Professional Documents
Culture Documents
(Source: data of the 5 last months of 2017 provided by Meiko Electronics Co., Ltd.)
These solid wastes are less toxic to the environment, and if they are properly
collected, reused and treated, they will do no harm to the environment.
(2). Hazardous waste
The amount and type of hazardous waste generated at the current phase are shown
in the following table:
Table 3.2. Type and amount of hazardous waste generated at the factory
HW Amount
No. Category State
code (kg/month)
Absorbent materials, adhesive materials
1 contain hazardous compounds (rags, Solid 18 02 01 38.452
gloves, masks, activated carbon, filters)
Solvent waste (alcohol, n-propanol
2 Liquid 17 08 03 4
solvent…)
3 Electronic components Solid 19 02 06 376
4 Waste oil Liquid 17 06 01 342
Solid/
5 Waste grease 16 01 08 0
Liquid
6 Fluorescent lamps and waste glass Solid 16 01 06 198
7 Waste batteries Solid 19 06 01 78
Waste ink cartridges contain hazardous
8 Solid 08 02 04 54
compounds
9 Saturated and used ion-exchange resin Solid 12 06 01 1
10 Used oil filters Solid 15 01 02 7
Solid/
11 Paint residue, paint waste 08 01 01 889
Liquid
Soft packaging contains hazardous
12 Solid 18 01 01 5.350
compounds
13 Hard metal plastic packaging Solid 18 01 02 506
Chemical plastic containers (chemical
14 Solid 18 01 03 27.490
cans, solder paint cases, paint cans)
Hard packaging made of other materials
15 Solid 18 01 04 165
(glass, composite...)
Inorganic waste chemicals (lead-free Solid/
16 19 05 03 3.706
solder, other inorganic chemicals...) Liquid
Disposal organic chemicals
Solid/
17 (photosensitive filter, photosensitive 19 05 04 43.652
Liquid
residues, other organic chemicals)
Sludge from industrial wastewater
18 Sludge 12 06 06 362.492
treatment system
19 Waste disposal slag Solid 07 04 02 5
Adhesive materials contain hazardous
20 Solid 08 03 01 59
compounds
Contaminated medical wastes (including Solid/
21 13 01 01 0
sharp wastes) Liquid
(Source: data of the 5 last months of 2017 provided by Meiko Electronics Co., Ltd)
Due to the hazardous properties (flammable, explosive, ecotoxic, ...) of wastes, and
at the same time, the large amount of wastes arising, if not being properly collected,
preserved or treated will cause serious damage to the ecological environment in the area.
3.1.2.3. Factors not related to waste
a. Spreadable disease between staff and local people
Due to the good hygienic and health conditions in the surrounding area of the
project, diseases such as diarrhea (diarrhea, dysentery, typhoid), infectious diseases (viral
hemorrhagic fever) rarely occurs even in the rainy season. However, it does not exclude
the possibility of spreading disease that may occur between workers at the project and local
people.
This impact is considered to be small because communes in the project area have
commune health stations and all staffs of the facility are aware of disease prevention.
b. Traffic activities in the area
Transportation of goods, raw materials, products as well as transportation of staff to
the project area will increase traffic density in the area, resulting in more traffic accidents
in the area.
- Electric shock;
- Accidents occur when transporting goods or contact with chemical,
- Accidents caused by falling, pouring materials, construction structures, walls;
- Falling;
- Food poisoning.
3.1.3. Assess the impact of the construction phase during the second phase of the
project
Construction activities will generate a number of environmental pollutants such as:
Table 3.3. Activities and sources of environmental impact during the construction
phase
Note:
- Load (kg/day) = Total amount of dust (kg)/Days of construction (days);
- Surface dust emission coefficient (g/m2/day) = Load (kg/day) x 103/Area (m2);
- Average dust concentration during 24h (µg/m3/day) = Load (kg/day) x 106/ V(m3);
Thus, surface dust emission and average concentration are 1.46 g/m2/day and
146,47µg/m3. Compare to QCVN 05:2013/BTNMT (average 200 µg/m3), the average dust
concentration on the project site during excavation is within the permitted level. Moreover, the
maximum suspended solids concentration in the project area will be much lower due to
sedimentation and wind carriage.
