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2 | GE Energy
The Masoneilan valve heritage: In 1882, William Mason
invented an automatic steam reducing valve.
Today, Masoneilan valves protect process
industry assets around the world.
Diagnostic Services
Masoneilan diagnostic tools and services from GE Energy help improve process loops and reduce unexpected or unnecessary
downtime. Available field diagnostic tools include the ValScope* portable scanner, ValVue OVD (on-line valve diagnostic) software
for testing control valves without disturbing process, and ValVue software for measuring the health of control valves equipped
with SVI II AP or FVP. Fully trained technicians provide onsite diagnostic services using these advanced tools.
Resident Engineering
Our Resident Engineer Program gives you effective up-front design support. It provides onsite technical assistance early in the
design process to help mitigate costly design changes that may happen late in the project cycle.
4 | GE Energy
Severe Service
6 | GE Energy
Fugitive Emissions Control
Masoneilan solutions for reduction of Volatile Organic Chemicals (VOCs) and Hazardous Air Pollutants (HAPs)
Digital Technology
The 31000 Series is a PFA-lined control valve The 34000 Series is a low-noise, As the original eccentric plug rotary
with an eccentric rotary plug that offers anti-cavitation rotary control valve for valve, the 35002 Series Camflex valve
tight shut-off, low dynamic forces, and gas and liquid applications, featuring combines quality performance and
control. This valve is suitable for hydrofluoric a full trunnion-mounted ball with noise features with an economical design. The
and sulfuric acid applications. attenuation trim. A wide range of available Camflex valve offers versatility and broad
materials allows it to be customized to suit application. It is now supplied with the EF
the application needs. Typically applied in seal solution to reduce fugitive emissions.
fuel gas control and process applications
requiring high capacity, high-turndown, non-
clogging operation.
8 | GE Energy
36005 Series 37002 Series Minitork* II 39003 & 39004 Series
V-Max Control Ball Valve Swing-Through Butterfly High-Performance Butterfly
The 36005 Series V-Max valve is a high- The 37002 Series is a control valve used on The 39003 Series is a heavy-duty automatic
capacity, control ball valve with a patented large flow rates with low-pressure drop. It is throttling butterfly control valve with an
dual-characterized, segmented ball available with complete PTFE lining (38002 eccentric disc for large flow rates and
design combining high CV ratings with Series) for corrosive fluids applications. moderate-pressure applications.
500:1 turndown. It is for high viscosity
The Masoneilan 39004 Series High
fluid applications (i.e. pulp and paper
Performance Butterfly Valve (HPBV) offers
industry) as well as processes requiring high
performance, application flexibility, and long
capacity abilities balanced with accurate
service life.
control. Standard features include the
environmental packing (EF seal).
The 10000 Series is a double-ported The 21000 Series control valve is a heavy The 28000 Series Varipak* is a compact
valve with top and bottom stem guiding. top-guided unbalanced design with noise globe style valve specifically for microflow
This design is suitable for high-pressure attenuation and anti-cavitation trim control. The Varipak includes an adjustable
drop applications where dirty fluid options. It can handle a variety of process CV feature between 100 percent and
conditions exist. The 10000 Series is applications ranging from standard service 40 percent that can meet applications
widely used in hydrocarbon processing conditions to more severe applications. It requiring finer control. It is available with
applications. also includes standard bellows seal and soft bellows seal and anti-cavitation trim
seat configurations. options.
10 | GE Energy
41005 Series 80000 Series
Globe & Angle 3-Way Diverting
Cage-Guided Valve or Combining Valve
Sizes: 2” through 24” Sizes: 1” through 10”
(50 through 600 mm) (25 through 250 mm)
Actuators: Actuators:
• model 87/88 multi-spring diaphragm • model 87/88 multi-spring diaphragm
• model 37/38 spring diaphragm • model 37/38 spring diaphragm
• cylinder • cylinder
Trims: Trim:
• balanced cage-guided trim. • v-port plug
• Lo-dB, anti-cavitation and VRT
(Variable Resistance Trim), single
and multiple cages are available
Inherent Characteristic: Inherent Characteristic:
• linear or equal percentage • linear
The 41005 Series is a heavy-duty valve The 80000 Series is a line of three-way
design with balanced trim configurations. It control valves for either combining or
offers cage guiding for added stability and diverting applications. Its key features
the versatility to offer noise attenuation include high flow capacities and low-
and anti-cavitation solutions. Available with pressure recoveries, resulting in efficient
various balancing seal options including flow control performance.
auxiliary pilot design for unmatched high-
temperature performance.
