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Training Material of RT49A-LA Chassis

Global R & D center of overseas hardware depratment


Drafted by:shuping chen
Date:2014-03-20
Table of Contents Page
 Interface Introduction……………………………………………………….…….……..3
 Main Chip Introduction………………………………………………………….……....4
 Key Components Introduction……………………………………….…………...……5
 Main Preinstall Function ……………………………………….…………...…………..7
 Key Components List………………………………………………………………..……9
 Signal Flow Diagram……………………………………………………………………..10
 Power Supply Flow……………………………………………………………………….11
 Key test point………………………………………………………………….………....12
 Accessories Introduction……………………………………………………………….30
 Trouble Shooting……………………………………………………………………..…31
 Enter Factory menu & Reset the system ……………………………………..……..34
 Software update from USB ……………………………………………………...….....36
1、 Interface Introduction
Power
Supply LVDS
Cable

IR/KEY
Audio Board
Out
Y(AV)/PB/PR
in SPDIF OUT Speaker
(Left)

Speaker
(Right)
LAN
VGA、Y/PB/PR
Audio in

Earphone

HDMI in HDMI in USB USB VGA/PC


in Tuner
2、Main Chip Introduction
The Realtek RT2649 family is Rich Multimedia TV product. It consists of an ATV front-end
demodulator, a backend decoder and a TV controller and offers high integration for advanced
applications. It combines a transport de-multiplexer, a high definition video decoder, an audio
decoder, a dual-link LVDS transmitter, and an NTSC/PAL/SECAM TV decoder with a 3D comb filter
(NTSC/PAL). The RT2649 enables consumer electronics manufactures to build high quality, low cost
and feature-rich DTV.
World-Leading Audio/Video Technology: The RT2649 supports Full-HD
MPEG1/2/4/DiviX/VC1/RM[option]/H.264 video decoder standards and JPEG. The RT2649 also
supports MediaTek MDDiᵀᴹ de-interlace solution can reach very smooth picture quality for motions. A
3D comb filter added to the TV decoder recovers great details for still pictures. The special color
processing technology provides natural, deep colors and true studio quality video.Also, the RT2649
family has built-in high resolution and high-quality audio codec.
Rich Features for High Value Products: The RT2649 family enables true single-chip experience. It
integrates high-quality HDMI1.4, high speed VGA ADC, LVDS, USB2.0 receiver.
Highlight Fuction: Multi screen interaction/Online Movie/Golive TV /Social TV
3、Key Components Introduction(Top Side)
TOP SIDE UD80(DC-DC)
24V or 12V to 5V

U104(LDO)
3.3V for SoC
U501(NAND Flash)
4MB U01A
U500(SoC) Amplifier
RT2649

U103
U502 5V to 1.5V for DDR
EEPROM IC
UD60(DC-DC)
5V to 1.1V U200(LDO)
3.3V for Tuner

TU1
Tuner
3、Key Components Introduction(Bottom Side)
BOTTOM SIDE

No Components On Bottom
Side
4、Main Preinstall Function
4、Main Preinstall Function
App store: Classification of intelligent Application is equivalent to “folder” that provide
many useful and amusing apps. After entering,you can see the recommended
excellent apps. Press left/right to select, press OK to enter. At the bottom, you can
see the menu of App Store including New Apps,Hot Rank, Category, App Search, App
Manage and Download.

Facebook: TV client of Facebook social application. After click the icon and enter the
application, users can browse contents and communicate online via the TV.

Weather: It provides weather forecast for cities, and lets you know real-time weather.

nScreen: Centering around the Smart TV as the core, it achieves the interconnectivity
and interoperability among TV, mobilephone and Pad, the interactivity of multimedia,
remote control, and other functions. Please download and installl the client software
of TCL nScreen software to your smart phone with Android system first, then open the
client software and operate according to the prompt on the smart phone and the
screen of TV. Include Remote Control, Media Sharing, Interactive Games, TV
Postback, Voice Assistant and Help.

Golive TV:Global TV broadcast is a high-quality online HD video player, can


watch the world different national television channel
5、Key Components List

Part No. Component Type / Model location


13-AS1117-ADB 1.5V to DDR IC AS1117-ADX U103

IC 3.3V LOW DROPOUT LINEAR


13-AZ1117-33B 3.3V to Tuner U200
REGULATOR
IC 3.3V LOW DROPOUT LINEAR
13-AZ1117-33B 3.3V to SoC U104
REGULATOR

13-MP2143-00B 1.1V to SoC IC SPEC DC-DC IC MP2143 UD60

13-MN2649-00B SoC IC MAIN RTD2649 RTD2649 U500

13-MP2905-EKB 24V/12V to 5V IC POWER CONTROL IC MP2905 UD80

TUNER A NTSC 5MHZ IEC SIDE ST34WN-6-


07-600CF3-SA0G Tuner IC TUN2
E
IC MS68C D类数字功放 盒装 HTQFP 48
13-TAS570-70B Amplifier U01A
TAS5707
U502(CPP
13-M24C32-MNB EEPROM IC-EEPROM M24C32-WMN6 R=N

6、Signal Flow Diagram
7、Power Supply Flow
8、Key Test point
a、Power Supply(1/2)

P100
Chassis Power Supplier
8、Key Test point
a、Power Supply(2/2)
When TV set working normally, the voltages of each pin of P100 are:
Pin 1、2、4: 12V
Pin 7: 3.3V
Pin 10: 3.3V
Pin 11: Panel DIM
Pin 12: 3.3V
8、Key Test point
b、 24V or 12V to 12V(1/2)---Schematic

