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GE Energy

Masoneilan* Process Control Valves


Condensed Catalog

Process Control Solutions


• Control Valves
• Digital Instruments
• Liquid Level Transmitters
• Pressure Regulators
• Control Equipment and Accessories
Quality Control Solutions
Masoneilan automated process control solutions
from GE Energy are known throughout the world
for their quality and dependability. These solutions,
including the Masoneilan 41005 Series Cage-Guided
Globe Valve, are part of the portfolio of Masoneilan
valve technology that has helped customers
maintain smooth operations for more than 100
years.

Advanced Digital Technology


Along with high-performance valve control and in situ
asset monitoring, the Masoneilan 12400 digital level
transmitter, SVI* II ESD, SVI II AP, and FVP* instruments,
and ValVue*, ValVue ESD, and ValVue OVD software
offer compatibility with existing analog systems, online
diagnostics, partial-stroke testing, and improved
process yield.

Global Customer Service


Our network of service and repair facilities around
the world are ready to meet your needs day
and night with onsite support, spare parts, and
equipment maintenance programs.

2 | GE Energy
The Masoneilan valve heritage: In 1882, William Mason
invented an automatic steam reducing valve.
Today, Masoneilan valves protect process
industry assets around the world.

Delivering for our customers


Global Capabilities
GE Energy’s global infrastructure of sales offices, manufacturing operations, and technical centers of excellence supports our
worldwide customers throughout the plant’s life cycle.

Field Support Services


The global network of Masoneilan Authorized Repair Centers (MARC*) and field service technicians offers factory-certified
support including OEM components, onsite service , hands-on training, and post-installation analysis to support your MRO needs
and maximize performance efficiencies.

Maintenance Management Services


GE Energy offers the Masoneilan ValvKeep* II software tool for managing installed equipment and assets throughout your plant.
This program includes plant surveys, data management , maintenance scheduling, planning, repairs, and overhauls. You can
also manage historical data and trends to improve the efficiency of overall equipment maintenance.

Genuine OEM Parts


We know you need us to respond quickly to your requests for the replacement parts and overhaul services that will keep your
plants operating and efficient. Our global aftermarket program meets that critical need for fast responsiveness. Using OEM parts
provides you with refurbished equipment meeting the original specifications.

Diagnostic Services
Masoneilan diagnostic tools and services from GE Energy help improve process loops and reduce unexpected or unnecessary
downtime. Available field diagnostic tools include the ValScope* portable scanner, ValVue OVD (on-line valve diagnostic) software
for testing control valves without disturbing process, and ValVue software for measuring the health of control valves equipped
with SVI II AP or FVP. Fully trained technicians provide onsite diagnostic services using these advanced tools.

Enhancing your results


Automated Sizing and Selection
GE Energy’s user-friendly Masoneilan ValSpeQ* program for sizing and selecting valve solutions are based on current industry
standards and calculation methods. These tools can significantly reduce the time needed to accurately specify and configure
products so that you can select and implement the right solutions for your applications.

Resident Engineering
Our Resident Engineer Program gives you effective up-front design support. It provides onsite technical assistance early in the
design process to help mitigate costly design changes that may happen late in the project cycle.

Digital Valve Positioners & Valve Monitoring Software Technologies


Masoneilan microprocessor-based field instruments help reduce costs throughout their life cycle, from initial installation and
setup through ongoing operation, maintenance and support. The SVI II AP and FVP digital valve positioners, SVI II ESD emergency
shutdown device, and 12400 digital level transmitter can help you improve plant efficiency, performance, and safety.

Masoneilan Control Valve Condensed Catalog | 3


Masoneilan Control Valves

General Service Corrosive Service

Rotary Products 31000 Series PFA-Lined


More than 1 million 35002 Series The 36005 Series V-Max* High Capacity The 31000 Series is a PFA-lined control valve with an
Camflex* valves have been Control Ball Valve incorporates a eccentric rotary globe plug that features tight shut-off
successfully installed in a variety of patented dual characterized V-Ported capability, low dynamic forces, and control. This valve offers
process industries and applications. ball to offer a unique combination of a solution for aggressive acids that tend to cause bellows
Today’s Camflex II valve continues to high capacity and turndown capability. permeation problems in reciprocating designs.
offer dependability through a concept Available in ANSI/ISA 75.08.02 (IEC 534-
that remains a standard of excellence 3-2) and ANSI B16.10 short pattern face-
for eccentric-plug rotary globe control to-face dimensions, it offers flexibility to
valves. The standard version includes match existing installations. Three seat
the EF Seal (Emission Free packing) with types are available: MN-7 soft seat with
emissions rated less than 500 ppm up to
750,000 cycles.
class VI seat leakage, standard flexible
metal seat , and the heavy-duty seat Erosive Service
with class IV shutoff.

Reciprocating Products 73000 Series 74000 Series


The 21000 Series is a single-ported, The versatile cage-guided 41005 The 73000 Series valve is a The 74000 Series is a split-
heavy top-guided globe valve that Series control valve offers solutions for sweep-angle configuration body forged angle erosion
can handle a wide variety of process demanding applications, such as high for throttling erosive control valve with captures
control applications. The 21000 Series is pressure drops, large capacities, and process media. It is trim and continuous guided
available with many optional packages wide temperature ranges. The balanced available with a wide variety fluted plug for superior
including bellows seals and angle body trim design include options for reducing of engineered trim and stability under harsh
designs. Trim options include low-noise, noise and vibration and for containing body materials including conditions with particulate
anti-cavitation, and soft-seat trims to cavitation. Various balanced-seal high nickel, duplex, titanium, flow.
meet various application requirements. options are available to meet a wide ceramic, and tungsten
range of temperature and seat leakage carbide alloys.
requirements. Lo-dB* cartridges or plates
are also available to help maintain low
outlet velocities and downstream noise.