b) Pollution from vehicles transporting construction materials, transportation of
machinery and equipment
When operated with diesel or petrol, transportation vehicles will emit some
pollutants such as hydrocarbons (CxHy), NOx, CO, SO2, ... The level of pollutant emissions
depends on many factors such as air temperature, vehicle speed, trip length, composition
of fuel used,... To estimate the amount of pollutant load, we use the pollution coefficient
method set by WHO, which will be presented as follows:
Table 3.5. The amount of pollutants generated from transportation vehicles
Unit TSP SO2 NOx CO VOC
Vehicles
(u) (kg/u) (kg/u) (kg/u) (kg/u) (kg/u)
1. Gasoline Truck
Running on 1.000 km 0,4 4,5S 4,5 70 7
municipal area Tons of material 3,5 20S 20 300 30
Running on 1.000 km 0,6 3,3S 7,5 50 3,5
highway Tons of material 20S 45 300 20
2. 3,5-16T Diesel Truck
Running on 1.000 km 0,9 4,29S 11,8 60 2,6
municipal area Tons of material 4,3 20S 55 28 12
Running on 1.000 km 0,9 4,15S 14,4 2,9 0,8
suburban road Tons of material 4,3 20S 70 14 4
3. Car
1.400 – 2.000 cc 1.000 km 0,07 1,62S 1,78 15,73 2,23
engine Tons of material 0,86 20S 22,02 194,7 27,65
1.000 km 0,07 1,85S 2,51 15,73 2,23
>2.000cc engine
Tons of material 0,76 20S 27,11 169,7 24,09
(Source: Part 1: Rapid Inventory Techniques in Environmental Pollution, WHO Genneva
1993)
Note: S is the percentage of sulfur in the fuel, taken as 0,2%.
The amount of pollutants in the exhaust gases of vehicles generated during the
construction and transportation for the project can be estimated in the table above. The
amount of pollutant load depends on the temperature (season), the speed as well as the
distance traveled, whether the engine is equipped with exhaust gas filter or not.
According to the information in Table 1.3, the total volume of raw construction
materials in 2018 and 2019 is 309.264 tons and the total volume of machinery needed to
be installed is 106 tons. According to the construction progress, the construction period
will be during 8 months (from May 2018 to January 2019) equivalent to 240 days. Thus,
the average volume of raw materials to be transported is ≈ 1289 tons/day. The vehicles
used for transportation of construction materials are 25T heavy trucks, the number of daily
trips is 52 trips.
The new boiler system was designed and assembled completely before moving to
the installation site at the company's energy sector. Therefore, the volume of installation is
the volume of 06 boilers, which is equivalent to 19.448 kg. Due to the large size of the
boiler, together with accessories such as pumps, racks; each boiler will be transported on a
container car. Therefore, it is necessary to have 06 container trucks to transport these 06
new boilers.
Consider the distance of the truck in the project area is 1.0 km, with the estimated
number of 52 turns per day and 06 new boiler transport, the total distance is 1.0 x (52 + 6)
= 58 km. The volume of impact on the project surface V = S x H with S = 14.745m2 and H
= 10m (since the height of meteorological parameters is 10m).
Therefore the concentration of pollutants generated by this activity is:
Table 3.6. Concentration of pollutants from traffic activities
Concentration of
pollutants µg/m3 354 84 4642 23.601 1023
QCVN
µg/m3 300 350 200 30.000 -
05:2013/BTNMT
Estimated results showed that TSP and NOx values are above National Standards
limit. In fact, the concentration of pollutants will be much smaller than calculated since the
air in the project area will be blown away by wind.
