Professional Documents
Culture Documents
Training objectives:
You are able to commission and
parameterize the drive system
SINAMICS using the tool STARTER.
Operating Manual
List Manual
Equipment Manual
- Booksize
- Booksize Coldplate
- Chassis
Equipment Manual for Control Units and
Additional System Components
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 1
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
continued on page 3
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 2
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Commissioning with STARTER
Content Page
Structure of the Compact Flash Card (S120).................................................................................... 26
Saving and defaulting parameter sets............................................................................................... 27
Saving and defaulting parameter sets............................................................................................... 28
Saving and defaulting parameter sets............................................................................................... 29
Icons within the project navigator (ONLINE mode)............................................................................ 30
Expert functions 1(2)....................................................................................................................... 31
Expert functions 2(2)....................................................................................................................... 32
Parameter comparison..................................................................................................................... 33
“Comparative quality” of the components.......................................................................................... 34
Component replacement (series comm.) / Comparative-Q. “high“ .................................................... 35
BICO connections in STARTER....................................................................................................... 36
BICO signal sources........................................................................................................................ 37
Data sets.......................................................................................................................................... 38
Data sets.......................................................................................................................................... 39
Firmware update, keeping existing parameters................................................................................ 40
FW update via configuration mask.................................................................................................... 41
Boot Loader..................................................................................................................................... 42
FW update via expert list.................................................................................................................. 43
FW-update of the AOP30................................................................................................................. 44
Cycle times...................................................................................................................................... 45
Ordering data for the Compact Flash Card....................................................................................... 46
Product licence management........................................................................................................... 47
Licence entry without card reader..................................................................................................... 48
Parameterization via BOP20............................................................................................................ 49
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 3
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Required pre-conditions
Line 1
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 4
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Wiring generalities
• Main switch Example:
CU320 with Active Line Module
• Line fuses for power unit / 24VDC 2 motor modules with motors
• 24VDC for components and Enable Pulse 2 motor sensors via SMC
• DRIVE-CLiQ wiring 1 external sensor via SMC
• Line contactor with feedback
• Line reactor or filter-reactor combination 1 2 3 3
• Motor and sensor cables
• Earthing and screening concept
(large surface area, star-like to ground)
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 5
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Option:
G150
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 6
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Compliance with the DRIVE-CLiQ wiring rules
X203
X2: motor 2
X1: motor 1
X500 X500
X500 X500 X500 Encoder for motor 1
X500
Encoder for motor 2
• Motor Modules may always be continued from port X201 to port X200
• Sensor Module or DRIVE-CLiQ motor should be on corresponding Motor Module port X202
• Double Motor Modules: Sensor Module or DRIVE-CLiQ motor assigned to corresponding Motor Module
The compliance with the “can“ rules allows an automatic topology configuration
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 7
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
CU SLM
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 8
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Setting up the PROFIBUS communication
Profibus connection and diagnostic LED • As tool the most recent STARTER is installed
• The communication from STARTER to the CU320
is set up via PROFIBUS observing the wiring rules.
• The PG/PC interface is set up with the system
function “Set PG/PC Interface“
• The CU320 Profibus address is set
Diagnostic LEDs
• RDY
•DP1
• OPT
• MOD
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 9
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 10
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
SINAMICS firmware and STARTER software
Current FW version Current SW version
SINAMICS: STARTER/SCOUT:
V2.4 V4.0
(Internal: V02.04.00.00) (Internal: V41.00.00.30)
SINAMICS STARTER
FW 2.3 V 3.2.1 (Servicepack 1)
FW 2.4 V4
FW 2.5 V5
• The firmware is part of the Compact Flash Card (FW 2.3: 32 MB CFC, FW 2.4: 64 MB CFC)
• The validity of the Boot Loader is to be checked
when updating FW by copying it to the CF-card • Firmware version V1.3 (only G150)
(Loader 1: CU320, Loader 2: Compact Flash Card) cannot be operated with STARTER.
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 11
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Software versions
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 12
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Creating a project with STARTER
A) Without Project Wizard by direct definition of a new project (STARTER / SCOUT)
new Project
Offline
new Project
Online
existing
Project
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 13
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
The
The configuration
configuration of
of aa drive
drive unit
unit is
is
then
then continued
continued ONLINE
ONLINE or or OFFLINE.
OFFLINE.
OFFLINE
ONLINE
OFFLINE
ONLINE
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 14
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
B1.1) Offline configuration / Configuring a drive unit G150, S150
> Configure drive unit
2 3
1
1.
1. Create
Create aa new
new project
project and
and configure
configure aa drive
drive unit
unit offline
offline
2.
