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Service Manual

Fo r d
Service Manual
1920 & 2120
Compact Tractors
Volume 1 of 2

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF


FORD OR IT’S SUCCESSORS. FORD AND IT’S SUCCESSORS
ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

FO-S-1920,2120
FORD
1920 AND 2120 TRACTORS

Repair Manual
FORD NEW HOLLAND, INC.
NEW HOLLAND, PENNSYLVANIA
PRINTED IN U.S.A.
PART 1
ENGINE SYSTEMS
MODELS 1920 AND 2120

Chapter 1
ENGINE AND LUBRICATION SYSTEM

Section Page
A. DESCRIPTION AND OPERATION.................................. 1
B. OVERHAUL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
C. COMPRESSION TEST ............................................ 47

Chapter 2
COOLING SYSTEM

Section Page
A. DESCRIPTION AND OPERATION.................................. 49
B. OVERHAUL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Chapter 3
TROUBLE SHOOTING, SPECIFICATIONS
AND SPECIAL TOOLS

Section Page
A. TROUBLE SHOOTING ............................................ 59
B. SPECIFICATIONS.. . .. . . ..... .. . .. ... .. . .... . .. . . .... ..... . ... . .. 63
C. SPECIAL TOOLS.. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . . .. .. . .. .. . .. . . .. 70

PRINTED IN U.S.A.
PART 2
FUEL SYSTEM
MODELS 1920-2120

Chapter 1
DIESEL FUEL SYSTEM
INJECTION PUMP

Section Page
A. DESCRIPTION AND OPERATION.................................. 1
B. REMOVAL AND INSTALLATION.... . . . ... . .. . ..... . . . . . ... . . .. .. . . 5
C. TIMING AND GOVERNOR ADJUSTMENTS. . . . . . . . . . . . . . . . . . . . . . . . . 8

Chapter 2
INJECTORS

Section Page
A. DESCRIPTION AND OPERATION. . . .... . ...... . ... . . . . . .... ... .. . . 15
B. REMOVAL AND INSTALLATION... . . ... . . .. ... . . .. . . . . . . ... . ...... 16
C. OVERHAUL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Chapter 3
TROUBLE SHOOTING AND SPECIFICATIONS

Section Page
A. TROUBLE SHOOTING ............................................ 19
B. SPECIFICATIONS. . ... . . ... . ..... . .... . . . . ... . . .... .. . . . ... .. ... . 23
C. FUEL INJECTION PUMP SPECIFICATIONS.. .... .. ...... .. .... .. .. . 24

PRINTED IN U.S.A.
PART 3
ELECTRICAL SYSTEMS
MODEL 1920-2120

Chapter 1
WIRING, SWITCHES, GLOW PLUGS AND
INSTRUMENTATION

Section Page
A. DESCRIPTION AND OPERATION ............ " . . ... . . . ... . . . . . . . . . 1
B. OVERHAUL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Chapter 2
BATTERY

Section Page
A. DESCRIPTION AND OPERATION.................................. 13
B. MAINTENANCE AND TESTS...................................... 15

Chapter 3
STARTING SYSTEMS

Section Page
A. STARTING SYSTEM - DESCRIPTION AND OPERATON ............ 23
B. STARTING MOTOR - OVERHAUL................................ 24
C. NEUTRAL START SWITCH - DESCRIPTION AND OPERATION...... 35
D. NEUTRAL START SWITCH - OVERHAUL......................... 36
E. KEY START SWITCH - DESCRIPTION AND OPERATION........... 42
F. KEY START SWITCH - OVERHAUL.............................. 42

PRINTED IN U.S.A.
PART 4
CLUTCHES

Chapter 1
SINGLE CLUTCH
12 x 12 HYDRAULIC SHUTTLE SHIFT
TRANSMISSION - MODEL 2120

Section Page
A. DESCRIPTION AND OPERATION.................................. 1
B. ADJUSTMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
C. OVERHAUL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Chapter 2
DOUBLE CLUTCH
12 x 4 NON-SYNCHROMESH TRANSMISSION -
MODEL 1920
12 x 12 SHUTTLE SYNCHROMESH
TRANSMISSION - MODEL 1920
12 x 4 NON-SYNCHROMESH TRANSMISSION -
MODEL 2120

Section Page
A. DESCRIPTION AND OPERATION.................................. 5
B. ADJUSTMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
C. OVERHAUL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

PRINTED IN U.S.A.
PART 5
TRANSMISSION SYSTEMS

Chapter 1
NON-SYNCHROMESH 12 x 4
GEAR TRANSMISSION
MODEL 1920

Section Page
A. DESCRIPTION AND OPERATION.................................. 1
B. OVERHAUL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
C. SHIFT LEVERS AND TOP COVER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
D. TROUBLE SHOOTING AND SPECIFICATIONS. . . . ... . . . .... . . .... . . 14

Chapter 2
NON-SYNCHROMESH 12 x 4
GEAR TRANSMISSION
MODEL 2120

Section Page
A. DESCRIPTION AND OPERATION. . .. . .. . . . . . .. . . . . ... . . . .... . ... . . 15
B. OVERHAUL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
C. SHIFT LEVERS AND TOP COVER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
D. TROUBLE SHOOTING AND SPECIFICATIONS.. ... . . .. .. . . . ... .. . . . 30