The 72000 Series offers precise capacity The 77000 Series multi-stage, expanding-area The 18400 and 78400 Series valve is used in
control while efficiently reducing noise and control valve is primarily for high-pressure high-pressure liquid service applications to
outlet velocities using single or multiple compressible fluid or two-phase flow help eliminate cavitation.
cages or V-LOG trim. applications. It controls erosion, de-gassing,
and high noise levels. Specific applications:
Specific applications: • boiler feedwater recirculation
• compressor antisurge Specific applications:
• flare to atmosphere • hot separator letdown
• well-head choke
12 | GE Energy
49000 Series 79000 Series 84000 Series
Globe and Angle Style Angle Style with VRT Trim SteamForm
with Lo-dB or V-LOG* Trim
Sizes: 4” through 36” Sizes: 1” through 6” Trim Sizes: 3” through 24”
(100 through 900 mm) (25 through 150 mm) (80 through 600 mm)
Pipe Sizes: 3” through 48”
(80 through 1200 mm)
The 49000 Series features enlarged body The 79000 Series valves offers anti- The 84000 Series SteamForm* valve
galleries to accommodate up to 36-stages cavitation service with control over a wide includes a patented water-injection system
of pressure reduction. range of operating conditions, such as the for efficient desuperheating in steam
ramp-up transition of a normal feedwater conditioning applications.
Specific applications include boiler
pump.
feedwater start-up and control, steam Specific applications:
letdown, pump discharge, water reinjection, Specific applications: • turbine bypass
gas recycle, and vent applications. • feedwater control • process steam conditioning
• feedwater pump start-up valve
Sizes: 2” x 3” through 10” x 12” Sizes: 1” x 1” through 10” x 12” Sizes: 1” through 8” Sizes: 1” x 1” through 10” x 12”
(50 x 80 mm through (25 x 25 mm through (25 through 400 mm) (25 x 25 mm through
250 x 300 mm) 250 x 300 mm) 250 x 300 mm)
Ratings and Connections: Ratings and Connections: Ratings and Connections: Ratings and Connections:
• flanged: ANSI 150 - 2500 • flanged: ANSI 150 - 2500 • flanged: ANSI 150 - 2500 • flanged: ANSI 150 - 1500
The 71000 Series is a modified The 73000 Series control valve can The 74000 Series is a split-body The 75000 Series tank drain valve
sweep-angle valve that can throttle highly erosive, flashing, and forged angle erosion control valve includes a full sweep-angle design
reduce fluid impingement through two-phase flows. with captured trim and continuous and heavy-duty plug design to
the body. This design includes guided fluted plug for superior reduce erosion impact from solids
Specific applications:
heavy guiding and durable trim stability under harsh conditions or debris found in tank bottoms.
• mining
parts to withstand harsh operation. with particulate flow. It is available in 45, 60, and 90
• coal slurry
degree-angle configurations.
Specific applications: • ash handling Specific applications:
• visbreaker • hydrocarbon bottoms • resid hydro-cracking Specific applications include
• hot hydrocarbon fluid • service with entrained catalyst tank level control and pressure
• coking applications • pressure drops up to 4000 psi letdown applications common in
reactor or crystallizer tanks.
14 | GE Energy
Masoneilan Regulators
Actuator: Actuator:
• model 10900 with • model 10900 with • sizes 80 through 515 • integral spring diaphragm
spring-opposed spring-opposed spring opposed
diaphragm diaphragm diaphragm
Trim: Trims:
• disc plug, double seat • single seat, disc plug • single seat, disc plug • single seat, disc plug
(535H Series) • hard (metal) and soft • elastomer disc for tight
(elastomer) seat options shutoff
The 525 Series regulators are configured for pressure reduction, The 170 through 173 Series regulators are a line of pressure
and the 526 Series is for back-pressure applications. They are reducing and relieving (back-pressure) and differential-pressure
also available for differential-pressure applications in multiple regulators for industrial liquid, steam, and gas applications.
configurations that can meet various combinations of capacity,
The 174 Series is a low pressure regulator for gas service
pressure, and temperature requirements.
control. It is available in both pressure reducing and pressure
The 535V and 535H Series are available in multiple configurations relieving (back-pressure) constructions for industrial air and gas
for pressure reduction and differential-pressure applications. applications.
ValVue OVD
Torque Tube Materials: Torque Tube Materials: ValVue OVD is a software based
• Inconel • Inconel technology for monitoring and diagnosing
• stainless steel • stainless steel the performance of any control valve
• other materials on request • other materials on request during normal process operations.