2. Set
Set up
up PG
PG interface
interface
3.
3. Configure
Configure drive
drive unit offline (menu
unit offline (menu prompted)
prompted)
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 15
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 16
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
B1.2) Offline configuration / Configuring a drive unit S120
> Configure drive unit
2 3
1
1.
1. Create
Create aa new
new project
project and
and configure
configure aa drive
drive unit
unit offline
offline
2.
2. Set
Set up
up PG
PG interface
interface
3.
3. Configure
Configure drive
drive unit offline (menu
unit offline (menu prompted)
prompted)
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 17
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
SLM CU / TB30 MM
r4022.0 p864
DO HW DI SW
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 18
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Configuring a drive unit S120
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 19
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
6a 6b
4.
4. Complete
Complete thethe BICO-wiring
BICO-wiring
5.
5. Store
Store the
the project
project
6.
6. Load
Load the
the project
project to
to the
the target
target device,
device, copy
copy RAM
RAM to
to ROM
ROM
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 20
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
B2) Online search (project wizard) and automatic configuration
> configure drive unit
1 2 4
3
> automatic configuration
1.
1. Create
Create aa new
new project
project and
and
search
search drive
drive units
units online
online
2.
2. Set
Set up
up PG
PG interface
interface
3.
3. Search
Search for
for accessible
accessible nodes
nodes
4.
4. Go
Go online
online
Drive is already commissioned: 5a.
5a. Drive
Drive is
is already
already commissioned:
commissioned:
load
load project data
project data into
into PG
PG (Upload)
(Upload)
5a 5b.
5b. Start
Start Automatic
Automatic configuration:
configuration: loadload
to
to PG
PG (Upload)
(Upload)
6.
6. Non
Non DRIVE-CLiQ
DRIVE-CLiQ objects:
objects:
First commissioning required: complete
complete motor
motor and
and sensor
sensor etc.
etc.
offline with
offline with configuration
configuration wizard
wizard andand
5b store
store the
the project
project
7.
7. Load
Load the
the drive
drive unit
unit to
to the
the target
target
6 device
device (online) and store into
(online) and store into ROM
ROM
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 21
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
To
To reach
reach the
the control
control panel:
panel:
1.
1. Drive
Drive >> Commissioning
Commissioning >> Control
Control panel
panel
2.
2. Assume
Assume control
control authority
authority
3.
3. Set
Set the
the Enables
Enables
after ON
4.
4. Switch
Switch onon
5.
5. Set
Set speed
speed with
with setpoint
setpoint and
and scaling
scaling
1
2
3 5
4
Control panel
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 22
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Volatile and Non-Volatile Memory
Offline Online
HD RAM RAM
V02.02.03
Reboot
Save project Load Parameter reset
to PG
PG / PC SINAMICS CU
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 23
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 24
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Save and restore parameter sets
V02.02.03
Copy RAM to ROM CF-Card
(all RAM data in PF1)
PF10,
PF10, 11, 12: Customer
11, 12: Customer data
data
Drive Object
Copy RAM to ROM
P971 = 1 PF20
PF20 .... 26:
26:
(RAM data of one Object in PF1 factory:
factory: reserved,
reserved,
read
read only
only access
access
Drive Copy ROM to RAM:
Object P010 = 30, parameter reset
DO x P970 = 1 Object parameter
P970 = 100 only BICO in Object
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 25
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
CU Firmware
V02.02.03
FW for components
GSD Data
User data
1 user
parameter file + n back-up
parameter files
For example:
PS xx00= General
Data on the Compact Flash Card PS xx01= Object 1: CU
are grouped as follows: PS xx02= Object 2: Drive
PS xx03= Object 3: TM31
• USER the user data PS xx99= General
• SIEMENS the system data
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 26
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Saving and defaulting parameter sets
A) via icons Load project to target device
• All project data to all target devices
Æ drive unit 1 (i.e. addr. 4)
Æ drive unit 2 (i.e. addr. 5)
A B C D Æ SIMOTION
• With / without copy RAM to ROM:
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 27
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 28
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Saving and defaulting parameter sets
on CU320
Reset
C) via expert list
of the Control Unit:
• CU320 by itself
• complete drive unit
p09=30
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 29
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
gn. - gn.
rd. - rd.
wt. - wt.
rd. - gn.