Chapter 3
SYNCHROMESH 12 x 12
SHUTTLE TRANSMISSION
MODEL 1920

Section Page
A. DESCRIPTION AND OPERATION.................................. 31
B. OVERHAUL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. - 32
C. SHIFT LINKAGE ................................................. 45
D. TROUBLE SHOOTING AND SPECIFICATIONS. . . .... . . .... . ..... . . . 51
PRINTED IN U.S.A.
- - - - - - - - - - - P A R T 5 - TRANSMISSION S Y S T E M S - - - - - - - - - - -

5. Drive the roll pin out of the lower shift fork and rail.

6. Drive the roll pin out of the shift boss (10) and rail,
Figure 19.

7. Rotate the shift rail 90° and slide the rail forward
out of the case.

NOTE: Use care to not lose the detent ball and


spring as they will be expelled with considerable
force when released by the shift rail. Cover the
detent bore with a shop towel to contain the ball
and spring.

8. Remove the plug (5), Figure 20.

9. Remove the roll pin retaining wire (6).

Figure 18 10. Drive the double roll pin (4) out of the shift arm
Transmission Input Shaft and Fixed (3) and shaft (1) Figure 20, and remove the arm
Gear Removal (Double Clutch) and shaft from the case.
1. Input Shaft 8. Gear (Rev.)
2. Bearing 9. Bearing
3. Gear (3rd) 10. Retainer
4. Collar 11. Bolts RANGE GEARSHIFT RAIL AND FORK REMOVAL
5. Gear (1st) 12. Sealing Washer Reference - Figure 21
6. Gear (2nd) 13. Snap Rings
7. Spacer 14. Seal 1. Remove the shift rail retaining bolt (1), Figure 21.

Figure 19
Main Gearshift Rails and Forks Removal
1. Shift Rail (Rev.-2nd) 6. Detent Pin
2. Shift Rail (1st-3rd) 7. Spring (2)
3. Fork (Rev.-2nd) 8. Ball (2)
4. Fork (1st-3rd) 9. Interlock (Balk) Pin
5. Roll Pin (2) 10. Boss
6
- - - - - - - - - - - PART 5 - TRANSMISSION SYSTEMS - - - - - - - - - - - -

Figure 107
Hydraulic System Inlet Tube and Filter
1. Inlet Tube - 3. Inlet Tube - Filter
Reservoir to Filter to Pump
2. Filter

The differential housing, Figure 112 contains the final The main transmission gearshift lever (2) is located on
drive pinion, differential assembly and PTO drive the right hand side of the steering column, Figure 111.
components.
The transmission housing forward compartment (4),
Figure 113 contains the four main speed ratios. These
gears are designed for synchronized shifting and are
controlled by the column mounted shift lever (2), Figure
111.

Figure 108
HSS Transmission Hydraulic Pump
and Pressure Tube Figure 109
1. Hydraulic Pump - 3. Pump Pressure Tube HSS Transmission Pressure Tube and Valve
HSS Transmission - Pump to Valve 1. HSS Shuttle Control 2. Pressure Oil Tube
2. Pump Inlet Tube Valve
54
PART 6
POWER TAKE-OFF SYSTEMS

Chapter 1
POWER TAKE-OFF SYSTEMS
MODEL 1920

Section Page
A. DESCRIPTION AND OPERATION.................................. 1
B. OVERHAUL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

PART 6
POWER TAKE-OFF SYSTEMS
Chapter 2
POWER TAKE-OFF SYSTEM
MODEL 2120

Section Page
A. DESCRIPTION AND OPERATION.................................. 7
B. OVERHAUL...................................................... 9
C. SPECiFiCATIONS................................................ 17
------------------------~-----CHAPTER2--------------------------------

S·24562

Figure 13
PTO Drive - HSS 12 x 12 Transmission Single
Speed - Model 2120
1. Input Shaft 5. PTa Countershaft
2. PTa Countershaft - Rear
- Front 6. Sliding Gear
3. PTa Countershaft 7. Fixed Gear
- One-Way Clutch 8. Output Shaft
4. One-Way Clutch

To obtain live PTa while stopping the forward travel


of the tractor, move the transmission shuttle control
lever to the neutral position to permit the implement to
clear itself.

Then while the shuttle control lever is still in neutral,


depress the clutch pedal and re-engage the shuttle con-
trollever. Start the forward travel by releasing the clutch
pedal in a normal manner.