However, with the high frequency of daily transportation truck in the long term, if
the company does not have reasonable layouts and distribution schedule, the transportation
process will have an impact on the plant's current production activities, as well as putting
pressures on the region's transporting infrastructure.
c) Impact of emissions from the operation of welding machines
During the construction phase of the project, along with the source of emissions
from transportation vehicles, construction machines such as welding machines, metal
cutting machines... is also a sources of gas pollution. The coefficient of contamination
during welding process of metal materials is given in the table below:
Table 3.7. Coefficient of contamination during welding process of iron and steel
Welding rod diameter, mm
No. Pollutants
2,5 3,25 4,0 5,0 6,0
Welding smoke
1 288 508 706 1.100 1.578
(mg/1 rod)
2 CO (mg/1 rod) 10 15 25 35 50
3 NOx (mg/1 rod) 12 20 30 45 70
(Source: Pollution of the air environment, Pham Ngoc Dang, NXBKHKT 2004)
With an average use of welding rod 0,45 kg/m2 and a total floor area of 14.745m2
=> the total amount of welding rod is 6.635,25 kg.
Assuming the average welding rod diameter is 4mm, the number of welding rods is
25 rods/kg => the total number of welding rods used will be 165.881 rods.
The duration of construction phase of the plant is about 300 days, we can calculate
the amount of toxic gases generated during the construction phase of the plant as follows:
- Welding smoke : 390,37 kg/day
- CO : 13,82 kg/day
- NOx : 16,59 kg/day
It can be seen that the amount of pollutants generated in the welding process of iron
and steel is quite large.
d) Impact of exhaust gases from machinery operation
The machine and equipment used in the construction phase of the project use Diesel
oil as fuel and electricity to operate and work. In terms of Diesel types, we have the
following pollution coefficients:
Table 3.8. Pollution coefficient of Diesel machines
Items SO2 NOx CO VOC
Pollution
coefficient (kg/tons 20*S 70 14 4
of material)
(Source: World Health Organization (WHO))
According to the Decision No. 1134/QD-BXD dated October 8, 2015 announcing
the norms of expenses for determination of machine and construction equipment price
quotas, the amount of fuel used for the operation of the machine and equipment are
calculated as follows:
Table 3.9. Estimated total fuel used for the operation of equipment and machine
during the construction phase of the project
Items
Đơn vị SO2 NOx CO VOC
Content
Kg/kg of
Pollution coefficient 0,02*S 0,07 0,014 0,004
material)
Amount of fuel used per ca Kg of material 2579
Amount of pollutants kg 2,56 180,53 36,11 10,32
3
Concentration of pollutants µg/m 175 1224 245 70
3
QCVN 05:2013/BTNMT µg/m 350 200 30.000 -
Note: The S ratio in the oil is 0,05%.
Amount of pollutants = Pollution coefficient x Amount of fuel used per ca
Concentration of pollutants = Amount of pollutants /Affected volume
Where: Affected volume V= S x H with S = 14.745m2 and H = 10m
Therefore, when all the equipment and machine are running, contamination will
occur in the project area. In fact, the concentration of pollutants will be much smaller than
calculated since the air in the project area will be blown away by wind. However,
appropriate management measures are still needed to minimize the amount of waste.
2. Water environment
Factors causing water pollution during the construction phase of the project are:
- Domestic wastewater from workers;
- Rain water runoff in the whole project area;
- Dust, soil, sand, stone, raw materials such as cement, gasoline leaks.
(1) Pollution from domestic wastewater of construction workers
Water environmental impacts due to the construction process of the project mainly
due to domestic wastewater of construction workers. The composition of the main
pollutants in domestic effluents are: residues, suspended solids (SS), organic compounds
(BOD/COD), nutrients (N, P) and pathogenic microorganisms (Coliform, E.Coli). Daily
waste water can pollute surface water and groundwater if not being properly treated.
According to the construction standard TCVN 33-2006, the water supply quota for
daily life is 120 liters/person/day and according to the regulation in Decree 80/2014/ND-
CP, it is estimated that the amount of wastewater generated will reach 100% of water
demand, corresponding to 120 liters/person/day. Thus, with 204 workers working on the
site, the total amount of domestic wastewater generated during the construction process of
the project is about 24,5 m3/day.
The composition of the main pollutants in domestic effluents are: residues,
suspended solids (SS), organic compounds (BOD/COD), nutrients (N, P) and pathogenic
microorganism (Coliform, E. coli, helminth eggs). Daily waste water can pollute surface
water and groundwater if not treated properly.
In general, flow rate, concentration of toxic substances in this source is not significant.