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 30
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Expert functions 1(2)
add new list save list edit list
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 31
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
extended compare
search parameter files
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 32
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Parameter comparison
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 33
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 34
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Component replacement (series comm.) / Comparative-Q. “high“
component change
p9909 = 1 upload
serial nr. B Æ OPERATION serial nr. B
power ON
p9909 = 0
serial nr. A Æ FAULT Series commissioning
power ON
Independent of the parameter
p9905 = 1 setting p9909 (=1/ =0) the
serial number of the hardware
(actual topology) is copied
serial nr. B Æ OPERATION into the CU320 (set topology)
after download.
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 35
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
The
The BICO
BICO connection
connection can can be
be
programmed
programmed in in the
the graphical
graphical
masks
masks of of the
the drive
drive objects
objects or
or
in
in the
the expert
expert list
list
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 36
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
BICO signal sources
drive
objects List
List of
of the
the parameters
parameters
most
most commonly
commonly used used
for
for the
the intended
intended
connection
connection of of the
the
selected
selected drive
drive object
object
drive
objects
List
List of
of all
all parameters
parameters
available
available for
for the
the
connection
connection of of the
the
selected
selected drive
drive object
object
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 37
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Data sets
CDS
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 38
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Data sets
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 39
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
5.
8.
save copy
6. clear 9.
4.
V02.01.01
V02.01.01
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 40
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
FW update via configuration mask
Drive unit Æ Configuration Æ Version overview: Firmware Update
Power ON Reset!
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 41
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Boot Loader
First
First level
level loader
loader in
in the
the CU320
CU320 (Loader
(Loader 1)
1)
• Loader 1 (boot FW for the CU320 processor) is an integral part the CU320
• Actual version of Bootloader 1 is
for FW 2.1: 2000700 / 2002400
FW 2.2: 2002400
2200500 (for non-volatile fault buffer)
FW 2.3 / 2.4: same as FW 2.2
• CU320 Version of Bootloader 1: see r197
• D435 Version of Bootloader 1: see SIMOTION
V02.02.03
Second
Second level
level loader
loader on
on the
the CF
CF Card
Card (Loader
(Loader 2)
2)
• A Compact Flash Card with Firmware V1.3 cannot be updated by copying the firmware V2.1.x to
it, since the Bootloader of the CF Card has to be updated additionally.
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 42
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
FW update via expert list
component
component
number
number
Drive
Firmware
CU320
1=Start
Advantage: STARTER can be used for other jobs while the component download is executed.
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 43
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
>> FW2.4
FW2.4
V2.4
V02.01.01
V2.4
• The firmware update is executed automatically while the firmware and parameter-, fault- and alarm-
databanks are copied from the Compact Flash Card Æ independent of the FW version, always
matching the CU-firmware
• Availability of real-time information for the CU320 Æ real-time interrupt for fault- and alarm-messages
• Features provided by new AOP with extended program- and databank / 6SL3055-0AA00-4CA3
<< FW2.3
FW2.3
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 44
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Cycle times
6
5
+
2
Medium / Vector – Vector
1
55 100
in future
mode cycle time p0112= (5) xHigh (4) High (3)Medium (2) Low (1) xLow
Servo current controller p115[0]= 31,25 µs 62,5 µs 125 µs 125 µs 250 µs
speed controller p115[1]= 62,5 µs 62,5 µs 125 µs 250 µs 250 µs
flux controller p115[2]= 62,5 µs 62,5 µs 125 µs 250 µs 250 µs
setpoint channel p115[3]= 250 µs 1000 µs 4000 µs 4000 µs 4000 µs
Vector current controller p115[0]= 250 µs 250 µs 250 µs 400 µs 400 µs
speed controller p115[1]= 250 µs 500 µs 1000 µs 1000 µs 1600 µs
flux controller p115[2]= 1000 µs 1000 µs 1000 µs 2000 µs 1600 µs
setpoint channel p115[3]= 250 µs 500 µs 1000 µs 1000 µs 1600 µs
V/Hz voltage channel p115[0]= 250 µs 250 µs 400 µs
control
frequency channel p115[1]= 500 µs 1000 µs 1000 µs
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 45
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 46
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Product licence management
Certificate of Licence (Licence)
Licence and drive are ordered
separately.
SP Easy to do post licensing.
second order
1 licence Customer’s logistics
licence-data bank http://www.siemens.com/automation/license
at A&D MC OI
CF
Drive
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 47
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 48
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.
Parameterization via BOP20
Changeover: operation ÅÆ Parameterization Changing the currently active drive object
For
For aa detailed
detailed explanation
explanation refer
refer to:
to:
Commissioning
Commissioning Manual,
Manual, page
page 8-356
8-356 ……
SINAMICS Date:
File:
06.03.2007
ABU DHABI: Page 6 - 49
SITRAIN Training for
Automation and Drives
Siemens AG 2007. All rights reserved.