4) Remove the fan rack and the fan.
Ondoor fan maintenance (shown in Fig. 4-4):
1) Remove the screws on the door panel(Torx security screws);
3) Remove the fixed screws for the rack;
4) Remove the fan rack and the fan.
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Fig.4-3 Indoor Fan Maintenance Fig.4-4 Outdoor Fan Maintenance
4.4 Electronic Control
If the electric control component breaks down, please apply for the spare
part. The door panel of electric control box can be opened for maintenance
after cross screwdriver is used to loosen the screws on it.
Replace the control panel according to the following steps:
1) Confirm that all the circuit breakers have been closed;
2) Remove the connecting wires on the control panel;
3) Remove the fixed screws on the control panel;
4) Remove the control panel;
5) Install the new control panel according to the reverse steps of steps
2 and 3;
6) Close the door panel of electronic control box and fasten the
screws.
V. Failure Diagnosis
Table 5.1 Failure Diagnosis Form
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Problems Possible causes Solutions
Check the power grid voltage input to the air

Power breaks down. switch.
The unit does Air switch is

not work. disconnected. Check the input air switch.
Check whether the circuit is disconnected or

Circuit breaks down. there is any short circuit.
Check whether the connector of power

No input power connecting wire becomes loose.
Input power is connected

in reverse. Check power input.
The fan breaks
down.
The voltage is over-high. Check the power grid voltage.
The bearing wears. Replace the fan
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VI. Technical Parameters
Fig. 6-1 Outline Dimensional Drawing of FX2400DIP Inlet Unit
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Fig. 6-2 Outline Dimensional Drawing of FX2400DOP inlet Unit
Fig. 6-3 Outline Dimensional Drawing of FX3400DOP Inlet Unit
Page: 32/36
Fig. 6-4 Outline Dimensional Drawing of Control Box
Fig. 6-5 Outline Dimensional Drawing of outlet (Passive Air Exhaust)
Page: 33/36
VII. Maintenance Check Sheet
Table 7.1 Maintenance Check Sheet

Maintenance Date: Maintainer:
Equipment Model: Equipment Serial No.:
Serial Check items Results Remark
No.
1 Check whether the input
voltage is normal.
2 Check whether the sensor is
positioned properly.
3 Check whether filter has any
filth blockage.
4 Check whether all circuits
become loose.
5 Check whether the unit has
any abnormal noise.
6 Check whether the fan has
any abnormal noise.
Page: 34/36
Statement:
All right reserved! Any replication and plagiarism without authorization shall be prohibited.
The manufacture shall modify the data for continual product upgrade without prior notice.

Building 9, Hongxin Industrial Park, Guanlan
Street, Bao’an District, Shenzhen City
Tel: 0755-29588896
Fax: 0755-29588895
Website: http://www.envicool.com
50010238-E1.012.020.SS

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FX DC48V Free Cooling System User's Manual 20130906 PDF

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FX Series Intelligent Free Cooling System

Shenzhen Envicool Technology Co., Ltd.

1.1. FOREWORD ................................................................................................................... 2

II. INSTALLATION ...................................................................................................................... 5

2.1.INSTALLATION PREPARATION ................................................................................................ 5

III. SYSTEM MENU AND SYSTEM .......................................................................................... 13

3.1. DISPLAY INTERFACE ..................................................................................................... 13

IV. MAINTENANCE .................................................................................................................. 26

4.1 CHECKING OF CHECK SHEET ........................................................................................ 26

V. FAILURE DIAGNOSIS ......................................................................................................... 29

VI. TECHNICAL PARAMETERS .............................................................................................. 31

VII. MAINTENANCE CHECK SHEET ...................................................................................... 34

1.2. Naming Rules

1.3. Unit Composition

Fig. 1-1 Diagram of Outdoor Unit Composition

Fig. 1-2 Diagram of Indoor Unit Composition

 Outdoor unit configuration:

6) Connecting wire from host to control box

 Indoor unit configuration:

1.4. Unit Description

This system provides communication room with intelligent free cooling

1.5. Applicable Standards

Standards Standard description

GB/T Electromagnetic Compatibility

GB4706.1 The Safety of Household and Similar Electrical Appliances

GB4798.1 Environmental conditions existing in the application of electric and

GB4798.2 Environmental conditions existing in the application of electric and

GB4798.3 Environmental conditions existing in the application of electric and

GB50174 Code for Design of Electronic Information System Room

2.4.Open Package and Inspection

This product is packaged in carton. For package opening, firstly

Fig. 2-2 Wall Holing

Note: The internal environment of machine room should be protected. No

2.8.Installation of Air Inlet Unit

2.9.Installation of Outlet Unit

2.10.Installation of Control Box

Electrical installation consists of 6 parts: 1) electrical connection; 2) control

placement of temperature and humidity sensor; 5) wire connection of air inlet

Fig. 2-3 Wiring Diagram of Air Conditioner Co-operation (Power Mode)

3. Wiring diagram of communication and alarm terminal:

Fig. 2-4 Fig. 2-5

4. Placement of temperature and humidity sensor

The indoor temperature and humidity sensor should be installed at 1.5m

Fig.2-6 Outdoor Unit Wiring

Fig.2-7 Indoor Unit Wiring

Fig. 2-8 Terminal of connecting Wiring

6. Circuit check and testing

III. System Menu And System

3.1. Display Interface

3.2. Normal Display Interface

Line 1: Environment state display. The indoor temperature is the actual

3.3. Password Input Interface

Password is a 4-digit number ranging from 0-9, and it is defaulted to be

Key press response: Press → or ← to move the password digits. ↑ and ↓

3.4. Main Menu

When entering this menu, Line 1 is defaulted to be displayed in reverse.

3.5. Operation Setting

3.6. Alarm Menu

3.7. System State

3.8. System Function Menu

Key press response: Press ↑ or ↓ to select a menu. When a menu is

for over 60S, return to the normal display interface.

Each item is defined as follows: