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Natural Gas Industry B 4 (2017) 127e133
www.elsevier.com/locate/ngib
Research Article
Abstract
Deep shale gas reservoirs buried underground with depth being more than 3500 m are characterized by high in-situ stress, large horizontal
stress difference, complex distribution of bedding and natural cracks, and strong rock plasticity. Thus, during hydraulic fracturing, these res-
ervoirs often reveal difficult fracture extension, low fracture complexity, low stimulated reservoir volume (SRV), low conductivity and fast
decline, which hinder greatly the economic and effective development of deep shale gas. In this paper, a specific and feasible technique of
volume fracturing of deep shale gas horizontal wells is presented. In addition to planar perforation, multi-scale fracturing, full-scale fracture
filling, and control over extension of high-angle natural fractures, some supporting techniques are proposed, including multi-stage alternate
injection (of acid fluid, slick water and gel) and the mixed- and small-grained proppant to be injected with variable viscosity and displacement.
These techniques help to increase the effective stimulated reservoir volume (ESRV) for deep gas production. Some of the techniques have been
successfully used in the fracturing of deep shale gas horizontal wells in Yongchuan, Weiyuan and southern Jiaoshiba blocks in the Sichuan Basin.
As a result, Wells YY1HF and WY1HF yielded initially 14.1 104 m3/d and 17.5 104 m3/d after fracturing. The volume fracturing of deep
shale gas horizontal well is meaningful in achieving the productivity of 50 108 m3 gas from the interval of 3500e4000 m in Phase II
development of Fuling and also in commercial production of huge shale gas resources at a vertical depth of less than 6000 m.
© 2017 Sichuan Petroleum Administration. Production and hosting by Elsevier B.V. This is an open access article under the CC BY-NC-ND
license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
Keywords: Shale gas; Deep; Horizontal well; Volume fracturing; Planar perforation; Effective fracture; Stimulated reservoir volume (SRV); Field application
Along with the breakthroughs in shale gas exploration in However, the geology of shale gas in deeper formations and
Fuling, Changning and Weiyuan blocks as well as the deep- its effect on fracturing also change greatly [1]. Firstly, the
ening of commercial development, shale gas development is increase of wellbore friction leads to higher wellhead pressure
moving towards deep formations, which usually refers to and restricted injection displacement, which results in small
reservoirs deeper than 3500 m. It is estimated that deep shale induced fracture width, low sand/fluid ratio, and decreased
gas resources are huge up to 4612 108 m3 in the areas such fracture conductivity. Secondly, stress rises in three axises, and
as Jiaoshiba, Dingshan and Nanchuan, exhibiting a bright horizontal stress difference rises in two axises; the magnitude
exploration and development future. order of stress in three axises may also change. The overlying
stress is usually moderate in middleeshallow formations and
reaches the maximum in deep formations. Accordingly, the
fracture reorientation and lateral extension of bedding frac-
Supported by the Foundation of State Key Laboratory of Shale Oil and Gas tures become difficult. Thirdly, rock plasticity enhances, but
Enrichment Mechanisms Effective Development.
rock brittleness gradually weakens due to the increase of
* Corresponding author.
E-mail address: xiaobingbian@126.com (Bian XB.). temperature and confining pressure, resulting in difficulties in
Peer review under responsibility of Sichuan Petroleum Administration. the fracture initiation and extension. Fourth, fracture
http://dx.doi.org/10.1016/j.ngib.2017.07.018
2352-8540/© 2017 Sichuan Petroleum Administration. Production and hosting by Elsevier B.V. This is an open access article under the CC BY-NC-ND license
(http://creativecommons.org/licenses/by-nc-nd/4.0/).
128 Jiang TX. et al. / Natural Gas Industry B 4 (2017) 127e133
conductivity declines quickly. The closing pressure rise causes is injected ahead in order to increase the initial fracture
higher probability of proppant embedding and crushing. Quick height.
decline of conductivity results in corresponding decrease of
fracture length and stimulated reservoir volume. Fifth, since 1.2. Fracturing technologies in China
various tectonic movements occurred frequently at the struc-
ture margins, early faults interacted with later faults, or even Chinese researchers have worked a lot on fracturing for
bedding fractures coexisted with natural fractures in No. 1e5 deep shale gas within the country [1,5,6]. Table 2 provides a
layers at the bottom of Silurian, Longmaxi Fm, implying that comparison of major parameters between the deep shale gas
the fracture initiation and extension patterns (especially the reservoirs and the middleeshallow reservoirs [7e9] in Well
extension of fracture height) changed greatly. JY1HF in China and Cana Woodford in the US. It shows that
Therefore, the previous horizontal well volume fracturing deep shale gas in China is relatively poor in porosity, TOC, gas
mode and technical parameters for middle-shallow shale gas abundance, brittle mineral content, and horizontal stress
reservoirs are no longer suitable for deep shale gas reservoirs; difference.