On the other hand, rainwater runoff will be collected into the storm water collection system
and then deposited into the general drainage system of the industrial zone. In addition, the
project area has been concretized so the impact will be significantly reduced.
3. Solid waste
Construction solid waste: With a total volume of construction materials of 309,264
tons, based on the data of waste from the same construction activities for the old workshop,
the amount of solid waste generated from the construction process is calculated as follows:
- Steel scrap: average amount of 500 kg/month.
- Concrete, construction materials (sand, stone, brick...): average amount of 12.000
kg/month.
- Carton packaging: Generated from packaging containing building materials
(mostly cement bags) with an average of 250 kg/month.
(Source: Emissions data from the construction of old workshops, copper stations and
boilers – Meiko Electronics Co., Ltd)
Daily solid waste: generated from daily activities of construction workers. It is
estimated that each worker at the site emits about 0.5 kg of waste per day (Source: National
Environment Report 2011 - Solid Waste). With 204 workers at the site, the total amount of
domestic waste generated during the construction process is estimated to be 102 kg/day.
Hazardous waste: During the construction of the project, the machine must be
maintained regularly with grease and oil. Based on solid waste data from the construction
of similar items (PCB plant No. 1, copper waste recovery station No.1, No. 2, energy sector
No.1), the amount of hazardous wastes is estimated as follow: The amount of grease
generated is about 120 kg/month and the amount of waste oil is about 120 liters/month,
mop oil: 40 kg/month.
During the construction of the workshop, the amount of paint residues and paint
tanks (for painting the workshop) will increase. The amount of paint residue is estimated
to be 60 kg/month and the paint container is about 90 kg/month. Generally, this amount of
waste is generated only during certain periods of time, especially during the painting of
workshop.
Due to the hazardous properties (ecotoxicity, flammability), these wastes can create
harmful effect to the ecological environment if they are not properly collected and treated.
3.1.3.2. Factors not related to waste
1. Spreadable disease between staff and local people
Due to the good hygienic and health conditions in the surrounding area of the
project, diseases such as diarrhea (diarrhea, dysentery, typhoid), infectious diseases (viral
hemorrhagic fever) rarely occurs even in the rainy season. However, it does not exclude
the possibility of spreading disease that may occur between workers at the project and local
people
This impact is considered to be small because communes in the project area have
commune health stations and all staffs of the facility are aware of disease prevention.
2. Traffic activities in the area
During the construction phase, the transportation of goods, raw materials, products
will increase traffic density in the area, affecting traffic activities on these roads.
3. Health and safety
Major health and safety issues in the current phase of the project related to
occupational accidents, and there are many types of occupational accidents that may occur:
- Electric shock;
- Accidents occur when transporting goods or contact with chemical,
- Accidents caused by falling, pouring materials, construction structures, walls;
- Falling;
- Traffic accidents, ...
Workers are the main subject to the risk of occupational accidents at construction
sites since working with large machines, electrical lines, cranes, ... is risky. The severity
and frequency of occupational accidents will be higher if the regulations on occupational
safety are not implemented, construction vehicles are not maintained regularly or when
construction workers are not trained with measures to ensure labor safety.
b. Impact of vibration
In general, compared to noise, vibration effects are less visible and more difficult
to perceive. The vibrations generated from some typical construction machines are shown
in the following table:
Table 3.13. Vibration levels of some typical construction machiner
10m* away 30m away 60m away
No. Name of machine
from source from source from source
1 Máy đào bánh xích 79 69 59
2 Máy đào bánh lốp 77 67 57
3 Tower crane 75 65 55
10m* away 30m away 60m away
No. Name of machine
from source from source from source
4 Concrete pump trucks 81 71 61
5 Static concrete pumps 88 78 68
6 25T Road Roller 76 66 56
7 Watering vehicles 68 58 48
8 Pile pressing machines 82 72 62
9 Cutting machines 90 80 70
10 Welder 82 72 62
11 Winches, hoists 74 64 54
12 Water pumps 86 76 66
13 Compressor 77 67 57
14 Drill 90 80 70
15 Bulldozers 77 67 57
16 Screw driving machine 86 76 66
QCVN 27:2010/BTNMT (khu vực thông thường, 6h – 21h) : 70dB
(Source: US Environmental Protection Agency)
The results in the table above show that at a distance of less than 10m, the vibration
limits do not meet the stardard limits in accordance with QCVN 27:2010/BTNMT, therefore,
the Contractor and Investor shall take mitigation measures for the workers working directly
with the construction machine and on the site. The vibration at a distance of 60m is within the
standard limits (according to QCVN 27:2010/BTNMT - for normal areas), so impacts from
vibration to the surrounding environment are negligible as residential areas quite far from the
project area.
