Industrial i Series Mycom – Open Screw Compressors

Criteria for commercial refrigeration applications

Industrial i series compressors

- 125S 125L 160S 160M 160L -
Safety, Reliability and Efficiency unmatched with commercial compressors
Industrial i Series Mycom – Open Screw Compressors

What are the priorities?

Safety? Easy assembly?

Reliability?

Price?

Efficiency?
Easy maintenance?

Technical service?

Spare-parts cost?

Spare-parts availability?
Etc?
Industrial i Series Mycom – Open Screw Compressors

Is it the first one?

1. Safety Protect people and environment is always the first priority

Industrial i Series Mycom – Open Screw Compressors

Do we agree?

1. Safety Protect people and environment is always the first priority

2. Reliability The production is the target

Industrial i Series Mycom – Open Screw Compressors

Do we agree?

1. Safety Protect people and environment is always the first priority

2. Reliability The production is the target

3. Efficiency The product has to be competitive.

Industrial i Series Mycom – Open Screw Compressors

Do we agree?

1. Safety Protect people and environment is always the first priority

2. Reliability The production is the target

3. Efficiency The product has to be competitive.

4. Price Industial tech, commercial price

Industrial i Series Mycom – Open Screw Compressors

Do we agree?

1. Safety Protect people and environment is always the first priority

2. Reliability The production is the target

3. Efficiency The product has to be competitive.

4. Price Industial tech, commercial price

There are other very important reasons that distinguish

(Technical service, Easy maintenance, Spare-parts price, Spare-parts availability, Etc)
Industrial i Series Mycom – Open Screw Compressors

Summary of priorities

4.Price

3. Efficiency

2. Reliability

1. Safety
Industrial i Series Mycom – Open Screw Compressors

What makes i series match priorities?

O-rings high quality
Mechanical seals
1. Safety
Industrial Flange
Suction strainer + Check valve
Industrial i Series Mycom – Open Screw Compressors

What makes i series match priorities?

O-rings high quality
Mechanical seals
1. Safety
Industrial Flange
Suction strainer + Check valve

Low speed. Rotors 4/6

2. Reliability Industrial thrust and radial bearings Less maintenance: 40.000h
Balance piston
Industrial i Series Mycom – Open Screw Compressors

What makes i series match priorities?

O-rings high quality
Mechanical seals
1. Safety
Industrial Flange
Suction strainer + Check valve

Low speed. Rotors 4/6

2. Reliability Industrial thrust and radial bearings Less maintenance: 40.000h
Balance piston

Balance piston
Preserving COP after years
Tight end clearance
3. Efficiency -28/+35ºC --> COP +6,5%
Vi L, M, H
-40/+35ºC --> COP +19,4%
Applicable tolerances
Industrial i Series Mycom – Open Screw Compressors

What makes i series match priorities?

O-rings high quality
Mechanical seals
1. Safety
Industrial Flange
Suction strainer + Check valve

Low speed. Rotors 4/6

2. Reliability Industrial thrust and radial bearings Less maintenance: 40.000h
Balance piston

Balance piston
Preserving COP after years
Tight end clearance
3. Efficiency -28/+35ºC --> COP +6,5%
Vi L, M, H
-40/+35ºC --> COP +19,4%
Applicable tolerances

4. Good price Industial quality at a commercial refrigeration price.

Industrial i Series Mycom – Open Screw Compressors

What makes i series safe?

O-rings high quality: HNBR
Mechanical seals: BBSE type
1. Safety
Industrial Flange
Suction strainer + Check valve
Industrial i Series Mycom – Open Screw Compressors

What makes i series safe?

O-rings high quality: HNBR
Mechanical seals: BBSE type
1. Safety
Industrial Flange: Large size B35
Suction strainer + Check valve: Industrial concept
Large size Industrial Flange B35

Suction strainer and Check valve are built-in

before compressor, remaining compressor at high
pressure side
(Industrial concept)
Industrial i Series Mycom – Open Screw Compressors

What makes Mycom i Series reliable?

Low speed: Rotors 4/6

2. Reliability Industrial thrust and radial bearings Less maintenance: 40.000h
Balance piston

Commercial SC
Low speed. Rotors 4/6 High speed. Rotors 5/7

+7% speed

Speed vs Mechanical wear = Exponential relation

Higher speed --> More maintenance needed
Industrial i Series Mycom – Open Screw Compressors

What makes Mycom i Series reliable?