4 | GE Energy
Severe Service

49000 Series 72000 Series 77000 Series


The 49000 Series is a large capacity The 72000 Series family of energy The 77000 Series multi-stage, expanding-
control valve with an over-sized body management and low-noise products area control valve is primarily for high-
area to house multi-stage V-LOG Energy is configured for use in compressor pressure compressible fluid or two-phase
Management trim. The 49000 series anti-surge, gas-to-flare, and other applications. It controls under conditions
can be applied through a wide range of venting applications where high noise such as flow-entrained debris, damaging
applications from high-pressure drop, attenuation and high flow capacity are vibration, and high noise, making it an ideal
anti-cavitation liquid designs through required. The 72000 Series is a fabricated solution for high-pressure, high-temperature,
low-noise gas and steam service. angle valve offering an effective solution flashing hydrocarbon liquid services. Typical
Available in both globe and angle-style for customers’ specific process needs. applications for this design include a range
designs and incorporating the Lo-dB and Custom V-LOG trim options are available from hot high-pressure separator control
V-LOG trims, the 49000 series offers a to address severe, high-expansion ratio in hydroprocessing applications to gas
flexible solution to fit high-pressure drop applications. well-head control in off-shore choke valve
applications in any pipe size or process- applications as well as high-pressure gas
fluid application. letdown with entrained debris.

78400/18400 Series 79000 Series 84000 Series


The axial flow 78400/18400 Series The 79000 Series is an angle body SteamForm
LincolnLog* design utilizes a tortuous design developed to use the
path to distribute pressure drop along Variable Resistance Trim (VRT*) for high- The 84000 Series SteamForm* steam
the axis of the plug. The axial stages pressure liquid letdown applications. conditioning valve is built on a flexible
throttle in unison as the plug strokes The anti-cavitation VRT trim can be platform to control steam under a full
to maintain staging ratios at all lift configured to match pump flow curves, range of applications. Configured with a
points. Velocity and pressure drop allowing steady operation as the plant is wide variety of trim options, the SteamForm
are controlled, thus reducing brought up to speed and comes on line. operates from a range of low-pressure,
cavitation and the resulting trim The 79000 Series can be enhanced with steady-state process steam applications
damage. This valve is highly effective a partial-stack design to allow higher to intermittent, rapid-response turbine
in pump recirculation and high-pressure flow rates as the travel is increased. bypass. Built with patented technology, the
liquid letdown applications, especially for SteamForm uses high rangeability spray
dirty fluid conditions. nozzles and a proprietary water injection
design for desuperheating, as well as
thermally compensated trim designs for
high temperature cycling in severe steam
installations.

Masoneilan Control Valve Condensed Catalog | 5


Masoneilan Valve Technology

Energy Management Trim


GE Energy offers a wide range of Masoneilan solutions to meet customers’ fluid energy problems.

Drilled-Hole Axial Flow Stacked Plate


Technology Technology Technology
The Masoneilan product line includes Axial Flow trims offer multi-stage V-LOG Energy Management Trim is
a wide selection of single-stage and designs for the control of high-pressure manufactured from a brazed stack of
multiple-stage trims with both balanced liquids without the damaging effects of laser-cut plates, each with a series of 90
and unbalanced globe and angle cavitation, erosion, and vibration. The degree turns used to redirect the flow of
valve configurations. These designs, unique flow design of the LincolnLog the process fluid through a high-resistant
based on drilled-hole technology, are develops the required resistance flow path. Each stage also includes an
only recommended for clean-service for throttling but also affords ample expansion and contraction in area for
applications. Balanced and unbalanced clearance for the passage of large maximum pressure reduction efficiency.
anti-cavitation options are also available particulate. The optional soft seat Further, each valve body is contoured to
with metal-to-metal seating meeting is specifically for boiler feedwater account for flow expansion and trim area
ANSI Class V shut-off performance. applications and offers long-term Class velocity to manage the total system noise,
VI shut-off at demanding pressures. offering customers a compact energy
Similarly, the 77000 Series is a multi- management control valve.
stage trim with expanding areas for
high-pressure gaseous applications.

Differential Velocity Technology Variable Resistance Trim (VRT*), consists


of a brazed stack of drilled plates which
efficiently channel the flow through
GE Energy’s patented Masoneilan DVD* (Differential Velocity Device) is
multiple turns in a tortuous path
a highly efficient noise-reduction solution for rotary valves. Building on
configuration. The design is primarily used
technology used in turbo-fan jet engines, the DVD device utilizes larger
in high-pressure drop liquid applications.
diameter outer holes to create a lower velocity annular flow stream around
VRT is typically packaged within standard
the flow area perimeter. This lower velocity flow stream reduces noise
Masoneilan globe and angle valve bodies.
transmission from the higher velocity inner flow, resulting in lower external
noise levels.

6 | GE Energy
Fugitive Emissions Control
Masoneilan solutions for reduction of Volatile Organic Chemicals (VOCs) and Hazardous Air Pollutants (HAPs)

EF (Emission Free) Seal LE* (Low Emission) Packing Bellows Seal


The EF Seal is an emission containment Masoneilan reciprocating control Bellows Seals are offered for
feature that is standard on most valves can be equipped with the LE applications as a hermetic metallic
Masoneilan rotary products. This seal Packing System option for economic seal for valve stem interfaces providing
design can be easily field-retrofitted reduction of fugitive emissions to less zero leakage to atmosphere.
on any existing valve in the field. It is than 500 ppm. The LE packing system
Typical applications include handling
a simple dual O-ring design that has can maintain a constant sealing force
of flammable, toxic, or explosive
undergone extensive testing including within the packing box, providing low
fluids where leakage may cause
successful completion of 750,000 leakage performance with minimal field
environmentally unsafe conditions.
full-stroke cycles without failure. This adjustment.
The design also includes a leak-off
design offers an extremely cost-effective
detection port and a redundant
solution for upgrading processes
packing box for additional safety.
under the guidelines of the various
regional and global emissions reduction
regulations.