B. OVERHAUL

REMOVAL
S·24563
Separate the tractor between the transmission and rear
Figure 14 axle center housing. See "Separating the Tractor," Part
One-Way Clutch Assembly 12.
1A. Countershaft - 4. Bearing
Outer Race (With 5. Snap Ring 1. Remove the neutral switch and sealing washer (1
Creeper Gear) 6. Bearing and 2), Figure 15.
1B. Countershaft - 7. Bearing
Outer Race (Without 8. Coupling NOTE: Remove the balk pin (3) from the case.
Creeper Gear) 9. Needle Bearing
2. Inner Race 10. Bearing 2. Remove the case top cover from the center
3. One-Way Bearing 11. Snap Ring housing.
PRINTED IN U.S.A. 9
PART 7
DIFFERENTIAL, REAR AXLE
AND BRAKES

Chapter 1
MODEL 1920

Section Page
A. DESCRIPTION AND OPERATION.................................. 1
B. OVERHAUL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Chapter 2
MODEL 2120

Section Page
A. DESCRIPTION AND OPERATION.................................. 15
B. OVERHAUL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Chapter 3
SPECIFICATIONS

Section Page
A. SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

PRINTED IN U.S.A.
PARTS
HYDRAULIC SYSTEM

Chapter 1
HYDRAULIC SYSTEM CIRCUITS

Section Page
A. DESCRIPTION AND OPERATION.................................. 1
B. OVERHAUL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
C. ADJUSTMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Chapter 2
HYDRAULIC PUMP AND FILTER

Section Page
A. DESCRIPTION AND OPERATION.................................. 25
B. OVERHAUL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Chapter 3
REMOTE VALVE

Section Page
A. DESCRIPTION AND OPERATION.................................. 29
B. OVERHAUL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

PRINTED IN U.S.A.
PART 9
STEERING SYSTEM

Chapter 1
POWER STEERING SYSTEM

Section Page
A. DESCRIPTION AND OPERATION.................................. 1
B. OVERHAUL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
C. PRESSURE TESTING.. . . . . .. . . .. .. . .. . . .. . . . .. . . . .. . . . . . .. . . . . .. . 22

Chapter 2
TROUBLE SHOOTING - SPECIFICATIONS
AND SPECIAL TOOLS

Section Page
A. TROUBLE SHOOTING ............................................ 25
B. SPECIFICATIONS.. . .... . . ... . .... . ... . .. . . ... . . .... . . . ... . . . ... . 26
C. SPECIAL TOOLS.. .. . .. . . . . .. . .. .. . .. .. .. . . . .. . . . .. . . . . .. . . . . . .. . 27

PRINTED IN U.S.A.
PART 10
FRONT AXLE AND
RELATED PARTS

Chapter 1
TWO-WHEEL DRIVE

Section Page
A. DESCRIPTION AND OPERATION.................................. 1
B. OVERHAUL...................................................... 2

Chapter 2
FOUR-WHEEL DRIVE

Section Page
A. DESCRIPTION AND OPERATION .................... , ......... , . . . 7
B. OVERHAUL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
C. FRONT AXLE DRIVE COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Chapter 3
TROUBLE SHOOTING AND SPECIFICATIONS

Section Page
A. TROUBLE SHOOTING ............................................ 25
B. SPECIFICATIONS ........... " .......... " . . . . . . . . .. . . . . .. . . .. . . . 26

PRINTED IN U.S.A.
PART 11
WHEELS AND TIRES

Chapter 1
WHEELS AND TIRES

Section Page
A. TREAD SETTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
B. WEIGHT LIMITATIONS........................................... 3
C. LUG BOLT TORQUE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

PRINTED IN U.S.A.
PART 12
SEPARATING THE TRACTOR
MODEL 1920-2120

Chapter 1
SEPARATING THE TRACTOR

Section Page
A. FRONT AXLE REMOVAL.......................................... 1
B. SEPARATING THE TRACTOR BETWEEN THE FRONT
END AND THE ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 3
C. SEPARATING THE TRACTOR BETWEEN THE ENGINE
AND TRANSMISSION CLUTCH HOUSING.. . . . . . . . . . . . . . . . . . . . . . . . . 4
D. TRANSMISSION REMOVAL AND INSTALLATION................... 10
E. REAR AXLE AND CENTER HOUSING REMOVAL
AND INSTALLATION.. ... ..... ... .... .... . ... .... . .... . . ... . .... . 13
F. REAR AXLE HOUSING REMOVAL AND INSTALLATION.. . . ... ..... . 15

Chapter 2
SPECIFICATIONS

Section Page
A. SPECiFiCATIONS................................................ 17

PRINTED IN U.S.A.
- - - - - - - - - - P A R T 12 - SEPARATING THE T R A C T O R - - - - - - - - - -

Figure 29
Separating the Rear End From the
Transmission - Model 2120 Shown
1. Foot Throttle 3. Step Plate 6. Diverter Valve 9. Tool Box
Linkage 4. Suction Tube Manifold 10. Frame
2. Brake Return Spring 5. Hydraulic High 7. Seat 11. Sheet Metal Panels
(2) Pressure Tube 8. Seat Track 12. Inlet Tube and Filter

Figure 31
Clutch Pedal and Brake Cross Shaft Removal
Figure 30 1. Clutch Pedal Rod 5. Clutch Pedal
Brake Pedal Return Springs Removal 2. Bellcrank 6. Range Gear Shift
1. Springs (2) 2. Brake Pedal Rod 3. Cross Shaft Link
4. Cross Shaft Support
12

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