Low speed: Rotors 4/6

2. Reliability Industrial thrust and radial bearings Less maintenance: 40.000h
Balance piston
Compresor comercial
Industrial thrust bearings with double action Commecial thrust bearing with tandem action
Larger industrial roller radial bearings Smaller roller radial bearings

Double action Tandem action

Thrust bearings

Larger size Smaller size

Roller radial bearings
Industrial i Series Mycom – Open Screw Compressors

What makes Mycom i Series reliable?

Low speed: Rotors 4/6

2. Reliability Industrial thrust and radial bearings Less maintenance: 40.000h
Balance piston

Balance piston Commercial OSC

No balance piston

Industrial thrust bearings with double action

Balance piston
This item counteracts the movement of the male rotor,
helping to the industrial thrust bearings.

It allows to keep the axial position of the screws.

Industrial i Series Mycom – Open Screw Compressors

What makes Mycom i Series reliable?

Low speed: Rotors 4/6

2. Reliability Industrial thrust and radial bearings Less maintenance: 40.000h
Balance piston

Balance piston Commercial OSC

No balance piston

X
Industrial i Series Mycom – Open Screw Compressors

What makes i series efficient?

Balance piston
Preserving COP after years
Tight end clearance
3. Efficiency -28/+35ºC --> COP +6,5%
Vi L, M, H
-40/+35ºC --> COP +19,4%
Applicable tolerances
Commercial OSC
Balance piston No balance piston

Balance piston & Tight end clearance

It allows to sustain the COP after the years.

Industrial i Series Mycom – Open Screw Compressors

What makes i series efficient?

Balance piston
Preserving COP after years
Tight end clearance
3. Efficiency -28/+35ºC --> COP +6,5%
Vi L, M, H
-40/+35ºC --> COP +19,4%
Applicable tolerances

Application in Refrigeration Absorbed Application in Refrigeration Absorbed

Te/Tc COP Te/Tc COP
cold room capacity power freezing tunnel capacity power

-28/+35ºC 165,4 75,1 2,20 -40/+35ºC 89,9 65,3 1,38

Commercial Commercial
-28/+35ºC 157,3 76,5 2,06 -40/+35ºC 79 71,5 1,11
compressor compressor
Commercial Commercial
compressor* -28/+35ºC 182,5* 76,5 2,25* compressor* -40/+35ºC 96,4* 71,5 1,26*
*(EN12900) *(EN12900)

6,5% COP difference 19,4% COP difference

This comparative is done between N160VM-H and OSNA8591-K, with the following selection at software:
- Without autocooling: With 5 degrees in subcooling.
- With 1 degree in suction superheat: And with 0 degree of useful suction superheat.
- With economyzer.
Industrial i Series Mycom – Open Screw Compressors

What makes i series efficient? Application in cold storages

ROI Calculation for Compressors

Producer 1 Mayekawa Mycom

Producer 2 Other

Product types Product type producer 1 Product type producer 2

Name MYCOM i Series Commercial compressor

Capacity Selected [kW] 165,4 157,3
Absorbed Power [kW] 75,1 76,5
COP 2,20 2,06
rpm [1/min] 2.900 2.900

Condensing temperature [°C] 35

Evaporation temperature [°C] -28

Parameter

Electricity tariff for 1 kWh [€ct.] 11 typical: 250 labor days

Average operation time for 1Day [h] 18 equivalent for 1 Year [h]: 4500

Operating cost MYCOM i Series Commercial compressor

Kilowatt hour p.a. [kWh/a] 321.992 344.250

Cost for 1 Year [€/a] 35.419 € 37.868 €

ROI Calculation MYCOM i Series to Commercial compressor

Difference of operation costs p.a. 2.448,34 € Difference % -6,5%

Industrial i Series Mycom – Open Screw Compressors

What makes i series efficient? Application in freezing tunnels

ROI Calculation for Compressors

Producer 1 Mayekawa Mycom

Producer 2 Other

Product types Product type producer 1 Product type producer 2

Name MYCOM i Series Commercial Compressor

Capacity Selected [kW] 89,9 79,0
Absorbed Power [kW] 65,3 71,5
COP 1,38 1,11
rpm [1/min] 2.900 2.900

Condensing temperature [°C] 35

Evaporation temperature [°C] -40

Parameter

Electricity tariff for 1 kWh [€ct.] 11 typical: 250 labor days

Average operation time for 1Day [h] 18 equivalent for 1 Year [h]: 4500

Operating cost MYCOM i Series Commercial Compressor

Kilowatt hour p.a. [kWh/a] 259.415 321.750

Cost for 1 Year [€/a] 28.536 € 35.393 €

ROI Calculation MYCOM i Series to Commercial Compressor

Difference of operation costs p.a. 6.856,85 € Difference % -19,4%

Industrial i Series Mycom – Open Screw Compressors

What makes i series efficient?