instead, it is necessary to carry out block-specific reservoir Deep fracturing technologies mainly comprise: ① con-
research on the basis of investigation into deep shale gas ventional perforation clusters and diameter e 2 clusters in
fracturing technologies around the world, in order to realize single section and diameter of 10.5 mm; ② combination of
the economic and efficient development of deep shale gas in fracturing fluids, i.e. “pretreatment acid þ gel þ slick
China. water þ gel”; ③ plug sanding with low sand/fluid ratio, with
composite sand/fluid ratio of 1.1e4.2% (2.4% on average);
1. Comparison of fracturing technologies for deep shale and ④ great fluid volumes (2460e3091 m3) and small sand
gas reservoirs around the world volumes (averagely 26e50 m3).
Compared to the overseas fracturing technologies, the
1.1. Fracturing technologies in the United States above-mentioned technologies are characterized by less
perforation clusters and small diameter in single section, and
As to deep shale gas (with depth >3500 m) in the United lower sanding volume and composite sand/fluid ratio in single
States, commercial development has been realized after many section, which reflects greater challenges in deep shale gas
years' efforts in Eagle Ford, Haynesville and Cana Woodford fracturing in China. In view of post-fracturing results, the
[2e4], but not in HilliardeBaxtereMancos and Mancos. production is low (stable production less than 5 104 m3/d)
Table 1 shows the reservoir parameters, post-frac production and declines quickly (decline rate above 50% in half a year),
and costs of these plays. It can be seen that the post-frac thus it is uncommercial and restricts the progress of deep shale
production of shale gas in formations deeper than 4100 m is gas fracturing.
relatively low, and the drilling and fracturing costs per well
exceed CNY100 million, thus failing to meet the goal of 2. Volumetric fracturing technology of deep shale-gas
economic and efficient development. horizontal wells
In Cana Woodford, the core technologies used include: (1)
multi-cluster and large-diameter perforation (3e6 clusters in 2.1. Planar perforating technology
single section, perforation diameter of 14.5 mm); (2) com-
bination of high-viscosity fracturing fluids, i.e. pretreatment The conventional screw perforation is not ideal for fracture
acid þ linear gel þ slick water þ gel”; (3) low sand ratio for propagation during deep shale gas fracturing, since it adopts
continuous sand fracturing, with an average sand/fluid ratio the mode of single-perforation fracture initiation with the
of 3e6%; and (4) large fracturing scale in single section, with displacement of less than 0.3 m3/min. If multiple fractures are
1800e2800 m3 fluid and 80e110 m3 sand required. Main initiated simultaneously in multiple shots, the fractures with
changes for these technologies involve increasing the clusters small spacing (fracture spacing is 0.06 m when the perforation
and diameter of perforation in single section (corresponding density is 16 shots/m) will interfere with each other; within the
to the high content of brittle minerals in deep shale gas in the perforation cluster, the induced stress stacks to lead to higher
US), and improving the sand volume and composite sand/ overall stress, restricting the propagation of multiple fractures
fluid ratio in single section. The medium viscosity linear gel as a whole. However, shale is greatly heterogeneous, and there
Table 1
Deep shale gas fracturing and development in the USA.
Major deep shale Average burial Closing stress Horizontal Number of fracturing Single well Single well
gas block depth/m gradient/(MPa$m1) length/m sections production/(104 m3$d1) cost/US$104
Eagle Ford (dry gas) 3600 0.0210 1000e2000 9e26/17 8.00e16.00 400e650
Haynesville 3658 0.0226 1000e1200 10e14/12 10.00e70.00 900e1000
Cana Woodford (gas) 4115 0.0215 1000e1500 10e13/12 6.00e15.00 900e1200
HilliardeBaxtereMancos 4500 / / / 3.00 2000
Mancos 4648 / / / 0.14e2.80 /
Jiang TX. et al. / Natural Gas Industry B 4 (2017) 127e133 129
Table 2
Comparison of deep shale gas reservoir characteristics between representative shale blocks in the Sichuan Basin and Cana Woodford in the USA.