Digital Technology

SVI II AP FVP 12400


Digital Valve Positioner Digital Valve Positioner Digital Level Transmitter
HART* Foundation Fieldbus HART
The SVI II AP offers high performance The FVP Fieldbus Valve Positioner is a digital The Masoneilan 12400 Series Digital
and reliable control using HART digital valve positioner and PID process controller. Level Transmitter (DLT) is a Smart
technology with valuable benefits such The FVP offers advanced control technology instrument with HART communication
as non-contact position sensing, low for pneumatically actuated valves, offering protocol utilizing proven liquid
maintenance, remote-mounting, online higher precision and greater flexibility. displacement and torque tube
diagnostics, autotuning, and auto- technology.
calibration. The SVI II AP offers the option
for local or remote communication, even in
hazardous environments. It is SIL 2 capable
per IEC61508.

Masoneilan Control Valve Condensed Catalog | 7


Masoneilan Rotary Control Valves

31000 Series 34000 Series 35002 Series


PFA Lined Low Noise Control Ball Valve Camflex II Eccentric Plug

Sizes: 1” through 3” Sizes: 4” through 48” Sizes: 1” through 16”


(25 through 80 mm) (200 through 1200 mm) (25 through 400 mm)

Ratings and Connections: Ratings and Connections: Ratings and Connections:


• flanged: ANSI 150 • flanged: ANSI 150 - 2500 • flanged: ANSI 150 - 600
UNI-DIN 10 - 16 • welded: BW or SW • flangeless: ANSI 150 - 600
UNI-DIN 10 - 100
• screwed: NPT (1” through 2”)
Body Materials: Body Materials: Body Materials:
• cast iron PFA lined • carbon steel • carbon steel
• stainless steel • stainless steel
• duplex & super duplex St. St. • high nickel alloy
• other alloys
Actuator: Actuator: Actuators:
• model 35 spring-opposed • spring opposed scotch yoke • model 35 spring diaphragm
rolling diaphragm • 70 Series cylinder

Trim: Trim: Trim:


• eccentric rotary plug • standard ball - no noise attenuation • eccentric rotary plug
• multi-stage, variable resistance

Inherent Characteristic: Inherent Characteristic: Inherent Characteristic:


• linear • modified equal percent • linear

The 31000 Series is a PFA-lined control valve The 34000 Series is a low-noise, As the original eccentric plug rotary
with an eccentric rotary plug that offers anti-cavitation rotary control valve for valve, the 35002 Series Camflex valve
tight shut-off, low dynamic forces, and gas and liquid applications, featuring combines quality performance and
control. This valve is suitable for hydrofluoric a full trunnion-mounted ball with noise features with an economical design. The
and sulfuric acid applications. attenuation trim. A wide range of available Camflex valve offers versatility and broad
materials allows it to be customized to suit application. It is now supplied with the EF
the application needs. Typically applied in seal solution to reduce fugitive emissions.
fuel gas control and process applications
requiring high capacity, high-turndown, non-
clogging operation.

8 | GE Energy
36005 Series 37002 Series Minitork* II 39003 & 39004 Series
V-Max Control Ball Valve Swing-Through Butterfly High-Performance Butterfly

Sizes: 1” through 12” Sizes: 2” through 24” Sizes: 3” through 48”


(25 through 300 mm) (50 through 600 mm) (80 through 1200 mm)

Ratings and Connections: Ratings and Connections: Ratings and Connections:


• flanged: ANSI 150 - 300 • wafer for mounting between • wafer and lug for mounting
flanges: ANSI 150 - 300 between flanges:
UNI-DIN 10 - 40 ANSI 150 - 600

Body Materials: Body Materials: Body Materials:


• carbon steel • carbon steel • carbon steel
• stainless steel • stainless steel • stainless steel
• liners in Buna-N, Viton and Nordel

Actuators: Actuators: Actuators:


• model 33 spring diaphragm • model 33 spring diaphragm • model 33 spring diaphragm
• model 31/32 spring diaphragm • model 35 spring diaphragm • model 34 scotch yoke cylinder
• model 34 scotch yoke cylinder • model 96/97 pneumatic rack and pinion

Trim: Trim: Trim:


• dual characterized, v-ported • low torque butterfly • double eccentric
segmented ball

Inherent Characteristic: Inherent Characteristic: Inherent Characteristic:


• equal percentage • equal percentage • equal percentage

The 36005 Series V-Max valve is a high- The 37002 Series is a control valve used on The 39003 Series is a heavy-duty automatic
capacity, control ball valve with a patented large flow rates with low-pressure drop. It is throttling butterfly control valve with an
dual-characterized, segmented ball available with complete PTFE lining (38002 eccentric disc for large flow rates and
design combining high CV ratings with Series) for corrosive fluids applications. moderate-pressure applications.
500:1 turndown. It is for high viscosity
The Masoneilan 39004 Series High
fluid applications (i.e. pulp and paper
Performance Butterfly Valve (HPBV) offers
industry) as well as processes requiring high
performance, application flexibility, and long
capacity abilities balanced with accurate
service life.
control. Standard features include the
environmental packing (EF seal).

