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KSL
VARIABLE FILL FLUID COUPLINGS
185 GB 1102 9-02-2011 9:08 Pagina 1
INTRODUCTION
In summary, it is possibile to: Mills, crushers, conveyors, fans, blowers, pumps, compressors,
• have a long start up acceleration, up to several minutes, for centrifuges, mixers, generators, marine propulsion drives.
high inertia machines.
• position the driven machine for loading, unloading and
maintenance. SELECTION
• obtain sequential starting for more than one drive motor.
• adjust or limit the torque To correctly select the KSL, Transfluid needs to know the
• disconnect the load even with the motor running following data:
• use for conveyors, for the reduction of the tension to a • motor/engine type, power and speed
minimum level or the possibility of running at an inspection • driven machinery type, power, speed and inertia
speed. • output speed range
• vary the speed within a 5:1 range for centrifugal machines. • environmental conditions
• cooling water/air characteristics
• drive and driven shaft dimensions and tolerances
CHARACTERISTICS • available voltage for motors and instruments
Soft starter
The KSL working circuit is gradually filled by oil from an empty
condition to a fully filled one. Such behaviour provides an
extremely soft controlled start up, especially with high inertia
machinery. The KSL variable oil feed system is controlled by a
frequency converter during the ramp up, producing ideal soft
starting.
WORKING SCHEME
CONTROL PANEL
Display speed,
pressure, LOCAL REMOTE
temperature
LOCAL SPEED
SETTING
sensors and switches
input signals from
output speed
Variable flow
feed oil pump
KSL
main drive motor
gear box
driven machine
1 - variable flow feed pump with variable frequency converter 10 - max temperature switch
2 - lubrication oil pump 11 - feed oil filter
3 - heat exchanger oil pump 12 - lub. oil filter
4 - pressure gauge 13 - vacuum switch
5 - pressure differential transducer 14 - pressure gauge
6 - bleeding orifices 15 - temperature gauge
7 - quick release valves 16 - thermocouple Pt100
8 - heat exchanger 17 - speed sensors
9 - oil level switch and gauge 6 18 - heat exch. pump control
19 - manual flow control valve
14
12 17
19
15
I
P
5 4 10
T
I 1
16
2
9
11
13
8 3
18
PERFORMANCES
MOTOR POWER - kW
r.p.m
Size / Kw max
21 27 29 34 D34 46 D46
CENTRIFUGAL APPLICATION
100
LOSSES % OUTPUT SPEED %
0 100
8.1 90
12.8 80
75 14.8 70
Power (% of the max input power)
14.4 60
12.5 50
Input 9.6 40
power
6.3 30
50
3.2 20
Output
power
average value = 9.6
25
Power
(14.8) loss
0
(33.3)
100 75 50 25 0
Slip (%)
3 2 3
input = K n2 + K (n1 - n2) n2 K = max input power / n1
output = K n23 n1 = input speed
2
losses = K (n1 - n2) n2 n2 = output speed
APPLICATIONS
BOILER FEED WATER PUMPS, PIPE LINE PUMPS, CENTRIFUGAL GAS COMPRESSORS,
CITY FEED WATER PUMPS, RECYCLING PUMPS, ALL FANS AND BLOWERS
fan and
centrifugal
blower
pump compressor
main drive motor KSL
HAMMER MILLS, BALL MILLS, STONE CRUSHERS, METAL SHREDDERS, WOOD CHIPPERS
mill
generator
gas
electric motor turbine
BELT CONVEYORS
reduction
main drive motor KSL gear
conveyor
DIMENSIONS
MOTOR SIDE
(1)
150
(1) (1)
800 1000
Size
Dimensions (mm)
Weight Kg Oil
A B C D E F G H
(without oil) lt
21 920 1500 580 100 170 700 490 1075 1060 400
27 / 29 900 1100 700 120 150 850 575 1000 1200 / 1300 300
34 1050 1300 830 140 200 1000 670 1050 2100 450
D34 1400 1300 1080 160 230 1100 670 1050 3000 850
46 1420 1700 1060 180 250 1300 900 1200 3455 1000
D46 1800 1700 1400 200 280 1300 900 1200 4100 1300
WEIGHT ACCORDING TO STANDARD VERSIONS
DIMENSIONS ARE SUBJECT TO ALTERATION WITHOUT NOTICE
(1)ONLY FOR 21 KSL
SALES NETWORK
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1102 - 185 GB