JY1HF JY7HF DY2HF NY1HF JY1HF Cana Woodford
Target horizon Longmaxi Longmaxi Longmaxi Longmaxi Qiongzhusi Woodford
Depth/m 2377e2415 3640e3903 4330e4363 4411 3287e3330 4115
High-quality shale thickness/m 38 49.5 33 29 43 50
Porosity 4.71% 3.12% 5.81% 4.12% 2.92% 6.50%
TOC 4.88% 2.84% 3.65% 3.17% 1.87% 9.00%
Ro 2.42% e 1.85%e2.23% 2.52% 2.93% e
Average quartz content 57.80% 50.83% 48.50% 46.22% 27.64% e
Average clay content 34.63% 41.60% 30.00% 35.33% 40.76% e
Young modulus/GPa 38.00 36.70 32.32 32.00 30.19 34.00
Poisson's ratio 0.198 0.220 0.200 0.210 0.230 0.180
Gas abundance/(m3$t1) 7.39 4.52 4.48 4.10 2.03 e
Formation pressure coefficient 1.55 1.10 1.40e1.55 1.00 1.10e1.30 1.58
Stress difference coefficient 12% 14e15% 13% 22% 24e26% Stress difference
of 4 MPa
Bedding fracture development status Very developed Developed Partially developed Developed Very developed Developed
are only 1 or 2e3 fractures initiated in the cluster. In such a disadvantageous in several aspects. For instance, narrow
case, both the single-perforation flow and friction increase pressure windows for deep fracturing make it difficult to seal
dramatically, which is disadvantageous for the sufficient the fractures that extend dynamically, and the fracture height
fracture propagation. Hence this paper proposes a planar may not be controlled if both high-angle natural fractures and
perforation mode (Fig. 1), similar to the directional perforation bedding fractures exist.
in vertical wells, exceptionally that the latter requires precise Therefore, a method of alternate acid injection or small-
fracture azimuth. scale acid fracturing was put forward. The chemical reaction
According to the calculation of casing failure strength between acid and rock makes the communication of carbonate
(Table 3), the casing failure strength under planar preforma- minerals possible within different natural fractures along the
tion mode with the number of perforation less than 10 shots is principal fracture length direction. In order to facilitate field
equivalent to that (i.e. 16 shots/m) under screw perforation. operation, it was suggested that the acid volume injected in
Given the displacement of 12 m3/min, the dynamic fracture each section should not exceed the wellbore volume.
propagation simulation shows that the planar perforation (6 Furthermore, in order to inject different acids into different
shots/circle) can realize an increase in fracture height, fracture positions for aciderock reaction, it was suggested that the acid
width, fracture length and SRV respectively by 6.3%, 4.6%, displacement operation can be carried out with optimized
7.2% and 19.8% compared with the screw perforation (3 volume after acid injection, with low displacement near wells
clusters/section, perforation density of 20 shots/m). Moreover, and high displacement far from wells.
if the displacement under screw perforation keeps constant, Since acid injection is impossibly infinite, there is always a
the perforation clusters can improve from 2 clusters to 3e5 certain area not swept by acid where the fracture complexity is
clusters; if the perforation clusters keep constant, the number difficult to be improved. In this case, the small-scale dilute
of fracturing device can be reduced by about 50%. No matter acid fracturing can be adopted to make the fracture length
which mode of planar perforation is adopted, cost reduction or reach 70% of final gross fracture length. A lot of simulations
efficiency improvement can be achieved. show that the geometric size of fractures has already reached
above 70% during the initial 1/5 of fracturing time (Fig. 2).
2.2. Multi-scale fracture creation technology Therefore, small-scale acid fracturing is relatively limited, and
won't cause a sharp rise of operation cost.
2.2.1. Alternate acid injection or small-scale acid
fracturing 2.2.2. Multi-stage alternate injection of viscosity-variable
Due to the great difference of horizontal stress, the critical fracturing fluid
pressure for opening natural fractures cannot be achieved Through multi-factor simulation analysis for fracture width,
simply by adjusting the parameters of fracturing, and thus the fracture length, fracture height and SRV, it is believed that the
satisfactory fracture complexity cannot be achieved. The fracturing fluid viscosity is the most important factor. Fig. 3
commonly used intra-fracture diverting agent is also shows the examples of fracture width and SRV.
Table 4
Proportion of average fracture width corresponding to different gel percentages at different well depths.