Masoneilan Control Valve Condensed Catalog | 9


Masoneilan Reciprocating
Control Valves

10000 Series 21000 Series 28000 Series Varipak*


Double Seated Globe Valve Globe & Angle Micro-Trim Globe Valve
Top-Guided Valve
Sizes: 2” through 24” Sizes: 3/4” through 8” Sizes: 1” (25 mm) standard
(50 through 600 mm) (20 through 200 mm) 1/2” through 3/4”
(15 through 20 mm)
available on request

Ratings and Connections: Ratings and Connections: Ratings and Connections:


• flanged: ANSI 150 - 1500 • flanged: ANSI 150 - 2500 • flanged: ANSI 150 - 600
UNI-DIN 10 - 250 UNI-DIN 10 - 400 • flangeless for mounting between
• welded: BW or SW • welded: BW or SW flanges: ANSI 150 - 2500
• screwed: NPT 3/4” through 2” • screwed: NPT 3/4” through 2” UNI-DIN 10 - 400
(20 through 50 mm) (20 through 50 mm) • screwed: NPT 1/2” through 1”
(15 through 25 mm)
Body Materials: Body Materials: Body Materials:
• carbon steel • carbon steel • stainless steel
• stainless steel • stainless steel • monel
• chrome-moly • chrome-moly • hastelloy C
• alloy 20
Actuators: Actuators: Actuator:
• model 87/88 multi-spring diaphragm • model 87/88 multi-spring diaphragm • integral spring diaphragm
• cylinder • cylinder

Trims: Trims: Trims:


• V-port or contoured plug • single seat plug top guided. • full stellite needle plug
• top and bottom guided • Lo-dB and anti-cavitation trims, • multistep trim available
single or double stage are available

Inherent Characteristic: Inherent Characteristic: Inherent Characteristic:


• linear, quick opening or equal • linear or equal percentage • linear
percentage

The 10000 Series is a double-ported The 21000 Series control valve is a heavy The 28000 Series Varipak* is a compact
valve with top and bottom stem guiding. top-guided unbalanced design with noise globe style valve specifically for microflow
This design is suitable for high-pressure attenuation and anti-cavitation trim control. The Varipak includes an adjustable
drop applications where dirty fluid options. It can handle a variety of process CV feature between 100 percent and
conditions exist. The 10000 Series is applications ranging from standard service 40 percent that can meet applications
widely used in hydrocarbon processing conditions to more severe applications. It requiring finer control. It is available with
applications. also includes standard bellows seal and soft bellows seal and anti-cavitation trim
seat configurations. options.

10 | GE Energy
41005 Series 80000 Series
Globe & Angle 3-Way Diverting
Cage-Guided Valve or Combining Valve
Sizes: 2” through 24” Sizes: 1” through 10”
(50 through 600 mm) (25 through 250 mm)

Ratings and Connections: Ratings and Connections:


• flanged: ANSI 150 - 2500 • flanged: ANSI 150 - 600
UNI-DIN 10 - 400 UNI-DIN 10 -100
• welded: BW or SW • threaded: NPT 3/4” through 2”
• screwed: NPT 2” (50 mm) (20 through 50 mm)
• welded: BW or SW
ANSI 900 - 2500 on request
Body Materials: Body Materials:
• carbon steel • carbon steel
• stainless steel • stainless steel
• chrome-moly • chrome-moly

Actuators: Actuators:
• model 87/88 multi-spring diaphragm • model 87/88 multi-spring diaphragm
• model 37/38 spring diaphragm • model 37/38 spring diaphragm
• cylinder • cylinder

Trims: Trim:
• balanced cage-guided trim. • v-port plug
• Lo-dB, anti-cavitation and VRT
(Variable Resistance Trim), single
and multiple cages are available
Inherent Characteristic: Inherent Characteristic:
• linear or equal percentage • linear

The 41005 Series is a heavy-duty valve The 80000 Series is a line of three-way
design with balanced trim configurations. It control valves for either combining or
offers cage guiding for added stability and diverting applications. Its key features
the versatility to offer noise attenuation include high flow capacities and low-
and anti-cavitation solutions. Available with pressure recoveries, resulting in efficient
various balancing seal options including flow control performance.
auxiliary pilot design for unmatched high-
temperature performance.

Masoneilan Control Valve Condensed Catalog | 11


Masoneilan Severe Service
Control Valves

72000 Series 77000 Series 78400/18400 Series


Angle Valve with Lo-dB* Multi-Stage Angle Valve LincolnLog
and V-LOG Trim
Sizes: 6” x 8” through 36” x 48” Sizes: 2” x 3” through 8” x 10” Sizes: 1” through 12”
(150 x 200 through (50 x 80 through (25 through 300 mm)
900 x 1200 mm) 200 x 250 mm)

Ratings and Connections: Ratings and Connections: Ratings and Connections:


• flanged: ANSI 150 - 600 • flanged: inlet ANSI 900-2500 • flanged: ANSI 600 - 2500
UNI-DIN 10 - 100 outlet ANSI 900 - 2500 UNI-DIN 100 - 400
up to 600 mm UNI-DIN 150 - 400 • welded: BW or SW
• welded: BW • welded: BW or SW
Body Materials: Body Materials: Body Materials:
• carbon steel • carbon steel • carbon steel
• stainless steel • stainless steel • stainless steel
• chrome-moly • chrome-moly • chrome-moly

Actuator: Actuators: Actuators:


• cylinder • model 37/38 spring-opposed • model 37/38
diaphragm spring-opposed diaphragm
• cylinder • model 87/88
multi-spring-opposed diaphragm
• cylinder
Trims: Trims: Trims:
• balanced cage guided trim • axial flow technology • axial flow technology
(single or double cage) • multi-stage trim • multi-stage, cage-guided,
• Lo-dB and V-LOG trims available (expanding area type) anti-cavitation trim
• anti-cavitation, flashing, • Class VI available on request
de-gassing, and low noise
Inherent Characteristic: Inherent Characteristic: Inherent Characteristic:
• linear or equal percentage • linear • linear

The 72000 Series offers precise capacity The 77000 Series multi-stage, expanding-area The 18400 and 78400 Series valve is used in
control while efficiently reducing noise and control valve is primarily for high-pressure high-pressure liquid service applications to
outlet velocities using single or multiple compressible fluid or two-phase flow help eliminate cavitation.
cages or V-LOG trim. applications. It controls erosion, de-gassing,
and high noise levels. Specific applications:
Specific applications: • boiler feedwater recirculation
• compressor antisurge Specific applications:
• flare to atmosphere • hot separator letdown
• well-head choke