This solution for final control elements
Action: Electronic Instrument: improves plant integrity, plant efficiencies
• proportional • HART protocol and plant uptime resulting in reduced
• proportional + reset • 4 - 20 mA signal operational expenditures and increased
• transmitter • ATEX, FM, FMc, JIS, GOST and CSA plant profitability.
• on-off approvals
• duplex • SIL2 safety certified ValVue ESD
The 12800 Series pneumatic level controllers The Masoneilan 12400 Series Instrument ValVue ESD is an advanced software
are used to control and/or transmit the level is a two-wire loop-powered, digital- that can set-up the SVI II ESD product on
in a tank with one or two fluids (interface displacement type level transmitter with any emergency shutdown valves and
service). HART communication. This high performance perform partial stroke tests. ValVue ESD
instrument is easily set-up and calibrated with is also capable of running various tests to
The 12800 Series operates according to liquid
either ValVue communication software, EDDL, measure the health of an ESD valve as well
displacement and torque tube principles.
DTM a hand-held communicator, or local as graphically displaying the various types
pushbuttons and digital display. This versatility of signatures. Plus, its database engine
allows the operator to configure, calibrate, and supports historical results archiving and
perform other functions either at the viewing.
instrument or from the control room.
16 | GE Energy
Digital Instrumentation
Signal - Supply - Features: Signal - Supply - Features: Signal - Supply - Features: Signal - Supply - Features:
• 4-20 mA control signal • 4-20 mA control signal • 4-20 mA control signal (ASD) • Foundation Fieldbus
• loop powered (9Vdc @ 20 mA) • loop powered (9Vdc @ 20 mA) 24 Vdc, (DSD), 4-20 mA and • fieldbus powered (16 mA)
• supply pressure: 20 - 100 psi • supply pressure: 20 - 150 psi 24Vdc (4-wire device A/DSD) • supply pressure: 20 - 100 psi
(1.4 - 6.9 bar) (1.4 - 10 bar) • supply pressure: 20 - 120 psi (1.4 - 6.9 bar)
• -40°C to 85°C (-40°F to +185°F) • -40°C to 85°C (-40°F to +185°F) (1.4 - 8 bar) • -40°C to 85°C (-40°F to +185°F)
• basic diagnostics (alerts) • standard or advanced • -40°C to 85°C (-40°F to +185°F) • standard or advanced
• single-acting diagnostics • single-acting diagnostics
• “one-button-one-function” quick • single or double-acting • local Exd LCD and pushbuttons • single or double-acting
setup local LEDs and pushbuttons • local Exd LCD and pushbuttons • local,remote and automatic • local pneumatic bypass
• built-in solid state switches (two) • local or remote-mount capable partial stroke test • link active scheduler (LAS)
• non-contact travel sensor • built-in position transmitter • built-in position transmitter and • AO,OS,DI (2), PID (2),AR function
and switches switches block
• non-contact travel sensor • non-contact travel sensor • non-contact travel sensor
Communication Software Interfaces: Communication Software Interfaces: Communication Software Interfaces: Communication Software Interfaces:
• ValVue standalone • ValVue standalone • ValVue ESD standalone • ValVue FF standalone
• integrated (PLUG-IN, SNAP-ON, • integrated (PLUG-IN, SNAP-ON, • integrated (PLUG-IN, SNAP-ON) • integrated (PLUG-IN, SNAP-ON)
FDM) FDM) • eDDL, DTM • eDDL or DTM
• eDDL or DTM • eDDL or DTM
Hazardous Area Certifications: Hazardous Area Certifications: Hazardous Area Certifications: Hazardous Area Certifications:
• ATEX, FM, IEC and FMc • ATEX, FM, IEC, GOST, KOSHA, • ATEX, FM, IEC, GOST, KOSHA, • ATEX, FM, GOST, KOSHA, NEPSI,
approvals NEPSI, INMETRO and CSA NEPSI, INMETRO and CSA INMETRO and CSA approval
• intrinsically safe and approvals approvals • explosion proof and intrinsically
non-incendive • Explosion proof and intrinsically • explosion proof and intrinsically safe
safe safe
GE Energy’s SVi1000 is a user Smart Valve Interface Advanced The SVI II ESD is a SIL3 capable The FVP, Fieldbus Valve Positioner,
friendly 4-20 mA digital positioner Performance (SVI II AP) is an partial stroke test controller and is a digital valve positioner and
with HART protocol for single- intelligent digital valve positioner. emergency shutdown device. It’s PID process controller. The FVP
acting pneumatic control valves SVI II AP offers advanced control safety function and PST function offers highly advanced control
with proven non-contact magnetic technology for pneumatically are independent of each other technology for pneumatically
position measuring technology. actuated valves with a proven allowing the device to respond to actuated valves resulting in higher
non-contact Hall Effect sensor for a safety function while a test is precision and greater flexibility. The
This solution is perfect for those
higher precision, reliability, greater active. It can capture two shutdown FVP has multiple function blocks
that need a low maintenance
flexibility, and ease of use. This events and allow continuous HART (AO,PID1,PID2,DI1,DI2,AR,OS) to
and simple electro-pneumatic
solution delivers greater return on communications during a trip address a multitude of process
valve positioner with built-in local
investment and provide maximum facilitating local panel annunciation topologies.