TVD/m Average fracture Average fracture width proportion corresponding to different gel percentages
width/mm Gel 0% Gel 10% Gel 20% Gel 30% Gel 40% Gel 50% Gel 60% Gel 70%
3000e3500 0.270e0.378 6% 6% 6% 6% 6% 6% 6% 6%
0.378e0.636 14% 14% 13% 13% 12% 13% 12% 12%
0.636e1.272 55% 47% 47% 47% 46% 46% 43% 36%
1.272e1.800 25% 33% 34% 34% 31% 31% 32% 33%
1.800e3.600 e e e e 4% 5% 7% 11%
2.550e5.100 e e e e e e e 1%
3500e4000 0.270e0.378 5% 5% 5% 5% 5% 5% 5% 5%
0.378e0.636 47% 12% 9% 9% 9% 9% 9% 9%
0.636e1.272 48% 82% 65% 53% 52% 49% 47% 39%
1.272e1.800 e e 20% 32% 32% 34% 29% 28%
1.800e3.600 e e e e 2% 3% 9% 17%
2.550e5.100 e e e e e e e 1%
4000e4500 0.270e0.378 5% 5% 5% 5% 5% 5% 5% 5%
0.378e0.636 54% 20% 17% 17% 17% 17% 17% 17%
0.636e1.272 38% 73% 76% 71% 70% 69% 64% 54%
1.272e1.800 3% 2% 1% 7% 7% 8% 14% 24%
1.800e3.600 e e e e e e e e
2.550e5.100 e e e e e e e e
132 Jiang TX. et al. / Natural Gas Industry B 4 (2017) 127e133
Fig. 5. Different proppant grain sizes at different well depths and their proportion optimization.
of a reverse faults formed in the early stage, the fault is displacement” was adopted successfully in 16 sections. This
possibly filled in a compression state, so it is unnecessary to well consumed a total fluid volume of 27763 m3, and a total
consider the effect of natural fractures. On the contrary, proper sand volume of 753.06 m3, with a composite sand/fluid ratio of
technique should be selected to control the extension of nat- 2.7%. In the 2nd fracturing section, the displacement was
ural fractures. In this study, the high-viscosity fluid gel plug 10.5e12.6 m3/min, the operation pressure was 52e82.6 MPa,
technique is developed, with the viscosity up to 300 mPa$s and the total fluid volume was 1568 m3, and the total sand volume
preset injection volume of 20e30 m3. The alternate injection was 71.05 m3. On September 27, 2015, a Ø7 mm nozzle was
can be adopted in case far-well fracture height be out of adopted to control the open well displacement, resulting in
control. Generally speaking, along with the fracture extension, daily natural gas production of 8.5 104 m3, wellhead casing
the fracture geometric size is increasingly large, and the net pressure of 27.4 MPa, daily fluid displacement of 150 m3,
pressure in fracture will drop toward the fracture end. Espe- cumulative gas production of 226 104 m3, and a flow back
cially in the intermediate to later stage of operation with high- rate of 43.1% (Fig. 6-a).
viscosity fracturing fluid, the pressure gradient in fracture is Well YY1HF (TVD 3988 m) followed the technique used
relatively large. The driving force for far-well fracture height in Well WY1HF, with the parameters of variable viscosity and
extension is increasingly insufficient, when the multi-stage variable displacement improved specifically. Fracturing was
alternate injection is of little significance. successfully completed in 23 sections, with a total fluid vol-
ume of 37154 m3 and a total sand volume of 1139 m3
3. Field application and effect analysis consumed, corresponding to a composite sand/fluid ratio of
3.1%. In the 5th fracturing section, the displacement was
The proposed technique has been successfully applied in 14.5e15.0 m3/min, the operation pressure was
the Yongchuan, Weiyuan and Jiaoshiba areas. Wells WY1HF 80.0e88.0 MPa, the total fluid volume was 1775 m3 and the
and YY1HF, following Well DY2HF, reveal commercial dis- total sand volume was 61.1 m3. On January 21, 2016, a
covery in deep shale gas reservoirs. Ø8.5 mm nozzle was adopted to control the open well
Well WY1HF (TVD 3621 m) is the first key exploration displacement, resulting in a daily natural gas production of
well in Weiyuan block. The “multi-stage alternate injection” 11 104 m3, and wellhead casing pressure above 27 MPa
of fracturing fluid with “variable viscosity þ variable (Fig. 6-b).