12 | GE Energy
49000 Series 79000 Series 84000 Series
Globe and Angle Style Angle Style with VRT Trim SteamForm
with Lo-dB or V-LOG* Trim
Sizes: 4” through 36” Sizes: 1” through 6” Trim Sizes: 3” through 24”
(100 through 900 mm) (25 through 150 mm) (80 through 600 mm)
Pipe Sizes: 3” through 48”
(80 through 1200 mm)

Ratings and Connections: Ratings and Connections: Ratings and Connections:


• flanged: ANSI 150-2500 • flanged: ANSI 600 - 2500 • flanged: ANSI 150 - 2500
UNI-DIN 10 - 400 UNI-DIN 100 - 400 UNI-DIN 10 - 400
• welded: BW • welded: BW • welded: BW

Body Materials: Body Materials: Body Materials:


• carbon steel • carbon steel • carbon steel
• stainless steel • stainless steel • chrome-moly
• chrome-moly • chrome-moly

Actuators: Actuators: Actuators:


• model 37/38 spring-opposed • model 87/88 multi-spring • model 87/88 multi-spring
diaphragm diaphragm diaphragm
• model 87/88 multi-spring-opposed • model 37/38 spring diaphragm • model 37/38 spring diaphragm
diaphragm • cylinder • cylinder
• cylinder
Trims: Trim: Trims:
• single or double stage Lo-dB and • multi-stage VRT trim design • single or double stage Lo-dB with optional
V-LOG energy management trim and VRT partial stack design diffuser, and V-LOG energy management
• available in low noise flow-to-open for control over a wide range trim
designs or anti-cavitation flow-to-close of applications • available with thermally compensated
• variety of balanced trim options for high temperature trim options for long
Class IV and V shutoff life in high-cycling environments
• variety of balanced trim options for
Class IV and V shutoff
Inherent Characteristic: Inherent Characteristic: Inherent Characteristic:
• linear or equal percentage • linear • linear or equal percentage

The 49000 Series features enlarged body The 79000 Series valves offers anti- The 84000 Series SteamForm* valve
galleries to accommodate up to 36-stages cavitation service with control over a wide includes a patented water-injection system
of pressure reduction. range of operating conditions, such as the for efficient desuperheating in steam
ramp-up transition of a normal feedwater conditioning applications.
Specific applications include boiler
pump.
feedwater start-up and control, steam Specific applications:
letdown, pump discharge, water reinjection, Specific applications: • turbine bypass
gas recycle, and vent applications. • feedwater control • process steam conditioning
• feedwater pump start-up valve

Masoneilan Control Valve Condensed Catalog | 13


Masoneilan Angle Erosive
Protection Control Valves

71000 Series 73000 Series 74000 Series 75000 Series


Streamlined Angle Valve Sweep Angle Valve Erosion Control Valve Tank-Drain Valve

Sizes: 2” x 3” through 10” x 12” Sizes: 1” x 1” through 10” x 12” Sizes: 1” through 8” Sizes: 1” x 1” through 10” x 12”
(50 x 80 mm through (25 x 25 mm through (25 through 400 mm) (25 x 25 mm through
250 x 300 mm) 250 x 300 mm) 250 x 300 mm)

Ratings and Connections: Ratings and Connections: Ratings and Connections: Ratings and Connections:
• flanged: ANSI 150 - 2500 • flanged: ANSI 150 - 2500 • flanged: ANSI 150 - 2500 • flanged: ANSI 150 - 1500

Body Materials: Body Materials: Body Materials: Body Materials:


• carbon steel • carbon steel • carbon steel • stainless steel
• stainless steel • stainless steel • stainless steel • titanium
• chrome-moly • titanium • chrome-moly • hastelloy
• hastelloy • duplex stainless steel • others
• others
Actuators: Actuators: Actuators: Actuator:
• model 87/88 • model 87/88 • model 87/88 • cylinder
multi-spring-opposed multi-spring-opposed multi-spring-opposed
diaphragm diaphragm diaphragm
• cylinder • cylinder • cylinder
Trim: Trims: Trims: Trims:
• heavy top plug guiding coupled • high capacity single stage • fluted single and multi-stage • single piece stem and plug
with a threaded seat ring design • reduced port venturi outlet • continuous guided plug design with both top and bottom
to form an outlet venturi flow • ceramic and tungsten carbide • ceramic and tungsten carbide guiding to eliminate trim
path for outlet area protection optional optional vibration at high-pressure drops
• venturi trim to protect valve body
Inherent Characteristic: Inherent Characteristic: Inherent Characteristic: Inherent Characteristic:
• linear • linear • linear • linear or contoured

The 71000 Series is a modified The 73000 Series control valve can The 74000 Series is a split-body The 75000 Series tank drain valve
sweep-angle valve that can throttle highly erosive, flashing, and forged angle erosion control valve includes a full sweep-angle design
reduce fluid impingement through two-phase flows. with captured trim and continuous and heavy-duty plug design to
the body. This design includes guided fluted plug for superior reduce erosion impact from solids
Specific applications:
heavy guiding and durable trim stability under harsh conditions or debris found in tank bottoms.
• mining
parts to withstand harsh operation. with particulate flow. It is available in 45, 60, and 90
• coal slurry
degree-angle configurations.
Specific applications: • ash handling Specific applications:
• visbreaker • hydrocarbon bottoms • resid hydro-cracking Specific applications include
• hot hydrocarbon fluid • service with entrained catalyst tank level control and pressure
• coking applications • pressure drops up to 4000 psi letdown applications common in
reactor or crystallizer tanks.