Self-payd by the saving energy and low maintenance requirements:
Energy savings per MYCOM i Series compressor:
-28/+35ºC 2.448,34 € /year 22.035,06 € / 9 years
-40/+35ºC 6.856,85 € /year 61.711,65 € / 9 years

…in a TWIN unit:

-28/+35ºC 4.896,68 € /year 44.070,12 € / 9 years
-40/+35ºC 13.713,70 € /year 123.423,30 € / 9 years

…in a TRIPLE unit:

-28/+35ºC 7.345,02 € /year 66.105,18 € / 9 years
-40/+35ºC 20.570,55 € /year 185.134,95 € / 9 years

…in a QUADRUPLE unit:

-28/+35ºC 9.793,36 € /year 88.140,24 € / 9 years
-40/+35ºC 27.427,40 € /year 246.846,60 € / 9 years

It becomes MACRO figures in end-users as large logistic centers, with hundreds of compressors.
-28/+35ºC 244.834,00 € /year 2.203.506,00 € / 9 years
-40/+35ºC 685.685,00 € /year 6.171.165,00 € / 9 years

And do not forget the lower maintenance with MYCOM : 250 days * 18h/day = 4.500h
- MYCOM: After 9 years --> Overhaul
- Commercial Compressors: In addition to its overhaul cost, add the energy losings above.
Industrial i Series Mycom – Open Screw Compressors

What makes i series efficient?

Balance piston
Preserving COP after years
Tight end clearance
3. Efficiency -28/+35ºC --> COP +6,5%
Vi L, M, H
-40/+35ºC --> COP +19,4%
Applicable tolerances
REGULATIONS applicable to Mycom compresors: EUROPEAN REGULATIONS
API 619: American Petroleum Institute EN 12900: Tolerances in due to manufacturing processes:
Evaporation High to Middle Low to
Tolerances
temperature > +5ºC +5ºC > X > -10ºC < -10ºC
Refrigeration
±5% in cooling capacity and absorbed power -5% -7,5% -10%
capacity
Shaft power
+5% +7,5% +10%
consumption
Tolerances for COP values must not exceed 10%
DIN 8976: Measurement tolerances:
Refrigeration Shaft power
COP
capacity consumption
Tolerance -7% +5ºC no data
Permissible tolerances acc. to EN 12900 and DIN 8976
Basically both tolerances to add.
Example: Evaporation temperature -28ºC
Refrigeration capacity tolerance: -17%
Shaft power consumption tolerance: +15%
Industrial i Series Mycom – Open Screw Compressors

What makes i series have a very good price?

Industrial Flange
Even with Suction strainer same price level than commercial options.
and Check valve

Commercial OSC
Large size Industrial Flange B35 No Flange

Suction strainer and Check valve are built-in Check valve after compressor,
before compressor, remaining compressor at high remaining compressor
pressure side at low pressure side
(Industrial concept) (No Industrial concept)
Industrial i Series Mycom – Open Screw Compressors

What makes i series match priorities?

O-rings high quality
Mechanical seals
1. Safety
Industrial Flange
Suction strainer + Check valve

Low speed. Rotors 4/6

2. Reliability Industrial thrust and radial bearings Less maintenance: 40.000h
Balance piston

Balance piston
Preserving COP after years
Tight end clearance
3. Efficiency -28/+35ºC --> COP +6,5%
Vi L, M, H
-40/+35ºC --> COP +19,4%
Applicable tolerances

4. Good price Industial quality at a commercial refrigeration price.

Industrial i Series Mycom – Open Screw Compressors

Conclusions

When priorities are in order, the election is quite easy:

i Series compressors
Industrial solution for any necessity.

4.Price

3. Efficiency

2. Reliability

1. Safety