calibration. The SVi1000 is designed
valve diagnostics capabilities. using the built-in discrete outputs.
to be setup and calibrated in less It has a built-in link active scheduler
than five minutes for the majority ValVue is a communication The SVI II ESD automatically (LAS) as back up to the control
of control valves. software tool used to configure, captures the PST in its non- system in order to handle and
calibrate, and perform valve volatile memory and stores the manage the communication between
diagnostics with the SVI II AP analysis while Valvue ESD software fieldbus devices. A Fieldbus version
utilizing HART communications automatically and regularly uploads of ValVue software is available.
protocol. its database with PST and full stroke
data.
Action: Action:
• Direct and reverse action • Direct and reverse action
(reverse action available on
pneumatic version only)
The Model 4700P and 4700E instruments are positioners that use a precision feedback cam The 4411 I/P is manufactured
for accurate positioning, faster response, and customized control characteristics for control with Reedex™ digital-micro valve
valves. These positioners can be used with either rotary or reciprocating actuators. When technology for fast response. It is not
mounting on reciprocating actuators, a simple, rugged turnbuckle and lever assembly couples sensitive to vibration.
stem motion to the cam. On rotary actuators, the cam is mounted directly to the shaft.
• low air consumption
The main features of the 4700E/P Series are: • adjustable tight shut-off feature
• multi-lobe cam
• simple zero and span adjustments
• corrosion resistant materials
• fully enclosed
• FM, CSA, ATEX approvals
• simple design
• easy to maintain
• optional bypass on pneumatic version
• dampening adjustment
18 | GE Energy
496 Series Model 78 Model BR200 / BR400
Rotary Limit Switch Air Filter Regulator High Capacity Volume Booster
Relays
Rating: Inlet Pressure Rating: Maximum Supply Pressure:
• 10 amps @ 300 Volts A.C. • 210 psi (15 bar) maximum • 150 psi (10.3 bar)
• 0.6 amps @ 24/30 Volts D.C. Filter Element: Maximum Signal Pressure:
• 5 μm sintered porous polyethylene • 150 psi (10.3 bar)
The 496 Series switches and position GE Energy offers a variety of air filter Model BR200 and BR400 pneumatic
transmitters can be configured regulating devices, including the Model booster relays offer high capacity
as electromechanical switches, 78 Air Filter Regulator for controlling the air volume boost for faster,
proximity switches, or opto-electronic supply of process plant air to control dynamic control valve system
position transmitters. These devices valve accessories. These regulators are response. These devices feature
offer high resistance to vibration and externally adjustable for fine tuning and a 1:1 input-to-output ratio with a
electrical interference for reliable valve- include a locking feature for maintaining maximum supply and signal pressure
mounted performance. output pressure at the desired level. The of 150 psi (10.3 bar). The BR200 and
compact design is easy to mount onto a BR400 also include an integrated
Mechanical and electrical components
range of equipment types using different internal bypass valve for sensitivity
can operate in harsh environments and are
methods and orientations to fit the specific adjustment and dynamic response
approved for use with various hazardous
application. GE Energy also offers the Model optimization. These devices also
area ratings including ATEX, FM, and CSA.
77 Three-Way Transfer Valve for added have integrated filters in both the
flexibility in applying and tying together supply and signal ports and are configured
various pneumatic devices within a control using stainless steel components and
valve loop. corrosion resistant finishes for a robust and
reliable assembly.
* Masoneilan, SVI, FVP, MARC, ValVue, ValSpeQ, ValvKeep, Camflex, DVD, V-Max, LincolnLog,
VRT, LE Packing, Ultra-Max, Minitork, SteamForm, V-LOG, Lo-dB, and Varipak are registered
trademarks of the General Electric Company.
Other company names and product names used in this document are the registered trademarks
or trademarks of their respective owners.
GEA18714 05/2012