14 | GE Energy
Masoneilan Regulators

525-526 Series 535V-535H Series 170-171/172-173 174 Series


Series
Sizes: Sizes:
¾” through 4” ¾” through 2” ¼” through 2” ½” through 1-1/2”
(20 through 100 mm) (20 through 50 mm) (6 through 50 mm) (15 through 40 mm)

Ratings and Connections: Ratings and Connections:


• flanged: ANSI 150 - 600 • flanged: ANSI 150 - 600 • flanged: ANSI 150 - 600 • screwed: NPT
UNI-DIN 10 -100 UNI-DIN 10 -100 UNI-DIN 10 - 100
• screwed: NPT • screwed: NPT • screwed: NPT
• welded: BW or SW • welded: SW • welded: SW
Body Materials: Body Materials:
• carbon steel • carbon steel • cast iron • carbon steel
• stainless steel • stainless steel • carbon steel
• chrome-moly • chrome-moly • stainless steel

Actuator: Actuator:
• model 10900 with • model 10900 with • sizes 80 through 515 • integral spring diaphragm
spring-opposed spring-opposed spring opposed
diaphragm diaphragm diaphragm

Trim: Trims:
• disc plug, double seat • single seat, disc plug • single seat, disc plug • single seat, disc plug
(535H Series) • hard (metal) and soft • elastomer disc for tight
(elastomer) seat options shutoff

Working Range: Working Range:


• 0.5 to 330 psi • 0.5 to 330 psi • 0.035 psi to 667 psi • 1.4 inches W.C. to 8.8 psi
(0.034 to 22.7 bar) (0.034 to 22.7 bar) (0.0024 to 46 bar) (3.4 mbar to 0.61 bar)

The 525 Series regulators are configured for pressure reduction, The 170 through 173 Series regulators are a line of pressure
and the 526 Series is for back-pressure applications. They are reducing and relieving (back-pressure) and differential-pressure
also available for differential-pressure applications in multiple regulators for industrial liquid, steam, and gas applications.
configurations that can meet various combinations of capacity,
The 174 Series is a low pressure regulator for gas service
pressure, and temperature requirements.
control. It is available in both pressure reducing and pressure
The 535V and 535H Series are available in multiple configurations relieving (back-pressure) constructions for industrial air and gas
for pressure reduction and differential-pressure applications. applications.

Masoneilan Control Valve Condensed Catalog | 15


Masoneilan Advanced
Technology
Level Transmitters ValVue Suite

12800 Series 12400 Series ValVue Suite


Pneumatic Level Digital Level Standalone or Integrated
Transmitter / Controller Transmitter Software
Range: 14” through 120” Range: 14” through 120”
(355 through 3048 mm) (355 through 3048 mm) ValVue HART or ValVueFF
ValVue HART and ValVueFF are powerful
and user-friendly interfaces designed for
set-up and diagnostics of control valves
Ratings and Connections: Ratings and Connections: equipped with an SVI, SVI II, SVI II AP, FVP
• flanged: ANSI 150 - 2500 • flanged: ANSI 150 - 2500 or 12300 / 12400 digital level instruments.
UNI-DIN 10 - 100 UNI-DIN 10 - 100 ValVue enhances the diagnostics
• screwed: NPT-F (1 1/2”, 2”) • screwed: NPT-F (1 1/2”, 2”) capabilities of your control valves and
• welded • welded improves asset efficiency when
Body Materials: Body Materials: setting up a digital valve positioner or
• carbon steel • carbon steel level transmitter. It offers electronic
• stainless steel • stainless steel documentation of configuration and
• chrome-moly • chrome-moly calibration results as well as valve
signature analysis. These solutions
reduce the complexity in commissioning
Displacer Materials: Displacer Materials:
Foundation Fieldbus or HART digital valve
• stainless steel • stainless steel
positioners and transmitters.
• other materials on request • other materials on request

ValVue OVD
Torque Tube Materials: Torque Tube Materials: ValVue OVD is a software based
• Inconel • Inconel technology for monitoring and diagnosing
• stainless steel • stainless steel the performance of any control valve
• other materials on request • other materials on request during normal process operations.
This solution for final control elements
Action: Electronic Instrument: improves plant integrity, plant efficiencies
• proportional • HART protocol and plant uptime resulting in reduced
• proportional + reset • 4 - 20 mA signal operational expenditures and increased
• transmitter • ATEX, FM, FMc, JIS, GOST and CSA plant profitability.
• on-off approvals
• duplex • SIL2 safety certified ValVue ESD
The 12800 Series pneumatic level controllers The Masoneilan 12400 Series Instrument ValVue ESD is an advanced software
are used to control and/or transmit the level is a two-wire loop-powered, digital- that can set-up the SVI II ESD product on
in a tank with one or two fluids (interface displacement type level transmitter with any emergency shutdown valves and
service). HART communication. This high performance perform partial stroke tests. ValVue ESD
instrument is easily set-up and calibrated with is also capable of running various tests to
The 12800 Series operates according to liquid
either ValVue communication software, EDDL, measure the health of an ESD valve as well
displacement and torque tube principles.
DTM a hand-held communicator, or local as graphically displaying the various types
pushbuttons and digital display. This versatility of signatures. Plus, its database engine
allows the operator to configure, calibrate, and supports historical results archiving and
perform other functions either at the viewing.
instrument or from the control room.