d. Impacts caused by preparation activities of raw material storage and construction
equipment
Preparation of storage facilities: Due to the large volume of construction materials,
the process of construction use a variety of equipment and machinery, so to preserve
materials, equipment, machinery, projects will build a temporary storage of 3000 m2,
located in the vacant land near the PCB No. 3 area – this site is separate from the current
factory of the plant, therefore it should not affect the current production activities of the
plant. Environmental issues during the construction of storage are mainly noise and solid
waste from the assembly of sheet metal, however, since the temporary storage is simply
encircled by pre-loaded sheets, the time needed to build is short, estimated time is only 5-
7 days so the impact is considered to be low.
Collection of materials and construction equipment will also be arranged by the
project owner at the temporary storage facility near the PCB No. 3 site as mentioned above,
thereby avoiding the spreading of waste to the surrounding area, ensuring minimal impact
to the existing normal activities. Since the production activities of the factory take place in
the factory area, the impact of material gathering mainly comes from the process of
transporting solid waste into the storage area. This transportation is not usual during the
day and the existing road network is sufficiently large so that these activities do not
interfere with the daily operation of the plant. However, this will have an impact on current
production activities if the project owners do not have any reasonable transportation plan.
e. Impact on the current production activities of the project
With a large amount of construction workload, the construction period lasts for about
12 months and the construction activities will have a great impact on the current production of
the plant including:
Impact from the transportation of raw materials: the frequency of material
transportation is 52 times per day by 25T trucks with a total time of about 240 days, this activity
will affect the operation of the plant along the road from the factory to the collection sites. This
impact includes: traffic, dust, noise and emissions as well as spillage of materials...
Impact from material gathering: with large volume of raw materials, if the project
owner do not have any transportation plan and reasonable construction measures, this scheme
will affect the current production activities such as traffic obstruction, labor accidents ...
Impact on the production of PCB Factory No. 1: In the area of PCB Factory No. 1, the
project owner will install additional equipments to increase the production capacity of the BU
board, and this installation process will have an impact on the current production of PCB No.
1. Therefore, the project owner should have a reasonable plan to avoid production shutdown
due to conflicts derived from construction activities in the area.
Table 3.14. A summary of the impacts of the construction phase and the
corresponding operation phase during construction
Figure 3.1: Prediction model on the transmission of HCl generated from the project
Figure 3.2: Prediction model on the transmission of n-propanol generated from the
project
Figure 3.3: : Prediction model on the transmission of acetic acid generated from the
project
The results from the models show that:
For HCl: without proper treatment measures, the HCl concentration over the whole
residential area of Phung Xa commune with exceed standard limits (> 60µg/m3) according
to QCVN 06:2009/BTNMT.
Direct impact on worker at the factory: due to the high corrosive nature, long term
exposure to acidic vapors can cause coughing, choking, rhinitis, sore throat and damage
the upper part of the respiratory system. In severe cases it can cause pulmonary edema,
paralysis or even death.
Impacts on surrounding organisms: For the surrounding organism, HCl reduces the
leaf shininess, damages the plant, damages the animal, reduces the amount of milk.
Thus, it can be seen that, with the high level of HCl emission, the impacts of
untreated emission to the environment is very high, especially harmful to inhabitants of
Phung Xa commune.
For solvent vapor n-propanol: It can also spread to the residential area around the
plant, however, the concentration is very low (within the range <1mg/m3), so it does not
have negatively affect on the residential area.
The results show that the maximum n-propanol concentration is only 0,11 mg/m3,
and when it reaches the nearest residential area (Phung Xa commune), the concentration
dropped to less than 0,005 – 0,05 mg/m3. As there is no n-propanol concentration regulation
on the surrounding environment, we use the permitted value in Decision No.