IF MAIN_POWER is 12V, R113 and R112 are connected, other components are NC(not
connected).
If MAIN_POWER is 24V, R113 and R112 are NC, other components are connected.
MAIN_POWER depends on the PSU(Power Supply Unit )
8、Key Test point
b、24V or 12V to 12V(2/2)---PCB Layout

R112、R113

UD4
12V
8、Key Test point
c、24V or 12V to 5V(1/2)---Schematic

Power Input

Power output
8、Key Test point
c、24V or 12V to 5V(2/2)---PCB Layout

QD80 Output(5V)

UD80

Input(12V or 24V)
8、Key Test point
d、5V to 1.2V---Schematic and PCB Layout
output

input

Input

UD60
Output(1,1V)
8、Key Test point
e、5V to 3.3V--- Schematic and PCB Layout

Output(3.3V)

Input(5V)

U104

input output
8、Key Test point
f、5V to 1.5V--- Schematic and PCB Layout
Input(5V)

Output(2.5V)

U103

5V input output
Input switch input

Output(2.5V)
8、Key Test point
f、5V to 3.3V(For Tuner)--- Schematic and PCB Layout

Output 3.3V
U200

Input 5V
8、Key Test point
----LVDS output

FFC CONNECTOR
8、Key Test point
PANEL_VCC SWITCH CIRCUIT

Q107\Q108
8、Key Test point
Key circuit test
按键定义

F5 下 0.50V
F1 压 2.82V
F3 右
1.89V
F2 上
1.00V
F4 左 1.45V

circuit
8、Key Test point
Key circuit test

ALPS
ALPS 华之杰

华之杰 斜线方向
8、Key Test point
j、Audio output Circuit(1/2)

1、The level of Pin27 and Pin28 should equal MAIN_POWER(24V or 12V, depends on the PSU)
2、The level of Pin1 and Pin2 should be High level,and OPCTRL2 should be Low level
8、Key Test point
j、Audio Output Circuit(2/2)

R01A,AMP_RESET

R01A,AMP_RESET
Unit Circuit Analysis and Testing
----Amplifier

Pin23: SDA, Pin24:SCL, Pin19: mute signal. After the amplifier TAS5707 processing,
Pin1/46: Right channel output; Pin36/39: Left channel output.
When the input signal and power supply are normal, but there is no output, you
need to check whether the back-end short-circuit or the amplifier was damaged.

TAS5707 internal block diagram as below

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Unit Circuit Analysis and Testing
----Amplifier
The TAS5707 is a 20-W, efficient, digital-audio power amplifier for driving stereo bridge-tied speakers.
One serial data input allows processing of up to two discrete audio channels and seamless integration
to most digital dudio processers and MPEG decoders.
I2S, also known as Inter-IC Sound, is an electrical serial bus interface standard used for connecting
digital audio devices together.The bus consists of at least three lines:1.Serial Clock, also named BCLK;
2.Word clock line - also called word select (WS) or left right clock (LRCLK);3.The serial data SDATA.
It may also include the Master clock (typical 256 or 384 x LRCLK).
Red-MCK Orange-BCK Purple-LRCK Green-Data
MCK(12.3M)=4*BCK(3.07M)=256*LRCK(48.1K)

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9、Accessories Introduction
----Remote Control

RC260 Remote Control


10、Trouble Shooting
a、Don’t start

Don’t start
Check power No Is Power board 3.3V
board STB, 12V normal?

YES Only3.3V Yes

Check if every DC-DC


Shift module has
No Check every
Check if main chip output. Does main IC have DC-DC module
power supply or not
Output ON/OFF_PWR,
Dim,BL-ON Signal Yes
to PSU Main IC reset signal
No Check the U500(main IC)
Peripheral components
/ upgrade main software / IIC bus signal
check whether it connect
ground well /
Check UART LOG Crystal work or not

Yes

Replace U500/U501
10、Trouble Shooting
b、Abnormal Picture
Abnormal Picture

Abnormal picture To check which source Abnormal picture


in some of source has abnormal picture in all source

Check the relevant U500


signal source Check the circuit
Problem between U500 to
circuit.
panel

TV, AV, YPbPr, Check the row-resistor, Check the LVDS


HDMI, VGA Replace cap. and copper of connector and T-con
U500/U501 circuit is OK? board and panel.

Check peripheral
components of U500
10、Trouble Shooting
c、Abnormal Sound or No Sound

Abnormal Sound or No Sound

Abnormal sound To check which source Abnormal sound in all source.


in some of source. has abnormal sound.

Check the waveform of P01A Y Check


Check the input Y and P02A. OK? Speakers.
coupling circuit of
U01A. OK? N
Check the waveform of
Pin15&Pin22 of Y
N U500(audio input to
PA),OK?
Check the relevant N
signal source Replace
circuit. Check the status N Check the output coupling U01A.
of U01A VDD, circuit of . OK?
control signal.
Y

Replace
Replace U01A
U01A.
11、Enter Factory menu & Reset the system

① How to enter in factory menu?

Enter into TV source, then follow these steps:


TV setting->Picture->Contrast,
Press the subsequence RCU keys “9”, “7”, “3” and “5”.

-54-
• ② How to reset the system

• Enter into Home, then follow these steps:


• Settings->Settings->Default setting
• Press “OK” to confirm.
12、Software upgrade
(2) Software Upgrade from USB

1、Download the bin file “install.img” to the root directory of your USB device, and do not
change the file name. Then insert the USB device to USB interface of TV set.
2、Power on the TV set , Press and hold the power key of key board at the same time. If
the TV is updating, you’ll see the below screen:
3、After updating, the TV set will reset automatically.
Note: If there’s already other “install.img” into USB root, it
needs to be deleted or renamed.

(3) How to change Project ID without panel display

Press 062598+Menu+XXX orderly,XXX stands for project ID,for example,1 is the


project id of L32S4600E
Thank you!

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