16 | GE Energy
Digital Instrumentation

SVi1000 SVI II AP SVI II ESD FVP


Digital Valve Positioner Advanced Performance Emergency Shutdown Digital Valve Positioner
Digital Valve Positioner Device and PST Controller and PID Controller
Communication Platform: Communication Platform: Communication Platform: Communication Platform:
• HART • HART • HART • Foundation Fieldbus (H1)

Signal - Supply - Features: Signal - Supply - Features: Signal - Supply - Features: Signal - Supply - Features:
• 4-20 mA control signal • 4-20 mA control signal • 4-20 mA control signal (ASD) • Foundation Fieldbus
• loop powered (9Vdc @ 20 mA) • loop powered (9Vdc @ 20 mA) 24 Vdc, (DSD), 4-20 mA and • fieldbus powered (16 mA)
• supply pressure: 20 - 100 psi • supply pressure: 20 - 150 psi 24Vdc (4-wire device A/DSD) • supply pressure: 20 - 100 psi
(1.4 - 6.9 bar) (1.4 - 10 bar) • supply pressure: 20 - 120 psi (1.4 - 6.9 bar)
• -40°C to 85°C (-40°F to +185°F) • -40°C to 85°C (-40°F to +185°F) (1.4 - 8 bar) • -40°C to 85°C (-40°F to +185°F)
• basic diagnostics (alerts) • standard or advanced • -40°C to 85°C (-40°F to +185°F) • standard or advanced
• single-acting diagnostics • single-acting diagnostics
• “one-button-one-function” quick • single or double-acting • local Exd LCD and pushbuttons • single or double-acting
setup local LEDs and pushbuttons • local Exd LCD and pushbuttons • local,remote and automatic • local pneumatic bypass
• built-in solid state switches (two) • local or remote-mount capable partial stroke test • link active scheduler (LAS)
• non-contact travel sensor • built-in position transmitter • built-in position transmitter and • AO,OS,DI (2), PID (2),AR function
and switches switches block
• non-contact travel sensor • non-contact travel sensor • non-contact travel sensor
Communication Software Interfaces: Communication Software Interfaces: Communication Software Interfaces: Communication Software Interfaces:
• ValVue standalone • ValVue standalone • ValVue ESD standalone • ValVue FF standalone
• integrated (PLUG-IN, SNAP-ON, • integrated (PLUG-IN, SNAP-ON, • integrated (PLUG-IN, SNAP-ON) • integrated (PLUG-IN, SNAP-ON)
FDM) FDM) • eDDL, DTM • eDDL or DTM
• eDDL or DTM • eDDL or DTM
Hazardous Area Certifications: Hazardous Area Certifications: Hazardous Area Certifications: Hazardous Area Certifications:
• ATEX, FM, IEC and FMc • ATEX, FM, IEC, GOST, KOSHA, • ATEX, FM, IEC, GOST, KOSHA, • ATEX, FM, GOST, KOSHA, NEPSI,
approvals NEPSI, INMETRO and CSA NEPSI, INMETRO and CSA INMETRO and CSA approval
• intrinsically safe and approvals approvals • explosion proof and intrinsically
non-incendive • Explosion proof and intrinsically • explosion proof and intrinsically safe
safe safe

GE Energy’s SVi1000 is a user Smart Valve Interface Advanced The SVI II ESD is a SIL3 capable The FVP, Fieldbus Valve Positioner,
friendly 4-20 mA digital positioner Performance (SVI II AP) is an partial stroke test controller and is a digital valve positioner and
with HART protocol for single- intelligent digital valve positioner. emergency shutdown device. It’s PID process controller. The FVP
acting pneumatic control valves SVI II AP offers advanced control safety function and PST function offers highly advanced control
with proven non-contact magnetic technology for pneumatically are independent of each other technology for pneumatically
position measuring technology. actuated valves with a proven allowing the device to respond to actuated valves resulting in higher
non-contact Hall Effect sensor for a safety function while a test is precision and greater flexibility. The
This solution is perfect for those
higher precision, reliability, greater active. It can capture two shutdown FVP has multiple function blocks
that need a low maintenance
flexibility, and ease of use. This events and allow continuous HART (AO,PID1,PID2,DI1,DI2,AR,OS) to
and simple electro-pneumatic
solution delivers greater return on communications during a trip address a multitude of process
valve positioner with built-in local
investment and provide maximum facilitating local panel annunciation topologies.
calibration. The SVi1000 is designed
valve diagnostics capabilities. using the built-in discrete outputs.
to be setup and calibrated in less It has a built-in link active scheduler
than five minutes for the majority ValVue is a communication The SVI II ESD automatically (LAS) as back up to the control
of control valves. software tool used to configure, captures the PST in its non- system in order to handle and
calibrate, and perform valve volatile memory and stores the manage the communication between
diagnostics with the SVI II AP analysis while Valvue ESD software fieldbus devices. A Fieldbus version
utilizing HART communications automatically and regularly uploads of ValVue software is available.
protocol. its database with PST and full stroke
data.

Masoneilan Control Valve Condensed Catalog | 17


Masoneilan Instrumentation

4700P Series 4700E Series Model 4411


Pneumatic Positioner Electro-Pneumatic Positioner Electro-Pneumatic Transducer

Characteristics: Characteristics: Output capacity:


• linear or equal percentage obtained • linear or equal percentage obtained • 12 scfm (20.4 Nm3/h)
through the cam setting. through the relevant cam setting.
Options: Options:
• bypass • bypass
• customized characteristic • customized characteristic
Signals: Signals: Signals:
• 3 - 15 psig • 4 - 20 mA • input: 4 - 20 mA (100 mA max)
• 6 - 30 psig • split range • output: 3 - 15 psig, 6 - 30 psig
• 3 - 9 psig,
• 9 - 15 psig
Certification: Certification:
• explosion proof and intrinsically • explosion proof and intrinsically
safe enclosure rating per IP 66 safe enclosure rating per IP 66
and NEMA X and NEMA X

Action: Action:
• Direct and reverse action • Direct and reverse action
(reverse action available on
pneumatic version only)

The Model 4700P and 4700E instruments are positioners that use a precision feedback cam The 4411 I/P is manufactured
for accurate positioning, faster response, and customized control characteristics for control with Reedex™ digital-micro valve
valves. These positioners can be used with either rotary or reciprocating actuators. When technology for fast response. It is not
mounting on reciprocating actuators, a simple, rugged turnbuckle and lever assembly couples sensitive to vibration.
stem motion to the cam. On rotary actuators, the cam is mounted directly to the shaft.
• low air consumption
The main features of the 4700E/P Series are: • adjustable tight shut-off feature
• multi-lobe cam
• simple zero and span adjustments
• corrosion resistant materials
• fully enclosed
• FM, CSA, ATEX approvals
• simple design
• easy to maintain
• optional bypass on pneumatic version
• dampening adjustment