3733/2002/BYT for an 8-hour working - 350 mg/m3 as comparison to the vapor
concentration in the nearest residential area (less than 3000 times). Therefore, impact on
surrounding objects is negligible
For acetic acid: It can also spread to the residential area around the plant, however,
the concentration is very low (within the range <1mg/m3), so it does not have negatively
affect on the residential area.
As there is no acetic acid concentration regulation on the surrounding environment,
we use the permitted value in Decision No. 3733/2002/BYT for an 8-hour working - 25
mg/m3 as comparison to the vapor concentration in the nearest residential area (less than
25 times). Therefore, impact on surrounding objects is negligible.
Dust: Generated from NC drilling and cutting materials. The amount of dust
generated is quite large and contains high content of copper (Cu), which can cause a
harmful effect to the health of workers if not thoroughly collected. This type of dust has
high density and weight, so it settles quickly, spreadable area is not large. Based on current
technology the factory is using, which is the integrated synchronous dust collecting and
splitting equipment at the cutting machine and drilling machine, the amount of dust
generated in these areas is very small 0,241-0,811 mg/m3 (based on the test results of
working environment in these areas), much smaller than the environmental standard of
Decision No. 3733/2002/QD-BYT of 8 mg/m3.
(2). Gas emissions from boiler operations
The company is currently using 08 boilers, however in the second phase, 6
additional boilers will be installed for the energy sector 1, increasing the total number to
14 boilers. The specific amount of fuel used for the stages is shown in the following table:
Table 3.16. The amount of DO used for the phases of the project
The amount of oil used Giai đoạn 2
Phase 1 (currently)
(accumulated)
Unit Liters/h 560 980
Kg/h 672 1.176
To calculate the load and concentration of pollutants in the exhaust gases released
at the chimney, we used the formula provided by Prof. Dr. Tran Ngoc Chan (Air pollution
& Exhaust Gas - Science and Technology Publishing House 2004)
Table 3.17. Table of gas emission calculation formulas
No. Object Unit Formula
The amount of dry air required for the Vo = 0,089Cp + 0,264Hp
1 m3/kgNL
combustion process - 0,0333(Op - Sp)
The amount of humid air required for
2 combustion (at t =30oC ; µ =65% => m3/kgNL Va = (1+ 0,0016d)Vo
d=17g/kg)
Actual humidity air with excess air
3 m3/kgNL Vt = αVa
factor α = 1,2 – 1,6; take α = 1.5
SO2 content in products m3/kgNL VSO2 = 0,683×10-2 Sp
The amount of CO in products with
4 incomplete combustion coefficient of
m3/kgNL VCO = 1,865×10-2×η×Cp
chemical and mechanical η (η = 0,01 -
0,05); take η = 0,03
VCO2 = 1,853×10-2(1- η)
6 CO2 content in products m3/kgNL
× Cp
VH2O = 0,111Hp +
7 Water vapor content in products m3/kgNL
0,0124Wp + 0,0016 dVt
VN2 = 0,8×10-2×Np +
8 N2 content in products m3/kgNL
0,79×Vt
C 0,8 E
z .u (mg/m3)
(Source: Air Environment - Pham Ngoc Dang, Science and Technology Publishing
House)
Where:
- C is the concentration of the pollutant in the air (mg/m3).
- E is the amount of pollutant load from the source (mg/m/s).
E = Et x 103/(86400 x 103) (mg/m/s) – with Et: total load (g/day/km) equal to the
total load corresponds to each pollution parameter (provided in table 3.28) divided by the
distance travelled (provided in Table 3.27) corresponds to each phase (Phase 1 has a total
travelled distance of 800 km, Phase 2 is 1.600km.
- z is the height of the calculation point (m); take z = 2 m.
- h is the height of the pavement compare to the surrounding ground( m); h = 0,5 m.
- u is the average wind speed in the area (m/s); assume that the weather is sunny and
light wind, u = 1,5m/s.
- x is the distance from the road to the sidewalk (m), x is choosen as 10m, 20m, 30m,
40m, 50m for calculation.
- z 0,53x is the vertical diffusion coefficient of the pollutant (m).
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