18 | GE Energy
496 Series Model 78 Model BR200 / BR400
Rotary Limit Switch Air Filter Regulator High Capacity Volume Booster
Relays
Rating: Inlet Pressure Rating: Maximum Supply Pressure:
• 10 amps @ 300 Volts A.C. • 210 psi (15 bar) maximum • 150 psi (10.3 bar)
• 0.6 amps @ 24/30 Volts D.C. Filter Element: Maximum Signal Pressure:
• 5 μm sintered porous polyethylene • 150 psi (10.3 bar)

Position switches: Pressure Set Range: Ambient Temperature Range:


• one or two electromechanical • 78-4 Model: • -30°C to +100°C (-22°F to +212°F)
switches 5-40 psi (0.35-2.8 bar) • optional:
• one or two inductive proximity • 78-40 Model: -55°C to +100°C (-43°F to +212°F)
switches 5-100 psi (0.35-7 bar)
Position transmitter: Ambient Temperature Range: Input / Output Ratio:
• opto-electronic position transmitter • -40°C to +83°C (-40°F to +182°F) • 1:1

Hazardous Area Certifications: Connections: Maximum CV:


• ATEX, FM and CSA approvals • ¼” NPT or Rc • supply: 2.6
• exhaust: 2.4

The 496 Series switches and position GE Energy offers a variety of air filter Model BR200 and BR400 pneumatic
transmitters can be configured regulating devices, including the Model booster relays offer high capacity
as electromechanical switches, 78 Air Filter Regulator for controlling the air volume boost for faster,
proximity switches, or opto-electronic supply of process plant air to control dynamic control valve system
position transmitters. These devices valve accessories. These regulators are response. These devices feature
offer high resistance to vibration and externally adjustable for fine tuning and a 1:1 input-to-output ratio with a
electrical interference for reliable valve- include a locking feature for maintaining maximum supply and signal pressure
mounted performance. output pressure at the desired level. The of 150 psi (10.3 bar). The BR200 and
compact design is easy to mount onto a BR400 also include an integrated
Mechanical and electrical components
range of equipment types using different internal bypass valve for sensitivity
can operate in harsh environments and are
methods and orientations to fit the specific adjustment and dynamic response
approved for use with various hazardous
application. GE Energy also offers the Model optimization. These devices also
area ratings including ATEX, FM, and CSA.
77 Three-Way Transfer Valve for added have integrated filters in both the
flexibility in applying and tying together supply and signal ports and are configured
various pneumatic devices within a control using stainless steel components and
valve loop. corrosion resistant finishes for a robust and
reliable assembly.

Masoneilan Control Valve Condensed Catalog | 19


DIRECT SALES OFFICE LOCATIONS
BELGIUM JAPAN SOUTH & CENTRAL
Phone: +32-2-344-0970 Chiba AMERICA AND THE CARIBBEAN
Fax: +32-2-344-1123 Phone: +81-43-297-9222 Phone: +55-12-2134-1201
Fax: +81-43-299-1115 Fax: +55-12-2134-1238
BRAZIL
Phone: +55-11-2146-3600 KOREA SPAIN
Fax: +55-11-2146-3610 Phone: +82-2-2274-0748 Phone: +34-93-652-6430
Fax: +82-2-2274-0794 Fax: +34-93-652-6444
CHINA
Phone: +86-10-8486-4515 MALAYSIA UNITED ARAB EMIRATES
Fax: +86-10-8486-5305 Phone: +60-3-2161-0322 Phone: +971-4-8991-777
Fax: +60-3-2163-6312 Fax: +971-4-8991-778
FRANCE
Courbevoie MEXICO UNITED KINGDOM
Phone: +33-1-4904-9000 Phone: +52-5-310-9863 Wooburn Green
Fax: +33-1-4904-9010 Fax: +52-5-310-5584 Phone: +44-1628-536300
Fax: +44-1628-536319
GERMANY THE NETHERLANDS
Viersen Phone: +0031-15-3808666 UNITED STATES
Phone: +49-2162-8170-0 Fax: +0031-18-1641438 Massachusetts
Fax: +49-2162-8170-280 Phone: +1-508-586-4600
RUSSIA Fax: +1-508-427-8971
INDIA Veliky Novgorod
Mumbai Phone: +7-8162-55-7898 Corpus Christi, Texas
Phone: +91-22-8354790 Fax: +7-8162-55-7921 Phone: +1-361-881-8182
Fax: +91-22-8354791 Fax: +1-361-881-8246
Moscow
New Delhi Phone: +7 495-585-1276 Deer Park, Texas
Phone: +91-11-2-6164175 Fax: +7 495-585-1279 Phone: +1-281-884-1000
Fax: +91-11-5-1659635 Fax: +1-281-884-1010
SAUDI ARABIA
ITALY Phone: +966-3-341-0278 Houston, Texas
Phone: +39-081-7892-111 Fax: +966-3-341-7624 Phone: +1-281-671-1640
Fax: +39-081-7892-208 Fax: +1-281-671-1735
SINGAPORE
Phone: +65-6861-6100 California
Fax: +65-6861-7172 Phone: +1-562-941-7610
Fax: +1-562-941-7810
SOUTH AFRICA
Phone: +27-11-452-1550
Fax: +27-11-452-6542

* Masoneilan, SVI, FVP, MARC, ValVue, ValSpeQ, ValvKeep, Camflex, DVD, V-Max, LincolnLog,
VRT, LE Packing, Ultra-Max, Minitork, SteamForm, V-LOG, Lo-dB, and Varipak are registered
trademarks of the General Electric Company.
Other company names and product names used in this document are the registered trademarks
or trademarks of their respective owners.

© 2012 General Electric Company. All rights reserved.

GEA18714 05/2012

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